Parts Manual

AIR INLET SYSTEM E55

34.0
Air Inlet System Parts List for E55

Part No. Description Part Code Qty.

1. Hex. Bolt M16x40 - 8.8 00 09 06 214 4

2. Spring washer Rec.sec.M16 ZYP 00 09 96 116 4
3. Gasket - 4” 22 04 1200 0 1
4. Intake valve 4” B009800800001 1
5. Airfilter assy B004700770004 1
6. SS Clamp hose worm drive
JW6C13-99-115 B005000530005 2
7. Gasket intake valve 01 04 3236 0 1
8. Adapter intake valve 01 53 00 723 1
9. Bracket filter mtg 01 54 00 334 1
10. Hex. Bolt M12x25 - 8.8 00 09 06 182 4
11. Spring washer Rec.sec. M16 ZYP 00 09 96 112 4
12. Hex. Bolt M8x40 - 8.8 00 09 06 119 2
13. Spring washer Rec.sec. M8 ZYP 00 09 96 108 2
14. Plain washer M8 ZYP 00 09 96 008 2
15. Hex Nut M8 00 09 48 008 2
16. Intake valve stopper 01 54 00 326 1
17. Plug; Hex; Socket; 3/8” NPT 22 04 10 38 C 1
18. Plug; Hex; Socket; 1/4” NPT 22 04 10 38 B 1

34.1
 

DISCHARGE SYSTEM E55

34.2
Discharge System Part list for E55

Part No. Description Part Code Qty.

1. Tank receiver (ASME) 01 53 00 509 1

2. Hex bolt M8 X 25 ZYP 00 09 06 116 4
3. Plain washer, M8 ZYP 00 09 96 008 4
3a. Plain washer, M12 ZYP 000996012 4
4. Spring washer, Rec Sec M8 ZYP 00 09 96 108 4
5. Oil sight glass 1 ½" NPT A 01 00 18 1
6. Pipe nipple 1/2" NPTx 200 22 04 7670F 1
7. Ball valve 1/2" B 31 27 01 1
8. Connector PVC Hose 1/2" 00 09 20 002 1
8a. Clamp hose worm drive 00 09 17 500 1
9. Nylon Hose 14 X 12 000945002 0.45Mt
10. Hex. Plug 1" NPT 22 03 7905 F 1
11. Namp plate Air receiver 00 04 20 930 1
12. Rivet, dia 2.5 x 4.5 00 05 19 53 0 4
13. Gasket seperator element 01 04 5046 0 1
14. Element seperator 01 04 5225 0 1
15. Spring washer Rec typ M12 ZYP 00 09 96 112 8
16. Hex Bolt M12 x 40 ZYP 00 09 06 185 8
17. Elbow 9/16 UNF x M14 000960013 1
18. Elbow TMS ¼ NPTx1/4BSP 000959270 1
19. Control line tubes 01 53 00 407 1
20. Valve Assy Pressure relief 1" A0 10 107 1
21. Pipe coupling 2 1/2" B 56 XX 05 1
22. Discharge Pipe short 01 04 5516 0 1
23. Strainer Assembly 015401365 1
24. TMS Elbow 3/8"T x 1/4" NPT 22 04 7681 C 1
25. Tube 3/8"x 75 Long 010454810 1
25a. TMS Coupling 3/8"T x 1/8" NPT 22 04 7683 M 1
25b. Orifice Dia 2.4 22 04 1731 B 1
26. Adj Adtr 1-5/8 x 1-1/4 000960047 1
27. Min. Pressure valve 1 1/4" B009301070007 1

34.3
 

DISCHARGE SYSTEM E55

34.4
Discharge System Part list for E55

Part No. Description Part Code Qty.

28. 1 ¼ BSP Bonded Seal Washer 000959390 1

29. Nipple with flange assy-MPV 015401035 1
30&30a.Hose-MPV to A/F cooler &
'O' Rings(Qty-2Nos) 015301791 1
31. Hex Bolt M10x 35 ZYP 000906146 12
32. Spring washer Rec typ M10 ZYP 000906115 12
33. Pipe Assy-MPV Hose to A/F clr 015401033 1
34. 1 1/2 Bonded Seal Washer 000959391 2
35. Pipe with Flange Assy – AC - MS 015302139 1
36. Hose-MPV to A/F Cooler 015303604 1
36a. O Ring 54.2x47.2x3.5 010451500 2
37. O Ring 62.5x55.5x3.5 010451120 1
38. Nipple with Flange Assy 015401081 2
39. 2 BSP Bonded Seal Washer 000959399 2
40. Water Separator MS365 A010052 1
41. Adapter MS 015400856 1
42. Nipple Hex ¼” NPT 22037903A 1
43. Tee pipe ¼” NPT 22047680A 1
44. Flange with Elbow Assy 015303605 1
45. Ball Valve 1 ½” NPT B312704 1
46. Hex Bolt M10x 25 ZYP 000906144 4
47. Spring washer Rec typ M10 ZYP 000996110 4
48. Punched washer, M10 ZYP 000992060 4
49. Quick Fitting 0.125 BSP-6 000920503 1
50. Plastic Tubing Dia 6x1 000919226 0.75Mt
51. Quick Fittings conn ¼ BSP-6 000920504 1
52. Control Line tube set 015300407 1
53. Nipple Hex ¼” NPT 00 09 60 086 1
54. Top Plate Cover 015401167 1

34.5
COOLING SYSTEM FOR E55

34.6
Cooling System Part list for E55

Part No. Description Part Code Qty.

1. Fan dia 24" 01 02 4219 0 1

2. Hub, fan 22 03 7376 0 1
3. Hex. Bolt M10x25 00 09 06 144 4
4. Spring washer M10 00 09 96 110 4
5. Hex. Bolt M8x25 00 09 06 116 4
6. Hex. Nut M8 00 09 48 008 4
7. Split Cooler E55 B007700690016 1
8. Shroud 01 03 4215 0 1
9. Hex. Bolt M8x25 00 09 06 116 16
10. Plain washer M8 00 09 96 008 32
11. Spring washer M8 00 09 96 108 16
12. Hex. Nut M8 00 09 48 008 16
13. Fan motor 2 HP 10*495149 1
14. Spring washer M10 00 09 96 110 4
15. Hex. Bolt M10x30 00 09 06 145 4
16. Rubber beeding 00 04 6849 0 2Mt
17. Bracket cooler support 01 04 4351 0 2
18. Hex. Bolt M8x30 00 09 06 117 4
19. Spring washer M8 00 09 96 108 4
20. Hex. Nut M8 00 09 48 008 4

34.7
 

LUBRICATION SYSTEM FOR E55

34.8
Lubrication System Part list for E55

Part No. Description Part Code Qty.

1. Connec 1-1/4 BSPxM42 000960059 3

2. Pipe tank to tee 010443470 1
3. Unoin Equal tee M42 000960054 1
4. Hose -Tank to oil cooler 015301790 1
5. Pipe Assy Tank to oil Cooler 015401037 1
6. 1 ¼ BSP Bonded Seal Washer 000959390 1
7. Pipe Tee to TV 01 04 5292 0 1
8. Pipe assy-oil cooler to TV 015401034 1
9. Housing thermal valve 1 ¼”-BSP 015301929 1
10. Element thermal valve 125 Deg 22 03 1080 0 1
11. Pipe TV to Cooler 010452930 1
12&12a. Connec 1-5/16 UNxM52 &
Bonded Seal Washer 000960072 1
13. Oil Filter spin-on B004800770001 2
14. Filter Head 015300389 1
15&15a Elbow 1-5/16UNFxM36 &
Bonded Seal Washer 000960051 1
16. Pipe Oil filter to A/E 010452900 1
17. TMS Elbow ¾”NPTx1"(T) 22 04 7681 P 1
18. Bolt Hex M12x30 8.8 ZYP 5-8M 000906183 2
19. Washer Spring Rec Sec M12 000996112 2

34.9
 

CONTROL SYSTEM FOR E55

34.10
Control System Part list for E55

Part No. Description Part Code Qty.

1. Elbow 9/16UNFxM14 000960013 1

2. Control line tube 01 53 00 407 1
3. TMS Elbow ¼"NPT x ¼" BSP 00 09 59 270 1
4. Solenoid Valve 240V B007300990005 1
5. Nipple; Hex; 1/4” NPT 22 03 79 03 A 2
6. Elbow 9/16 UNFxM14 000960013 1
7. Blow Down Valve-7/8UNF A010345 1
8. Elbow 7/8UNFxM20x2 000960017 1
9. Conn 7/8x14UNFx12Tube 000960020 1
10. Quick fitting connector ¼" BSP -10 00 09 20 506 4
11&11a. Nylon Tube Dia 10x8 00 47 55 906 0.88m
12. Tee pipe ¼" NPT 22 04 7680 A 2
13. Hex connector Orifice dia 3mm 01 54 00 412 1
14. Control line tube 01 53 00 407 1
15. Elbow; TMS ¼” x ¼ NPT 22 04 76 81 B 1
16. Nipple; Hex. Redu; 1/8"x1/4" 22 03 71 050 2
17. Non Return Valve 1/8" B004100170001 1

34.11
CANOPY SYSTEM FOR E55

34.12
Canopy System Part list for E55

Part No. Description Part Code Qty.

1. Panel LH & RH 01 03 9230 0 3

1a. Panel RH - sight glass 01 53 00 957 1
2. Post center 01 53 00 390 2
3. Box Electrical control 01 53 0 1179 1
4. Panel top 01 53 00 391 1
5. Post cooler mounting rear LH 01 03 9227 0 1
6. Post cooler mounting rear RH 01 03 9226 0 1
7. Panel rear 01 03 9228 0 1
8. Panel front bottom 01 53 0 1181 1
9. Door Electrical Box 01 53 0 1180 1
10. Post corner front RH 01 53 0 1183 1
11. Post corner front LH 01 53 0 1182 1
12. Hinge 180 deg 00 09 21 500 2
13. Screw hex socket head cap M6x20 00 09 83 064 2
14. Pocket handle 00 09 21 002 10
15. Bolt hex head cap M8x20 00 09 06 115 12
16. Spring washer M8 00 09 96 108 20
17. Bolt hex head cap M10x20 00 09 06 143 8
18. Spring washer M10 00 09 96 110 8
19. Screw hex socket head cap M8x40 00 09 83 087 12
20. Screw hex socket head cap M8x25 00 09 83 084 6
* 21. Fire Retardant foam 00 09 99 821 1 Set
*22. Key panel 22 24 7096 0 1

* - Not shown in Figure

34.13
MOTOR & BASE ASSEMBLY SYSTEM FOR E55

34.14
Motor & Base Assembly System
Part list for E55

Part No. Description Part Code Qty.

1. Ring Adapter 22 02 73 210 1

2. Drive coupling B545912 1
3. Bracket airend mounting 01 04 8209 0 1
4. Guard coupling 01 03 8004 C 1
5. Electric motor - 75HP 380/415V 3ph,
50Hz 4 p B005100950028 1
6. Bolt hex. M10x50 00 09 06 149 9
6a. Bolt hex. M10x60 00 09 06 151 3
7. Spring washer M10 00 09 96 110 12
8. Hex Nut M10 00 09 48 010 12
8a. Plain washer M10 00 09 06 010 3
9. Bolt hex. M16x60 00 09 06 218 8
10. Spring washer M16 00 09 96 116 8
11. Hex Nut M16 00 09 48 016 8
12. Bolt hex. M8x20 00 09 06 115 2
13. Plain washer M8 00 09 96 008 2
13a. Spring washer M8 00 09 96 108 2
14. Bolt hex. M20x75 00 09 06 248 4
15. Spring washer M20 00 09 96 120 4
16. Bolt hex. M12x75 (Full thread) 00 09 09 192 2
17. Plain washer M12 00 09 96 012 4
18. Hex Nut M12 00 09 48 012 4
19. Bolt hex.M8x20 00 09 06 115 2
20. Plain washer M8 00 09 96 008 2
21. Spring washer M8 00 09 96 108 2
22. Base Assembly 01 03 8205 0 1

34.15
ELECTRICAL SYSTEM PART LIST FOR E55
HORIZON SERIES (400V NEURON II)

Part No. Description Part Code Qty.

1. POWER CONTACTOR(K1-K3) 3
1.1 E55 3TF49 22-OAM0 ,85A,220V 008933182
2. FAN MOTOR CONTACTOR(K4) 1
2.1 E55 2A,3TF31 10-OAMO 008929014
3. MAIN MOTOR OVER LOAD RELAY(e1) 1
3.1 E55 3UA58 00 2UZ1,63A-80A 008933183
4. FAN MOTOR OVER LOAD RELAY(e2) 1
4.1 E55 2.5-4A,3UA50 00-1E 008933019
5. MCB 1
5.1 E55 10A,TP,10KA 008927039
6. MULTI TAP TRANSFORMER(TR1&TR2)
6.1 E55(TR1) 100VA,400V/220V 008937051 1
6.2 E55(TR2) 50VA,400V/24V 008937050 1
7. DEDICATED CONTROLLER NEURON II 1
7.1 E55 00897701M
8. NEURON II CONNECTOR SET 1
8.1 E55 00897903P
9. PRESSURE TRANSMITTER 1
9.1 E55 00897901C
10. TEMPERATURE TRANSMITTER 1
10.1 E55 00897902C

S.No. Description Part Number

1 RDS SWITCH 008941151
2 MANIFOLD 015402598
3 1/4 BOUNDED SEAL 000959385
4 NIPPLE 22047683

34.16
36.0
RECOMMENDED SPARES FOR E55

FOR HORIZON SERIES

Kit of spares up to 2500 hours of running,

contains 015400935
Air filter element B005700770007 1 No.
Oil filter kit B004800770001 6 Nos.
Element separator 01 04 5225 0 1 No.
2
Insurance kit (7.5,10 & 13 kgf/cm ) 015400437
Minimum pressure valve kit 01 54 00 445 1 No.
240V AC Solenoid valve B738207 1 No.
Gasket, pipe coupling 01 04 5127 0 1 No.
Blow down valve kit 22 03 7108 9 1 No.
Coupling element ,Rotex 48 01 24 3761 0 1 No.
Intake valve kit – 4" 01 03 3109 9 1 No.
Auto drain assy 01 04 4225 0 1 No.
Pressure Transmitter 00 89 7901 C 1 No.
Temperature Sensor 00 89 7902 C 1 No.
Nylon tube dia 10 x 8 004755906 1m
Nylon tube dia 6 x4 090445790 0.7m

37.0
Recommended ELGI Oil

Oil Grade Operating Temperature Oil Changing Frequency

AIR LUBE PLUS Up to 90°C 2000 hrs
90°C to 100°C 1500 hrs
Above 100°C Contact nearest ELGI office
AIR LUBE XD Up to 90°C 4000 hrs
90°C to 100°C 3000 hrs
Above 100°C Contact nearest ELGI office
AIR LUBE DURA PLUS Up to 90°C 6000 hrs
90°C to 100°C 5000 hrs
Above 100°C Contact nearest ELGI office

ELGI Oil grade ELGI Part Number Contained Volume

AIR LUBE PLUS 00099805A 20 litres
00099805B 50 litres
00099805C 210 litres
AIR LUBE XD
(Extra Drain Oil) 000998053 20 litres
000998054 50 litres
AIR LUBE DURA PLUS * 00099806A 20 litres

*- Please consult nearest ELGI office for guidance

38.0