SCHEDULE OF RATES

NAME OF THE WORK: Design, supply, installation, testing and commissioning of Hydrocarbon vapours
detection system at Rajahmundry Terminal & Ramagundam Depot under TAPSO.

Sr. No DESCRIPTION OF WORK QTY UNIT RATE AMOUNT

A SUPPLY COMPONENTS
RAMAGUNDAM DEPOT
1 Hydrocarbon Detection system
Supply of Flameproof cum weather proof (IP 66 or better)
min SIL 2 certified Hydrocarbon vapour detectors along with
calibration kit,canopy/sunshade ,accessories and etc. as per
specification and tender document.

Point type Infrared detector

1.1 1 EACH 1,00,440.00 1,00,440
Open path type Infrared detector (0-90m) along with
1.2 alignment telescope, configuration & testing kit etc 2 Set 5,02,000.00 10,04,000

Supply of weather proof and Explosion proof Hooter cum

beacons/ flash light along with accessories.
1.3 Note: all HCD (Point type & Open path) Shall be provided 3 EACH 22,377.00 67,131
with separate hooter cum beckon for audio visual alarm
with acknowledge push button.
Supply of Gas detection panel in control room consisting
individual gas detectors indication,status with acoustic
hooters and audio visual alarms facility and RS-485
MODBUS communications for comprehensive monitoring
1.4 and control of Gas detector as per specifications. The scope -
also includes supply of redundant (dual) bulk power supply
unit for converting 230 V AC to 24 V DC for powering field
detectors .

a Up to 8 Channels 1 EACH 2,92,485.00 2,92,485

Supply of Operator Interface Console Computer (OIC)
minimum 23" colour LED monitor, standard keyboard,
1.5 mouse, software, SCADA, GUI, OS, Antivirus, MS office 1 EACH 99,847.00 99,847
professional etc. complete as per specifications and tender
document. ( Location-Control Room)
1.6 Supply of flow switch 1 EACH 22,440.00 22,440
RAJAHMUNDRY TERMINAL
1 Hydrocarbon Detection system
Supply of Flameproof cum weather proof (IP 66 or better)
min SIL 2 certified Hydrocarbon vapour detectors along with
calibration kit,canopy/sunshade ,accessories and etc. as per
specification and tender document.

Point type Infrared detector (Tentaive location: 1 no. for

1.1 each tanks2A & 2B) 2 EACH 1,00,440 2,00,880

Open path type Infrared detector (0-90m) along with

alignment telescope, configuration & testing kit
1.2 3 Set 5,02,200 15,06,600
etc(Tentaive location: 1 no. for each tanks2A & 2B) & 1 no.
At exchange pit)
Supply of weather proof and Explosion proof Hooter cum
beacons/ flash light along with accessories.
1.3 Note: all HCD (Point type & Open path) Shall be provided 5 EACH 22,377 1,11,884
with separate hooter cum beckon for audio visual alarm
with acknowledge push button.
Supply of Gas detection panel in control room consisting
individual gas detectors indication,status with acoustic
hooters and audio visual alarms facility and RS-485
1.4 MODBUS communications for comprehensive monitoring -
-
and control of Gas detector as per specifications. The scope
also includes supply of redundant (dual) bulk power supply
unit for converting 230 V AC to 24 V DC for powering field
detectors .
a Up to 8 Channels 1 EACH 2,92,485 2,92,485
Supply of Operator Interface Console Computer (OIC)
minimum 23" colour LED monitor, standard keyboard,
1.5 mouse, software, SCADA, GUI, OS, Antivirus, MS office 1 EACH 99,847 99,847
professional etc. complete as per specifications and tender
document. ( Location-Control Room)
2 Cabling, JB, Earthing:
Note: Supply of cables shall be along with accessories like
certified double compression cable glands with PVC
shrouds, plugs for excess entries, SS 316 engraved tag
plate, mounting clamp, SS 316 fasteners , OFC accessories
(like 12/24 port LIU, splice trays, loaded adaptor and blank
plates, UTP and optical patch cords, pigtails, media
converters etc), LAN face plates , Aluminium tags, lugs,
ferrules, etc wherever required.

Supply of FRLS Armoured Copper Power cable as per tender

2.1
specifications.
a 3C x 2.5 sqmm 1,000 RM 100 1,00,440
b 6C x 2.5 sqmm 100 RM 129 12,927
c 12C x 2.5 sqmm 100 RM 254 25,389
Supply of FS Armoured Copper Control cable as per tender
2.2 - -
specifications.
 2

SCHEDULE OF RATES
NAME OF THE WORK: Design, supply, installation, testing and commissioning of Hydrocarbon vapours
detection system at Rajahmundry Terminal & Ramagundam Depot under TAPSO.

Sr. No DESCRIPTION OF WORK QTY UNIT RATE AMOUNT

2C x 1.5 sqmm 100 RM 90 9,021
Supply of FS Armoured Copper Signal cable as per tender
2.3 - -
specifications.
1T x 1.5 sqmm 1,000 RM 134 1,33,920
Supply of FRLS Armoured Copper Signal cable as per tender
2.4 - -
specifications.
a 4T x 1.5 sqmm 1,000 RM 181 1,81,350
b 6T x 1.5 sqmm 1,000 RM 272 2,71,560
Supply of 1C x 6 Sq. mm FRLS Flexible copper insulated
3 green wire for earthing instruments and junction boxes etc 100 RM 42 4,185
complete as per specification and tender document
Supply of GI strip (25mm X 3mm) with Hot dip galvanizing
(800 gm/m2 as per IS 4759) along with accessories required
4 for complete Terminal Automation System as per Standard 50 RM 75 3,767
Design Engineering, specification and tender document.

Supply of anodized Aluminium perforated cable trays

(2.5mm Thick and 25mm edge height), tray covers (1.5mm
Thick and 10 mm edge height) along with accessories for
5 mounting of the cable tray. Complete as per specifications / - -
tender documents.
Note: Structural steel require for installation of cable tray
will be paid seperately.
50mm 100 RM 201 20,088
100 mm 1100 RM 243 2,67,003
Supply of Exd/FLP Junction Box (Power/Control/Signal JB)
with IP 65 as per specification suitable for hazardous area of
zone 1, group IIA/IIB, T3 or better having CCOE/CMRI
approval. It shall be complete in all respect. Accessories like
certified double compression cable glands with PVC shrouds
6 & plugs for excess entries, SS 316 engraved tag plate, - -
mounting clamp & SS 316 fasteners. Complete as per
specification / tender documents.
Note: Structural steel require for installation of cable tray
will be paid seperately.

6 ways JB

(2 nos of Power & 2 nos. of Signal)

Note:
6.1 1. Signal JB# with 1 NO-1" Size Bottom Entery and 1/2" Size - 4 EA 9,280 37,118
5 5 Entery in Sides.

2. Power JB# with 1 NO-1" Size Bottom Entery and 1/2" Size -
5 5 Entery in Sides.
Supply of B class GI Pipe conforming to IS:1039(100mm dia
7 100 RM 233 23,250
) for Road crossing
Supply of hot dip galvanised Structural steel (MS) including
civil foundations, nuts, bolts, washers, cleats, stiffners,
8 0.5 MT 55,242 27,621
gussets, base plate etc required for complete Terminal
Automation System
SUPPLY COMPONENTS - SUB TOTAL 49,15,676.97
B SERVICE COMPONENTS
RAMAGUNDAM DEPOT
1 Hydrocarbon Detection System
Installation, integration, Calibration, Testing, and
Commissioning Flameproof cum weather proof (IP 66 or
better) min SIL 2 certified Hydrocarbon gas detectors along
with calibration kit, canopy/sunshade accessories and
structural supports etc as per specification and tender
document.
Point type Infrared detector
1.1 1 EA 41,850.00 41,850
Open path type Infrared detector (0-90m) along with
1.2 2 EA 41,850.00 83,700
alignment telescope, configuration & testing kit etc
Realingmemt of Open Path Detection System including
1.3 alignment, configuration & etc 1 EA 41,850.00 41,850

Installation, integration, testing and commissioning of

weather proof and Explosion proof Hooter cum beacons/
1.4 flash light along with accessories and structural supports as 3 EA 2,260.83 6,782
per specification. (Tentative location : as mention in supply
items )
Installation,Testing & Commissioning of supplied Gas
detection panel in control room consisting individual gas
detectors indication,status with acoustic hooters and audio
1.5 visual alarms facility and RS-485 MODBUS communications 1 each 18,999.90 19,000
for comprehensive monitoring and control of Gas detector
as per specifications. ( Up to 8 Channels)

RAJAHMUNDRY TERMINAL

Page 2 of 4
 3

SCHEDULE OF RATES
NAME OF THE WORK: Design, supply, installation, testing and commissioning of Hydrocarbon vapours
detection system at Rajahmundry Terminal & Ramagundam Depot under TAPSO.

Sr. No DESCRIPTION OF WORK QTY UNIT RATE AMOUNT

1 Hydrocarbon Detection System
Installation, integration, Calibration, Testing, and
Commissioning Flameproof cum weather proof (IP 66 or
better) min SIL 2 certified Hydrocarbon gas detectors along
with calibration kit, canopy/sunshade accessories and
structural supports etc as per specification and tender
document.
Point type Infrared detector
1.1 2 EA 45,000.00 90,000
Open path type Infrared detector (0-90m) along with
1.2 3 EA 45,000.00 1,35,000
alignment telescope, configuration & testing kit etc
Realingmemt of Open Path Detection System including
1.3 alignment, configuration & etc 1 EA 45,000.00 45,000

Installation, integration, testing and commissioning of

weather proof and Explosion proof Hooter cum beacons/
1.4 flash light along with accessories and structural supports as 5 EA 2,431.00 12,155
per specification. (Tentative location : as mention in supply
items )
Installation,Testing & Commissioning of supplied Gas
detection panel in control room consisting individual gas
detectors indication,status with acoustic hooters and audio
1.5 visual alarms facility and RS-485 MODBUS communications 1 each 20,430.00 20,430
for comprehensive monitoring and control of Gas detector
as per specifications. ( Up to 8 Channels)

2 Cabling, JB, Earthing

Note: Laying, glanding, ferruling, termination of cables
shall be along with accessories like certified double
compression cable glands with PVC shrouds, plugs for
excess entries, SS 316 engraved tag plate, mounting
clamp, SS 316 fasteners, OFC accessories (like 12/24 port
LIU, splice trays, loaded adaptor and blank plates, UTP and
optical patch cords, pigtails, media converters etc),LAN
face plates , Aluminium tags, lugs, ferrules, etc wherever
required.

Laying, glanding, ferruling, termination of FRLS Armoured

2.1
Copper Power cable as per tender specifications.
a 3C x 2.5 sqmm 1,000.00 RM 20 19,753
b 6C x 2.5 sqmm 100 RM 23 2,305
c 12C x 2.5 sqmm 100 RM 40 3,951
Laying, glanding, ferruling, termination of FS Armoured
2.2 - -
Copper Control cable as per tender specifications.
2C x 1.5 sqmm 100 RM 18 1,756
Laying, glanding, ferruling, termination of FS Armoured
2.3 - -
Copper Signal cable as per tender specifications.
1T x 1.5 sqmm 1,000 RM 23 23,045
Laying, glanding, ferruling, termination of FRLS Armoured
3.3 - -
Copper Signal cable as per tender specifications.
a 4T x 1.5 sqmm 1,000 RM 24 23,594
b 6T x 1.5 sqmm 1,000 RM 35 35,387
Laying, glanding, ferruling, termination of 1C x 6 Sq. mm
FRLS Flexible copper insulated green wire for earthing
4 100 RM 19 1,860
instruments and junction boxes etc complete as per
specification and tender document
Fabrication, cutting, laying and connecting of GI strip (
25mm X 3mm) with Hot dip galvanizing (800 gm/m2 as per
IS 4759) along with accessories required for complete
5 50 RM 57 2,837
Terminal Automation System as per Standard Design
Engineering, specification and tender document.

Laying of anodized Aluminium perforated cable trays

(2.5mm Thick and 25mm edge height), tray covers (1.5mm
Thick and 10 mm edge height) along with structural steel for
6 mounting of the cable tray. Complete as per specifications / - -
tender documents.
Note: Structural steel require for installation of cable tray
will be paid seperately.
6.1 50mm 100 RM 85 8,463
6.2 100 mm 1,100.00 RM 142 1,56,519

Page 3 of 4
 4

SCHEDULE OF RATES
NAME OF THE WORK: Design, supply, installation, testing and commissioning of Hydrocarbon vapours
detection system at Rajahmundry Terminal & Ramagundam Depot under TAPSO.

Sr. No DESCRIPTION OF WORK QTY UNIT RATE AMOUNT

Installation of Exd/FLP Junction Box (Power/Control/Signal
JB) with IP 65 as per specification suitable for hazardous
area of zone 1, group IIA/IIB, T3 or better having
CCOE/CMRI approval. It shall be complete in all respect.
7 Accessories like certified double compression cable glands - -
with PVC shrouds & plugs for excess entries, SS 316
engraved tag plate, mounting clamp along with structure &
SS 316 fasteners. Complete as per specification / tender
documents.

6 ways JB
(2 nos of Power & 2 nos. of Signal)
Note:
1. Signal JB# with 1 NO-1" Size Bottom Entery and 1/2" Size -
7.1 4 EA 3,301 13,202
5 5 Entery in Sides.

2. Power JB# with 1 NO-1" Size Bottom Entery and 1/2" Size -
5 5 Entery in Sides.
Design, Fabrication, erection, weld, cutting, drilling, grinding
etc of hot dip galvanised Structural steel (MS) including civil
8 foundations, nuts, bolts, washers, cleats, stiffners, gussets, 0.5 MT 29,295 14,648
base plate etc required for complete Terminal Automation
System
Installation of GI Pipe (100mm dia medium Grade) for Road
9 50 RM 147 7,347
crossing
Excavation of all type of soil including breaking/chipping of
concerete , removal of soil/concerete for construction of
buried / RCC cable trench for laying of cables , Supply and
laying of fine river sand before and after laying of cables,
Supply and laying of PCC slab/cable cover (Class HV
unreinforcement as per IS:5820) dimension shall be
10 selected as per requirement for laying a layer over 50 RM 544 27,203
cable,ramming of soil, back filling of soil, removal of extra
soil, installation of cable route marker along the buried
cable route as per drawings PC-00152- 5211-0801,codes
standards, labour, materials and as per direction of engineer
in-charge. ( Size- 300 mm wide x 800 mm deep)

SERVICE COMPONENTS ( SUB TOTAL ) 8,37,635

COMPrehensive Annual Maintenance contract after
PART-C
completion of 2 years warranty
RAMAGUNDAM DEPOT
AMC charges 1st years considered @ 5% on basic capex
1 1 LS 2,87,665.62 2,87,666
cost
AMC charges 2nd years considered @ 5%on basic capex
2 1 LS 2,87,665.62 2,87,666
cost
AMC charges 3rd years considered @ 5% on basic capex
3 1 LS 2,87,665.62 2,87,666
cost
RAJAHMUNDRY TERMINAL
AMC charges 1st years considered @ 5%on basic capex cost
1 1 LS 2,87,665.62 2,87,666
AMC charges 2nd years considered @ 5%on basic capex
2 1 LS 2,87,665.62 2,87,666
cost
AMC charges 3rd years considered @ 5%on basic capex cost
3 1 LS 2,87,665.62 2,87,666
CAMC COMPONENTS - SUB TOTAL 17,25,993.71
Sub Total ( A+B+C) 74,79,306.07
GST @18% 13,46,275.09
GRAND TOTAL 88,25,581.16
Note:
1.All activities as detailed in the tender will be undertaken by successful bidder at no additional cost irrespective of
the fact whether it is part of Schedule of Rates or not. All bidders to quote accordingly.

2.IOCL reserves its right to reject equipment of any specific OEM based on past experience and it will be obligatory
on part of bidder to comply with IOCL recommendation for successful and efficient completion of the project.
Rejection of any OEM’s equipment will not entail automation vendor for time extension in project completion.

3.Successful bidder must keep IOCL informed of the OEMs from whom equipments are proposed to be procured
before they place Purchase Order

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