Professional Documents
Culture Documents
/BS1
/UlasCopco
Inがmなion Book IWO NO: 919715S
毫
J
OWNERSHIP DATA
Unit type:... Ownな's machine No.:
Motor 巧pe:. Unit 化rial No.;.......
Delivery date: Motor serial No.:....
Service Plan;. First sはrl-up da化:...
Selected lubricants
Compressor............................... Capacity:
Bearing grease type, dec化ic motorこ
SAFETY PRECAUTIONS
To be read attentively and acted accordingly before installing, operating or repairing the unit
These recommendations apply to machinery processing or consuming air or inert gas. Processing of any
other gas requires addけional safety precauがons typical to the application which are not included herein.
In addiりon to normal safe巧 r山es which sho山d be observed with connections shall be of corrcci size and suitable for the working
staりonary air compreがors and equipmenし化e following safeけ
pressure.
directions and precautions ai*e of special importance.
3. Place the unit where ihc ambient air is as cool and clean as possible.
When operating this uniし化e operator must employ saた working If necessary, install a suction dueし Never obstruct the air inlcし Care
practices and observe all related local work safety requirements and shall be taken to minimize the entry of moislurc with the inlet air.
ordinances.
4, The aspirjued air shall be むee from flammable fumes or vapour、
The owner is re^sponsiblc for maintaining ihc unit in a safe operating e.g. paint soWenじ,化at can lead lo irUemal fire or explosion.
conailion. Pans and accessories shall be replaced if unsuitable for
safe operation. 5. Air-じooled units shall be inがailed in such a way【hat an adequaに
flow of じ001ing air is aviiilable and ihat 化e exhaus化d 山r does not
InなaUaむon, operaりon, mおntcnance and repair shall only be performed rccircula化に化e inleし
by authorized, trained, compe化nt personnel.
6. Arrange【he air intake so ihal loose clo化ing of people cannot be
Normal ratings (pressures, temperatures, time settings, etc.) shall be sucked in.
durably marked.
7.巨nsure lhauhe discharge pipe fronUhe compressor【0 ホc aftcrcooler
Any modぶcation on the comprなsor shall only be performed in or air nが is free【〇 expand under heat and 化at it is not in contact
agreement with Atlas Copco and under supervision of authorized, wiih or close to flammable ma化riaし
competent personnel.
8. No ex化mal force may be exeけed on the air ouUが valve;化e connee化d
If any がatement in this book,especially with regard to safety,doが not pipe mus【be むee of strain.
comply with local legislation, the stricter of the two shall apply.
9. If remote control is installed, the unit shall bear an obvious sign
These precautions are general and cover several machine types and reading:
equipment; hence some statements ma\ not apply to the unit(s) described
in 化is book. DANGER: This machine is remotely controlled and may start
without warning.
As a further saたguard, persons switching on remotely corUroMed
In が alia が on units shall lake adequate precautions to ensure that there is no one
Apart from general engineering practice in conformity with the local checking or working on the machine. To ihis end. a suitably worded
safeけ regulations, the following ぶrectives are specially stressed: notice shall be affixed lo the start equipment.
10. On uniじ wkh a山omaりc slart-sUDp sys化m, a sign suuing "This
1.A compressor shaり be りむed only with adequa化 equipmeni in machine may start without warning" shall be attaじbed near the
conformity with local safety rules. instrument pane し
し00se or pivoting parts shall be seじurely fastened before りれing. It に I!. In multiple compressor systems manual valves shall be installed lo
なriclly forbidden to dwell or なay in the risk zone under a Hf化dioad. isolate each compressor. Non-re山m valves (check valveリ shall not
しiむing acceleration and retardation shall be kept wUhin safe limits.
be relied upon for isolating pressure sysはms.
2. Any blanking flanges, plugs, caps and desiccanl bags shall be 12. Never remove or tamper with 化c safeけ devices guards or insuladons
removed before connecimg up 化e pipes. Disirib山ion pipes and fined on the unit. Every pressure vessel or auxiliary installed outside
Me £KてLw 曰n
Kouh's Andreas.
Ch. Engineer
Atlas Copco Sねtionary Air Compressors
GA30 - GA37 - GA4日
GA30W-GA37W-GA45W
■nsわuがion Book
Important
I. This hook 叩plies exclusively to GA30 - GA37 - GAが-GA-ス0 W - GA37 W- GAが W from following
serial number onwards;
AII-360 000
2 This book mus【be used【ogethcr with the "User manualfor Elcktronikon regulator for GAS up【0 GA75"
.
This insiruclion book meets ihe req山rcmenis じ、r insiruじlions specified by the machineひ direじUve
S9/392/EEC and is valid for CE as well化 mm-CE labelled machines
1111111111111111ill /ttlasCbpco
* 2 9 2 01 5 8 9 0 0 *
Atlas Copco Insじucliいn hook
This insじucりon book describes how to handle the machines U) ensure safe opcralion. opUmum elTiじienじy and long scrviじ0 life.
民cad this boりk before puUmg the maじhino inio operaUいn to ensure じorrcct handling, operation and propじr maintenance from ihc
beginning. 了he maintenanじe sじhcdule じompriscs mじasurcs lor keeping the maじhine in good じりndiuりn.
Keep ihe hook ava り able for the operaior and make sure ihallh じ machine is operaiじ d and that mainlcnan じ e is じ arried oui according
u)り1C insけactions. Reじord all operaling daUi. mairUenanじe perl•りrniccJ. eu:. in an opcralor's logbook available I’rom Allas Copco.
FoUow aり relevant safety precautions, inじluding those menlioned on ihじ cover of ihis book.
Repairs must he じarried out by irained personnel from Atlas Copじ0 who can be じontaじにd R)r any further inむ)rnialion.
In aりじo打espondence always nicniion thし' け pe and ihe serial numhei*. shり wn on ルc data plate.
For all data nりt mentionじd in the lexし see scじtions "Prevemive maintenance schedule" and "Prinじipal data".
The company reserves the right to make changes without prior notice.
Contents
Page
1 Leading particulars....................................... 3.5 For GA Standard Pack................................. 28
1.1 Gじnじral description........................................ 3.5.1 Starting ............................................. 28
1.1.]Cwnprじがor variants.......................... 3.5.2 Durin呂 operation............................... 28
1.1.2 Mam options...................................... 3.5.3 Shipping............................................. 28
1.1.3 Air flow.............................................. 6 3.6 Taking out of opじralion al end of compressor
1.1.4 Oil system.......................................... ら serviじc life..................................................... 29
1.1.5 Coりling and じondじnsatc drain systems 6
1.2 Unloading/loading system ............................
4 Maintenance.......................................... 巧
6
4.1 Drive motor........................................... 29
1.2.1 Unloading.......................................... 6
4.2 Prcvenlivc maintenanじe sじhcdulc for Ihじ
1.2.2 Loading.............................................. 9
compressor........................................... 29
1.3 Eldamiiikon rじgulator [’or GA Paじk / Full-レature リ
4.3 Oil speじinじations.................................
1.3.1 Regulau)r............................... 9
4.3.1 AUiis Copじ0 民oU)-injeじlけuid ...
1.3.2 Comrol panel.........................
4.3.2 Mineral oil.................................
1.3.3 Fund.…n keys.........................
4.4 Oilじhangc.............................................
1.3.4 Menu-driven じonirol programs
4.5 on nUcr じhangc...................................
1.4 R巧uiaUir for GA Suindarcl Pack .... 4
4.6 Storage after inslallation........................
1.4.1 Regulator............................... 4
4.7 Service kils...........................................
1.4.2 Comrol panel......................... 6
1.5 Air dryer on GA Full-fcalurc............ 6 5 Adjustments and servicing procedures................ 33
1.5.1 Compreがcd air circuit............ 6 5.r Air filter ..................................................... 33
1.5.2 R じ frigerani じ irじ uk................. 5.2 Coolers....................................................... が
5.3 Saレty valve................................................. 33
2 Installation.........................................................
5.4 Saレly deviじcs ol drycr on GA FulMciUurc .... 33
2.1 Dimension drawings..........................................
5.5 Load/unU)ad preがurし' switch on
2.2 Insiallation proposals........................................ 2() GA Standard Pack ....................................... 33
2.3 Eレじけiじじable size.............................................. 23
5.6 Tempera山re shuトdown switじh on GA Standard
2.4 Eleじtrical connections........................................ 23
Pack............................................................ 34
2.5 C(K)ling waにrrequiremems.............................. 24
2.6 Piじlographs........................................................ 24 6 Problem solving................................................. が
3 Operating instructions....................................... 25 7 Principal data................................................... 36
3.! Beforcirmialstarl-up........................................ 25 7.1 Readings on display or gauges....................... 36
3.1.1 Sa たけ...................................................... 25 7.2 Seuings of overload relay and fuses................ 36
3.1.2 User manual............................................ 25 7.3 Seuings of むn motor じircuU breaker (air-cooレd
3.1.3 Outdoor/aUUude opcralion.................... 25 compressors)................................................ 37
3.1.4 Movingルfling........................................ 25
7.4 Seuings of dryer svviichcs《GA Full-jcaiure) .... 37
3.し5 External じoinpressor slaius indiじalioii for
GA Pack/Full-fcaturc ............................ 25
1.5 Compressor spec川じaliぃns.......... 37
7.5.1 Referen じe conduions......... 37
3丄6 Rじ motじじontrol for G A PiiL’k/FulM’むUure . 25
7.5.2 Limiuuions....................... 37
3.2 Initial start-up.................... 25
7.5.3 GA30/GA30 W Pack......... 38
3.3 Before starling .................. 26
7.5.4 GA30/GA30 W Full-feature が
3-4 FurGAPiick/FulM’ealure. 26
7.5.5 GA37/GA37 W Pack......... 39
3.4.1 Starling .................. 26
7.5ぶ GA37/GA37WF山M’ea山re 39
3.4.2 During opcralion ... 26
7.5.7 GAが/GA45 W Pack......... 40
3.4.3 Checking ルc display 26
7.5.8 GA45/GA45 WFull-たa山re 40
3.4.4 Manual conirol .... 28
7.6 Conversion liが of SI units imoUS/British uniu . 41
3.4.5 Stopping.................. 28
USD
1 Leading particulars WSD arc scparalors which scpanuc じondcnsatc from
a)mpreがじd air. ’Phcy じan he iniじgraiじd in the hodywりrk of
1.1 General description GA Sumdard Paし’k じomprcssurs.
Modulating control
This regulating system malchcs ihe air capacUy of the
じompressor UUhe air じonsumpりon between 1饼)7f 0山pul and a
oulpuしい
Energy recovery
This system recりvers the major pailof 山c じompreがion heat in
ihc form of hoi water.
Kleetronic drain
This system eleじけoniじaりy controls draining of じondcnsalし、.
292()1389 (K)
/UlasCopco Instruction hook
M2、
FN2〜
VP
Co
OF
Vp
SV
AR
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UA
Ms DPS CV
AF. Air I'iUcr Dの.Oil drain plug.りり stop valve M2. Fan niりい)r
AR. Air reじciver/oil separator DP3. Oil drain plug,じIk'し’k valve OF. Oil rilier
AV. Air ()山let valve 巳. Compressor clcniL'iu SV. Safely valve
BV. Oil cooler hy-paが valve El. Elckironikon reguしuor Uん Unloadcr
Ca. Air cooler FC. on filler plug Vp. Minimum prし'ssure valve
Co.(川 coder FN2. Fan VP. on じoolcr vcnl plug
CV. Cheek valve GI. Oihcvcl gauge Vん Oil slop valve
DP I. Oり drain plug, oり separator Ml. Drive motor Dryer
Figs.1.GA45 Full-fcalurc
Co Ca E1
AV
-MT
OF
SV
Vp
怡
扣38巧
AR DPI FC が Ml
AF. Air filler DPI. Oil drain plug, oil separator ML Drive molor
AR. Air reじciver/oU separator Eh 巳Icktronikon regulator OF. Oil filler
AV. Air outlet valve FC. Oil filler plug SV. Safely valve
Ca. Air cooler Gl. Oil level gauge Vp. Minimum pressure valve
O). Oil じoi)レr MT. Air じooler niois山re irap
29リ)け 89 00
/tUasCopcc Inslruclion book
1.1.3 Air flow (Figs. 4) By-pass valve (BV) suiris opening the oり supply (Voniじooler
((?〇) when ihc oil icmpcnuurc has inじrcased lo ihc ahovc-
Air drawn through niter (AF) and open Uilcl valve (IV) inu) mし'nUoned value. At approx.が。C (131 〇F) U an ihe oil flows
compressor element (E) is compressed. Compressed air and through ihe oil cooler.
oil flow inu) air reじeiver/oil sじparaU)r (AR) via じheck valve
(CV). The air is disじharged through outlet valve (AV) via Oil sい)p valve (Vs) prevents the じuniprcssor dcmcni l.rom
mmimum pressure valve (Vp). air じoi)kr (Ca) and contlensalc Hooding with 0り when Uie じompreがor is su,ppじd. The valve
化叩(MT). is i)pcnc(j by elcmcni outlet pressure when the compressor is
siaricd.
Ghじck valve (GV) prevents hlow-haじk of じompressed air when
the compressor is slopped. Minimum preがure valve (Vp)
prevents ルc receiver pressure from dropping below a minimum 1.1.5 Cooling and condensate drain systems
pre が urc. (Figん 4)
1.1.4 on sys化m のが• 4) 了he じooling syslctn comprises air cooler (Ca) and oilじooler
(Co). On air-cooled compressors, ihe cooling air is gcncrauxl
In air reじし'ivcr/oil separator (AR). most ol. the oil Is removed by fan (FN2). Walcr-coolccl compressors are provided with a
from the air/oil mix山re ceiitnfugally. The balance is removed じooling waにr sys化m.
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Atlas Copco Ins化uclion hook
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Insけuclion hook Atlas Copco
AF. Air niter IV. 111101 valve 2 . ドレxiWc;. hl()w-〇rr air or cりmn)l
AR. Air receiver/(川 separator LP. Loading plunger
AV. Air outlet valve MT. Air cooler moisture Wap 3. Flexible, oil scavenge
B乂 O りし'001cr by-paが valve ML Drive mりlor
Cii. Air cooler M2. Mou)r,じompreがor むn On Full-feature also:
Co. Oil じ01)1 じr OF. Oil niter FN2. Fan,じondenser
CV. Cheek valve OS. on separator element Ml. Refrigerant compressor
Da. Aulomaりじ drain oiuleし air PT20. Pressure sensor, air outlet M2. Motor, condenser tan
cooler moisture trap Rf2. RestricU)r TT90. Tcmpcraiurc sensor, dewpoint
Dm. Manual drain valve, air cooler SV. Safety valve Air/air heat exchanger
moisture げ叩 TTl1.Tempermure sensor,じompressor 6. Air/rcけI呂erani heal exじhanger
DPI. Oり drain plu呂• air receiver element oullcl (evaporator)
DP2. Oり drain plug, oり stop valve UA. Unloadcr Liquid separator
DP3. Oil drain plug, check valve UV. Unloading valve Hot gas by-pass valve
E. Compressor element VI. Air nUcr service indicalor 9. Capillary lube
EL 巳 tektronikon regukuor Vp. Mmmuim preがLire valve 10. Condenser
FC. Oり filler pill吕 Vん on slop valve Filler
FN2. Fan. compressor coolers Y し し》ading soレnoid valve 12. 仁いndenser I’iin corUrol switch
Gし Oil level gauge I. Flexible, blow-off air or inlet air 13. High pressure sh山-down switch
1.2.2 Loading (Fiみ 4b) A number of programmable sellingん c.g.り1C unloading and
レ)ading pressures.化e minimum slop lime and ihc maximum
When the net pressure decreases to the loading pressure, number of mou>r sums arc【aken imo aじじoum.
solenoid valve ("V 1)is energized. The plunger of solenoid valve
(Y1)moves upwards against sprin呂 force:
T1 F3/5
Air ouipul is resumed ( KK) %)• the じompressor runs loaded
Q巧
K21
50398F
1.3.1 Regul が oiME1-Fig.1a)
The regulator maimains 化c net prだsure between programmable Fig. 5. Eleじ iri じじ ahine し GA Paじ k / Full-leature (typical
limits hy auu,malicaUy loa山ng and unloading the compressor. example)
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/UlasCdpco
I nsげuじlion hいいk JUlasCopco
The regulator su)ps the じomprcsst)r whenever possible lり reduce Service warning
り1C power じonsumpliun and rcsiaけs u aiuomaliじally when ihじ Eaじh inpul is じoniparcd to programmじd Ihiiils. If these limits
nei pressure decrcasじん In case 化じ expeじted unloading period arc exじceded, a message will appear on display (4-Fig. 7) U)
is u)o shorし ihc じompressor is kepi running 10 prevent loo- warn ihc opcralor lo replace the indiじ;Ucd じomponenし
shoけ slandsl川 periods.
Aiけomatic restart after voltage failure
Warnutfi A number of tiine-lnけed auいりmtfic st(げt/sto!)
conwHimh’ imty he prりが.(mwicd.い Take into For comprし'sst>rs leaving ihe I’aじlory, this l.unじtion is made
(u.cりHilt tluけ a sku.i command wりi he executed (if Inactive. If dじsired, ihc runclion じan he aclivatじd. (Tonsuh
proが。,"…cd and activau'd),ev"t cけh,r nmnuりりy Allas Copco.
s!りppiiig かe compぴs.sor.
Warniufi If. aパand provided り!e nりり!ule was hi the
Protecting thだ compressor (川iり"1(けic opemti(……り(レ,!he c川,り"でs'sor、\.りI
ui"り,mけica りy reリ川.1 げりle supply voltage tりりw
Shu レ down module is restored within a pr〇f>ranwied time
If illじじ ompressor element oullct 【enipcraturc ex じ eeds Ihc period.
programmed shui-dりル’n Icvcし the じompressor will be stopped.
This will be Uuliじaled on display (4-打g. 7). The compressor 了he power iでcovery りme (りげ period wifliin wliicli
will als り he sU)ppじ d in ease of overload of drive motor (M 1)or ihc \•りlutge ni りリ hだがStり化(I f() hり ve an aiりomalic
fan motor (M2). 2) reslart)canhcscihvt\\’ecHland254secondsoi‘
to syinho! 0()!.けりw power びcりvery りme is set lり
Shut-down、vanung 00!. the cりmpびMor、vi!! iihvays がstaけ(tfu'r u
If ihc じoniprじssor clcmcnl ouUcl Iじmpcralurc exceeds a voltage j(り!urc, nり maner how !ong ii lakes い>
pn)iiranimed value hdow 化し' sh山-down レVCし Uiis will also bじ 化Stりげりげvolume.
indiじalじd U) warn the operator hじfore ihじ shut-down level IS
reached.
三920 l?84 け) 11
/dlasCopcc Insけuじtiun book
LED、general alarm
4 Display
Funじlion keys
6. Scroll keys
Tabulaior key
8 Sにri button
9 Slop builon
1(). Piclograph. automatic
operation
11.Picu、graph. voUage on
12. Pictograph. alarm
ち巧 の0
Fig. 7. Cりnlrol paneし GA Paじk /
F山1-1と aiure
t
r
Automatic Indicates lhai the regulator is 6 Scroll keys Keys l(KsじrolUhrough 化c display.
operation LED aulomalically conlrolling the
compressor: the comprじssor is Tabulator key Key to go to the next field of (he
loaded, unloaded, slopped and display.
restaned depending on ihc air
consumption and ihc limitations Sian buUon Push buuon to start ihc
programmed in ihc regulator. compressor.しED (I)lights up
indicating that ihe regulator is
2 Voltage on LED Indicates lha【ihc voltage is operative (in a山omalic operation).
switched on. The しED goes out aれcr unloading
ihc compressor manually.
General alarm LED Is alight if a serviじe warning or
shut-down warning じondilion 9 Slop button Push huUon lo slop ihe
exists or ii a sensor is oulof order じomprじssor. L巳D (1)goes oiu.
Blinks if a shut-down conduion The comprし'ssor will stop after
cxisじ,if a sensor is out of order running in unloaded じondUion for
or aれcr an emergenじy sい)p. 30 seconds.
Consult ihc User manual for
Ekいronikon regulator, section S3 Emergency Push bimon lo su)p 化e compressor
"Slalus data submenu". slop button immediately in じasc of emergency.
See section 3.4.5.
4 Display Indicates messages concerning the
compressor operalin呂じondKmn,a
service need or a fauU. Consult
section 3.4 and ihe User manual
for 巨lek け onikon regulator,
sections "Main display". "Main
menu.',"Slalus data submenu"
and "Service submenu".
Pictographs
Funじlion keys Keys U)じontrol and program the 10 Automatic operation
comprcssoi'. Sec seclion 1.3.3. Voltage on
じ Alarm
12 巧20け89 00
Insげuction buいk /ItlasCopco
Delivery air
bar 7.0 Slalus (Jala
AuU) loaded
Menu More Unit! Main Slct
FI F2 F3 FI F2 ト—3
Fig. 8. Example of【he main display Fig. 9. Example ol'a main menu
The keys arc used: To l.acihialじ programming and corurolling ihc compressor.
- Tり nianuaりy load/unlりad the compressor menu-driven programs arc implemented in the elecけoniじ
- To call up or lo program sellings module.
- To reset a molor overloaci. sh山-down or serviじe message,
or an emergenじy slop The User manual for Elektnmルon regulator f.or Gad up u)
-了()have aじじess to all data colleclcd by the regulator GA75 deals olaboralcly with all regulator I'unclions.
292()1.189 (H) 13
AtlasCopco Instruじlion hook
1X1
Q15
FI/2
K24
Kの
Kの
K21
50397F
14 2 の0 1389 00
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44<MがV 60H7 5げがeonr«et<
Wr巧。〇〇n9巧.
"I 0•
が• 1(9 co<v>teii〇o .
(5«« •〇 【ろec ioけr Mlopけけ
r corrt for C〇rr«t いvO
sn
Jl jTSHHl) ザSR’
Kl. Blocking relay PI. Hourme化r indiじaiing loial じ omhined with shiu-down
K24. Time relay むす slarAJdia S3. 【button U) slop compressor Solenoid valve, modulaiing
switch-over (10 seconds) and al.icr 30 scじonds unloading けr conirol 1)
for delayed motor sU)ppinc to slop u immediately 1X1 Terminal strip
(5 min) (emergency)
Ml. Drive motor S4. Switch lo load or unload 1)Available as option
じりmprむsor 2) Only r(>r air-じりolじd compressors
29リ)け) 15
Adas Copco Insけuじlion bo(、k
1.4.2 Control panel (Fig.12) 1.5 Air dryが on GA Full-feaUire (Fig. 4a)
G H
Gauge indicaUn呂 the working pressure GA Fuり-レalurc arc provided wiih a dryer which removes
Lamp, aulomalic operation
H 引が
To呂glc swUじh u) unload りr load the じompreがor 化c refrigerant evaporates withdrawing hむi【from ihc air. This
H
.Gaugc/swUし'h. indiじaiing the 化mpera山re al ihc cools the air to dose to ルe evaporating【emperature of 化c
o山lei the compressor clomenl as well as ihc shut rerrigeranし More watじr in the air じondenses. The じold air
down icmpera山 re こりle regulator Acn stops ihc ルon flows through moisture けap (MT) whiじh separaにs
compressor じいndcnsaie l.rom ihe air. The condcnsalc is automalicaMy
drained through outlet (Da). The cold, dried air【hen flows
through heal exchanger け).where il is warmed up hy ihe
incomina air.
TSHH11
Pictographs
Working preがure
Running hours
Unレ)aded operation
4. Unload compreがor and wait 30 seconds before
Slopping
5. Oullet lempcraiurc of compressor element
5039が 6. Loaded operation
日
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0
150kg
—
A
150ON
14
0|
圍
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1
3
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圖
國
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50183D
因
一
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I
1.Water ouilcl 7. Torques for steel (Fc) or brass 11.Consult InstruじUon hook helorc
2. Manual condensale drain (CuZn) bolts じarrying out maintenance
3. WaU:r inlet 8.しighily oil gasket of けil niter, 12. Warning: slop compressor before
4. Automatiじじ ondensate drain screw it on and lighten by hand repairing fans
5 Warning: before connecting (approx, half a lurn) 13. Warning: voltage
compressor eleciricaliy. consuU 9. Consult Inslruclion book before 14. Warning: poUmiial risk 〇r sudden
Ins化uction book for molor greasing releasing 〇rspring unUじrncalh cover
rotation direction 10. Warning: switch off voltage of unloaclcr during disassembling,
6. Warning: switch off voUage and before removing prolccting have possルIc repair じarried ()山 by
depreがurize compressor before じ over inside elcctri じじ ubidc AUiis Copじ 0
repairing
FOの
1.5.2 Reわigerant circ山t
3 Dm 4 AV
Compressor (M1)delivers high-preがure reけigcrani gas wmしh
flows ihrough condenser (10) where mosl of ihc rcfrigerani
じondcnscs. The liq山d ル,ws through filler (11) locapillary lube
AV. Air o山let valve
Dm. Manualじnndcnsalc drain valve
{9). The reむigeranl leaves the じapillary lube at evaporating
Condensate drain flexible for a山。matiじ drain
pressure
2. Condensale drain flexルIc for manual drain
Connection between flexible (2) and valve (Dm)
The rclrigcrant cnにrs evaporator (6) where k wUhdraws heal
Boulc じonuiining AUiis Copじり RoU)-mjcじUiuid
from the compressed air by furlher evaporation. The heated
refrigerant leaves 化c evaporator and is sucked In by じく)mprがsor
Fig.14. Components delivered with Uic compressor (けpical
(Ml).
examples)
巧20 1389 00 17
/Itlas Copco Ins化uction hりok
2 Installation
2.1 Dimension drawings (Figん15)
COMPR巧50R DR化R
0のかPAS (1)COOLING AIR COOLING AIR 巧)
(DRがR巧のION) OWLH outlet
化 ロ)
额
G 11/2.
习
巧 COMPRISED
MR (mn
司
(ロ) 回國
むECTRIC化CがLE 0目0
P"SAな ________
03)
Electric化 CがLE 0 が
PA巧が£
cm巧(4)
COOLING A!R
I化El
COけPが巧OR巧)
COOLING AIR
3 1化ET
§
PASSAGE FQRlOSO (OPりON)做
且 皿 皿 ■"iTfWATir DRAIN の、
o.D. |hanuai drain 。が
'EM
り_[
が化)
巧亞 逆 'll
(14) WAT巧cooしED
WATER OU化ET G11パ. み 勺
到
0 巧WATERCOOLの み
WATER I化ET G 11パ
脑邮
巧)ENERGY RECOWRY 跨
WATER omn
G 3/8*
(11)びNTRE OF GRAVITY
いり_化IかT UIIHOUI W巧R kl7)
(7) E 化Rが RECO化 RY
け巧 0か VIW Wな!) uiiKVT cnia()7)l
(化) lUIH M巧R
WAT巧 INLET け巧 H H
GA 30 1030 930
G 3/8* 肉
GA巧 巧3
6ジ
がが
GA AS
1巧0
1190
1070
1070
GA巧 866 巧3 巧7 m
795 6巧
が
巧1 かTS 1N か(か I ifKludが):*?0 ka
が巧 666 707 巧
(10)
0W巧106 W M : •?0
9の02巧7 00
5W060
(1)
のMP啡巧OR
COOLING AIR
OUTLET
ロ)
6 I1/2*
— COMPRESSED
AIR OUTLET
司 固i]
ReI:tri
C化CがLE 0目0
16と P巧SがE 应4が
^LE^TRICAL CABLE
0 60
PASSAGE
巧)
COMPR巧50A
COOLING AIR
I化ET
化化)
9|_か>
司
りが WATERCOOLED
ipp
WATER OUTLET G11パ- み
ちI
り 5) WAT 巧 COOLED ホ
WATER I化ET G 1】パ•
ENERが RECOWRY
巧)WATER OWLET -
G 3/グ
白 (1の WEIGHT (り)なNTRE OF GRAVITY
け巧
けERGY化CO化RY TがE H
俗 GA 30 900
の WATER I化ET -
GA 37 1040 GA如 778 406 632
G 3が
GA化 】0が GAジ 795 饼 620
诉Iか巧 IN kg (oil incluかが;!?0 kg
GA巧 795 4況 6?0
(1の
DIME巧IONS IN M ; i?0 M
9820 の97 01
503800
巧リ)け89 (K) 19
Atlas Copco Insげuc^on hook
Install ihc じりmpressor on a solid.1し'vcl floor sui【aMe For aUcrnalives 2 and 4: ihc fan じapaじily should
for taking ルc weighし maich ihc compressor Ian capaじUy at a pressure
head equal u) the pressure drop ovじr the air duels.
Position of ルc じompressed air oiulei valve.
The drain pipes lo the drain coMeclor must nol dip inu)
The pressure drop over’ Ihc delivery pipe じan be ihじ walor of the drain coHcctor. /Vilas Gいpco has oil/
じalじulated as followsこ wa化r separators (lype OSD) u) separate the major part
of oil i.rいm condensate lo ensure that ihc condensate
し x45()xQじ1 が meets ihじ requirements of the cnvironmenlalじodes.
dp
d,x P 6 Position of the control panel.
inslalレd in such a way lhal any rccircuialion ofcooling U is rcconimcndcd U) provide hy-pass pipes and valves
air【〇 the じompressor or dryer is avoided. The air over 化c TiUers lo isolate【he filにrs during mairuenance
veU)じUy to ihe grids must he limited to 5 m/s. The witho山 dis山rhing ihc compressor.
maximum allowable pressure drop over ihし' じ从)ling air
duels is 30 Pa. If exじじeding this value, a Ian is needed 10 了hじ air receiver(oplional)shou]dbeinslallcdinarrosi-
ai the outicl of りle duじIん Consuh Atlas Copじり. rree room on a solid, level n〇or.
For aUernatives 1 and 3.ル0 required venlilalion For normal air じonsumplion. the volume of the air nei
じapacity 10 limit ihじ compressor rmmi icmperaiurc (reじciver and pipinさ)can be じalculaled as follows:
じan be calculalcd as follows:
0.25 X Qじ X PI X Tb
Qv 1.06 N / d下 for GA Paじk air-じ〇〇レd V
Qv 0.(が N + 斗)/ dT ior G A Fuり-た;uure air fmax X dP X T1
cooled
V =volume ol air net in 1
Qv 0.13 N / (JT f'or GA Pack wa化トじooied りじ tree air dclivc!7 of compressor in l/s
Qv (0-13 N 卡 4) / dT t\)r GA FuU-t.ea山re PI =じompressor air inレl pressure in bar absolute
water-cooled むnax =じyde frequency = I じyclc/30 s
cJP Punload - Ploacl in bar
Qv = required vemiしUion capaじky in m Vs T1 =compressor air inlet にmpenUure in K
N noinmal motor power of じompressor To =air receiver icmpじramre in K
in kW
dT = icmpcralurc inじreasc in compressor
room
By-pass syがem for compressors wUh dryer (optional) For water-cooled compressors (riy. 16b)
12 Condensate trap.
の巧) ® @巧(|)©@
(1)
化miけTION PAOP的化5
ご s Q
a
o
化 T.1 〇 O 化T. 2 0 0
2のりり8リ(X) 21
/IdasCopco Insけuじlion book
の®®®の®©逸 】0
(3>
(5>
900
COMP祁巧邮
(み
Fi呂.1(ホ.Inslallalion proposaし GA W
22 2920 い 89 (K)
Instruじりon bいok fUlasCofycc
三9、)け89り() ジ
MtlasQypcc Insiruclion hook
No algae
No oil
50おIF
Gl 1 AR DPI 3
Fig. 17. Transport fixation、mりtor side Fig.18. 0り system componems and 化ansporl hxations
24 29リ)け89 (K)
Insiruclion hook /Ulas Copco
3.1.4 Moving/liれmg
Th じじ ompressor じ an be moved by a Hむ truck using iho si【パ s in 3.2 Inけiai sねけ-up
ilie frame. Make sure ルat the forks protrude from the (nher
1. Following transpりrt fixadons. paimed red. must he removedこ
side of the l.rame. The compreがor じan alsり he ii むcd aれer
-spacers (3-Fig. IS) (Voni holh gear じusing supports
inserting beams in the slots. Make surしMhal りK' ht:ams じannol
-spaじers (1-F山IS) Ironi both air receiver supports
slide and lhaj ルcy p打,trude わ,m ihc i.ra…e cquaHy. The じhains
-s叩port (2-Fig.17)
must hじ hじId parallel to ihc hいdywork by chain spreadじrs in
2. (Theじk ihal ihじ eleじtricalじonnじじtions じorrespond to ihc loじal
order not U) damage the じompressor. The lil.Ung cquipmcni
じodes and lhal all wires arc じlamped tight u) their lenninals.
must he plaじed in such a way ihaUlie じompreがor will he Uむcd
I'hc insiallation musi hじ carlhcd and proleじted against shorl
perpendiじularly.しil.t smoothly and avoid【wisUng.
じirじuUs by (.usesいflhc incrllypo in all phases. An isolating
2のりけがM)0 25
Mtlas Copco Insけuction hook
化 2の 0 1389 け)
InslrucUun hいok Rtlas Copco
mJiじaling【he じomprcssoroullじl pressure, ihc slaius (>flhじ 4. Regularly prcが key «Mt)rc» しろ-1-’ig. 7) 3) U)じall up
comprし'ssor and thじ ahhrじvuui(川s of ihc l.unじlions of【he informalion ahouUl、じ actual じりmprcがor じいmliliりn:
kじys hじlow (he display. -the sta 山 s of contro り ing ルじ compressor (a 山 omali じりr
2. /Mways chock display (4-ng. 7) and rcniじdy the trouble ir manuaしlocal or rじnuHじ)
alarm LE!)り Hs ali がりりr h い nks. Cりnsuh がし’。りn 1.3.2. . ihじ slauis of ihc じいmpressりr Stanノslop timer (on or ol.r)
3. Thじ display (4-ドig. 7) will show a service meがasc if one 2)
りr ihc monitored じomponし'nts is lo be serviじcd: slop【he the maximum allowable unloading pressure
じoiuprcssor, rじplaじじ ihc じりmponcni and reset ihじ rじIcvani ihじ()ullじ(pressurじ
Um化U ルc comprし'ssりreレmem ouUci tし'mpじralurc
DP1535EN 区 CONDENSATION
TEM巧RATURE で
100
xxxx
AIR INLET
TEMPERA.
TUBE で
5(H 70
40-4 60
0 10
20 40 60 80 100
2^
6 8101216
RELATIVE AIR
HUMIDITY % WORKING PRESSURE bar似
nxamplc:
ll.opcraung al a pressure of lO bar(e) in an ambicnl icmpcraiurc 〇r20〇C and iU a rdaUve air humidity of lOO %,ihc minimum
Icnipcralurc lo prevent じondcnsalc tvり111 I’ormin吕 is 68〇C. Rcguhuc ihc じooling walじr flow during loaded operation lo ohiain a
icmpcralurc hciwccn 70〇C and approx. 75〇C ai the oulicl ol the じomprcssorclじmenし
3.4.4 Manual contのMFig. 7)1) 5. Preが Sian huUon (SI).The ci)mprcがor slaけs running
and lamp (HI) lights up.
Nりrmally.化c じompressor runs in aiuomatiじ opcralion.しc. Uk' 6. Move switch (S4) U) ihじ right U) load the じompressor.
clecironic regulator loads, unloads,stops and restarts り1C
じompreがor automaliじally. LED (1)is ihcn aMghし For water-cooled compressors also:
7. If ncじcssary,regulate the じ(バ)ling water flow during loaded
If requireん the じompressor can be unloaded manually. In this running to obtain the most suitable tempera山re al 化c oullcl
じase. the じompressor is svvUchcd out of auloniatic operation: い nhe compressor clenien しし e. hclvvccn 2°C and 7〇C above
the compressor remains running unloadじd uniじss ii is loaded the relevant tempera山rじ in rig. 19. For oplimum operation,
again manually. the じooling water ouUcl lempcralure must never exじecd ihe
value speじilicd in seじlion 7.5. GonsuU Allas Gopじo if
Manually unloacUng condensale should be formed during f.rcquenl unloading
PrewAekcy«Unlil>>(unk)aclH5).LED(l)gwsoiU.Thc periods.
mじssage <<Manual Unloaded〉〉appears on ihe display.
GA37/45 15 15
GA30 15
The sじhcdulc じompriscs a summary of ihc maimcnanじe insけuじlions. Read the respective secりon before taking maintenance
measures. The "longer interval" checks must also include the "shorter interval" checks. When servicing, rcpiaじe all
disengaged paじkings, c.g. gaskcしs. O-rings. washers.
During operation
3 イ/3.5/7. Cheじk readings on display or gauges
(Thじじk lhal じondcnsaic is discharged during loading (Da)
3.4/3.5 Cheじk oりlevel (Gl)
3.4/3.5 Cheじk air むher serviじe indicaior (VI)
3.473.5 Rcuulalc じいoHng water How (water-じooled compressors)
After stopping
3.4Z3.5 Drain contlcnsaに(Dm)
1)Whichever interval comes first. The local Sales じompuny may overrule the maintenance schedulだ.espedully the service
intervals,depending on (he environmental and working conditions of the compressor.
Lr.
GA37 125-け0-i75 psi,
G Aが 13 bar.
GA45 175 psi
i
v:'..'/
GA37 7.5-8 bar. GA37 100 psi................ 2901 0326 00
GA45 7.5-8-10 bar, G Aが100-125-け0 psi
T
一
o
Atlas Copco Roto-injt‘ctf1uid
Rolo-injcじtfluid (see section 4J) can he ordered in む)llowing
quantities;
32 巧20 13が00
Insげuじlion book /UUls Copco
On water-cooled compressors
(Tonsuk AUas Gopじ0 r()r cleaning.
u
- by unscrewing the じap one or iwo turns and rcUghlcning i【
- or hy pulling 化e valve Hむing lever
Testing
The valve can be lesにd on a separate compressed air line. If
かc valve does mパ open at 化e SCI prがsure stamped orUhe valve.
乂Varning
No acljusimcms arc allowol. Never run the じompressor wuho山
sal’ciy valve.
A
F
4 6 8 10 12 14 16
UNLOADING
PRESSURE bar(e)
ロ)
5040ID
LOADING
PRESSURE
bar(e)
ち 一
(1)
9
つ
E
8
一
503お F
6
5
4
3
3 4 5 6 7 8 9 10 1112 AF. Air fiUer
BV. on cooler hy-paが valve
UNLOADING E. Compressor elcmem
PRESSURE bar(e)
ロ) Uん Unloaclcr
UV. Unloading valve
Fig. 22b. Switch MDR 53/11 Vし Air filler serviし'c indicator
Yl.しoacling solenoid valve
し Air inlei pipe
2. Boll
Example (ri呂.22b): for 8 bar(e) unloading pressure, ihc 3. Warning: potential risk of sudden releasing of spring
loading pressure is adjustable between 5 and 7.6 bar(c) undernealli cover of uniりader during disassembling, have
possible repair carried out by Allas Copco
Figs. 22 Adjusimじnl ranges for load/unk)ad pressure switch
(Standard Pack) Fig. 23. View of unk)ader and compressor clemem
2920 1389 00 が
Milas Copco Instruction book
7 Principal data
7,1 Readings on display (Fig. 7) or gauges
(nみ1の1)
Compressor type Supply voltage Frequency Maん setting of relay F21 Fuがs Fuses Fusが
化:C eSA HRC UL K5
(V) (Hz) (A) (A) (A) (A)
7.5.2 Limitations
Compressor け pc 7.5 bar S bar 10 har 13 bar l(K) psi 125 psi 150 psi 175 psi
Compreがりr lype 7.5 bar 8 bar 10 bar 13 bar lOOpsi 125 psi 150 psi 175 psi
38 2920 1389 00
Insげuclion hook AtlasCdpco
Cりmprcssor lypじ 7.5 hur S bar 10 bar 13 bar KM) psi 1が psi 150 psi 175 psi
Compressor type 7.5 bar 8 bar 10 bar 13 bar 1()()psi じ5 psi けり psi 175 psi
2920 1389 00 が
Atlas Copco Insけuction hook
Compressor lype 7.5 bar 8 bar 10 bar 13 bar 100 psi 125 psi け0 psi 175 psi
Compressor【ypじ 7.5 bar S bmr 1()bar 13 bar 100 psi 125 psi けり psi 175 psi
Frequency.................. H乂 50 50 50 50 60 60 60 6()
Maximum (unloading)
preがurじ bar•(し') 7.25 7.75 9.75 12.75 7.け 8.が 1り.が 12.25
Nominal wぃrking pressure .. . har(e) 7 7.75 9.5 12.5 6.9 8.6 10.3 12
Tempcralurc of air leaving
()山lei valve, approx.......... で 25 25 25 巧 25 25 25
Drive motor. SIEMENS .. 1 LA9 1 LA9 I LA 9 1し八9 1LA9 I LA 9 ! LA9 1 LA 9
209-2 209-2 209-2 209-2 209-2 209-2 209-2 209-2
Motor shaft spじじd .. r/min 2リが 2%5 29が 29が だが 3565 3565 3565
Puwer inpuし GA ... kW が.1 58.6 56.8 が.1 が.3 56.8 56 54.9
Pりwer inp山• OA W kW 55 57.4 が.6 54.9 が.I 55.5 54.8 53.7
on じapacuy............ 17.9 17.9 17.9 17.9 17.9 17.9 17.9 17.9
Mean sound pressure level 2). dB 67 67 67 67 67 67 67 67
(Tooling vvalじr consumplion.
GA W 3)............................ 1/min 47 47 47 47 47 47 47 47
Cooling wakTconsumption.
GAW4)............................ 1/min 70 70 70 7() 70 70 70 70
Rctngcrani けpe.............. R が)4a R404a R404a R404a R404a R404a R404a R404a
Relrigcrant charge............ kg 1.4 1.4 1.4 1.4
Pressure (Jcwpi)im. approx. 5) 〇C 4 4 4 4 4 4
巧201がyけ) 41
Atlas Copco Insiruじlion hook
Notes:
42 2の0 1389 00
Insけuction hoいk /UlasCopcc
Notes:
Noks:
44 巧2()け89 00
SAFETY PRECAUTIONS (continued)
the unit to conはin air above atmospheric pressure shall be pro化c化d switched off. Take positive precaution to ensure that ihc unit cannot
by a pKssurc-reUeving device or devices as 化q山red. be started tnadvcrtcniiy.
13. Pipeworkor other paけs wUh a icmpcra山rc in excess of 80°C (175®F) In additUm, a warning sign bearing a legend suじh as "work in
and which may be accidentally touched by personnel in normal progreが;do not s化け"shall be attached to 化c starting equipmem.
operation shall be guarded or insulated. Other mgh-lcmpcraturc Before removing any preなurized componenし effectively isola化化e
4.
pipework shall be clearly marked. unit from all sources of pressure and relieve the entire system of
14.If かc ground is noMevcl or can be subject to variable indinalkm, pressure.
consult Allas Copco. Never use flammable solvents or caホon ie【raじhloride for cleaning
5.
15. The elecじical connecUons shall CO打espond to 化e k)cal codes. The parじ.Take safeけ preじautions against U)xic vapours of cleaning
unUs shall be grounded and proteじted against short circ山じ by fuses. liquids.
8. If warm cooling air from compressors is u化d in air healmg sys化ms, b. Always wear special gloves. In case of refrigerant conlacl with
e.g. lo warm up a workroom, take preca山わns against air poll山ion 化c skin, rin化 Uie skin with water, iniquid refrigeranl じontacじ
und possible contamination of ihe breathing air. ihe skin 化rough clo化ing, never tear 0び or remove ルe lauなこ
flush abundaruly vvUh fresh wa化r ovな化e clothing unり1 all
9. Do not remove any of, or tamper with,化c sound-damping ma化rial. refrigerant is flushed away: then seek medical first aid.
umovaりon. Not for iho sake of teじhnoloiiv. but for ihじ sake
JJtlas Copco