RISK ASSESSMENT FORM

Company Group 1 Conducted By (Date) 31/08/06

Task Fabrication of pipes in a workshop

Approved By (Date) 31/08/06 Next Review Date 30/08/09

1. Hazard Identification 2. Risk Evaluation 3. Risk Control Reference

No. Task Step Hazard Possible Existing Risk Control Additional Risk Action Officer Document for

Severity

Likelihood

Risk Level
Accident/III Control Measure Follow-up Date) Reference
Health &
Persons-at-risk

1 Arrange material to -Pipe falling -Fatal -Wedges & side stopper 5 2 H -Extra chain/belt to Lifting Supervisor -
workshop “trailer” secure
-Pinch point -Facture -PPE 3 3 M -Crowbar to be used Lifting Supervisor -
-Finger injury -Tag line
-Crush injury

2 Cutting of pipe Fire hazard -Bodily injury -Clearing of Combustible 2 1 L - - -

-Damage material
property -H/W tools check
-PTW
Falling object Fracture / Crush -Tool box meeting 3 2 M -Deny entry to Workshop Engineer
unauthorized person
-Using of LIG
-Education/
Enforcement

Physical injury -Eye injury PPE 2 3 M - -

-Burnt

3 Grinding of pipe Bodily injury -For particle in -PPE; ear & eye protection 2 2 L -
edge (Electrical) eyes

-Accidentally cut -PPE; glove 3 2 M Using of both hands Workshop Engineer

-Grinder guard to grind
-Rolling down of
sleeves
Association of Singapore Marine Industries 1
 1. Hazard Identification 2. Risk Evaluation 3. Risk Control Reference
No. Task Step Hazard Possible Existing Risk Control Additional Risk Action Officer Document for

Severity

Likelihood

Risk Level
Accident/III Control Measure Follow-up Date) Reference
Health &
Persons-at-risk

Continue Electrical hazard -Electrocution -Monthly Inspection 5 2 H -Physical check of Workshop Engineer
from 3 -Cable routing on ‘S’ Hook / tools daily
Cable Rack / Housekeeping -Change to pneumatic
tools
4 Fit and weld Physical Injury Fracture and -Limited to 2½ pound hammer 4 2 M -Education; Workshop Engineer
crush injury of -Tool-box meeting
Finger -Anti-slip handle grip

Electrocuted Defective cable -Inspection tag 5 1 M -Periodic month; Workshop Engineer

Electrical hazard -PTW -Daily check
440V -Shock preventor

Association of Singapore Marine Industries 2

 RISK ASSESSMENT FORM
Company Group 2 Conducted By (Date) Table 2 Members
31/08/06
Task Installation of sounding pipe inside Tank

Approved By (Date) 31/08/06 Next Review Date 30/08/09

1. Hazard Identification 2. Risk Evaluation 3. Risk Control Reference

No. Task Step Hazard Possible Existing Risk Control Additional Risk Action Officer Document for

Severity

Likelihood

Risk Level
Accident/III Control Measure Follow-up Date) Reference
Health &
Persons-at-risk

1 Pre-inspection / Asphyxiation Faint, lack of -Valid entry permit 5 1 M Pre-inspection Supervisor

marking oxygen, overcome -Portable gas detector (working before entry by
by gas condition, calibrated, competent Supervisor Ensure
user) badges displayed
Buddy system properly at
-Dual badge system entrance
-Highlight in VSCC meeting

Falling / Tripping -Fatal due to falling -Adapt 3 point contact while 5 1 M - Daily briefing Supervisor
hazard climbing ladder - Ensure lighting
-Wear rubber boots installed properly
(adequate

- Fire Explosion Fatal Only explosion proof lighting can 5 1 M -Briefing to Supervisor
be use workers
-Pre-check
Hit by object Injury cause by Proper PPE (safety helmet) 3 1 L Supervisor
falling object, hit by
structure

Association of Singapore Marine Industries 1

 1. Hazard Identification 2. Risk Evaluation 3. Risk Control Reference
No. Task Step Hazard Possible Existing Risk Control Additional Risk Action Officer Document for

Severity

Likelihood

Risk Level
Accident/III Control Measure Follow-up Date) Reference
Health &
Persons-at-risk

2 Fabrication of pipe Fire explosion Fatal accident -Valid hotwork permit 5 1 M Pre-check by Supervisor
spool on deck -Qualified fire watch with working supervisor
fire extinguisher/hose
-Valid inspection tag
-Pinch points -Hand/Finger -Maintain communication among 3 1 L Pre check Supervisor
injuries co workers
-Sharp edge Hand / finger -Leather gloves 3 1 L
injuries
-Flying of objects Eye Injury -Eye protection (safety goggles) 4 1 l
-Burnt Burnt injuries on -Long sleeve with leather glove / 3 1 L
hand foot protection
-Tripping hazard Sprained or -Housekeeping, passageway 3 1 L
bruises. clear

3 To cut pipe Fire explosion Fatal accident -Valid hotwork permit 5 1 M Pre-check by Supervisor
penetration on -Qualified fire watch with working supervisor
main deck fire extinguisher/hose
-Valid inspection tag
-Falling Injury caused by Standby watchman at tank bottom 2 2 L Supervisor
falling object
Tripping hazard Sprained ankle -Covered up the hole 3 1 L Supervisor

4 To weld doubler Fire explosion Fatal accident -Valid hotwork permit 5 1 M Pre-check by Supervisor
plate on tank -Qualified fire watch with working supervisor
bottom fire extinguisher/hose
-Valid inspection tag

Association of Singapore Marine Industries 2

 1. Hazard Identification 2. Risk Evaluation 3. Risk Control Reference
No. Task Step Hazard Possible Existing Risk Control Additional Risk Action Officer Document for

Severity

Likelihood

Risk Level
Accident/III Control Measure Follow-up Date) Reference
Health &
Persons-at-risk

Asphyxiation Faint, lack of -Valid entry permit 5 1 M Pre-inspection Supervisor

oxygen, overcome -Portable gas detector (working before entry by
by gas condition, calibrated, competent Supervisor Ensure
user) badges displayed
Buddy system properly at
-Dual badge system entrance
-Highlight in VSCC meeting

Electrical Electrocution from -Valid inspection tag 5 1 M -Pre-check by Holder

exposed cables, -No damaged cable holder Supervisor
damaged cable, wet -Wear leather glove and boots -Supervisor
clothes, condition -Condition dry (clothes dry) conduct tool-box
meeting

5 To lower pipe to -Struck by -Fatal injuries from -Maintain communication 5 1 M -Briefing to Supervisor
tank falling object workers
2 2 L -Ensure co-
workers can talk
common language

Cut against Finger injuries Leather gloves 2 2 L

-Remove sharp edge

6 Install pipe (bottom -Falling -Scaffold defect -Valid Ok Tag 5 1 M Check on scaffold Supervisor
to top) -No modification to scaffold before use

Association of Singapore Marine Industries 3

 1. Hazard Identification 2. Risk Evaluation 3. Risk Control Reference
No. Task Step Hazard Possible Existing Risk Control Additional Risk Action Officer Document for

Severity

Likelihood

Risk Level
Accident/III Control Measure Follow-up Date) Reference
Health &
Persons-at-risk

7 Housekeeping -Falling -Injuries caused by -Contain rubbish bag 3 1 L

falling object -Secure all tools

Association of Singapore Marine Industries 4

 RISK ASSESSMENT FORM
Company Group 3 Conducted By (Date) Superintendent
(31/08/06)
Task Installation of drain line below helipad

Approved By (Date) Next Review Date 31/08/09

1. Hazard Identification 2. Risk Evaluation 3. Risk Control Reference

No. Task Step Hazard Possible Existing Risk Control Additional Risk Action Officer Document for

Severity

Likelihood

Risk Level
Accident/III Health Control Measure Follow-up Date) Reference
& Persons-at-risk

1 Scaffold erection Falling from Fatal injury Erection only done by trained 5 2 H Check thoroughly Supervisor of piping Company’s SMS
heights scaffold the scaffold before and as well as and work
Use of fall protection deivces assign to workers Scaffolding procedures
(harness, etc.) Supervisor

2 Collection and Hand injury Hand hit by falling of Wearing hand glove and beware 2 4 M Pre job briefing in Piping Supervisor Company’s SMS
mobilization of and Fall material of pinch point. morning and Lifting Supervisor and work
material’s from objects Ensure no over loading and procedures
workshop include appropriate lifting gears
tools

3 Lifting of spools -Caught In -Hand injury -Wear hand gloves 2 4 M -Competent & Lifting Supervisor Company’s SMS
using yard cranes between -Secure properly of bundle of trained person to do and work
pipes rigging procedures
-Beware of pinch point -Check & inspect of
-Use proper lifting gears belts condition (keep
clear of lifting area)
4 Transfer the tools Falling Injury from falling -Selection of appropriate belts & 4 3 H Barricade the area & Piping Supervisor Company’s SMS
and spool to install. chain blocks display no entry sign and work
Location by chain -Proper secure points of chain procedures
blocks block
-Ensure to wear body harness
and hang on secure place

Association of Singapore Marine Industries 1

 1. Hazard Identification 2. Risk Evaluation 3. Risk Control Reference

No. Task Step Hazard Possible Existing Risk Control Additional Risk Action Officer Document for

Severity

Likelihood

Risk Level
Accident/III Health Control Measure Follow-up Date) Reference
& Persons-at-risk

5 Installation of pipe Caught in Finger injury -Beware of pinch point 3 2 M - Piping Supervisor Company’s SMS
& pipe’s supports Between -Wear of gloves and work
follow by welding -Proper tools box to be used procedures
-Provide fire cloth
-Ensure fire watch man

6 Removal of tools -Falling objects Injury caused by -Immediately remove excess 2 2 L - Piping Supervisor Company’s SMS
and left over from height falling object materials, tools and proper and work
materials and housekeeping procedures
housekeeping

Association of Singapore Marine Industries 2

 RISK ASSESSMENT FORM
Company Group 4 Conducted By (Date) Babu (Supervisor)
31/08/06
Task Installation of PVC Pipes in Accommodation Quarters

Approved By (Date) Leo (Section Manager) Piping Next Review Date 31/08/09
31/08/06

1. Hazard Identification 2. Risk Evaluation 3. Risk Control Reference

No. Task Step Hazard Possible Existing Risk Control Additional Risk Action Officer Follow- Document for

Severity

Likelihood

Risk Level
Accident/III Health Control Measure up Date) Reference
& Persons-at-risk

1 Identify the PVC Slipped and Sprained injury & Maintain good housekeeping 2 2 L Nil Nil
pipe spool to be fall brusies
install at the
location

2 Selection of proper Flying objects Finger and eye Tool inspected and in good 2 2 L Nil Nil
tools and injury condition
equipments
3 Installation of pipe Fire -Personal injury due -Firewatch man present 3 2 M More frequent Supervisor
support to burnt -Fire protection inspection Safety
a) Fire cloth
b) Fire extinguisher

4 Laying of pipe Falling object Bidy hit by falling Follow safe work procedure 2 2 L
object
5 Bonding of pipe Chemical -Skin irritation -Proper PPE 2 2 L
hazard -MSDS
6 Clamping of PVC Caught in Finger injury Use the correct tool 2 1 L
pipe between

Association of Singapore Marine Industries 1

 RISK ASSESSMENT FORM
Company Group 6 Conducted By (Date) 31/08/2006

Task Removal and replacement of portable hot water

pipes in accommodation quarters. Size ?

Approved By (Date) Next Review Date

1. Hazard Identification 2. Risk Evaluation 3. Risk Control Reference

No. Task Step Hazard Possible Existing Risk Control Additional Action Officer Document for

Severity

Likelihood

Risk Level
Accident/III Risk Control Follow-up Date) Reference
Health & Measure
Persons-at-
risk
1 Remove of -Falling object -Hit by object -Cordon off 2 2 L
ceiling panel for
access -Working at Body injury Proper platform 2 2 L
height
-
Contact with Skin irritation Protective clothing 2 2 L
insulation
2 Remove pipe -Falling object -Hit by object -Cordon off 2 2 L
insulation Working at Body injury Proper platform 2 2 L
height
Contact with Skin irritation Protective clothing 2 2 L
insulation
3 Dismantle bolt – -Contact with -Burn -Shut off system 3 1 L -Close -Immediate
nut and clamp hot water -Drain the system supervision Supervisor
Strike by Finger injury -Use proper tools 3 3 M
hammer -Use chisel with cap
-Hand gloves
-Adequate lighting
4 Shift out pipe -Caught in -Finger injury -Use hand gloves 2 2 L
between -Use mechanical handling
of pipe
Association of Singapore Marine Industries 1
 1. Hazard Identification 2. Risk Evaluation 3. Risk Control Reference

No. Task Step Hazard Possible Existing Risk Control Additional Action Officer Document for

Severity

Likelihood

Risk Level
Accident/III Risk Control Follow-up Date) Reference
Health & Measure
Persons-at-
risk
5 Transport to -Forklift -Struck by -Qualified operator 4 2 M -Periodic -Safety section
workshop operation moving vehicle -Forklift checklist safety
-Observe speed limit induction by
forklift
supervisor
-Loose Object slip -Secure object by web 2 2 L
material from fork sling
6 Fabricate pipe -Hotwork -Fire PTW system 3 1 L
in workshop Valid hotwork tools

Electrocution Burn -Proper insulation of 3 1 L

electrical tools
-Ensure body not wet
Flying Eye injury Eye protection 3 2 M
particles -Proper eye protection
Radiation Arc Eye Eye protection 2 2 L
-Proper eye protection
Strike by Finger injury Proper tools 3 2 M
-Hand gloves
7 Transport back -Forklift -Struck by -Qualified operator 4 2 M
the pipe to ship operation moving vehicle -Forklift checklist
-Observe speed limit
-Loose -Object slip -Secure object by web 4 2 M
material from fork sling
8 Box up pipe -Contact with -Burn -Shut off system 3 1 L
hot water -Drain the system

Association of Singapore Marine Industries 2

 1. Hazard Identification 2. Risk Evaluation 3. Risk Control Reference

No. Task Step Hazard Possible Existing Risk Control Additional Action Officer Document for

Severity

Likelihood

Risk Level
Accident/III Risk Control Follow-up Date) Reference
Health & Measure
Persons-at-
risk
-Strike by -Finger injury -Use proper tools 3 3 M
hammer -Use chisel with cap
-Hand gloves
-Adequate lighting
9 System test -Slip and Trip -Body injury -Cordon off 2 1 L
-House keeping
-Warning Sign
10 Box up -Falling object Hit by object -Cordon off 2 2 L
Insulation Falling from Body injury Proper platform 2 2 L
height
-
Contact with Skin irritation Protective clothing 2 2 L
insulation

Association of Singapore Marine Industries 3

 RISK ASSESSMENT FORM
Company Group 7 Conducted By (Date) 31/08/2006

Task Removal of Exhaust Pipes from Engine Room

Approved By (Date) Next Review Date

1. Hazard Identification 2. Risk Evaluation 3. Risk Control Reference

No. Task Step Hazard Possible Existing Risk Control Additional Risk Action Officer Follow- Document for

Severity

Likelihood

Risk Level
Accident/III Health Control Measure up Date) Reference
& Persons-at-risk

1 Removal of -Falling -Falling from height -Highlighted in VSCC meeting 4 1 M -Proper -Piping Supervisor
Insulation from -Falling objects -Certified working platform (OK supervision and -Contracts Supervisor
Existing Pipes - Tag) monitoring of
- -Do no keep any loose materials workers
on scaffolds throughout work
process
Health Inhalation of fiber -Proper briefing to employees on 4 1 M -Proper -Piping Supervisor
particles the activity supervision and -Contracts Supervisor
-Provision of PPE’s monitoring of
workers
throughout work
process
2 Proper securing of -Falling -Falling from heights -Using of certified lifting gears 4 1 M -Close monitoring -Piping Supervisor
pipe -Liaise with vessel’s C/E to and supervision of -Contracts Supervisor
ensure the strength of securing work force
point
Caught in -Finger/hand injuries -PPE’s 4 1 m -Close monitoring -Piping Supervisor
between and supervision of -Contracts Supervisor
work force
3 Removal of bolt -Falling -Falling from height -Using proper tools and 4 1 M -Close monitoring -Piping Supervisor
and nuts (cold - equipments and supervision of -Contracts Supervisor
works) -Safe work platform work force

-Highlighted in VSCC
Strike against Hand/finger injuries -PPE’s 4 1 M -Close monitoring -Piping Supervisor
- Proper tools and supervision of -Contracts Supervisor
work force

Association of Singapore Marine Industries 1

 1. Hazard Identification 2. Risk Evaluation 3. Risk Control Reference
No. Task Step Hazard Possible Existing Risk Control Additional Risk Action Officer Follow- Document for

Severity

Likelihood

Risk Level
Accident/III Health Control Measure up Date) Reference
& Persons-at-risk

4 Shifting and lifting -Falling -Falling from height -Certified lifting gears 4 1 M -Close monitoring -Piping Supervisor
of pipes from -Injuries -Falling object -Deployment of qualified riggers and supervision of -Contracts Supervisor
engine room - and signalmen work force

Caught in Hand/finger injuries -Proper briefing to workers on 4 1 m -Close monitoring -Piping Supervisor
between the activity and supervision of -Contracts Supervisor
-Provision of PPE’s work force

Association of Singapore Marine Industries 2

 RISK ASSESSMENT FORM
Company Group 9 Marine Piping Specialists Conducted By (Date) KM Chua

Task Repair of pipe joint that failed radiography test

(Workshop – 4” XS)

Approved By (Date) 31/08/06 Next Review Date

1. Hazard Identification 2. Risk Evaluation 3. Risk Control Reference

No. Task Step Hazard Possible Existing Risk Control Additional Risk Action Officer Follow- Document for

Severity

Likelihood

Risk Level
Accident/III Health Control Measure up Date) Reference
& Persons-at-risk

1 Gouge out Fire -Fire -Permit to work system 3 3 M -Clear work area Supervisor
weldment -Provision of fire extinguishing of combustible
tools/ fire prevention tools material
Electrical -Electrocution Periodic checking of electrical 5 1 M Daily pre-use Supervisor
tools checks
Radiation Arc eye (worker) PPE 2 3 M Morning pre-job Supervisor
briefing.

2 Edge preparation – -Flying sparks -Fire -Permit to work system 3 3 M Constant Supervisor
beveling reminder and
enforcement of
safety rules
Strike by sharp Finger/hand/ face PPE, such as 3 2 M Constant Supervisor
object. injury face shield, hand glove glass reminder and
enforcement of
safety rules
4 Fit and joint Caught in Finger injuries -Use the correct tools 2 3 M Morning pre-job Supervisor
realignment between - Use of PPE (safety gloves) briefing.
Strike by flying Fire (worker & -Permit to work 3 3 M Clear work area of Supervisor
particles environment) -Provision of fire extinguisher/ combustible
prevention system material
5 Preheating using Fire Burnt injuries on -Use of PPE 3 3 M -Barricade Supervisor
heating torch hand -Provision of ample space for -Signboard
heating informing
passersby

Association of Singapore Marine Industries 1

 1. Hazard Identification 2. Risk Evaluation 3. Risk Control Reference
No. Task Step Hazard Possible Existing Risk Control Additional Risk Action Officer Follow- Document for

Severity

Likelihood

Risk Level
Accident/III Health Control Measure up Date) Reference
& Persons-at-risk

6 Welding Strike by flying -Fire -Use of proper PPE 3 3 M -Signboard Supervisor

particles a) Welding masks informing
b) Welding gloves passersby
-Proper ventilation 5 1 M -Barricade
-Permit to work system 2 3 M covered with
-Safety rules firecloth
3 2 M
Electrical Electrocution Periodic checking of electrical 5 1 M Supervisor
tools
Radiation Arc Eye Use of proper PPE 2 3 M Remind in the Supervisor
Welding shield orning pre-job
briefing.

-Metal fume Metal fever Use of proper PPE 3 2 M Use forced Supervisor
- Welding masks ventilation
7 Surface – -Stike by flying -Fire (worker) -Use of proper PPE 3 3 M -Signboard Supervisor
powerbrushing particles a) Dust mask informing
grinding b) Face shield passersby
Supervisor -Barricade
covered with
firecloth
Dust -Dust Inhalation -Use of proper PPE 3 3 M Remind in the Supervisor
-Dust mask orning pre-job
briefing.

Association of Singapore Marine Industries 2

 RISK ASSESSMENT FORM
Company Group 10 Conducted By (Date) 31/08/06

Task Renewal of high pressure hydraulic pipes from main deck (4”
dia)

Approved By (Date) PJM Next Review Date 30/08/09

1. Hazard Identification 2. Risk Evaluation 3. Risk Control Reference

No. Task Step Hazard Possible Existing Risk Control Additional Risk Action Officer Follow- Document for

Severity

Likelihood

Risk Level
Accident/III Health Control Measure up Date) Reference
& Persons-at-risk

2 Dismantling of Strike by Finger injury Correct tools and work 2 3 M Morning pre-job Supervisor Nil
pipes in sequence object procedure briefing Foreman

-Falling Body injury Proper work platform 2 3 M Morning pre-job Supervisor

hazard briefing Foreman

3 Transportation of Strike by Injury caused by -Use tag line 3 2 M Inform worker to Lifting Supervisor Nil
pipes from main falling object falling object -Qualified signalmen clear off from the Foreman
deck to the quay -Proper lashing/rigging suspended load
side by the shore -Validity of lifting belts, SWL
crane

4 Transport pipes -Toppling of Injuries caused by -Proper lashing of the pipes 3 1 L Pre-check by Forklift Driver Checklist for the
from quay side to pipes from toppling pipes -Qualified forklift driver supervisor Supervisor forklift
workshop forklift Foreman

5 Collect back the Falling object Injury caused by -Use tag line 3 2 M Inform worker to Lifting Supervisor Nil
newly fab pipe hazard falling object -Qualified signalmen clear off from the Foreman
from workshop -Proper lashing suspended load
-Validity of lifting belts, SWL

Association of Singapore Marine Industries 1

 1. Hazard Identification 2. Risk Evaluation 3. Risk Control Reference

No. Task Step Hazard Possible Existing Risk Control Additional Risk Action Officer Follow- Document for

Severity

Likelihood

Risk Level
Accident/III Health Control Measure up Date) Reference
& Persons-at-risk

6 Transport the pipes Falling object Injury caused by -Use tag line 3 2 M Inform worker to Lifting Supervisor Nil
from Quayside to falling object -Qualified signalmen clear off from the Foreman
on board -Proper lashing suspended load
-Validity of lifting belts, SWL

7 To install back the Caught in Finger injury Use correct tools 2 3 M Morning briefing Supervisor Nil
pipe in position between tpo tell work Foreman

-Falling Bruise over body

hazard

8 Line check by -Chemical -Sprain his leg and -Conduct check tightening of bolt 2 1 L Nil Supervisor Nil
visual inspection -Physical fall and rink Foreman
-Tripping

9 Return ? the permit -Remove Nil Ensure permit expiry 3 1 L Nil Supervisor Nil
to safety ? permit before Foreman
completing
the job

Association of Singapore Marine Industries 2

 RISK ASSESSMENT FORM
Company Group 11 Conducted By (Date) 31/08/06

Task Hydrotest Of Hydraulic Lines At 3000psi Pipe Renewal

Maindeck

Approved By (Date) Next Review Date

1. Hazard Identification 2. Risk Evaluation 3. Risk Control Reference

No. Task Step Hazard Possible Existing Risk Control Additional Risk Action Officer Follow- Document for

Severity

Likelihood

Risk Level
Accident/III Health Control Measure up Date) Reference
& Persons-at-risk

1 Equipment Caught Finger Injury -LOTO system info c/e VSCC 2 2 L Supervisor
preparation between meeting (permit to work)
-PPE
-Certified testing equipment
-Briefing of hydroblasting to
worker by respective supervisor

2 Transport from -Falling Injury caused by -Using pallet or container 5 2 H Store the Supervisor
store to berth by object falling object -Properly secured equipment near to
lorry -Qualified driver work site
-Checklist for vehicle
Road Hit by forklift Follow speed limit 5 2 H Designate Yard Manager
accident walkways in the
yard
3 Lifting by shore Caught in Hand & finger injury -Follow lifting procedure 5 1 M Pre-lifting briefing Lifting Supervisor
crane between - Use proper tools and checks

Falling object Injury caused by -Qualified crane operator/ lifters 5 1 M Pre-lifting briefing Lifting Supervisor
falling object – and checks
Barricade the area affected

Association of Singapore Marine Industries 1

 1. Hazard Identification 2. Risk Evaluation 3. Risk Control Reference
No. Task Step Hazard Possible Existing Risk Control Additional Risk Action Officer Follow- Document for

Severity

Likelihood

Risk Level
Accident/III Health Control Measure up Date) Reference
& Persons-at-risk

4 Set up the testing Caught in Finger injury Proper tools and PPE 2 1 L Pre-lifting briefing
equipment between and checks
-
Electrical Electrocution -Lock out and tack out 5 1 M Pre-job briefing Supervisor
hazard -Safety signboards and checks
(“High Pressure Testing in
Progress”)
5 Dismantling of -Oil spillage Injury due to fall by -To follow safe work procedure 3 1 L -Firewatch man
existing hydraulic slippery griunds -Oil collect container -Immediate
pipe -Oil absorbent sheet cleaning
Fire hazard Fire Permit to work 3 1 L
Strike by Finger injury Proper tools 3 1 L
6 Blanking of pipe Caught in Finger injury To follow safe work procedure in 3 1 L
ends & hook up to between blanking of pipes
pump
-Oil spill Injury from slipping -Oil collect container 3 1 L
-Oil absorbent sheet

7 Filing the water of Overfill Eye injuries during -Sign board 3 2 M Check pressure in
hydro test pipe line leak -Barricade testing area the pipe
(150psi) -PPE
8 Checking of Leakage the Eye injuries during -Sign board 3 2 M Check joints for
increasing of joint pipe leak -Barricade testing area leakage.
hydrotest (750psi) -PPE

9 Increasing -Pipe burst Body injury Checking on 2500psi 3 3 M -Check pressure

pressure slowly -Flooding in the pipe
from 750 to 3000 -Check joints for
psi leakage.
10 Release pressure High Body injury Follow safe working procedure 2 2 L
slowly pressure
water

Association of Singapore Marine Industries 2

 1. Hazard Identification 2. Risk Evaluation 3. Risk Control Reference
No. Task Step Hazard Possible Existing Risk Control Additional Risk Action Officer Follow- Document for

Severity

Likelihood

Risk Level
Accident/III Health Control Measure up Date) Reference
& Persons-at-risk

11 Dismantling of the Strike by Hand & finger -Follow safe working procedure 2 2 L
testing objects injuries -PPE
connections,
equipment

12 Housekeeping of Strike by Finger injuries PPE 2 2 L

the testing area objects

Association of Singapore Marine Industries 3

Association Of Singapore Marine Industries - Risk Management

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RISK MANAGEMENT
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OSHE Matters RISK MANAGEMENT ASSISTANCE FUND

RISK MANAGEMENT COURSE
Manpower Development RISK ASSESSMENT WORKSHOPS AND GUIDELINES
Training Information
______________________________________________________________________________________
Events & Activities

RISK MANAGEMENT ASSISTANCE FUND

Highlights RMAF Application Form
ASMI is one of the Risk Management Assistance Fund (RMAF)
agents appointed by the Ministry of Manpower (MOM) to promote, File Name: ACF500.pdf
process and endorse applications for financial assistance for Small Last Uploaded: 2006-10-09 15:41:22
and Medium Enterprises (SMEs) to conduct risk assessments at File Size: 355.9KB
workplaces. SMEs can tap onto RMAF to defray the costs of Download Time: 1min. 39sec. @ 28.8Kbps
engaging consultants
to conduct risk assessments and build in-house capability.

The $5 million fund was set up by the MOM to help SMEs who do not have the capabilities or resources to
implement risk assessment at their workplaces to comply with requirement under the Workplace Safety and
Health (WSH) Act. The Act was implemented on 1 March 2006 to reduce the risks at source by making
stakeholders accountable for managing the risks they create and taking reasonably practicable steps to ensure
the safety and health of workers.

With effect from 1 September 2006, all workplaces are required to implement comprehensive risk assessment
http://www.asmi.com/index.cfm?GPID=156 (1 of 7) [2/22/2007 5:26:01 PM]
Association Of Singapore Marine Industries - Risk Management

for work processes, with detailed plans to reduce or minimise workplace safety and health risk at source, where
reasonably practicable. RMAF will co-fund eligible companies up to 70% of the consultancy cost incurred for
approved projects, up to a maximum of $7,500. It will cover training-led consultancy projects to help companies
identify risks at the workplace and suggest solutions to address these risks. The funding will not cover the cost
of implementing the solutions. The consultancy must be undertaken by Approved Risk Consultants certified by
MOM.

To apply for the RMAF, the applicant must fulfil the following criteria:
§ Is a registered factory and or company covered under the WSH Act
§ Has 200 or less employees (including administrative staff)
§ Has not received any funding for risk assessment previously
§ Has at least two managerial or supervisory staff who have attended a recognised
Risk Management Course conducted by an Accredited Training Provider

Interested companies who meet the eligibility criteria can submit the completed Registration Form to ASMI. For
enquiries or clarifications, please contact ASMI Secretariat at Tel: 6872 0030.

• For more information on RMAF, please go to Risk Management Assistance Fund of MOM.
• For the list of Accredited Training Providers.
• For the list of MOM certified Approved Risk Consultants.
• To learn more about the WSH Act, please visit Workplace Safety and Health Act of MOM.

RISK MANAGEMENT COURSE

ASMI organised Risk Management Course (RMC) for members in the marine industry. The 2-day Ministry of
Manpower (MOM) - approved Risk Management Course is conducted by MOM Accredited Training Providers.
The course is targeted at managers and supervisors in the marine industry.

For more information on the Risk Management Course organized by ASMI, please download RMC Course
Brochure.

To register for the course organized by ASMI, please download the RMC Application Form.

http://www.asmi.com/index.cfm?GPID=156 (2 of 7) [2/22/2007 5:26:01 PM]

Association Of Singapore Marine Industries - Risk Management

RISK ASSESSMENT WORKSHOPS AND GUIDELINES

In an all out effort to instil a safety culture in the shipyards and to assist marine companies to implement risk
assessment (RA) at their workplace, ASMI and the Ministry of Manpower jointly organised a series of RA
workshops for the industry.

Eight key marine trades were identified for the trade specific RA workshops. These eight trades were:
§ Scaffolding
§ Tank Cleaning
§ Steel Work
§ Painting and Blasting
§ Electrical Work
§ Piping
§ Transporting

Participants in the workshop were organised in groups and tasked to identify work processes of the trade and
mapped out tasks involved in these processes. They also had to discuss and analyse the hazards, likelihood and
severity of the risks involved and propose risk control measures for the various tasks.

The workshops were conducted between March to November 2006. Each workshop was championed by one of
the major shipyards, and led by a Chief Facilitator from the leading yard and supported by a team of senior safety
and trade personnel for eight shipyards as group facilitators. Officers from MOM also assisted in the facilitation
of the groups.

From the various workshops, risk matrices and templates were drawn up by the participants working in groups.
The following RA templates derived from the workshops (which may not be sufficient or comprehensive) are
available for reference only as sample formats.
§ RA Template for Scaffolding
§ RA Template for Tank Cleaning
§ RA Template for Steel Work
§ RA Template for Painting and Blasting
§ RA Template for Mechanical Work
§ RA Template for Electrical
§ RA Template for Piping

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© 2006 Association Of Singapore Marine Industries. All Rights Reserved.

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