が似

/BS1

Atlas Copco Sねがonary Air Compressors

GA30 - GA37 - GAが
GA30W-GA37W-GA45W

/UlasCopco
Inがmなion Book IWO NO： 919715S
毫
J
 OWNERSHIP DATA
Unit type:...
Motor 巧pe:.
Delivery date:
Service Plan;.
Selected lubricants
Compressor...............................
Bearing grease type, dec化ic motorこ
Printed Maけer Nos.
Atlas Copco msU"uなion book:
Atlai； Copco parじliな：.........
Allas Copco logbook:.........
Local Atlas Copco Representative
Name:.....................................
Address:..................................
Telephone:.............................. Contact persons:
Telex;.....................................
SAFETY PRECAUTIONS
To be read attentively and acted accordingly before installing, operating or repairing the unit
These recommendations apply to machinery processing or consuming air or inert gas. Processing of any
other gas requires addけional safety precauがons typical to the application which are not included herein.
In addiりon to normal safe巧 r山es which sho山d be observed with
staりonary air compreがors and equipmenし化e following safeけ
directions and precautions ai*e of special importance.
When operating this uniし化e operator must employ saた working
practices and observe all related local work safety requirements and
ordinances.
The owner is re^sponsiblc for maintaining ihc unit in a safe operating
conailion. Pans and accessories shall be replaced if unsuitable for
safe operation.
InなaUaむon, operaりon, mおntcnance and repair shall only be performed
by authorized, trained, compe化nt personnel.
Normal ratings (pressures, temperatures, time settings, etc.) shall be
durably marked.
Any modぶcation on the comprなsor shall only be performed in
agreement with Atlas Copco and under supervision of authorized,
competent personnel.
If any がatement in this book，especially with regard to safety，doが not
comply with local legislation, the stricter of the two shall apply.
These precautions are general and cover several machine types and
equipment; hence some statements ma\ not apply to the unit(s) described
in 化is book.
In が alia が on
Apart from general engineering practice in conformity with the local
safeけ regulations, the following ぶrectives are specially stressed:
1.A compressor shaり be りむed only with adequa化 equipmeni in
conformity with local safety rules.
し00se or pivoting parts shall be seじurely fastened before りれing. It に
なriclly forbidden to dwell or なay in the risk zone under a Hf化dioad.
しiむing acceleration and retardation shall be kept wUhin safe limits.
2. Any blanking flanges, plugs, caps and desiccanl bags shall be
removed before connecimg up 化e pipes. Disirib山ion pipes and
巧20 1377 00 1/2
Ownな's machine No.:
Unit 化rial No.;.......
Motor serial No.:....
First sはrl-up da化：...
Capacity:
Motor instruction book:
Motor parじlist...........
Service:
化化：.
connections shall be of corrcci size and suitable for the working
pressure.
3. Place the unit where ihc ambient air is as cool and clean as possible.
If necessary, install a suction dueし Never obstruct the air inlcし Care
shall be taken to minimize the entry of moislurc with the inlet air.
4, The aspirjued air shall be むee from flammable fumes or vapour、
e.g. paint soWenじ，化at can lead lo irUemal fire or explosion.
5. Air-じooled units shall be inがailed in such a way【hat an adequaに
flow of じ001ing air is aviiilable and ihat 化e exhaus化d 山r does not
rccircula化に化e inleし
6. Arrange【he air intake so ihal loose clo化ing of people cannot be
sucked in.
7.巨nsure lhauhe discharge pipe fronUhe compressor【0 ホc aftcrcooler
or air nが is free【〇 expand under heat and 化at it is not in contact
wiih or close to flammable ma化riaし
8. No ex化mal force may be exeけed on the air ouUが valve;化e connee化d
pipe mus【be むee of strain.
9. If remote control is installed, the unit shall bear an obvious sign
reading:
DANGER: This machine is remotely controlled and may start
without warning.
As a further saたguard, persons switching on remotely corUroMed
units shall lake adequate precautions to ensure that there is no one
checking or working on the machine. To ihis end. a suitably worded
notice shall be affixed lo the start equipment.
10. On uniじ wkh a山omaりc slart-sUDp sys化m, a sign suuing "This
machine may start without warning" shall be attaじbed near the
instrument pane し
I!. In multiple compressor systems manual valves shall be installed lo
isolate each compressor. Non-re山m valves (check valveリ shall not
be relied upon for isolating pressure sysはms.
12. Never remove or tamper with 化c safeけ devices guards or insuladons
fined on the unit. Every pressure vessel or auxiliary installed outside
(continued on inside of cover)
Saragias Pantelis
From: Engine Room Blue Sね「1[enginebs1@bluestarfernes.com】
Senむ nかmri,2 AuyoOcjtou 2012 11イ4 TTM
To: Saragias Pantelis

KKoAnnepot n6arpo ロ〇1の£入り，

lou anooTEXAw OTOLxeta Tou service air compre巧or,

ATLAS COPCO GA 30.
SER. No. G %：16788
YEAR 1998
TYPE:1613 の37 81
DESIGN PRESS:15 BAR
DESIGN TEMP.:12OC
VOLUME: 31 LT.
TESTPRE 巧 URE:30BAR.

Me £KてLw 曰n
Kouh's Andreas.
Ch. Engineer
 Atlas Copco Sねtionary Air Compressors
GA30 - GA37 - GA4日

GA30W-GA37W-GA45W

■nsわuがion Book

Important
I. This hook 叩plies exclusively to GA30 - GA37 - GAが-GA-ス0 W - GA37 W- GAが W from following
serial number onwards;

AII-360 000

2 This book mus【be used【ogethcr with the "User manualfor Elcktronikon regulator for GAS up【0 GA75"
.

This insiruclion book meets ihe req山rcmenis じ、r insiruじlions specified by the machineひ direじUve
S9/392/EEC and is valid for CE as well化 mm-CE labelled machines

No. 2920 1389 00

Registration code: APC G30-45/I98 / 38 / 998

1998-09 Wch-sUc: hup://www.aUasし'opco-ci)mprcがorsxom

1111111111111111ill /ttlasCbpco
* 2 9 2 01 5 8 9 0 0 *
Atlas Copco Insじucliいn hook

This insじucりon book describes how to handle the machines U) ensure safe opcralion. opUmum elTiじienじy and long scrviじ0 life.

民cad this boりk before puUmg the maじhino inio operaUいn to ensure じorrcct handling, operation and propじr maintenance from ihc

beginning. 了he maintenanじe sじhcdule じompriscs mじasurcs lor keeping the maじhine in good じりndiuりn.

Keep ihe hook ava り able for the operaior and make sure ihallh じ machine is operaiじ d and that mainlcnan じ e is じ arried oui according
u)り1C insけactions. Reじord all operaling daUi. mairUenanじe perl•りrniccJ. eu：. in an opcralor's logbook available I’rom Allas Copco.
FoUow aり relevant safety precautions, inじluding those menlioned on ihじ cover of ihis book.

Repairs must he じarried out by irained personnel from Atlas Copじ0 who can be じontaじにd R)r any further inむ)rnialion.

In aりじo打espondence always nicniion thし' け pe and ihe serial numhei*. shり wn on ルc data plate.

For all data nりt mentionじd in the lexし see scじtions "Prevemive maintenance schedule" and "Prinじipal data".

The company reserves the right to make changes without prior notice.

Contents
Page
1 Leading particulars....................................... 3.5 For GA Standard Pack................................. 28
1.1 Gじnじral description........................................ 3.5.1 Starting ............................................. 28
1.1.]Cwnprじがor variants.......................... 3.5.2 Durin呂 operation............................... 28
1.1.2 Mam options...................................... 3.5.3 Shipping............................................. 28
1.1.3 Air flow.............................................. 6 3.6 Taking out of opじralion al end of compressor
1.1.4 Oil system.......................................... ら serviじc life..................................................... 29
1.1.5 Coりling and じondじnsatc drain systems 6
1.2 Unloading/loading system ............................
4 Maintenance.......................................... 巧
6
4.1 Drive motor........................................... 29
1.2.1 Unloading.......................................... 6
4.2 Prcvenlivc maintenanじe sじhcdulc for Ihじ
1.2.2 Loading.............................................. 9
compressor........................................... 29
1.3 Eldamiiikon rじgulator [’or GA Paじk / Full-レature リ
4.3 Oil speじinじations.................................
1.3.1 Regulau)r............................... 9
4.3.1 AUiis Copじ0 民oU)-injeじlけuid ...
1.3.2 Comrol panel.........................
4.3.2 Mineral oil.................................
1.3.3 Fund.…n keys.........................
4.4 Oilじhangc.............................................
1.3.4 Menu-driven じonirol programs
4.5 on nUcr じhangc...................................
1.4 R巧uiaUir for GA Suindarcl Pack .... 4
4.6 Storage after inslallation........................
1.4.1 Regulator............................... 4
4.7 Service kils...........................................
1.4.2 Comrol panel......................... 6
1.5 Air dryer on GA Full-fcalurc............ 6 5 Adjustments and servicing procedures................ 33
1.5.1 Compreがcd air circuit............ 6 5.r Air filter ..................................................... 33
1.5.2 R じ frigerani じ irじ uk................. 5.2 Coolers....................................................... が
5.3 Saレty valve................................................. 33
2 Installation.........................................................
5.4 Saレly deviじcs ol drycr on GA FulMciUurc .... 33
2.1 Dimension drawings..........................................
5.5 Load/unU)ad preがurし' switch on
2.2 Insiallation proposals........................................ 2() GA Standard Pack ....................................... 33
2.3 Eレじけiじじable size.............................................. 23
5.6 Tempera山re shuトdown switじh on GA Standard
2.4 Eleじtrical connections........................................ 23
Pack............................................................ 34
2.5 C(K)ling waにrrequiremems.............................. 24
2.6 Piじlographs........................................................ 24 6 Problem solving................................................. が
3 Operating instructions....................................... 25 7 Principal data................................................... 36
3.! Beforcirmialstarl-up........................................ 25 7.1 Readings on display or gauges....................... 36
3.1.1 Sa たけ...................................................... 25 7.2 Seuings of overload relay and fuses................ 36
3.1.2 User manual............................................ 25 7.3 Seuings of むn motor じircuU breaker (air-cooレd
3.1.3 Outdoor/aUUude opcralion.................... 25 compressors)................................................ 37
3.1.4 Movingルfling........................................ 25
7.4 Seuings of dryer svviichcs《GA Full-jcaiure) .... 37
3.し5 External じoinpressor slaius indiじalioii for
GA Pack/Full-fcaturc ............................ 25
1.5 Compressor spec川じaliぃns.......... 37
7.5.1 Referen じe conduions......... 37
3丄6 Rじ motじじontrol for G A PiiL’k/FulM’むUure . 25
7.5.2 Limiuuions....................... 37
3.2 Initial start-up.................... 25
7.5.3 GA30/GA30 W Pack......... 38
3.3 Before starling .................. 26
7.5.4 GA30/GA30 W Full-feature が
3-4 FurGAPiick/FulM’ealure. 26
7.5.5 GA37/GA37 W Pack......... 39
3.4.1 Starling .................. 26
7.5ぶ GA37/GA37WF山M’ea山re 39
3.4.2 During opcralion ... 26
7.5.7 GAが/GA45 W Pack......... 40
3.4.3 Checking ルc display 26
7.5.8 GA45/GA45 WFull-たa山re 40
3.4.4 Manual conirol .... 28
7.6 Conversion liが of SI units imoUS/British uniu . 41
3.4.5 Stopping.................. 28

2 2920 1389 (M)

Insげuじlion hいok Rtlas Copco

USD
1 Leading particulars WSD arc scparalors which scpanuc じondcnsatc from
a)mpreがじd air. ’Phcy じan he iniじgraiじd in the hodywりrk of
1.1 General description GA Sumdard Paし’k じomprcssurs.

GA arじ slationary. singic-siagc. oil-injcじtじd screw じomprcssors KeUiy expansion box

drivじn by an elし’じtriじ m川りr. C;Aぶ)-GA37-GA■が are air-cり。レん The rし’lay expansion box has poiemiaりVec じりmaじts for cxiernal
whereas GA30 WぶA37 W-CSA*45 W arc water-じoolな!. indiじalion of r()lk)wing じompressor opじrating じondmons:
aulomaliじ operaliun. warning, shul-down.

Dryer bv-pass kit

1.1.1 Comp 巧 ssor variants
GA Standard Pack
GA Standard Paじk arし' enじlosed in a sound-insulaにd bodywork.
The じいmrol panel (Fig.12) is fitted lo りle doりr at ルじ l.mm
side. It inじludes ルe sUiけ buUun and 山じ slop/cme巧enじy stop
button.
The rし'lay-じomroりcd regulator and the motor slaUer arし' located
In an el じじ tri じじ abin じ t behind th じ door.
GA Pack (Fig. 2)
GA【)aじk are onじlused in a sound-insulaUxl bodywork. The
compressors arc じりnけoiled by Uk' Alias Copじ0 Eレktronルon‘
regulator. This clc じ troni じじ on け ol module is rUuxi to 化じ door
of 化じIronl panじし Thじ巳Iclaronikon regulator rじduces ihc
power じonsumpUon and U allows the operator lo easily program
and mt)nu〇r the じ ompressor. Thじじ onirol panel in じludes 山e
sUげし slop and emergency stop buuons.
An clcciri じじ ahinel じompnsing ihc motor sia け cr is locau:d
behind this paneし
了h じじ ompressors arc provided wilh an aiuomau じじ ondcnsalc
drain system.
This kil allows ihc opじじaor to hy-pass ihじ dryer in じasc of
dryer nuiintじnanじじ or repair.
Public works version
This kil is dじsignじJ レr じompreが〇けりpcraling oiudoors. Il
consists of separately available kits:
-Frosl proieciion kii to prcveni l.reczing of じundじnsale and
u) allりw ih じじ ompressor U) Sian in i'rじ ezing temp しTalurcs.
• Rain proleじliりn kU l() prevent rain from cn【じring the
じ omprcsst)r.
-Main poル’cr isolali(川 switch with loじkahlじ handle for easy
isoUuioii of ihじじompressor from the mains.
- 民cverse rいuuion proleじlion relay vvhiじh preveiUs ihじ
じりmpressor f'rom sutけing if ihc phases りf ihし' mains arじ nりt
cunneじ tじ d corre じ Uy.
Th じじ omprじ ssors inay he delivered ex-factory with a lilting
deviじc for easy Ufling and handling of the じompressor.
Oil containing f'nimc
This aduiuonal frame, vv’hiじh can he pul under ihe compressor.
prじ Vじ nls oil from spreading over ihc floor in じ asc ofoil leakage.

GA FulレfeaUirc (円が.1) Tropical thermostut

GA Full-fealure are GA Pack comprがsors、additionally
If operaりng in impiじalじlimaic じonditions (high temperature
provided wiih an air dryer imcgraied in ihe hodywりrk. The ami humidily), a ihermustat wiル a hij^hcr selling じan he l.iuじcj
dryer removes moisture from the じompressod air by じooling
in ihc oM circuU u) avoid condensation.
ihe air u) near l.reezing pりim and auioniatiじaりy draining ihe
condじnsaie. See scclion 1.5.
Dryer kit
This kil じotUains an air dryer and じan he rilled inside the
bodywork ot'GA Pack.

1.1.之 Main options

Modulating control
This regulating system malchcs ihe air capacUy of the
じompressor UUhe air じonsumpりon between 1饼)7f 0山pul and a

oulpuしい

Energy recovery
This system recりvers the major pailof 山c じompreがion heat in
ihc form of hoi water.

Kleetronic drain
This system eleじけoniじaりy controls draining of じondcnsalし、.

1)As an allcmalivc. Allas Copco otTcrs compressors with variable

OSD speed drive (GA50 VSD and GA90 VSD) which have a high-
OSD arし' separators which separate 化c major paけ of ルe 0リ efncieni regulaling system maintaining the pressure within a very
from ルじじりndensate. small prがsure hand.

292()1389 (K)
/UlasCopco Instruction hook

M2、

FN2〜
VP

Co

OF

Vp
SV

AR

50泌が

Fig. la. From view

'I —
jち

BV

UA

Ms DPS CV

Fig. lb. Rear view

4 2920 1389 (H)

InsけuじliiMi hook Mdas Copco

AF. Air I'iUcr Dの.Oil drain plug.りり stop valve M2. Fan niりい)r
AR. Air reじciver/oil separator DP3. Oil drain plug，じIk'し’k valve OF. Oil rilier
AV. Air ()山let valve 巳. Compressor clcniL'iu SV. Safely valve
BV. Oil cooler hy-paが valve El. Elckironikon reguしuor Uん Unloadcr
Ca. Air cooler FC. on filler plug Vp. Minimum prし'ssure valve
Co.(川 coder FN2. Fan VP. on じoolcr vcnl plug
CV. Cheek valve GI. Oihcvcl gauge Vん Oil slop valve
DP I. Oり drain plug, oり separator Ml. Drive motor Dryer

Figs.1.GA45 Full-fcalurc

Co Ca E1

AV

-MT

OF

SV

Vp
怡

扣38巧

AR DPI FC が Ml

AF. Air filler DPI. Oil drain plug, oil separator ML Drive molor
AR. Air reじciver/oU separator Eh 巳Icktronikon regulator OF. Oil filler
AV. Air outlet valve FC. Oil filler plug SV. Safely valve
Ca. Air cooler Gl. Oil level gauge Vp. Minimum pressure valve
O). Oil じoi)レr MT. Air じooler niois山re irap

Fig. 2. GA30 W Pack

29リ）け 89 00
/tUasCopcc
1.1.3 Air flow (Figs. 4)
Air drawn through niter (AF) and open Uilcl valve (IV) inu)
compressor element (E) is compressed. Compressed air and
oil flow inu) air reじeiver/oil sじparaU)r (AR) via じheck valve
(CV). The air is disじharged through outlet valve (AV) via
mmimum pressure valve (Vp). air じoi)kr (Ca) and contlensalc
化叩（MT).
Ghじck valve (GV) prevents hlow-haじk of じompressed air when
the compressor is slopped. Minimum preがure valve (Vp)
prevents ルc receiver pressure from dropping below a minimum
pre が urc.
1.1.4 on sys化m のが• 4)
In air reじし'ivcr/oil separator (AR). most ol. the oil Is removed
from the air/oil mix山re ceiitnfugally. The balance is removed
by oil separator clciiiじni (OS). 了he oil colicじts in the lower
part of air rcccivcr/oil separator (AR). whi じ h serves as oil lank.
The りil system is provided with a hy-pass valve (BV). When
ihe oil temperature is below 40〇C (104で）1).hy-paが valve
(BV) shius 〇n.lhc oil supply from oil じりりior (Co). Air pressure
forces the (川 l.rりni air rcccivcr/oil separator (AR) ihrりugh oil
nUer (OF) and oり stop valve (Vs) U) compressor element (E)
and【he luhricalion poinしs. Oil じooler (Co) is hy-passed.
Da. /\ulomali じじ ondensate drain
Dm. (Tondじnsalじ drain valve
Piじloロraph，manual じondcnsaiedrain
つ Piじlograph. aiuomaiic じondensalc drain
Fig. 3. Condensate outlets
6 ；2の(）1389 ()()
Inslruclion book
By-pass valve (BV) suiris opening the oり supply (Voniじooler
((?〇) when ihc oil icmpcnuurc has inじrcased lo ihc ahovc-
mし'nUoned value. At approx.が。C (131 〇F) U an ihe oil flows
through ihe oil cooler.
Oil sい)p valve (Vs) prevents the じuniprcssor dcmcni l.rom
Hooding with 0り when Uie じompreがor is su，ppじd. The valve
is i)pcnc(j by elcmcni outlet pressure when the compressor is
siaricd.
1.1.5 Cooling and condensate drain systems
(Figん 4)
了he じooling syslctn comprises air cooler (Ca) and oilじooler
(Co). On air-cooled compressors, ihe cooling air is gcncrauxl
by fan (FN2). Walcr-coolccl compressors are provided with a
じooling waにr sys化m.
Acondじnsato trap (M了）is provided in iho airouUci system. 2)
The trap is equipped wUh a valve lor aulomaiiじ condensate
draining during operation (Da-Fii!. 3) and a manually operated
valve l.or draining ai.lcr stopping ihじし、)mpressor (Dm-Fig. 3).
1.2 Unloading/loading system
1.2.1 Unloading (Fig. 4a)
If ihc air consumption is less ihan ルc air oulpul ol.ルし'
compressor, the net pressure increases. When ihe net pressure
rcaじhじs the unloading pressure, solenoid valve (Y I) is dc-
cncrgi/cd. The plunger oいhe valve re山rns by spring force:
1.The じり ntrol pressure pr じ sciU in ih じじ hamhers り f loiidmg
plunger (LP) and unloading valve (UV) is vented lo
aunospherじ via solenoid valve (Y1).
2.しoadinロ plunger (しP) moves upwards andじauscs inlet valve
(IV) u)じlose ihじ air inlet opening.
3. Unloadinジ valve (UV) is opened by reじciver pressure. 了he
pressurじ l.rいni air reじcivcr(AR) is released towards unloadじr
(UA).
4. The preがure is siabilレed al a low valuし'.A smaり amoum
of air is kept drawn in and is blown lo the unloadcr.
Air ouipul is sioppじd (()巧：），the じompressor runs unレ)adccl.
1)Thし‘ valve starしs opening a【65。厂（149〇F) and is fully open al
8がC (17がF) for 13 bar and 175 psi compressors.
2) Available が an optkin わr GA SlaniJanJ Pack
Inslruじlion hい(）k Milas Copco

GA 30 - 37.化 FULL-巧ATURE UNLOADED (1)

M2 長N2

豊W

MT

Dm
8

12 13
—10

I—FN2
廊-他 む

□ の ぴ
□D
□
LPV
]□HHd5 ロ
Rf2

SV
1气厂
が\ 百 BV

Ml UJ —AR

，FC

TT11ー
な
CV DPI

50407D

じ A旧INLET巧） REFR に ERAKT UQU の(7)

RE巧にERANT Gが巧）
► COMPRESな D A旧(4)
0ん巧)

打g. 4a. GA30/37/45 Full-レalurし' durin呂 unloading

29リ）けが0()
Atlas Copco Ins化uclion hook

GA 30 W • 37 W -化 W PACK LOADED 側

PT20
A
正 eg/ ぶ

•MT

Da Dm

El

叫 □ の OF
□
□ HHb5 巧
げ Z2 一一Y1 Rf2

i^r~
sv
BV

Ml
—AR

/FC

rm 一 o-
%
な
C\K^I
d}>3
l^DPI

503780
DP2

COMPRESSの AIR OUT (2) た CONTROL AIR (5)

0
[> AIR INLET (3) 0ん巧)

COMPRE巧ED A旧(4) WATER (10)

Fig. 4b. GA30 W/37 W/45 W Pack during loadin；

巧リ）け89 (K)
Insけuclion hook Atlas Copco

AF. Air niter IV. 111101 valve 2 . ドレxiWc;. hl()w-〇rr air or cりmn)l
AR. Air receiver/(川 separator LP. Loading plunger
AV. Air outlet valve MT. Air cooler moisture Wap 3. Flexible, oil scavenge
B乂 O りし'001cr by-paが valve ML Drive mりlor
Cii. Air cooler M2. Mou)r,じompreがor むn On Full-feature also:
Co. Oil じ01)1 じr OF. Oil niter FN2. Fan,じondenser
CV. Cheek valve OS. on separator element Ml. Refrigerant compressor
Da. Aulomaりじ drain oiuleし air PT20. Pressure sensor, air outlet M2. Motor, condenser tan
cooler moisture trap Rf2. RestricU)r TT90. Tcmpcraiurc sensor, dewpoint
Dm. Manual drain valve, air cooler SV. Safety valve Air/air heat exchanger
moisture げ叩 TTl1.Tempermure sensor,じompressor 6. Air/rcけI呂erani heal exじhanger
DPI. Oり drain plu呂• air receiver element oullcl (evaporator)
DP2. Oり drain plug, oり stop valve UA. Unloadcr Liquid separator
DP3. Oil drain plug, check valve UV. Unloading valve Hot gas by-pass valve
E. Compressor element VI. Air nUcr service indicalor 9. Capillary lube
EL 巳 tektronikon regukuor Vp. Mmmuim preがLire valve 10. Condenser
FC. Oり filler pill吕 Vん on slop valve Filler
FN2. Fan. compressor coolers Y し し》ading soレnoid valve 12. 仁いndenser I’iin corUrol switch
Gし Oil level gauge I. Flexible, blow-off air or inlet air 13. High pressure sh山-down switch

Figs. 4. Air-oil and unレ)a山ng-1りatling systems

1.2.2 Loading (Fiみ 4b) A number of programmable sellingん c.g.り1C unloading and
レ)ading pressures.化e minimum slop lime and ihc maximum

When the net pressure decreases to the loading pressure, number of mou>r sums arc【aken imo aじじoum.
solenoid valve ("V 1)is energized. The plunger of solenoid valve
(Y1)moves upwards against sprin呂 force:

1.CorUrol pressure is レd from air receiver (AR) via solenoid

valve (Yl)lo loading plunger (LP) and unloading valve
(UV).
2. Unloading valve (UV)じU)ses the air hlow-oけ’ opening.
T2
Loading plunger (しP) moves downwards and causes Inlet 1X1
valve (IV) u) open むりy.

T1 F3/5
Air ouipul is resumed ( KK) %)• the じompressor runs loaded
Q巧

1.3 Elektronikon regulator for GA Pack / の2 nの

Full-fe が ure
1X4
The corUrol system consists of an elecけonic regulator and a
conけol paneし F21 の3

K21
50398F
1.3.1 Regul が oiME1-Fig.1a)

Automatic control of the compressor Sec Fig. 6 for denomination of comp(川ents

The regulator maimains 化c net prだsure between programmable Fig. 5. Eleじ iri じじ ahine し GA Paじ k / Full-leature (typical
limits hy auu，malicaUy loa山ng and unloading the compressor. example)

巧20し化9 (X) 9
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/UlasCdpco
I nsげuじlion hいいk JUlasCopco

SKNSOKS/SりしKNOり）\AしVKS/ KLKrmCCABIN にI K02. Auxiliary rじlay. Mar

Fl/FlO. Fuses coniacior
Bl. E レし'tmn レ ally-じ onlroUed F21. Overload relay, drive moU，r K(け. Auxiliary relay, della
じいndcnsau： drain (type KI1. Auxiliiiry conlaじtor l’()r coniacior
Bckomal) 3) dryer 2) K04. Auxiliary rじlay. loading/
ドじり. Prじssurc sensい!"• air oullcl K2I. Linじじonlaじい）r un レ utding
mi. 了じmperulure sじnsor. K：!2. Sliu■じ onuicu げ K05. Auxiliary relay, high/low air
じ ompressor c レ mentouUcl K23. D じ ha じ onlaclor
TTリ 0. Temperature sensor, Q15. Circuit breaker, fan molor KIO. Auxiliary rじlay. dryer
dcwpoini 2) TI/T2. Transformers 0. Slop h山u)n
Yl. Loading solenoid valve T3. Transformer S3. Emergenじy siりp buttりn
Y2. Solenoid valve, moduhuing 1X1/4. Terminal s化ips
じonlrol 3) DRYKK ON ドrししFE.VITRE (Al)
CONTROし：VKHルしH (KU
MOTORS I. Suiけ hutum I) Only rりr air-じ()〇レd comprcssoi\s
Ml. Drive molor KOI. Blocking relay 2) Only U、rドuり-レalurcじいmprじssぃrs
M2. Fan motりr.じomprcs.wr 3) Available as an option
じooレrs1)

Fig. 6. Elecirical diagram. GA Pack / r:ull-!calurc 5()トU wiih siar-dじUa siaricr

The regulator su)ps the じomprcsst)r whenever possible lり reduce
り1C power じonsumpliun and rcsiaけs u aiuomaliじally when ihじ
nei pressure decrcasじん In case 化じ expeじted unloading period
is u)o shorし ihc じompressor is kepi running 10 prevent loo-
shoけ slandsl川 periods.
Warnutfi A number of tiine-lnけed auいりmtfic st(げt/sto!)
conwHimh’ imty he prりが.(mwicd.い Take into
(u.cりHilt tluけ a sku.i command wりi he executed (if
proが。,"…cd and activau'd)，ev"t cけh,r nmnuりりy
s!りppiiig かe compぴs.sor.
Protecting thだ compressor
Shu レ down
If illじじ ompressor element oullct 【enipcraturc ex じ eeds Ihc
programmed shui-dりル’n Icvcし the じompressor will be stopped.
This will be Uuliじaled on display (4-打g. 7). The compressor
will als り he sU)ppじ d in ease of overload of drive motor (M 1)or
fan motor (M2). 2)
Shut-down、vanung
If ihc じoniprじssor clcmcnl ouUcl Iじmpcralurc exceeds a
pn)iiranimed value hdow 化し' sh山-down レVCし Uiis will also bじ
indiじalじd U) warn the operator hじfore ihじ shut-down level IS
reached.
Service warning
Eaじh inpul is じoniparcd to programmじd Ihiiils. If these limits
arc exじceded, a message will appear on display (4-Fig. 7) U)
warn ihc opcralor lo replace the indiじ；Ucd じomponenし
Aiけomatic restart after voltage failure
For comprし'sst>rs leaving ihe I’aじlory, this l.unじtion is made
Inactive. If dじsired, ihc runclion じan he aclivatじd. (Tonsuh
Allas Copco.
Warniufi If. aパand provided り!e nりり!ule was hi the
(川iり"1(けic opemti(……り(レ，！he c川,り"でs'sor、\.りI
ui"り,mけica りy reリ川.1 げりle supply voltage tりりw
module is restored within a pr〇f>ranwied time
period.
了he power iでcovery りme (りげ period wifliin wliicli
ihc \•りlutge ni りリ hだがStり化(I f() hり ve an aiりomalic
reslart)canhcscihvt\\’ecHland254secondsoi‘
to syinho! 0()!.けりw power びcりvery りme is set lり
00!. the cりmpびMor、vi!! iihvays がstaけ（tfu'r u
voltage j(り！urc, nり maner how !ong ii lakes い>
化Stりげりげvolume.

Monhoring components subject to service

い See User manual for 巨Iし’kけonikon regulalor. scじlion "Timor
Th じ regu しiU)r じい nUnu い usiy im)niu)rs the; oi しり il nilcr，い il submenu".
separator and air filler. 三）Air-cooレd じompressors only.

三920 l?84 け) 11
 /dlasCopcc Insけuじtiun book

S3. 巨mcrgenじy slop buUon

しED. auu、miuk operaUon
しED. VりUagc on

LED、general alarm
4 Display
Funじlion keys
6. Scroll keys
Tabulaior key
8 Sにri button
9 Slop builon
1(). Piclograph. automatic
operation
11.Picu、graph. voUage on
12. Pictograph. alarm

ち巧 の0
Fig. 7. Cりnlrol paneし GA Paじk /
F山1-1と aiure
t
r

Ref. D が ignation Function Ref. Designation Function

Automatic Indicates lhai the regulator is 6 Scroll keys Keys l(KsじrolUhrough 化c display.
operation LED aulomalically conlrolling the
compressor: the comprじssor is Tabulator key Key to go to the next field of (he
loaded, unloaded, slopped and display.
restaned depending on ihc air
consumption and ihc limitations Sian buUon Push buuon to start ihc
programmed in ihc regulator. compressor.しED (I)lights up
indicating that ihe regulator is
2 Voltage on LED Indicates lha【ihc voltage is operative (in a山omalic operation).
switched on. The しED goes out aれcr unloading
ihc compressor manually.
General alarm LED Is alight if a serviじe warning or
shut-down warning じondilion 9 Slop button Push huUon lo slop ihe
exists or ii a sensor is oulof order じomprじssor. L巳D (1)goes oiu.
Blinks if a shut-down conduion The comprし'ssor will stop after
cxisじ，if a sensor is out of order running in unloaded じondUion for
or aれcr an emergenじy sい)p. 30 seconds.
Consult ihc User manual for
Ekいronikon regulator, section S3 Emergency Push bimon lo su)p 化e compressor
"Slalus data submenu". slop button immediately in じasc of emergency.
See section 3.4.5.
4 Display Indicates messages concerning the
compressor operalin呂じondKmn，a
service need or a fauU. Consult
section 3.4 and ihe User manual
for 巨lek け onikon regulator,
sections "Main display". "Main
menu.'，"Slalus data submenu"
and "Service submenu".
Pictographs
Funじlion keys Keys U)じontrol and program the 10 Automatic operation
comprcssoi'. Sec seclion 1.3.3. Voltage on
じ Alarm

12 巧20け89 00
Insげuction buいk /ItlasCopco

Delivery air
bar 7.0 Slalus (Jala
AuU) loaded
Menu More Unit! Main Slct

FI F2 F3 FI F2 ト—3

Fig. 8. Example of【he main display Fig. 9. Example ol'a main menu

1.3.3 Function keys 巧よig. *7) 1.3.4 Menu-driven control programs

The keys arc used:
- Tり nianuaりy load/unlりad the compressor
- To call up or lo program sellings
- To reset a molor overloaci. sh山-down or serviじe message,
or an emergenじy slop
-了(）have aじじess to all data colleclcd by the regulator
To l.acihialじ programming and corurolling ihc compressor.
menu-driven programs arc implemented in the elecけoniじ
module.
The User manual for Elektnmルon regulator f.or Gad up u)
GA75 deals olaboralcly with all regulator I'unclions.

The funじlions of ihc keys vary depending on ihc displayed menu.

Prognim/Function Description
The aじtual funcuon is ahbrcviaicd and indiciUed on the boUom
line 〇r the display just above (he relevant key. The most
common abbreviations arc iisted below.
MAIN DISPLAY Shows in short the operation status
of the じりmpressor. Ii is the
gateway u) all functions. See Fig.
Abhre- Desig- Function S.
viation nation
More Aりows a quick look ai ihe aじtual
staius of ihc compressor. See
Add Add To add compressor slarl/juop commands scじlion 3.4.
(clay/hour)
Cane Cancel To cancel a programmed selling when Load/Unld To manually load/unload ihc
progHimming paramcKrs compressor
Del Delete T() ddelc じ ompressor starl/sU)p じ ommands
Lim Limits To show りmils l.or a programmable seuing
List To list programmed slarl/su)p cりmmands MAIN MENU See Fig. 9. Ii is Uic gaにway u)
(day/hour) following nienus:
Load Load To load the compressor manually
Main Main To return from a menu to the main display Status (Jala Calling up ihc slalus of the
(Fig. 8) compressor protection funcuons
Menu Menu Staけing from the main display (Fig. S). to (service warning, shut-down and
inuiale 化〇 main menu (打g. 9) which gives shiu-down warning).
aじcess lo submenus Rcsciting of a shu【-do\vn and
Siaけing む州n a submenu, to return【〇 the motor overload. See section 1.3.1.
main menu (Fig. 9)
Mod Modify To modil'y programmable setlings Measured data Calling up actually measured
More More To have a quick look ai the compressor values and the sUi山s of the motor
status overload priHection.
わ Program To program modified sellings
Hours Calling up the running houけ.
Kがt Reset Tt) reset a Umer or meがage
loading hours, rcgulalor hours and
Ktrn Rclurn Ti) rclurn 10 a previously shown りption (>r
number of molor starts.
menu
SIパ Select 了(）select a submenu or lo read more details Service Calling up and resetting the service
of a seleじりon shown on the display messages l.or ihc t)M, oil hUcr. oil
Unid Unload To unレ)ad the compressor manuaりy separator, air 川tし'r.

292()1.189 (H) 13
AtlasCopco Instruじlion hook

<<Mじnu>> inilialcs the MAIN MENU (巧g. 9). giving aし.じess

Program/Function Description
Test Allows a display icsし
MocJil’ying ihe settings fur
Modify settings
regulation (e.g. loading and
unloading pressures). for
pmtccUon(c.g.lcmperaturcshui-
down level) and tor service (c.g.
for the oil).
Tnner Programming
compressor start/slop commands.
Configuration Programming the time. dale,
display language, uniしん m川or start
mode and dale formaし
Saved (Jala Calling up ihe saved (Jala: Iasi
shut-down, last emergency stop,
longesi load, longest unload.
Selecting a menu
When the voltage is switched on. ihe MAIN DISPしAY げig. 8)
is shown automatically. The other menus arc seicじ化d hy
pressing one 〇r funじlion keys (5-Fig. 7). Pushing the key
to most other t.unじlions via submenusこ the suhmじnus can he
sclcclcd by pressing ihe key «Slcl» (selecl).
Whじnever displayed on ihc boUoni line ol.ihe screen, press the
key «Menu» lo return from a submenu to ihc MAIN MENU.
Whじnever displayed, press the key <<Main>> lo return frりni a
menu U) Ac MAIN DISPLAY.
1.4 Regulator for GA Standard Pack
1•ん1 R巧ulがor (Fig.11)
The rciiulator loadん unloadん stops and rcsuirbi 化〇 compressor
aじa)rding to ihc air じonsumpりon. and proleじしs 化c じoniprcssor
and motor むom overloadん The unloading and loading preがurcs
arc ihe opening and closing pressures respectively oTswUじh
(PSR19). See section 5.5.
Star/delta switch-over / Delayed motor stopping
A lime relay (K24) is provided:
-l.()r delayed motor stopping: ihe I’requcnじy of aulomaUじ
motor starts is limited by slopping ihc motor only aれcr u
sei time of 5 minu化s ofuninierrupled unレ)aded opcralion:
if the nci prし、sure drops u) the loading pressure wUhin【he
set unloading time, the じompressor will he loaded without
slopping
-【oswiiじh over I'rom sUirtodcUa conncciiりn 10 seconds after
starting

1X1

Q15

FI/2

K24

Kの

Kの

K21

50397F

Sec Fig.11 I’or denomination of じomponents

Fig. 10. Elecけk cahincし GA Slandard Paじk (typiじal example)

14 2 の0 1389 00
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9の0 2巧1 51/01

(5) 440-4GOV 60H7

Fl/3. Fuがs M2. Fan mmor•じompreがor TSHH11.Gauge, indicating

F2I. Overload relay, drive molor じooiers2) Iじmpcralurc iU oullci 1)1’
HI. Aulomalic opcralion lamp PS 民 19. Load/unレ)ad pressure swUじh じoinprじssor clじmじ nl

Kl. Blocking relay PI. Hourme化r indiじaiing loial じ omhined with shiu-down

K21. しincむのuu：u)r mりiりrrumimg lime swUじ h

K22. Slar じ 〇maじ lor QI5. CirじuU hrじakcr*. I’iin motor Tl. Transformer
K23. Delia じ oniaじ lor Sし Slaけ hullon Yl. Loading りid valve

K24. Time relay むす slarAJdia S3. 【button U) slop compressor Solenoid valve, modulaiing
switch-over (10 seconds) and al.icr 30 scじonds unloading けr conirol 1)
for delayed motor sU)ppinc to slop u immediately 1X1 Terminal strip
(5 min) (emergency)
Ml. Drive motor S4. Switch lo load or unload 1)Available as option
じりmprむsor 2) Only r(>r air-じりolじd compressors

Fig. !1.巨Icじtriじal diaがam. GA Standard Paじk 5() H/ with siar-dcUa starter

29リ）け） 15
Adas Copco Insけuじlion bo(、k

Compressor 化mperature shuレdown swi化h (TSHHU) Pictographs

The switch prevents damage resulting from loo high a Working pressure
化mpcralurc al かc o山lei of 化0 compressor elemenし Sec scじlion 2. Running houけ
5.6. 3. Compressor unレ)aded
Unload comprなsor. wait 3り-scじonds.化し'n press
iVIotor overload relay (F21) slop bulton
The relay prevents damage resulting Irom i(K) high a mou)r Oullct Icmpcraiurc of compressor element
curren し 6. Compressor loaded

1.4.2 Control panel (Fig.12) 1.5 Air dryが on GA Full-feaUire (Fig. 4a)
G H

Gauge indicaUn呂 the working pressure GA Fuり-レalurc arc provided wiih a dryer which removes
Lamp, aulomalic operation
H 引が

moisture I’rom compresがd air.

Hourmeter indicating ihc UHal motor running lime
Push buUon to sum 化c じompressor
Push huUon: 1.5.1 Compressed air circuけ
-lo su)p ihc comprがsor al.にr a period of 30
seじends unloaded running Compressed air orUers heal cxchanロer (5) and is じooled by ihc
-lo stop ホe compressor inimcdiaidy in ease of outgoing, dried air. Moisture in ihe incoming air starts to
emergency じonden'se. The aiりhen ルnvs through heal exchanger (6) where
が

To呂glc swUじh u) unload りr load the じompreがor 化c refrigerant evaporates withdrawing hむi【from ihc air. This
H

.Gaugc/swUし'h. indiじaiing the 化mpera山re al ihc
o山lei the compressor clomenl as well as ihc shut­
down icmpera山 re こりle regulator Acn stops ihc
compressor
cools the air to dose to ルe evaporating【emperature of 化c
rerrigeranし More watじr in the air じondenses. The じold air
ルon flows through moisture けap (MT) whiじh separaにs
じいndcnsaie l.rom ihe air. The condcnsalc is automalicaMy
drained through outlet (Da). The cold, dried air【hen flows
through heal exchanger け).where il is warmed up hy ihe
incomina air.

TSHH11

Gp. Gauge indicating working preがurc

Hし Aulomalic operation lamp
PI. Hournicler indiじaling tolal ni(ル>r running liinc
SI. Slaけ button
S1/H1
S3. BuUon to slop compreがor aむor 30 seconds
unloading or to stop ii immediately (cn化rgenじy)
S4. Switch U)load or unload compressor
TSHH11. Gauge, indicating icmperaiurc al oullct of
compressor elemcm combined wiih shiu-down
switch

Pictographs
Working preがure
Running hours
Unレ)aded operation
4. Unload compreがor and wait 30 seconds before
Slopping
5. Oullet lempcraiurc of compressor element
5039が 6. Loaded operation

Fig. 12. Control panel.GA Standard Pack

16 2の0 1389 (X)

Insけuじtiいn hいok JldasCopcc

日
づ

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咳

思
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圏
曰
巧

圆
◎
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DANGER ：d

0
150kg

—
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150ON
14
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1.Water ouilcl 7. Torques for steel (Fc) or brass 11.Consult InstruじUon hook helorc
2. Manual condensale drain (CuZn) bolts じarrying out maintenance

3. WaU:r inlet
4. Automatiじじ ondensate drain
5 Warning: before connecting
compressor eleciricaliy. consuU
Ins化uction book for molor
rotation direction
6. Warning: switch off voUage and
depreがurize compressor before
repairing
8.しighily oil gasket of けil niter,
screw it on and lighten by hand
(approx, half a lurn)
9. Consult Inslruclion book before
greasing
10. Warning: switch off voltage
before removing prolccting
じ over inside elcctri じじ ubidc
12. Warning: slop compressor before
repairing fans
13. Warning: voltage
14. Warning: poUmiial risk 〇r sudden
releasing 〇rspring unUじrncalh cover
of unloaclcr during disassembling,
have possルIc repair じarried ()山 by
AUiis Copじ 0

Fig.13. Pictographs (typical examples)

FOの
1.5.2 Reわigerant circ山t
3 Dm 4 AV
Compressor (M1)delivers high-preがure reけigcrani gas wmしh
flows ihrough condenser (10) where mosl of ihc rcfrigerani
じondcnscs. The liq山d ル，ws through filler (11) locapillary lube
AV. Air o山let valve
Dm. Manualじnndcnsalc drain valve
{9). The reむigeranl leaves the じapillary lube at evaporating
Condensate drain flexible for a山。matiじ drain
pressure
2. Condensale drain flexルIc for manual drain
Connection between flexible (2) and valve (Dm)
The rclrigcrant cnにrs evaporator (6) where k wUhdraws heal
Boulc じonuiining AUiis Copじり RoU)-mjcじUiuid
from the compressed air by furlher evaporation. The heated
refrigerant leaves 化c evaporator and is sucked In by じく)mprがsor
Fig.14. Components delivered with Uic compressor (けpical
(Ml).
examples)

巧20 1389 00 17
/Itlas Copco Ins化uction hりok

2 Installation
2.1 Dimension drawings (Figん15)

COMPR巧50R DR化R
0のかPAS (1)COOLING AIR COOLING AIR 巧)
(DRがR巧のION) OWLH outlet
化 ロ)
额
G 11/2.
习
巧 COMPRISED
MR (mn
司
(ロ) 回國
むECTRIC化CがLE 0目0
P"SAな ________
03)
Electric化 CがLE 0 が
PA巧が£
cm巧（4)
COOLING A!R
I化El

COけPが巧OR巧)
COOLING AIR
3 1化ET
§
PASSAGE FQRlOSO (OPりON)做
且 皿 皿 ■"iTfWATir DRAIN の、
o.D. |hanuai drain 。が
'EM
り_[

が化）

巧亞 逆 'll

(14) WAT巧cooしED
WATER OU化ET G11パ. み 勺
到
0 巧WATERCOOLの み
WATER I化ET G 11パ
脑邮
巧）ENERGY RECOWRY 跨
WATER omn
G 3/8*
(11)びNTRE OF GRAVITY
いり_化IかT UIIHOUI W巧R kl7)
(7) E 化Rが RECO化 RY
け巧 0か VIW Wな!） uiiKVT cnia()7)l
(化) lUIH M巧R
WAT巧 INLET け巧 H H
GA 30 1030 930
G 3/8* 肉
GA巧 巧3
6ジ
がが
GA AS
1巧0
1190
1070
1070
GA巧 866 巧3 巧7 m
795 6巧

が
巧1 かTS 1N か（か I ifKludが）：*?0 ka
が巧 666 707 巧

(10)
0W巧106 W M : •?0
9の02巧7 00
5W060

Fig. 15a. Dimension drawing. uA Paじk / Full-fcalurc

18 2920 1389 0()

 Insiruction boいk Rtlas Copco

(1)
のMP啡巧OR
COOLING AIR
OUTLET
ロ)
6 I1/2*
— COMPRESSED
AIR OUTLET
司 固i]
ReI:tri
C化CがLE 0目0
16と P巧SがE 应4が
^LE^TRICAL CABLE
0 60
PASSAGE

巧)
COMPR巧50A
COOLING AIR
I化ET

.)だSAGE FOR Q弓D【OPTION)佩

Q.D. AUTOHAHC DRAIN (OPTION) rq)
0 mm Q.D. HANUAI DRAIN (OPT I ON)りが
221

化化）
9|_か>
司

りが WATERCOOLED
ipp
WATER OUTLET G11パ- み
ちI
り 5) WAT 巧 COOLED ホ
WATER I化ET G 1】パ•

ENERが RECOWRY
巧）WATER OWLET -
G 3/グ
白 (1の WEIGHT (り）なNTRE OF GRAVITY
け巧
けERGY化CO化RY TがE H
俗 GA 30 900
の WATER I化ET -
GA 37 1040 GA如 778 406 632
G 3が
GA化 】0が GAジ 795 饼 620
诉Iか巧 IN kg (oil incluかが；！？0 kg
GA巧 795 4況 6?0
(1の
DIME巧IONS IN M ; i?0 M

9820 の97 01
503800

Fig.15b. Dimension drawing. GA Standard Pack

巧リ）け89 (K) 19
Atlas Copco
2.2 Inがallがion pのpoがIs (Figs.1か
Re(\ DescripUon/reconimendation
Install ihc じりmpressor on a solid.1し'vcl floor sui【aMe
for taking ルc weighし
Position of ルc じompressed air oiulei valve.
The pressure drop over’ Ihc delivery pipe じan
じalじulated as followsこ
し x45()xQじ1 が meets ihじ requirements of the cnvironmenlalじodes.
dp
d，x P
か pressure drop (recommendじd maximum = 0.1
bar)
length 〇rdelivery pipe in m
d innじr diameter 〇r ihe delivery pipじ in mm
P ahsolulc preがurc al the compreがor oLUlci in
bar(a)
Qじ かCO air delivery of ルe compressor in I/s
U is reじommendechhai ルc じonneじtion of 山c compressor
air delivery pipe is made un lop of the【nain air net pipe
u) minimize carry-over r
〇 possible remainder
じ ondcnsalo.
Vcnlilaiion: the inlei grids and vcmilaiion l.an shりuld be
inslalレd in such a way lhal any rccircuialion ofcooling
air【〇 the じompressor or dryer is avoided. The air
veU)じUy to ihe grids must he limited to 5 m/s. The
maximum allowable pressure drop over ihし' じ从)ling air
duels is 30 Pa. If exじじeding this value, a Ian is needed
ai the outicl of りle duじIん Consuh Atlas Copじり.
For aUernatives 1 and 3.ル0 required venlilalion
じapacity 10 limit ihじ compressor rmmi icmperaiurc
じan be calculalcd as follows:
Qv 1.06 N / d下 for GA Paじk air-じ〇〇レd
Qv 0.(が N + 斗）/ dT ior G A Fuり-た;uure air­
cooled
Qv 0.13 N / (JT f'or GA Pack wa化トじooied
Qv (0-13 N 卡 4) / dT t\)r GA FuU-t.ea山re
water-cooled
Qv = required vemiしUion capaじky in m Vs
N noinmal motor power of じompressor
in kW
dT = icmpcralurc inじreasc in compressor
room
2()
Insげuc^on hook
Re じ Descnption/reconin化‘ndation
For aUcrnalives 2 and 4: ihc fan じapaじily should
maich ihc compressor Ian capaじUy at a pressure
head equal u) the pressure drop ovじr the air duels.
The drain pipes lo the drain coMeclor must nol dip inu)
be ihじ walor of the drain coHcctor. /Vilas Gいpco has oil/
wa化r separators (lype OSD) u) separate the major part
of oil i.rいm condensate lo ensure that ihc condensate
6 Position of the control panel.
Position of ルc mains cable.
Pmvis…n l.or ihc inlet and oullcl 〇r ルc opUonal energy
reじovery system.
9 Filter type DD.I’orgじncral purposじ nitration (optional).
The filter けaps solid paけiじles down to 1 miじron with a
max. oil じarry-over of 0.5 ing/ni，.A high-cfficicncy
filler type PD (opiiりnal). may be insuUlcd downstream
of a DD filler. This l.iUcr traps solid panicles down lo
〇r 0.01 miじron with a max.(川 carry-iwcr ol.O.Ol mg/m、.
If oil vapour and odours arc undesirable, a filler of the
QD type (oplional) shぃuld be inslaUed downstream of
ホ 0 PD fiU しT.
U is rcconimcndcd U) provide hy-pass pipes and valves
over 化c TiUers lo isolate【he filにrs during mairuenance
witho山 dis山rhing ihc compressor.
10 了hじ air receiver(oplional)shou]dbeinslallcdinarrosi-
rree room on a solid, level n〇or.
For normal air じonsumplion. the volume of the air nei
(reじciver and pipinさ）can be じalculaled as follows:
0.25 X Qじ X PI X Tb
V
fmax X dP X T1
V =volume ol air net in 1
りじ tree air dclivc!7 of compressor in l/s
PI =じompressor air inレl pressure in bar absolute
むnax =じyde frequency = I じyclc/30 s
cJP Punload - Ploacl in bar
T1 =compressor air inlet にmpenUure in K
To =air receiver icmpじramre in K
2920 1389 (H)
Instruじli(…book /UlasCopco

kef. DescnpUon/rtcommendation Ref. i)escription/ruiM …micndati り n

By-pass syがem for compressors wUh dryer (optional) For water-cooled compressors (riy. 16b)

II Dryer by-pass pipe. 13 PosUion 〇r じ0いling wa【じr pipes

12 Condensate trap.

の巧) ® @巧(|)©@

(1)
化miけTION PAOP的化5

ご s Q
a

o
化 T.1 〇 O 化T. 2 0 0

900 (3) 900

COMP化巧贿
0 叫
o Q
ミI j
化I. 3 O O 化T. 4 a 0
9820 2806 00
503820 free oreo (2)

Fig. 16ん InsUiHalion propりsiU. G八

2のりり8リ（X) 21
/IdasCopco Insけuじlion book

の®®®の®©逸 】0

(3>
(5>

900
COMP祁巧邮
(み

Minimum free area (2)

9820 2B06 01
503610

Fi呂.1(ホ.Inslallalion proposaし GA W

22 2920 い 89 (K)
Instruじりon bいok fUlasCofycc

2.3 Electric cable size

Attention
I一いcal rじgulalions rじmain appliじable n ihcy arc striじtcr than
ルじ values proposed hし'low.

The voltage drop musl not exじced 5% of ルe nominal

voltage.ll may he ncじcssary to usじ
section ihan ihosc staled U) with this rじquiremじnし
The values bdow applv U) Full-レature compressors

O…ipressor type Voltage Frequency Maximum current Cal)レ size

consuim‘(l
(V) (Hz) し‘、） (mm:) (min:) (AW(i)

C.A30/W 230 5() 130 7() 2 X巧

C.A30/W 400 5() 79 35
GA30/W 500 5() が 25

GA37/W 230 50 154 7()

GA37/W 400 50 が 5()
GA37/W 500 50 78 35

GA45AV 230 50 187 が 2 X 5()

GA45/W 400 30 114 5()
GA45AV 500 50 94 50

GA30AV 220-230 60 133 7() 2 X 5() AWG(K)

GA30AV 則 60 84 5()
OA30AV が0-46り 60 72 35 八WG3
GA30AV 575 60 6() AWG4

GA37AV 220-230 6() 161 が 2 X 5() 2 X AWG2

GA37AV 3S0 60 101 5()
GA37AV 440-460 6() S8 5() AWGI
GA37/W 575 60 72 AWG3

GA45/W 220-2ぶ) 60 195 2 X 50 2 X AWGり

GA45/W 380 60 122 5()
GA45/W 440-460 60 106 5() AWG。
GA45/W 575 60 87 AWG!

2.4 Electrical connections Kリ（Sex' Figs. 5. 6. !0 and M ).

(General
- Providじ an isolating swiidi
-(Theじk ihじ I'uscs and ihc scuing of ihe ovcHoad rじlay. Scじ
seじ。on 7.厶
-ドりr muior a)maじlors K21 and K23 smaller ルan 3TF50.
じonncci ihc power supply じahles lo icrminiils し 3 and 5 ()f
じりmacu)r K21 (see Figs. 5. 6.1り and 11).
- ト’or molor conlaじlors K21 and K23 larger than or equal U)
i’F50. conneじl power supply じahlcs l() Iじrminals 1.3 and
5 of じonUiじlor 1 and to terminals し 3 anti 5 of coniaじU)r
ConneじI ルc car化じ(川ducU)r to carih holt (PE) and iho
nじulral じりnduじ【or (il provided) Iり a)nnじじu)r (N).
()n (;A Fuり-I.eaturtMFiぉ• 6):
了he voUage supply u) ihじ dryer must he 230 V singlじ-phase.
I’hc Vいliage to ihじ dryじr is suppUじd over the comacls of relay
(K I 1).whiじh clりsc when ihc compressor is sla"し、!. For
cぃmprcss(，r supply voltages dirレrent IVぃm 3 X 400 V plus
nじutral or 3 X 230 V. ihc power lo ルe dryer is supplied l、y a
じansl’orm じ r.

三9、）け89り(） ジ
MtlasQypcc Insiruclion hook

2.5 Cooling water requirements Remark

Chloride and sulphalc arc inicraじりVC. In pass-through systems
FoHowing rcquircmciUs arc given as a general rule to prevent ihじ sum of the squares must nolじXじced For rccirculaUng
CO りling water problems. If in any doub しじ onsuU Allas Copco. systems with proper cりmrols and ireauiicnし the sum of the
squarじs may he up U) 520.(KM). Noiじ that ihじ sulphalc valuじ
musl include any sulphite presem.
Recommended maxima Redix’ulaりng Pass-through
sys化 m system
2.6 Piがographs (Fig.13)
Rじad ihe warnings aucnlivcly and aじl accordingly.
Chloride (Cl). < 600 mg/l < け0 mg/1
Sulphalじ（SOj..) < 400 mg/! < 250 mg/I
Total solids ... < 3000 mg/1 < 750 mg/I
Suspし'ncJし*d solids (as Si〇2) < 10 mgパ < 10 mg/1
Free chlorine (Cl,) < 4 nig/1 < 2 nig/l
Ammonia (NHj*). < 0.5 mg/1 < 0.5 mg/I
Copper................ < 0.3 mg/I < 0.5 mg/I
Iron...................... < 0.2 mg/I < 化2 mg/I
Manganese.......... < 0.1 mg/1 < 0.1 mg/I
Oxygen................ < 3 mg/1 < 3 mg/1
Carhunato hardness
(iis CaCO、） 50-I00()mg/l 50-50() nig/1
Organics
(KMnOjConsumplion) .. < 25 mg/I < 1()mg/I

No algae
No oil

50おIF

Gl 1 AR DPI 3

Air recciverA川 separator

0り drain plug
Oり I’iller plug
5的のF Oil level gauge
Oりmにr
Saレly valve
I 2 3

Transport boU. U) be removed Transport spaじer. u) be removed

Transport supporし lo he removed Vホratiりn damper
Vibration damper Transport spacer, to he removed

Fig. 17. Transport fixation、mりtor side Fig.18. 0り system componems and 化ansporl hxations

24 29リ）け89 (K)
Insiruclion hook /Ulas Copco

じonneじting external cquipmcnし Only vいliagc-free じりmaじis

3 Operating instructions arc aりowed. Have ルじimxlinじalions cheじked hy Adas Copじん

3.1 Before initial start-up Ken…te control

【•’or remote じorurol 〇rルじ comprじssor. bridge icrminals 2 and4
3.1.1 Saf が y
〇r conneじlor (2X4) located al the back side of the electronic
miKlulc(El-Figs.land6).
The operator must apply all rclcvaiu safじty prじじaiuions.
mcludiiig iliosc mじntiりned in ルis book.
Kei"りte sturting and Nい)ppinが
-じonnccl a slari/programmcd stop huuon helwcen icmiinals
3() ami 31 of【erminal Mrip (IX4-Fig. 5).
3.1.2 User manual -bridge terminals 3() and 34 of strip (1X4): in this mode, the
oullel prじssurじ is suU sじnsed by pressure transduじcr (PT20).
Read ihe "User manual for Elekげonikon rcgulalor l.or GA5 up rcsulUng in loading and unloading of ih じじ ompressor al the
to GA75 じompressりrs" lo ramiliarizcyourscll. with all regulator pressures programmed in ihc clcじけoniじ rcgulalor (il.
luncikms. terminals 3() and 34 are nりI bridged, the じompressりr is
swUじhed oul of aulomaUじload/unload operation and
remains running unloaded).
3.1.3 Outdoor/altけude operaがon
Remote kuiding/uWoading (via external pressure switch):
If ihc じompreがor is installし'd outdoors or if ihじ air inlet -bridge icrminals 3() and 35 of strip (1 X4-Fig. 5)
icmpera山re じan he below 〇DC (326F). prじじ;mtions musl he -じonncci a load/unload switch bじiwccn terminals 30 and 34
lakon. huhis じ asc. and also if operating ai li帥 alti 山 dc. consult
()r strip (1X4): this results in
k，ading and unloading of the
Allas Copco. じ ompressor al ih じじ losing and up じ ning pressures of the
exlernal pressurじ swkじh respeじUvely.

3.1.4 Moving/liれmg
Th じじ ompressor じ an be moved by a Hむ truck using iho si【パ s in 3.2 Inけiai sねけ-up
ilie frame. Make sure ルat the forks protrude from the (nher
1. Following transpりrt fixadons. paimed red. must he removedこ
side of the l.rame. The compreがor じan alsり he ii むcd aれer
-spacers (3-Fig. IS) (Voni holh gear じusing supports
inserting beams in the slots. Make surしMhal りK' ht:ams じannol
-spaじers (1-F山IS) Ironi both air receiver supports
slide and lhaj ルcy p打，trude わ，m ihc i.ra…e cquaHy. The じhains
-s叩port (2-Fig.17)
must hじ hじId parallel to ihc hいdywork by chain spreadじrs in
2. (Theじk ihal ihじ eleじtricalじonnじじtions じorrespond to ihc loじal
order not U) damage the じompressor. The lil.Ung cquipmcni
じodes and lhal all wires arc じlamped tight u) their lenninals.
must he plaじed in such a way ihaUlie じompreがor will he Uむcd
I'hc insiallation musi hじ carlhcd and proleじted against shorl
perpendiじularly.しil.t smoothly and avoid【wisUng.
じirじuUs by (.usesいflhc incrllypo in all phases. An isolating

switch must he insialled near ihc じompressor.

3. Ghじじk transformer {了！-Fig. 5) i\)r じorreじt じonnじじlion, ihじ
3.1.5 External comp巧ssor status indicaがon for GA
がUings ofdrivc nnル)r over!りad relay (F21) and fan moior
Pack/FuH-fea 化 re
circuit break が（Q け）I), and ihatovcrload relay (F21) is
SCI for automaUc rescuing.
A relay hox for externalじompressor suuus indiじation is available
4. Fii air り山let valve (AV-Figs.1 and 2). Close 化〇 valve.
as option. Ii じan be じonneじled u) the eleじけ()nic じoturol module
GonnじじI ihじ uir nじi lo thじ vaive.
(sec Fig. 6).
5. Gonnじじl ihじ manual じondcnsalc drain valve (Dm-Fig. 3).
Gose ihじ valve. Conneじi the valve lo a drain collcclor.
The f(、lレ)wing indiじations can he indiじalcd by means ofrclays:
Sが Figs. U ;ind 16.
- Manual load/unload or automatiじ operation
6. CTonnccl ihじ aulomaliじ drain oiulcl (Da-rig. 3) to a drain
Warning condilion
coMじcu)r. See Figん14 and 16.
Sh山-down じいnduion
7. On water-じ001od じりmpressors. drain valves. shui-ofT valves
and a regulating valve should be Hued hy ルじじ usiomcr in
Attention
iho cooling water piping.
Stop the compressor and switch 0り"ihc vohage before
じonnecling cxlcrnal equipmeru. ConsuU Adas Copco.

3.1.6 Remote control わr GA Pack / Full-fea化re

い On water-cooled units.じircuk breaker (Q15)け installed h山 口川
Attention in operation. (Theじk that ihc switch on ihc cirじuH breaker is in
Stop the compressor and switch 0り• ihじ voUagじ before position "I".

2のりけがM)0 25
 Mtlas Copco
8. Cheじk ルc oり level. The pりinu^r oMcvcl gauが（Gl-Fig.
18) should rcgisicr in【he green or りrange range. Boulc
(4-Fig.14) with Allas Copco Roto-injccinuid can be used
(.or topping up. See also section 4.3.
9. A label dealing in short with 化c operating insけucUons and
explaining the piclographs is delivered with ihe liieralure
scし Affix h ncxi lo the control panel. Make yourseirianiiliar
with the instructions and piじu)graphs explained, as well as
with【hose mentioned in section 2.6.
10. Provide labels, warning ihc operalor ihal:
- ihじ compressor automatically restarts after voltage
I’iiilurc (GA Paじk/Full-ka山re.がc scじlion 1.3.1)
- the じりmpressor is aulomaliじally じonけoiled and may be
reslartcd U.()r GA Paじk/Full-l'ea山re even aむcr manually
slopping，see scじtion 1.3.1)
11.SwUch on ihc voltage. Staけ the じompressor and stop U
iinmcdialely. Cheek the roUUion direction of 化c motors.
First じheck ihe drive mりU)r (Ml-Fi呂s. 1). The correct
rotation direじlion is indicalcd by an arrow provided on ihじ
gear casing. If ihc roUUion direじlion is wrong，swUじh 〇り.
the voUage and reverse two incoming cicじtrie lines.
Then check fan motor (M2-Figs. 1) on air-cooled
compressors. Rotaliりn arrows, visible through ihじ grating
in the roof. arc provided on ルe plate below the l.an. If
nじcossary, switch off the vollagc and revじrsc two incoming
clcclriじじいnnccuons allhcIじnninalsofじirじuilbreaker(〇15-
Fig. 5).
12. Ghcじk ihじ programmed sellings.1)
13. Start and run ihe compressor fora few minuies. Cheじk ルai
ihc compressor operates nonnally.
3.3 Bがo化がaけing
り.化e compressor has not run for ihc past 6 mりmhs. Iいs strongly
re じ ommend じ d lo improve the luhn じ aii い n of th じじ omprossor
element al starting: Remove hoUs (2-Fig. 23). nil unU，adcr(LJA)
and pour 3/41 ofoil inu) the じompressりrdcmcm. Rehisiall ihe
unloadcr. Make sure iha【allじりnncじlions arc Ughし
1. Cheじいhし'oil lcvel(GI-Fig. 18). Thcf)りinicrホoulclrcgistcr
in ihじ upper field of thじ green range or in the orange rangじ.
II’ ihe pointer registers in ihc red range (low range).
dじpressurize ihc oi] system by unscrewing oil filler plug
(FC) one lurn. Remove the plug and add oil until the level
reaches ihc filler ぃpening. Fk ana ughten the plug.
2. If noじessary. emply the dusi trap 〇r air fiUcr (AF-Fi«s.1
and 2).
3. If ihc red paけ of serviじc indicator (VI-Fig. 23) shows full
ouし rcplaじc air nUer element (AF). Reset ihe service
indiじalor by pushing the knob in ihc exircmUy of ihc body
and reset ihじ serviじc warnina 2).
On water-cooled compressors also:
4. Ghcck that ihc cooling water drain valves in ihじ inicl and
【仙Ici pipes arc closed.
5. Open the cooling water inlel valve.
6. Open the water How regulaling valve. This step じan he
overlooked iじ afler previous operation, ihe setting of this
valve has not been disturbed.
化 2の 0 1389 け)
Insけuction hook
义4 For GA Pack / Full-fea化re
3•ん1 Sむけing(Fig. 7)
1.Switch wuhe voUagじ.Check ルai voUage (m LED (2) lighi's
up. Thじ message «Comprcssur off» appears.
2. Open air outlet valve (AV-Figs.1 and 2).
3. Close じondcnsalc drain valve (Dm-Fig. 3).
4. Preが Stan hmu)n (8). The じompreがor starしs running and
aulomaliじ opcGUiりn しED (1)lights up. Ten seじいnds 3) aれcr
starting, the drive motor swuじhes over fmm s化r to della.
A【りsame lime 3) Uk compressor s 化 rts running loaded.
The message on display (4)じhanges (Yom <<Auto
unloadcd>> lo <<Aulo loaded〉〉.
For water-cooled compressors also:
5. If ncじessary. regulate the じoolin呂 water flow during loaded
running u) obtain the rm、sl suUablo【cnipcra山re auhe ouUoi
of the じいmprcssorclcmじ n ししc. beiwccn 2〇C and 7°C above
the reレvam にmpじra山rし' in Fig. 19. For opUmum operation,
the coolin呂 waiじr ouUct icmpじralurc must never exじじcd the
value speじin〇d in section 7.5. Consuh Alias Copじo if
じondcnsalc shいuid he l.unncd during frequent unloading
periods.
3.4.2 During operation
1. Gheじk the oil level during loaded operation: ihc pointer
of level gauge (Gl-Fig. 18) must register in ihc green range:
if noし presssu)p huuon (9-Fig. 7). wail umil the じompressor
has stopped, depressuri/じ the oil system (hy unsじrevving oil
filler plug FC-Fig. IS one turn) and wail a レw minuics.
Rじmove the pluiz and add oil unli! ihじ level rcaじhes the fiMcr
opening. Fit and lighten the plug.
2. If Ihe red pan ol. serviじc indiじaU,r (VI-Fig. 23) shows full
〇m. stop ihc じompressorand rcplaじc ail' nUじr element (AF).
Rescl the serviじe indicator by pushing the knob in iho
extremily ol.ihc body and rescUhe service warning 2).
3. When auu)inaliじ operation しED (I-Fig. 7) is alighし the
rcgulau)r is auu)niaticaりy con けり lling the compreがor•しじ.
loading, unloading, slopping of ihc motors and restauing.
3.4.3 Checking the display
1.Regularly check display (4-Fig. 7) for readings and
messages. Normally, ihc main display (Fig. 8) is shown.
1)Consult ihじ User manual Ibr ホ0 Eleklronルon regulator.
2) For GA Pack/FulM’ealurし’：Using key <<Rがに> in submenu
"Service". Sec Uがr manual for Elekじonikon regulator, seしniem
"Serviじe submenu".
3) Programmable.
InslrucUun hいok Rtlas Copco

mJiじaling【he じomprcssoroullじl pressure, ihc slaius (>flhじ
comprし'ssor and thじ ahhrじvuui(川s of ihc l.unじlions of【he
kじys hじlow (he display.
2. /Mways chock display (4-ng. 7) and rcniじdy the trouble ir
alarm LE!)り Hs ali がりりr h い nks. Cりnsuh がし’。りn 1.3.2.
3. Thじ display (4-ドig. 7) will show a service meがasc if one
りr ihc monitored じomponし'nts is lo be serviじcd: slop【he
じoiuprcssor, rじplaじじ ihc じりmponcni and reset ihじ rじIcvani
Um化U
4. Regularly prcが key «Mt)rc» しろ-1-’ig. 7) 3) U)じall up
informalion ahouUl、じ actual じりmprcがor じいmliliりn:
-the sta 山 s of contro り ing ルじ compressor (a 山 omali じりr
manuaしlocal or rじnuHじ）
. ihじ slauis of ihc じいmpressりr Stanノslop timer (on or ol.r)
2)
the maximum allowable unloading pressure
ihじ（)ullじ（pressurじ
ルc comprし'ssりreレmem ouUci tし'mpじralurc

ihc (Jcwpoini lempcraiurc 4)

け’幻nりMタ canyhig out (my imihm'nり,!ce,げpりh. りt.
り(りu-snnenしStり!）りげVりinprex.sりK pがss cnwiぶのwy
St(り）hntion (S3-Fig. 7), switch (がthe voltage and
(Jepiでssuけこe the compげんso!:
Notes
Whenever a warning，serviじc requじsし sじnsor error or
motor overload message is tUsplaycd. ihc l.rcc spaじOS
on (he display bじiween lunじUon keys (5-Fig. 7) arc ruled
wiih blinking indicalors (**).
When mりre lhan one message needs to he displayed (c.g.
holh warning and service), ihc【nessages will he
displayed one artcr ihe other r〇r 3 seconds.
ihじ sUUus of ルじり Vじ Hoad pmuiじlion of hりih ルじ drive
motor and (an imパりr 5) (normalりr n〇U
the unal running and 1ぃading hours
1)Using key «RsしH>>: see User numuaい.or 仁Ickけりnikon regulator,
section "Serviじc submenu".
2) 了he じumpressoris auumiaiiじally slaけed anti sUippoJ il.ihcsc suin/
slop じ ommands are programmed and activat し‘(J こじonsuU so じ lion
3)ir Uk’ runじlion <<More>> is nol intliじalcd on ルc h川U)in !inじ of
display (4-Fig. 7). press key <<Menu>> け）uniiM.unclion
«Main>> appears above key (ドI). Illじn press the key «Main».
4) For Full-レlUurし• compressors.
5) Fur air-awレd compressors.

DP1535EN 区 CONDENSATION
TEM巧RATURE で

100
xxxx
AIR INLET
TEMPERA.
TUBE で
5(H 70

40-4 60

0 10

20 40 60 80 100
2^
6 8101216
RELATIVE AIR
HUMIDITY % WORKING PRESSURE bar似

nxamplc:
ll.opcraung al a pressure of lO bar(e) in an ambicnl icmpcraiurc 〇r20〇C and iU a rdaUve air humidity of lOO %，ihc minimum
Icnipcralurc lo prevent じondcnsalc tvり111 I’ormin吕 is 68〇C. Rcguhuc ihc じooling walじr flow during loaded operation lo ohiain a
icmpcralurc hciwccn 70〇C and approx. 75〇C ai the oulicl ol the じomprcssorclじmenし

Fig. Iリ.Minimum cりmpreがor eレmem ouUct temperature rりr water-じりoレd comprじがors

2920 1389 (K) 27

Atlas Copco
3.4.4 Manual contのMFig. 7)1)
Nりrmally.化c じompressor runs in aiuomatiじ opcralion.しc. Uk'
clecironic regulator loads, unloads，stops and restarts り1C
じompreがor automaliじally. LED (1)is ihcn aMghし
If requireん the じompressor can be unloaded manually. In this
じase. the じompressor is svvUchcd out of auloniatic operation:
the compressor remains running unloadじd uniじss ii is loaded
again manually.
Manually unloacUng
PrewAekcy«Unlil>>(unk)aclH5).LED(l)gwsoiU.Thc
mじssage <<Manual Unloaded〉〉appears on ihe display.
Manuiilly loading
Pressthekey«Load»(5).しED(l)lighlsup. Theじommand
«しoad» (Joes not fm•じc the compressor In loaded condition，
hm ii will swkehthe compressor to auloma り c operation again:
ルe じompreがor will he loaded けルc air nci pressure dr*りps hdow
ihc programmed levcし
Manually starting
In aulomalk: operation, the regulau)r limiしs りK number of mou)r
slarls. If die compressor is slopped manually, il musl mu he
rcsiaけcd manuany wiihin 5 minutes aけcr ihc Iasi slop.
3•ん5 Stopping (Fig. *7)
1.Prがs stop button (9).しED (I) goes り山.Hie nK'ssagc
«Programmed su)p» appears. The じompressor runs
unloaded for 30 scじりnds and then sUips.
2. To stop the compressor in case of emergency, press bullon
しS3). Alarm L巳D (3) Mmks. Alier remし'dying 化じ rauU,
unloじk the huUon by pulling ii out and press key «Rscd>>
(5) before restarting. The message «AH じりntl山ons arc
OK» appears. Proが keys «Mcnu» and «Main».
3. Close air oullcl valve (AV-Figs. I and 2) and swilch oiTlhc
voltage.
4. Opじn じondcnsalc drain valve (Dm-Fig. 3).
On、vi"t‘r-coolcd compressors only
5. Close ihe じDoling water iniじt valve.
6. If freezing temperatures may be expected, drain the
cooling system complexly.
3.5 For GA Standard Pack
3.5.1 Sむけing (Fig.12)
1.Switch on ihじ voltage.
2. Open Ihe air outlet valve.
3. If installed, dose ihc じondensate drain valve. 2)
4. Cheじk that push huUon (S3) is unレ，じked (pulled ou〇 and
that toggle switch (S4) is moved to the leむ（unUnided)
posuion.
が 2920 1389 ()0
Instruction book
5. Preが Sian huUon (SI).The ci)mprcがor slaけs running
and lamp (HI) lights up.
6. Move switch (S4) U) ihじ right U) load the じompressor.
For water-cooled compressors also:
7. If ncじcssary，regulate the じ(バ）ling water flow during loaded
running to obtain the most suitable tempera山re al 化c oullcl
い nhe compressor clenien しし e. hclvvccn 2°C and 7〇C above
the relevant tempera山rじ in rig. 19. For oplimum operation,
the じooling water ouUcl lempcralure must never exじecd ihe
value speじilicd in seじlion 7.5. GonsuU Allas Gopじo if
condensale should be formed during f.rcquenl unloading
periods.
3.5.2 During operaがon
1.Cheじk【he oil level during loaded operation:ルc pointer
oflcvel gauge (Gl-円g. 18) must regisicr in ルc green rangeこ
If noし move swiiじh (S4)lo ihじwait 30 scじ()nds and
ihcn press stop button (S3). Depressuri/.c ihe oil system by
unscrewing oil fiりer plug (FC-Fig. 18) one lurn and wail a
kw minutes. Remove the plug and add oil until the level
reaじhes ihe filler opening. FU and ugluen ihc plug. Pull
oul button (S3).
2. If the rod pan of service indiじator (VI-Fig. 23) shows full
ouし replace air filler clemcnl (AF). Reset ihじ service
indicator by pushing the knob in ihe extremity ofthc body.
3. When aulomaりじ operation lamp (H1)is alighし ihc regulator
IS auunnati じ ally con け oiling ih じじ ompressor. i.c. loading,
unloading, slopping oいhe【iiolors and restarting.
3.5.3 Stopping
1.Move swilch (S4) lo ihc レ 1.1 lo unload ルc じompressor and
wail 30 seconds.
2. Press slop huUon (S3). Al’lじr skipping, unk)じk (hじ button
by puHing il ouし
3. Tustop the compressor In case of emergency., press huUon
(S3). Bじfore restarting, unレ)じk the huUon by pullina il ouし
4. Qosじ the air outlcl valve and swiiじh off ihじ VいUage.
5. if installed, open 化e じondensa【c drain valve. 2)
On water-cooled compressors only
5. Close ihe じooHng water inlet valve.
6. If freezing temperatures may be expcc化d, drain the
cooling system completely.
1) If Ihe «Load» or «Unld» (unload) I'unction is not indicated
on the bottom line of display (4), press key <<Mcnu» け）un川
化c lunじtion <<Main>> appears above key (FI), then prし''ss ihe
key «Main».
2) A condensaie drain sysleni is avaりable as option.
Insけuじlion book RtlasCofxx)

3.6 Taking out of operation at end of 4 Maintenance

compressor service life
Al ihじ end 〇r ihc servレ0 lik of ルe じompressor. proじced as
follows:
1. Stop the じompressor and じレ)sc the air o山let valve.
2. Swilch oり.ルじ VりHuge and disconneじt 化c じりmpreがor from
ルe mains.
3. Depressurize ihc じいmpressいr hy opening plug (FC-Fig.1S)
one turn and by りpenmg valve (Dm-Fig. 3).
4. Shut ()IT and dじprcssuri/c ihじ pari of the air net which is
じonnecicd u) the いuUc! valve. Disじonnec【the じompressor
air ouUci pipe l.rりm ihじ air ncし
5. Isolaie and disじonnect ihc walじr sysicm from the じooling
water net 1)
6. Drain【he (川• walcr 1)and じondensate じirじuUs.
7. Disじ onne じ iihc じ ondensatc piping from ihc じ ondensale ne し
Attention
!. Apply all relevant salcly prじじaulions. inじlading ihいso
mentioned in this hook.
2. Rじad scじlion 2.6 lo familiarレc yourscir with all warning
labels and pictograplis.
3. Before carrying out any nmintenanじe or rじpair on ihe
compressor;
-For (;A Pack/Full-featurc. preが sUip hullon (9-Fig.
7). wail uiuり ihc compressor has su)ppじd (approx. 30
scじonds), press emergency stop huUon しS3) and switch
off the voltage.
-Fur (;A Standard Pack, move switch しS4-Fig.じ）U)
ihc Icf’l. wail 30 がじonds. press su)p huUon (S3) and
switじh 〇rr thじ voltage.
-Close air oullel valve (AV-Figs. I and 2) and
deprじssurレc hy opening plug (FCNFig.18) one lurn and
by opening valve (I)m-Pig. 3).
4. The air oullel valve (八V-Figs.1 and 2)じan be locked during
mainicnanじc ur repair as follows:
-Close ihc valve.
-Remove ihe boh I’ixing ルし' handle.
-しil.i the liamHc and turn ii uiuil ihじ slot oflhc handle I’ils
over the blocking edge on the valve hぃdy.
- しock ihc handle using 【he spじじiai hりU and wrench
delivered loose wUh ルし' じいmpressor.

4.1 Drive motor (Mi-Figs.1 and 2)

The hearings must be regreased each 400() operaung hours.
The luhrk'alion points are marked. Rca)nimendcd greaseこ Esso
Unirex N3

Type Drive end side Non-drive end side

Quantity (g) Qiiiuitity (g)

GA37/45 15 15
GA30 15

4.2 Preventive maintenance schedule for

the compressor 2)
Attention
For overhauling or じarrying いul prevenlive n)aimenancじ.service
kils are availabレ.See scし-lion 4.7. Allas Copじo 〇rレrs several
lypcs 〇r Sじrvicc contracts, relieving you 〇r all prじvemive
maimじnanじc work, 【’’or more details, consult yいur nearest y\llas
Copじo rcprcsenuuivc.

1)For vva化r-じ001ed compressors.

2) Use りnly authorized partん Any damagt or rnalfuncりけn caused hy the use of unauりlorizcd parts is nulけけ’ered by Warranty or
Product Liuhility.

巧2() 1389 0() の

/Ulas Copco Instruction hook

The sじhcdulc じompriscs a summary of ihc maimcnanじe insけuじlions. Read the respective secりon before taking maintenance
measures. The "longer interval" checks must also include the "shorter interval" checks. When servicing, rcpiaじe all
disengaged paじkings, c.g. gaskcしs. O-rings. washers.

Period 1) Running See See Operation

hours 1) section note

Daily BefV)re starting

3.3 Cheし’k oilレvcl(Gl)

During operation
3 イ/3.5/7. Cheじk readings on display or gauges
(Thじじk lhal じondcnsaic is discharged during loading (Da)
3.4/3.5 Cheじk oりlevel (Gl)
3.4/3.5 Cheじk air むher serviじe indicaior (VI)
3.473.5 Rcuulalc じいoHng water How (water-じooled compressors)

After stopping
3.4Z3.5 Drain contlcnsaに（Dm)

3-monUily 5.3 Operate safety valve (SV)

Carry 0山 a LED/clisplay にst(Paじ k/Full-たalurし')
ら Cheじk for possible leaks
50け 5.2 Inspect じ oolers (Ga/Go)こじlean if necessary
み)<1 Inspect condensor of dryer (FuH-l’caiurc)こ dean I! necessary
みm 1/9 Remove air nUcrcIcmerU (/\F). dean by air jじ【and inspcci
Remove, dismanilc and clean float valve ol.inois山rc trap (MT)

Yearly 5.3 Have safely valve (SV) leslcd

Have operaいりn 01 cicctriじalinicrlockinas, m〇u)r hrじakじrs. cU；. testじd
5 Tesl tempera山rc sh山-down protection
2000 Replaじc fell tlisじ hclwcen air riltcr service indicator (VI) and its
connection
2000 Inspoじt rcsiricior (氏f2) f’or じleanness
4mm ん7/5.1 Rcpiaじc air l.iUcr olcmcni (AF)
4000 4.3/4.7 2/3 ir Atlas 0)pじo RoUトinjcし’Uluiti is used, rcpiaじc oil「liter (OF)
4000 4.4/4.7 ス If Allas Copじo R〇u)-injcじiHuiu IS used, change りil

For じ bar and 1巧 psi

500 4.4/4.5/4.T 2/8 Ifuil as spe じ".ied in section 4.3.2 is used，じ hange oM and oil I’iUcr

For 7.5-8-10 bar and 100-125-150 psi

1000 4.4/4.5M.7 2が If oil as specified in scじlion 4.3.2 is used, change oil and oil filter

Have all llexibles inspected

Cレan じompressor

4.i Regrease drive molor bearings (M 1)

2-Ycarly 8000 4.7 Have oil separator (OS) replaced

1)Whichever interval comes first. The local Sales じompuny may overrule the maintenance schedulだ.espedully the service
intervals，depending on (he environmental and working conditions of the compressor.

30 2920 1384 (M)

Insけuじtiun hoいk
Notes
し Mlげe frじりuじnlly when operating in a dusけ aUnosphcrc.
2. Use gじmiinc Allas C()pa) fillers.
3. Rし'じommし'mJetl(川：Alliis Cりpじo Roい)-injcじtfluiii. Fりr ihし'
じhangc interval in cxlremc じondiliuns of Iじmpじralure.
humklily or じ ooling uir•じ onsuh AUas (Topじ o.
4. ConsuU the User Manual for Rlckironikon reguしUor. scじlion
"Tesl submenu .
5. For GA Pack/FuM-foaturc:
Cunsulnhe UsしT Manual for じkklronikりn regulator before
modil.ying ihじ lし'mpし'raturし' pmleし'lion sellings，が"ion
"Modil’y がuings submenu".
Dcじreuse ihe shul-dけNvn warning levじ1 and shui-(Jown level
l.or ihじ compressor element outlci icmpcriUurc lo Uic
minimum. Run ルし' じomprじssor: when rcaじhing ルe がUing.
thじ unil must shut down. Aけenりon: rじsじi ihc shui-cU)wn
level and warning level to their original values.
For GA Standard PaじレじonsuU Allas Copco.
6. /\ny 1じak shouki he aUじnded lo inimじdialciy.
7. Damaged Hexiblじs inusi he rcplaじじd immじdiaicly.
8. Also inspeじt resけiじu>r (Rf2) for じレanneが.
9. Replace the air niier element if damaged or heavily
conumiiiuucd.
ん3 OH specけicがions
Attention
Never mix oils of (JHTcroni brands or Apes. Use only m，n-
loxic oils.
ん3.1 Atlas Copco Roto-injがtfluid
h is sironaly reじommended い use Allas Copじ(）民りu)-injcじtfluid.
This is spじし’iai (川！'.or s じ re w compressりけ which keeps the
じompressor in exじclient じonuuion. Sじo also scctiいn 4.7.
Althou呂h Rou，-injeじUluid is reじommendじd. miiKTal oil じan he
used aflor taking following precautions:
-the previously used 0り should firsl he drainじd and ホe system
flushed
-ihc oilむher should be replaced
-ihe (川 must meetthc requirem じ nls as spe じ iHed hし'low
ん3.2 Mineral oil
High-qualUy. mineral 0り with oxiclaiion inhihUurs and ami-l.oam
anJ ami-wじir properties. The viscosity grdcJじ inu.st じ〇rrcsp(mJ
10 tlie amhienl にmperature and ISO 344ん as f〇lh)ws:
Amhient Viscosity ViscusUv
temperature grade index
Con‘si.stcm]y above 25〇C (77〇F) ISO VG 68 Minimum が
Between 25で（77〇F)
ISO VG 46 Minimum が
292() 1389 (X)
JUlas Copco
ん4 Oil change
1.Run ルじじ omprじ ssor until warm. Slop ih じじ ompressor and
deprじ ssuri/:c by unscrじ wing filler plug (Fし-"g.IX)り nc lurn
to permn any prし'ssurc in ihc syslし'm u) osじapじ.Wail a レw
minulが and rし'imwc plug (ドC) and Vじm plug (VP-ドig. la).
2. Drain ルc oり hy removing drain plugs (DPLDP2andDP3-
Figs.1 and 2). Fil and tighUMi all plugs (し'xじし'pi I’or FC)
al•【じr draining. Dじlivじr the oil to ihじ local oil coMcction
service.
3. Fill reじし*iver (AR-Fig. 18) with oり un川 ihe level reaches
the l.iりor ncじk. ’lake じarc ihai no dirt drops inU) ihc system.
円 i andtighten plug (FC).
4. Run【he cりmpressりr I.りr a レw minuicん vSu)p ihe じompressりr
and wait a レw inmulcs to allow ihe oil lo scUlc.
Depressurize ihc system. Fill iho reじciver with oil uniil thじ
level reaches ihじ nilcr nじじk. 了ighiじn p!ug (ト’G).
5. kesじt the いn serviじc warning.1)
ん5 on filter change
1.Run Uk' じompressor unloaded for 3 minutes.
2. Slop ihc じompressor and depressurレc by unsじrevving filler
pluさ（ドC-Fig.18) one lum to pし'rmh any preがurc in ihじ
system to escape.
3. Rし'move vein plug (VI)-Fig. la), wail 5 minuiけ• remove
drain plug (DP2-Fig.Ih) and じalじh the oil in a reじcpuidc.
4. Remove (川 filler (OF-Fiが.I and 2).
5. Clean【hじ filler seal on ihじ manifold. Oil ihc gaskじt of the
new clemcnし Sじrじvv (he clcnicni inu) plaじc and Ughlcn
firmly by hand.
6. Remove plug (PC') and I’iり with oil unul ihじ1じVじ1 reaches
【he nUer opening.
7. Tighten pluが（FC, VP and DにI
8. Resじi ihじ oil nilじr serviじc warning.1)
4.6 Storage aれer installaがon
Run ihじじompressor iwiじe a week until warm.し oad and unload
ihecomprcssorakwUmeji.IhhccumprcworissUmxJwuhoul
running i.rりm lime u、liiiK'. proleじlive mcasurし's must he taken.
Consult Allas Copco.
ん7 Service kけs
Serviじc kilsarc avaりahlじ 〇rfしTing the hじnじfils ofgじnuinc Atlas
Copじo parts while keeping Ihじ maimenanじc budget low. The
kils じいmprisc all paけs nじeded I'りr serviじing.
n F(げ GA Pack/FuiM•し’ature: Using kし'y<<RscD»>: see User manual
I’or nielaronikon reguUuor. seじlion "Serviじc suhmomr.
31
 Atlas Copco Insiruじlion book

Service kit for oil filters and air filters Ordering

number

GA3()all versions. 2901 0325 00

GA37 10-13 bar.

Lr.
GA37 125-け0-i75 psi,
G Aが 13 bar.
GA45 175 psi

i
v:'..'/
GA37 7.5-8 bar. GA37 100 psi................ 2901 0326 00
GA45 7.5-8-10 bar, G Aが100-125-け0 psi

T
一

o
Atlas Copco Roto-injt‘ctf1uid
Rolo-injcじtfluid (see section 4J) can he ordered in む)llowing
quantities;

Quantity Ordering number 1. Oil separator kii

2. Moisture trap kit
3. Filler kit
20-lilrc can .. 2901 0522 00 4. Filler kit
209-litre drum 2901 0045 01 5. Minimum preがlire valve kil
6. Cheek valve kil
7. Oil stop valve kil
8. Thermostat kil
Service kit for the oil separator Ordering number 9. Unloadcrkii
10. Thcmiostal kit
[I. 0り kil (AUas Copco RoU)-injo;tfl山tJ)
GA30/45 2901 0が 6 00
Fig. 20. Prevemive maimenanじc kiis (typiじal examples)

32 巧20 13が00
Insげuじlion book /UUls Copco

5 Adjustments and servicing 5.5 Load/unload pre^ureswitch(PSR19-Fig.

procedures
5.1 Air filtが（AF-Rgs.1 and 2)
l.Slop ilie じompressor. Svviiじh りが ihe voliagc. Release iho
snap clips of ihc filter and rじmove iho (Just trap and air
むUcrcicmonし Clean ihじ irap. Disじard ihc air niicrcicincnし
2.刖ルc new elcincni and ihじげap.
3. Rcscl serviじc indicalor (Vl-Fig. 23) by pushing ルc knob in
the extremity of ルじ body.
4. Reset the aiH.iUcr service warning.1)
21)on GA Sわndard Pack
The switch allows ih じい pci"iU い r U) sole じ t ih じ unKnuJing pressure
and ihじ preがurc dirレrし'ncc hしMween 山し' unloading and loading
preがurcs. The unloading and loading preがures arc Uk opening
and cレ)sing pressurし's りrihc ail. pressurじ Nwkじh.
Adjustment cun only be carried out when the pressure
switch is pressurized. Remove hU)じking device (1)before
adjusting knob (2).
The unレ>ading pressure is cりlUroMじd hy aeijusUng knob (2).
Turn ihし' knob cレ)ckwisc lo raise ホe unloading prし、surじ ami-
じk)ckvvise u) lower iし

5.2 Coolがs The pressure diびerence between unloading and し)ading is

adjuslcd hy means of the same knob. The acJjusimcni range is
Keep ihc じoolers clean lo mainiain ihc COりHng efむじicncy. given in Figs. 22. Push down iho knob and turn il cU)じkwisc U)
reduじc ihc pressure (Jirレrcncc. anii-cU)ckwisc lo inじreuse iし
On air-cooled compressors
Remove any diri from 化e じoolers wiih a fibre brush. Never
use a wire brush or metal objects. Then clean by air Jci in
reverse dirccUon of normal flow while じovering all compressor
pans under ih じじ oolers. If it is necessary u) wash【he coolers
wUh a じIcansing agon しじ onsuU AUas Copco.

On water-cooled compressors
(Tonsuk AUas Gopじ0 r()r cleaning.

5.3 Safがy valve 巧V-Fig.1が

OperaU;化〇 safeけ valve, depen山ng ornhc けpc 〇r valve:

u
- by unscrewing the じap one or iwo turns and rcUghlcning i【
- or hy pulling 化e valve Hむing lever

Testing
The valve can be lesにd on a separate compressed air line. If
かc valve does mパ open at 化e SCI prがsure stamped orUhe valve.

じonsuli Allas Gopじ0.

乂Varning
No acljusimcms arc allowol. Never run the じompressor wuho山
sal’ciy valve.

5.4 Safety devices of dryer on GA Full-

Bk>cking dじviじc. U) he rし-moved before turning knob 2
feature AcijusUiig kmホ
3. Switch
The regulating and safeけ deviじcs arc むじい)ry-aclj山Uじd lo obtain
optimum performance of 化c dryer. Do m" alier Uk sし'uing of
Fig. 21.Load/unluad pressure switch 间andanJ Pack)
any ぃr ihc devices.

U For GA Paじkル'ull-レaturc: Using key <<Rseじ>:sec Uがr manual

for Elekironikon rcgulalりr. section "Serviじc submenu".

292() 13H9 (H) 巧

JUlasCopco Insじuじtion hook

5.6 Temperature shuトdown swれch on GA

50402D
LOADING
PRESSURE
16 Standard Pack
bar(e)
(1) 14 Switch (TSHH11 -Fig. 12) has an adjusting screw in ルe じemrc
ai 化c haじk of 化c housing of ihc switch.
12
The rcscl screw is loじa化d in ihc ccn化c of iho indicator scale
10 and is proux’化d by a じap. Tb reset ihe switch aむcr tripping,
unsじrew the じap and turn ihe rcscl screw with a screwdriver
8 anii-do じ kw しse.

A
F
4 6 8 10 12 14 16

UNLOADING
PRESSURE bar(e)
ロ)

Fig. 22a. Switch MDR 53/16

I Jr

5040ID
LOADING
PRESSURE
bar(e)
ち 一

(1)
9
つ

E
8
一

503お F
6
5
4

3
3 4 5 6 7 8 9 10 1112 AF. Air fiUer
BV. on cooler hy-paが valve
UNLOADING E. Compressor elcmem
PRESSURE bar(e)
ロ) Uん Unloaclcr
UV. Unloading valve
Fig. 22b. Switch MDR 53/11 Vし Air filler serviし'c indicator
Yl.しoacling solenoid valve
し Air inlei pipe
2. Boll
Example (ri呂.22b): for 8 bar(e) unloading pressure, ihc 3. Warning: potential risk of sudden releasing of spring
loading pressure is adjustable between 5 and 7.6 bar(c) undernealli cover of uniりader during disassembling, have
possible repair carried out by Allas Copco
Figs. 22 Adjusimじnl ranges for load/unk)ad pressure switch
(Standard Pack) Fig. 23. View of unk)ader and compressor clemem

34 巧20 1389 0()

Inslruじtion bnいk Atlas Copco

4. (,<)mpressor air <)iバput or pressure Ik.Iow normal

6 Problem solving Air じonsumplion じXじccds air output of じ（impressいr
a.
a. Ghock じquipmem conneじled
Attention
b. Choked air inlci nilcr clcmcni (AF)
1.Apply aり reレviiiU saレけ precaiMion's. inし’luding those
h. Rcpiaじe nUcr element
nicniioncd in this hook.
じ. Soレnoid valve (Y!)…aUunじtiぃning
2. Read secりon 2.6 lo むmiliarize youi"scir will) all warning
し'.See la
labels and piじUigraphs.
d.しeak in control ail. flcxihles
3. BじI’orc じarrying oul any mainlcnance or rじpair on the
d. Sec Ic
compressor:
Fur GA Patk/Full-レaturc. preが slop h山u"i(9-打g. c. Inlじl valve (IV) docs nol fully open
7), wait until【hじじりmpressor has stopped (approx. 3() c. See Ib
じ OH separamr elemじni (OS) cレ、gged
seconds), press cniじrgenじy slop button (S3) and switch
じ Have clemcni replaced
olTihc voltage.
«. Air レakage
-Fur (;A Standard PiK’k. mりVC swUじh (S4-Fig.12い〇
ihc Id.l. wail 3()がし'onds. pi*css slop huUon (S3) and g. See Ic
h. 'Saたけ valve (SV) leaking
swilch ofTlhc voUage.
h. Roplaじc valve
-Close iiir outlet valve (AV-Fi^s. ! and 2) and
i. Compressor clemじnt (E)ぃ山 of order
dcprcssuri/c by opじning plug (FC-hig. IH) ()nじ lurn and
by opening valve (Dm-Fig. 3). し ConsuU Allas Copco
4. ’Fhじ air oullci valve (AV-Figs. I and 2)じan hじlockじd during
5. Excessive oil flow through air Inlet filter aれcr stopping
nuiirucnancじりr repair as fbllows:
a. Cheek valve (CV) leaking or oil slop valve (Vs) jammed
-しlose ihc valve.
-Remove りK boll fixing りK' handレ. a. Rcpiaじe defective parts. Replaじc air niler eレ!ncnl (Aド）
-Lil.i ihc handle and turn ii uniil ihcslotol.ルc handle fits
ん Safパ-V. valve けV) Wows after レ)；iding
over the blocking edge on the valve body.
- しock ihe handle using the speじial hoU and wrench a. Inlci valve (IV) maUunclioning
a. See Ib
deliverじd loose with Ihe compressor.
h. Minimum preがure valve (Vp) malfunじlioning
5. Consuk 化c User manuaN’or Elektronikon regulator (section
h. SがItl
"Suuus data submenu") ifa service message or l.auUincssa ロ c
appears on display (4-Fig. 7) or when alarm LED (3-Fig. 7) c. Oil scparaU)rclomcni (OS) dogged
じ. Sがが
is alight or blinks.
d. Safeけ valve しSV)り山 of order
d. Sが 4h
Mechanical faults and sugがsted remedies (Figs. 4)
e. On GA Full-fcalure. dryer piping clogged heじausc ol.
ice I'ormalion
し Compressor staけs runnmg，but does not load aれer a
deliiy りnu‘ c. Have rclrigcrani system cheじked by Allas G)pco

a. Solenoid vaWe (Y〇 o山 of’ordが

7. Kレnwnt outlet 1)or air outiパ U’mperaUire above normal
a. Rcpiaじじ valve
b. Inlcl valve (IV) stuck in closed posuion a. Insufficiじni cooling air or じooUng air icmpじraturc toけ
high
h. Have valve checked
Leak in control air flexihles a. (Theck for じoohng air rcslriじlion いr improve vcniilation
し'.
of じompressor nK)m. ■Avoid reじirじulalion of じooling air.
じ.Replace iじaking Hexihlc
If instated，check じ apa じ ily of compressor room fan. On
<J. Miniwum preがurc valve (Vp) leaking (whじn nci is
water-じooled じompressors. check じooling water flow:
deprcssuri/.etl)
11 neじcssary，have system じleaned
d. Have valve じheじked
b. Oil level loo low
h. Gheck anti じorreじI as neじcssary
2. Compressor does not unレ)ad, safety valve Wows
Solenoid valve (YI) ouiof order じ. Oilじ001or (Co) clogged
a. c. Clean cooler
a. See la
(j. By-pass valve (BV) niall.unじUoning
h. Inlet valve (IV) does noi じlose
d. Have valve icslcd
b. Sec lb
c. Air cooレr (〔a)じlogged
3. Condensate is not cUseharがd !.rりm condensate trap c. CMじan cooler
f. Compressor じレmciu (E) oui of order
durinな loading
じ See 4i
a. Discharge flexible clogged
a. Ghcじ k and correじI as necessary
h. Float valve maM.unじlioning 1)For GA Paじk/FuH-feature，a warning message will appear on
h. Remove n〇al valve assembly, dean and じheck display (4-円み 7).

2920 1389 00 が
Milas Copco Instruction book

7 Principal data
7,1 Readings on display (Fig. 7) or gauges
(nみ1の1)

Ref.: Air outlet pressure On Full-fea化re also:

Reading: MmJula化s between pixおrammed unloading and
loading pressures Ref.: Dewpoint temperature
Shown: On gauge Gp (Fig.12) or main display (Fig. 8) Reading: Approx.がC けがF)
Shown: When using key «More>> け-Fig. 7)
Ref.: Compressor element outlet temperature
Reading: Approx. 60°C abぃvc じooling air temperalurc or
い For GA Paじk and Full-たalure. sが section 义4 and ihe Usが manual
abぃve cooling wa化r inlet【ompcralurc
for Elekけonilu)n regulator，がじtions "Main cJisplay" anti "More
Shown: On gauge TSHH11(Fig. 12) or when using key function".
«More>> り-Fig. 7)

72 Settings of overload relay and fuses

Compressor type Supply voltage Frequency Maん setting of relay F21 Fuがs Fuses Fusが
化:C eSA HRC UL K5
(V) (Hz) (A) (A) (A) (A)

GA30/30W 230 50 67 16り

GA30/30W 400 50 が 100
GA30/30W 500 50 31 8()

GA37 の 7W 230 5() 79 160

GA37/37W 400 50 46 100
GA37/37W 500 50 36 80

GA が/45W 230 50 97 2 X 100

GA が/45W 4()() 5() が 125
GA45/45W 5()() 5() 45 1(K)
GA45/45W 400 50

GA30/30W 220/230 60 が 160 け0 150

GA30/30W 380 60 41 1()()
GA3(の OW 440/460 60 34 80 80 80
GA30/30W 575 6() 27 が 45

GA37/37W 220/230 60 82 200 175 175

GA37/37W 380 60 4S 125
GA37/37W 440/460 60 4! K)0 90 90
GA37/37W 575 60 32 60 60

GA45/45W 220/230 60 i(K) 2()() 2()() 200

GA45/45W 380 60 59 125
GA がM5W 440/460 60 50 125 no no
GAが/がW 575 60 39 9() 90

36 2920 1389 ()0

Insけuction hook /tdasCopco

7.3 Settings of fan motor circuit breaker (on air-cooled compressors)

Compressor Supply voltage Frequency MaんがUing of hrむikcr リ15

(V) (Hz) (A)

GA30/37/45 230 50 4.7

GA 別)"7/45 が)0 5() 2.7
GA30/37/45 5()() 5() 2.2

GA30/37/45 220/230 60 4.2

GA 別)。7/45 380 60 2.4
GA30/37/45 440/460 60 2.4
GA30/37/45 575 6() 1.リ

74 Settings of dryer swれches (on GA Full-feがure)

Condensor fan comrol switch

- Cut-oul pressure........... bar(c) 16.7
- Switch-on pressure....... bar(c) 18

Sh山-down swUch bar(c) 31

7.5 Compressor specけicaがons

7.5. Reference conditions

Air inlet pressure (absolute) bar

Air inlcucmpemture ....... で 2()
RcliUivc humidity............ 巧 0
Working preがurc............ bar(e) Sec nominal values below

On water-cooled units also:

Cooling water inlcl icmperaturc 〇C 20

7.5.2 Limitations

Maximum working pressure ... bar(c) Sec maximum values below

Mmimum working pressure ... bar(e) 4
Maximum air iniじ lieinpera 山 rc 〇C 40
Minimum air inlel にmpcraiure. で ()

On water-cooled units also:

Max. cooling waたroulleUemperaiure て 50
Max.じooling water inlcl pressure ... bar(c)

292() 1389 (M) 37

 Atlas Copcc Ins化uclion hook

7.5.3 GA30/GA30W Pack 1)

Compressor け pc 7.5 bar S bar 10 har 13 bar l(K) psi 125 psi 150 psi 175 psi

Frequency .................. Hz 5() 5() 5() 5() 60 60 60 60

Maximum (unloading)
prだ sure...................... bar(e) 7.5 10 13 7.4 9.! H)ぶ じ.5
Nominal working pressure . . . bar(c) 9.5 12.5 6.9 8.6 10.3 12
Temperature of air leaving
oullcl valve，approx.... て 29 29 29 29 29 29 29 29
Drive motor. SIEMENS 1 LA5 1 LA5 1LA5 1LA5 1 LA5 1 LA5 IしA 5 1LA5
189-2 189-2 189-2 189-2 189-2 189-2 189-2 189-2
Motor shaむ speed .. r/min 2955 29が 2955 2955 3555 3555 3555 3555
Power inpuし GA... kW がぶ 37.6 36.9 36.8 36.5 37.2 36.6 36.8
Power input. GA W kW 34.7 36.4 がぶ が.6 が.2 36 35.3 35.6
0り capaじily, GA ... 14.6 14.6 14.6 14.6 14.6 14.6 14.6 14.6
Oil capacity. GA W 17.9 17.9 17.9 17.9 17.9 17.9 17.9 17.9
Mean sound pressure level 2). clB が が が が が が が 65
Gooling water じonsumplion.
GA W 3)............................ 1/min 32 32 32 32 32 32 32 32
Cooling water じonsumplion.
GA W4)............................ 1/min 48 48 48 4S 48 48 48 48

7.5.4 GA30/GA30 W Fullイeature 1)

Compreがりr lype 7.5 bar 8 bar 10 bar 13 bar lOOpsi 125 psi 150 psi 175 psi

Frequency .................. H/ 5() 5() 50 50 6() 60 60 60

Maximum (unloading)
pressure bar(c) 7.25 7.75 9.75 12.75 7.け んが 10.55 12.25
Nominal working pressure . . . bar(e) 7.75 9.5 12.5 6.9 8.6 10.3 12
Temperature of air leaving
りuUcl valve，approx................ で 25 25 25 25 25 25 25 25
Drive motor. SIEMENS........ iLA5 1し八5 1LA5 I LA 5 1LA5 1LA5 I LA 5 I LA 5
189-2 1X9-2 189-2 189-2 189-2 189-2 189-2 189-2
Mou)r shall speed .. r/min 2が5 2955 2955 2が5 3555 3555 3555 3555
Power inpuし GA ... kW 37.9 39.5 39.0 38.9 38.5 39.3 38.6 38.8
Power input. GA W kW 36.7 3S.3 37.8 37.7 37.3 38.0 37.4 37.6
OilじapacUy，... 14.6 14.6 14.6 14.6 14.6 14.6 14.6 14.6
日りじapaじily, GA W 17.9 17.9 17.9 17.9 17.9 17.9 17.9 17.9
Mean sound pressure level Z). dB が が が 65 65 が 65 が
Cooling water じonsumplion.
GA W3) 1/min 32 32 32 32 32 32 32 32
Cooling wa【cr consumnlion.
GA W4)............................ I/min 48 48 48 48 48 4S 48 48
Rclngerant けpc................ R404a R404a R が)4a R が)4a R ぶ)4a R が)4a R が)4a R404a
R じ Ingcranl charge............ kg 1.2 1.2 1.2 1.2 1.2 1.2 2
Preがurc dewpoinし appmx. 5) 〇C 4 4 4 4 4 4

1)Ai reference じontiUions. 8 bar/50 Hz versions are available as an option.

2) According to PNEUROP PN8NTC2.2.
3) A【water inlel tempera山re below 25〇C and【emperature rise of 15〇C.
4) Al water inlet icmpcralurc between 25°C and 40°C and temperature rise of 10®C.
5) At 20°C / I009f relative humidity.

38 2920 1389 00
Insげuclion hook AtlasCdpco

7.5.5 GA37/GA37W Pack 1)

Cりmprcssor lypじ 7.5 hur S bar 10 bar 13 bar KM) psi 1が psi 150 psi 175 psi

Frequency ................ 5() 50 5() 5() 6() 6() 60 6()

Maximum (unloading)
pressure bar(c) 7.5 X 1() 13 7.4 9.1 lO.K 12.5
Nominal working prじssurc .. . har(e) 9.5 じ.5 6.9 8.6 10.3 12
Tempじraturc of air leaving
0111101 valve, approx....
。〔 29 の 29 29 29 29 29 29
Drive molor. SIEMENS ILA5 I LA5 1 LA 5 1LA5 1し八5 iしA 5 1し八5 1し八5
209-2 209-2 209-2 209-2 209-2 209-2 209-2 209-2
Motor shaU speed .. r/min 2960 2960 の60 の6り 巧6() 3560 3560 3560
Pいwer inpuし GA ... kW 44.9 47 44 43.8 44.1 45.4 44.4 44.4
ドりwer inpuし GA W kW 43.7 が.9 42ぶ 42.6 42.9 44.2 43.1 43.2
on じapacity. ... 16.3 16.3 16.3 16.3 16.3 16.3 16.3 16.3
Oil capacily. GA W 17.9 17.9 17.9 17.9 17.9 17.9 17.9 17.9
Mean sound pressure level 2). clB 66 66 66 66 66 66 66 66
Gooling wiUじr じonsumpUon.
GA W3) 1/min 39 が 39 が 39 39 39 39
Coぃling watcrconsumplion.
GA W4)......................... レmin が が が 59 59 59 が 59

7.5.6 GA37/GA37 W Fullイea化巧1)

Compressor type 7.5 bar 8 bar 10 bar 13 bar 1()()psi じ5 psi けり psi 175 psi

Frequency ................ H/ 50 50 5() 5() 6() 60 (，0 6()

Maximum (unloading)
pressure bar(e) 7.25 7.75 9.75 12.75 7.け んが 10.が 12.巧
Nominal working prだsure ... har(c) 7 7.75 9.5 12.5 6.9 ん6 10.3 12
Temperature of air leaving
ぃuUcl valve，apprぃX......... て 25 25 25 25 25 25 25 25
Drive molor. SIEMENS .. Iし八5 1 LA5 1 LA 5 1 LA5 IしA 5 1し八5 IしA 5 1しA 5
209-2 209-2 209-2 209-2 209-2 209-2 209-2 209-2
Molor shaft speed .. r/min 2%0 2960 2960 2960 が60 3560 3560 3560
Power inpuし GA ... kW 47.5 49.6 46.7 46.4 46.7 48 47 47
Power input. GA W kW 46.4 48.4 45.5 45.3 45.5 46.8 45.8 45.S
on じapacity. GA ... 16.3 16.3 16.3 16.3 16.3 16.3 16.3
Oil capacity. GA W 17.9 17.9 17.9 17.9 17.9 17.9 17.9 17.9
Mean sound pressure level 2). tlB 66 66 66 66 66 66 66 66
Cooling water cons山nplion.
GA W 3)......................... 1/inin 39 39 が が 39 が が が
Cooling water じonsumpUon，
GA W 4)......................... 1/min が が 59 5リ 5リ 59 が 59
Reけigcrani type . Rぶ)4a R404a R404a Rぶ)4a R404a 民ぶUa R4()4a R404a
Rcrrigcrani じ harge kg
Pressure dewpoim. appnけ.5) °C

1)At referenじe じomJUions. 8 har/50 H/ versi川、s arc avaルihic as an option.

2) Aじじorclmg to PNEUROP PN8NTC2.2.
Ai water in!ei【emperiUure below 25。(？ and icmpcr;リりre riが 〇r 150c.
4) At waにr inlet 化mperauirc between 2がO' and 40。厂 and tじmpし’n!lure riが 〇nがC.
み At 20°(? / 100% relative humidity.

2920 1389 00 が
Atlas Copco Insけuction hook

7.5.7 GA45/GA45W Pack 1)

Compressor lype 7.5 bar 8 bar 10 bar 13 bar 100 psi 125 psi け0 psi 175 psi

Frequency .................. H/ 5() 50 50 50 60 60 60 60

Maximum (unloading)
bar(c) 7.5 8 10 13 7.4 9.1 10.8 12.5
Nominal working pressure .. . bar(c) 8 9.5 12.5 6.9 8.6 10.3 12
Tempcralure りr air leaving
ouUcl valve, approx.... で 29 29 29 29 29 29 29 29
Drive molor. SIEMENS 1 LA9 I LA 9 1 LA9 1LA9 I LA 9 1LA9 IしA 9 1 LA9
209-2 209-2 209-2 209-2 209-2 209-2 209-2 209-2
Motor shafl speed..................r/min 2965 2%5 2%5 29が 3565 3565 3565 3565
Power inpuL GA .., kW 53.1 が.7 53.8 53.1 53.3 53.8 53 引.リ
Power inpuし GA W kW 51.9 54.5 52.6 51.9 52 52.6 51.7 50.6
Oil capacUy............ 17.9 17.9 17.9 17.9 17.9 17.9 17.9 17.9
Mean sound pressure level 2). clB 67 67 67 67 67 67 67 67
Cooling Wilier consumption.
GA W 3)............................ レinm 47 47 47 47 47 47 47 47
Gooling walじrじonsumption.
GA W4)............................ レmin 70 70 70 70 70 70 7() 7()

7.5.8 GA45/GA45 W Full-feaUire 1)

Compressor【ypじ 7.5 bar S bmr 1()bar 13 bar 100 psi 125 psi けり psi 175 psi

Frequency.................. H乂 50 50 50 50 60 60 60 6()
Maximum (unloading)
preがurじ bar•(し') 7.25 7.75 9.75 12.75 7.け 8.が 1り.が 12.25
Nominal wぃrking pressure .. . har(e) 7 7.75 9.5 12.5 6.9 8.6 10.3 12
Tempcralurc of air leaving
()山lei valve, approx.......... で 25 25 25 巧 25 25 25
Drive motor. SIEMENS .. 1 LA9 1 LA9 I LA 9 1し八9 1LA9 I LA 9 ! LA9 1 LA 9
209-2 209-2 209-2 209-2 209-2 209-2 209-2 209-2
Motor shaft spじじd .. r/min 2リが 2%5 29が 29が だが 3565 3565 3565
Puwer inpuし GA ... kW が.1 58.6 56.8 が.1 が.3 56.8 56 54.9
Pりwer inp山• OA W kW 55 57.4 が.6 54.9 が.I 55.5 54.8 53.7
on じapacuy............ 17.9 17.9 17.9 17.9 17.9 17.9 17.9 17.9
Mean sound pressure level 2). dB 67 67 67 67 67 67 67 67
(Tooling vvalじr consumplion.
GA W 3)............................ 1/min 47 47 47 47 47 47 47 47
Cooling wakTconsumption.
GAW4)............................ 1/min 70 70 70 7() 70 70 70 70
Rctngcrani けpe.............. R が)4a R404a R404a R404a R404a R404a R404a R404a
Relrigcrant charge............ kg 1.4 1.4 1.4 1.4
Pressure (Jcwpi)im. approx. 5) 〇C 4 4 4 4 4 4

1)A【rel-erenじe じon山lionん 8 bar/50 Hz versions are available as an ofUion.

2) According to PNEUROP PN8NTC2.2.
3) At water inlet temperauire below 25〇C and lemperalure riが of 15〇C.
4) At water inlet temperature between 25®C and 40°C and temperature rise of 10®C.
5) At 20で / 100な relative humidity.

40 2920 1389 (K)

Insけuじlion hook /Idas Copco

76 Convがsion liが of SI unhs in化 US/Biiがsh unれs

I bar=14.504 psi 1 I = 0.220 Imp gal (UK) I inhar = 0.4()l inwatcrculumn
1g =化(け5り/- 1 I = ().0 がし‘u.rt 1 N = (U25 Ibf
I kW= 1.341 hp(UKand US) 1 IAi = 2.M7d‘ni 1 Nni = 0.738 Ibf.fi
N = 0.264 US がI 1 mm = 0.(け9 in x°C = (32+ I.Sx)〇FI)

1)A tempがmure 山びerence of 1°C = a icmpcralurc dift.erenじc o!しがF

巧201がyけ) 41
Atlas Copco Insiruじlion hook

Notes:

42 2の0 1389 00
Insけuction hoいk /UlasCopcc

Notes:

292() 1389 (X) が

Mtlas Copco Instruction hook

Noks:

44 巧2()け89 00
 SAFETY PRECAUTIONS (continued)
the unit to conはin air above atmospheric pressure shall be pro化c化d
by a pKssurc-reUeving device or devices as 化q山red.
13. Pipeworkor other paけs wUh a icmpcra山rc in excess of 80°C (175®F)
and which may be accidentally touched by personnel in normal
operation shall be guarded or insulated. Other mgh-lcmpcraturc
pipework shall be clearly marked.
14.If かc ground is noMevcl or can be subject to variable indinalkm,
consult Allas Copco.
15. The elecじical connecUons shall CO打espond to 化e k)cal codes. The
unUs shall be grounded and proteじted against short circ山じ by fuses.
Operaが on
1. Air hoses shall be of correct size and s山table for 化e working preなure.
Nevぴ uが frayed, damaged or dなeriorated hosだ.Use only 化c じorreci
けpe and おze of ho化 end fiuings and connections. When blowing
through a hose or air line, ensure lhai ihe open end is held securely.
A fVee end will whip and may じause injury. Make sure 化lU a hose is
fully depressurized before disconnecting it.
Never play with compressed air. Do not apply it to your skin or
direct an air stream at people. Nevぴ use U の clean ciin from your
clolhes. When using it to clean down eq山pmenし do so wUh extreme
caution and use eye pro化なion.
2. The compressor is not considered as capable of producing air of
breathing quality. For breathing air qualily, the compressed air musi
be adequately purified according to local legislation and standards.
3. Nevぴ opera化化e unit when【here is a poss化川け of taking in
flammable or UDxic fumだ.
4. Never operate the unit ai pressures below or in excess oi its limit
ratings as indicated on 化e Principal Data sheが.
5. Keep all bodywork doors shut during operation. The doors may be
opened for short periods only. e.g. to carry oul checks. Wear ear
prolectors when opening a door.
6. People sはying in environments or rooms whぴe【he sound pressure
level reaches or exceeds 90 dB(A) shall wear ear protectors.
7. Periodically check 化at:
a. All guards are in place and securely fastened
b. All hoses and/or pipes inside the unit are in good condition, secure
and not rubbing
し'. There are no leaks
d. A り fas化nびs are light
e. AH eleclricallcads are secure and in good order
f. Safeけ valves and 0化er preだurcイdief devices are not obリruc化d
by dirt or paint
を Air outlet valve and air neし Le. pipes, couplings, manifolか,
valves, hoses, etc. are in good repair, free of wear or abuse
8. If warm cooling air from compressors is u化d in air healmg sys化ms,
e.g. lo warm up a workroom, take preca山わns against air poll山ion
und possible contamination of ihe breathing air.
9. Do not remove any of, or tamper with,化c sound-damping ma化rial.
Maintenance
Mairuenance and repair work shall only be carried oul undび supぴvision
of someone quaUfied for 化e job.
し Use only Uie correct めols for rrrnimenance and repair work.
2. Use only genuine spare pans.
3. All maimenance work, 0化er 化an routine auention, shaり only be
undertaken when the unit is stopped and the main power supply is
switched off. Take positive precaution to ensure that ihc unit cannot
be started tnadvcrtcniiy.
In additUm, a warning sign bearing a legend suじh as "work in
progreが；do not s化け"shall be attached to 化c starting equipmem.
Before removing any preなurized componenし effectively isola化化e
4.
unit from all sources of pressure and relieve the entire system of
pressure.
Never use flammable solvents or caホon ie【raじhloride for cleaning
5.
parじ.Take safeけ preじautions against U)xic vapours of cleaning
liquids.
ん Scrupulously observe cleanliness during maintenance and repair.
Keep dirt away by covering the parts and exposed openings wiUi a
じlean cio化，paper or tape.
7. Never weld or perform any operation involving heat near the oil
system. Oil tanks musi be completely purged, e.g. by stcam-cicaning.
before carrying o山 such operationん
Never weld on, or in any way modify, pressure vessels.
Whenever there is an indication or any suspicion (hat an internal
part of a machine is overheated, the machine shall be stopped but no
inspection covers sh过JJ be opened before sufMcieni cooling りme
has elapsed; this to avoid the risk of spontaneous ignition of the oil
vapour when air is admiUed.
Never use a light source with open flame for inspecting the interior
of a machine, pressure vessel, etc.
ん Make sure 比at no took, loose pans or rags arc leけ in or oruhe uniし
9. Beわre clearing 化e unit for uが aれぴ main化nance or overhauし check
that operaiing pressures, temperatures and lime settings are correct
and that 化e control and sh山-down devices funじtion correctly.
10. Every りme 化e separator element is Rnewed, examine the discharge
pipe and 化e inside of【he oil separalor vessel for caホon depositsこ if
excessive, the deposits should be removed.
11.Pro化ct ihe moujr. air filler, electrical and reg山lUing じomponems.
etc. to prevent moisture from entering them. e.g. when steam-cleaning.
12. Make sure 化al all sound-damping ma化naし e.g. on the bodywork
and in the air iniけ and outlet systems of the compressor. IS in good
condition. If damaged, replace il by genuine Atlas Copco material
to prevent【he sound pressure level from increasing.
13. Never use caustic solvents which can damage materials of the air
nが，e.g. polycarbona化 bowls.
14. The following safely precautions are stressed when handling
refrigerant R22, R12,がc.:
Never inhale refrigerant vapours. Check 化al【he working area
a.
is adequately vcntila化d: if req山red, use breathing protccUon.
b. Always wear special gloves. In case of refrigerant conlacl with
化c skin, rin化 Uie skin with water, iniquid refrigeranl じontacじ
ihe skin 化rough clo化ing, never tear 0び or remove ルe lauなこ
flush abundaruly vvUh fresh wa化r ovな化e clothing unり1 all
refrigerant is flushed away: then seek medical first aid.
c. Always wear safely glasses.
Note: With slalionary machine units driven by an internal combustion
engine, alJowance has (0 be made for なじa saたけ preca山ions. e.g. spark
arresiors, fuelling care, clc. Consult Allas Copco.
All respunおbilUy for any damage or injury resulting from n巧lecting
these precauti灯 11ん or by non-observance 〇r ordinary caution and
due care required in handling, opがating, maintenance or repair,
even if nut expressly mentioned in this book, will be disclaimed by
Atlas Cope".
2920 1377 00 2/2
 u o lle > o u u -
eoel 10
hat がts Atlas Copco apart as a company IS our

conviction tha【we can only excel in what we do if we

provide the best possible know-how and【eじhnology to really

help our customers produce, grow and succeed.

I hじ re is a unique way り faし'hieving that - we simply call

k the AUas Gopco u,ay.い builds on inicr;uii()iし on long-term

relalionships and involvement in the じustomers’ proじess，

nがds and ohjectivむ.Ii means having [he

flexlbilily to adapt to the diverse demands o\ the people

we じu化r for.
II s the "inmulim.川 to りur じustomers' business that

drives りur effort 10ル‘arcls increasing their producりvity

through beUcr soluりons. h starts with むlly suppoけing

existing products and continuously doing things bじUer. but i【

goes inudi I’uけher. creating advances in technoレthrough

umovaりon. Not for iho sake of teじhnoloiiv. but for ihじ sake

of our customer’s bりUom line and peace-ot'-mind.

1 hat is how Atlas Copco will strive to remain the first

choice, lo succeed in uUractingnewbusinessandtomiun-
クニま 」 こ

Uiin our posuion as the industry leader.

.
( こニまこニ 〔6こ
。 N

JJtlas Copco