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SUDHIR R2

Total
Sr.No Item Description Remarks Unit RATE AMOUNT
1 DG Set - Phase I & II
Supply of acoustic DG Set of 320 kVA, 415V, comprising of diesel Make- Jackson,
engine developing suitable bhp at 1500rpm complete with standard Kirloskar,
accessesories coupled with alternator rated 256 kW / 320kVA,415V Caterpillar,
mounted on channel iron base frame, complete with required ltrs fuel Crompton Greaves
tank, battery, Charger with first filling of oil & fuel for running of 8 or Equivqlent
hours, AVM pads, sound proof acoustic enclosure (Suitable for out door
application), required exhaust piping upto the silencer, control cables SUDHIR MAKE
1.1 (of all required sizes as per mentioned in the supporting BOQ) from DG with CUMMINS 3 Jobs
set to AMF panel and AMF panel to ATS in Compact substation, ENGINE
termination,etc. Rate of all the above mentioned items are included in
item no.1.1 except not mentioned seperately in this BOQ

RTD, BTD & Space Heater( Optional Item) Jobs

Supply of Out door Type IP65 weather proof AUTO-MATIC MAINS


FAILURE “SYNCHRONOUS CONTROL PANEL “ for parallel
operation of DG sets either complete or partially, suitable for 2 Nos. of
320 KVA silent type DG set for complete with relays, timers, set of CTs
1.3 for metering & protection and energy analyser to indicate currents, 1 Jobs
phase and line voltages, frequency, power factor, KWH, KVARH &
provision for overload, short circuit, restricted earth fault, under
frequency, control cabling from AMF cum synchronizing panel to diesel
generating sets and elsewhere, if required, ail complete and inter locking
including the following:
a) 2 Nos. 630 A, 3 pole Electrical draw out with cradle type 3 position
ACB with electronic release for O/C, E/F and Shunt Trip.
140 A, 3 Pole Neutral Contactor - 2 Nos.
1250A, 4 Pole Electrical draw out with cradle type 3 position ACB
with electronic release for O/C, E/F and Shunt Trip - 1 No.
Load Manager with Class 1 Accuracy - 1 No.
Digital VAF Meter - 2 Nos.
Digital KWH Meter - 2 Nos.
b) Auto/Manual/Test/Off selector switch
c) 2 Nos. over voltage relay, 2 Nos. reverse power relay and 2 Nos. under
voltage relay.
d) 600/5 A Current Transformers 15 P 10 accuracy for protection and 15
VA class 1 for metering - 14 Nos (or as suggessted by manufacturer)
1250/5 A Current Transformers 15 P 10 accuracy for protection and 15
VA class 1 for metering - 4 Nos.
e) Energy analyser unit to indicate current voltage frequency power factor
and KWH
f) AMF, Auto Synchronising, Auto Load Sharing and Load Management
equipments.
g) Check Synchronising Relay - 1 No.
h) Synchronoscope - 1 No.
i) Reverse Power relay - 2 Nos.
j) Indicating lamps for load on mains and load on set
k) Fuse for instruments
l) Battery charger, complete with transformer/ rectifier, D.C. voltmeter
and ammeter, selector switch for trickle, off and boost and current
m) adjustment.
Main supply failure monitor
n) Supply failure timer
o) Restoration timer
p) Control unit with three impulse automatic engine start/stop and failure
to start lockout.
q) Impulse counter with locking and reset facility.
r) ON/OFF/Control circuit switch with indicator
s) Audio /Video annunciation for
(i) High water temperature
(ii) Low lubricating oil pressure
(iii) Engine over speed
(iv) Engine fails to start
(v) Full load/maximum load warning
SUDHIR R2
Total
Sr.No Item Description Remarks Unit RATE AMOUNT
t) Rates will be including necessary Civil foundation for AMF panel
complete as per technical specification including submission of design
& drawings of foundations.
Notes :
1) The panel shall also include all equipments for the following logics :

a) On mains failure both DG sets will automatically ON, gets


synchronised and share the load.
b) In the event, the load on DG sets is lesser than 90% of rated capacity
of one generator, then one of the DG set should get shut off after
idealing.
c) In case the load increases above 90% of the rated capacity of the
operating generator, then the other DG set should start automatically,
gets synchronised automatically and should share the load equally.
d) On resumption of the Mains, the load should be transferred back to
the Mains instantly and the set / sets should stop after idealing.
2) The quantities of items are indicative and may change as per
manufacturer's design requirements of AUTO-MATIC MAINS
FAILURE “SYNCHRONOUS CONTROL PANEL for successful
operation of DG sets.

Total
Tax and Duties

Charges for Transportation & Transit Insurance (inclusive of tax)


Charges for Unloading (inclusive of tax)

All necessary excavation for laying cables, making foundations, pipe


support, cable tray support as required during execution shall be
Note
included in the quoted rate which includes necessary backfilling and
disposal of surplus soil as directed by the engineer.
Sr.No Item Description TOTAL Unit

DG set at site, erection, testing & commissioning of acoustic DG


Set of 320 kVA, 415V, as mentioned above including
1.1 3 Jobs
submission of design & drawings of foundations & Structure
of Exhaust pipe etc.

Supply of 990 litres capacity day oil storage tank fabricated from
4 mm thick MS plates. Tank shall include 450 mm ID manhole
cover, level indicator and flanged connection for inlet, outlet,
1.1 2 Set
overflow drain and probe provision for level controller. Tank
shall be mounted on 2 m high structure support with access
ladder.Refer OEM manual/specifications
Installation, testing and commissioning of 990 litres capacity day
1.a.1 2 Set
oil storage tank fabricated from 4 mm thick MS plates.
1.2 Extra Exhaust Piping of Above DG Sets -
Providing MS class-B exhaust pipe and all fixing accessories
and hardwares. The exhaust pipes shall be insulated with 75 mm
thick mineral wool (density 150 kg/m3) or Rock wool (density
48 Kg/m3) as per OEM manual insulation wrapped in chicken
-
mesh and clad with 26 gauge aluminium sheet including all MS
epoxy painted support structural as required, detailed below.
Rates will be including Design & drawing charges NOTE -
EPOXY PAINT NOT IN OUR SCOPE

supply of 150 mm dia including Horizontal & Vertical pipes


1.2.1 including insulation all accessories Elbows, Tee etc complete in 50 RM
all respect as per Approved OEM Design & drawing.
Fixing & installation of 150 mm dia including Horizontal &
1.a.2.1 50 RM
Vertical pipes as mentioned above.
Supply of MS epoxy painted support structural for above Exhaust
1.2.2 3,500 Kg
pipes as per Approved Design & Drawing
Erection and fixing of of MS epoxy painted support structural for
1.a.2.2 3,500 Kg
above Exhaust pipes as per Approved Design & Drawing
-
2 EARTHING -
Supplying of copper earth plate type 600 x 600 x 3 mm thick
including all accessories & masonary enclosure with cover plate
having locking arrangement & watering pipe of 2.7 m long etc
2.1 with charcoal, salt as required in accordance with IS:3043 and as 4 Set
detailed in technical specifications , drawings etc. complete with
required materials, meeting standards, regulations and local
supply authority requirements.
Installation, testing and commissioning copper earth plate type
600 x 600 x 3 mm thick including all accessories & masonary
enclosure with cover plate having locking arrangement &
watering pipe of 2.7 m long etc with charcoal, salt as required in
2.a.1 4 Set
accordance with IS:3043 and as detailed in technical
specifications , drawings etc. complete with required labour,
materials, meeting standards, regulations and local supply
authority requirements.

Supplying of G.I earth plate type 600 x 600 x 6 mm thick


including all accessories & masonary enclosure with cover plate
having locking arrangement & watering pipe with charcoal, salt
etc as required in accordance with IS:3043 and as detailed in
2.2 4 Set
technical specifications , drawings etc. complete with required
materials, meeting standards, regulations and local supply
authority requirements.

Installation, testing and commissioning G.I earth plate type 600


x 600 x 6 mm thick including all accessories & masonary
enclosure with cover plate having locking arrangement &
watering pipe with charcoal, salt etc as required in accordance
2.a.2 4 Set
with IS:3043 and as detailed in technical specifications ,
drawings etc. complete with required labour, materials, meeting
standards, regulations and local supply authority requirements.

Supply of Maintenance Free Copper Bonded Earthing Rod of


min 3 Mts Length and 20 mm dia ( Copper Bonding shall be of
minimum 250 microns ) along with Ground Enhancing
compound required to fill up the excavated earth to absorbs the
2.3 2 Set
surrounding moisture and ensures dissipation of any lightning /
fault current, supplied in 20 Kg Bags. (40 Kg required per
earthing) complete with rod to conductor connector. The system
shall be CPRI tested ( Make :Indelec or Equivalent )

Installation of Maintenance Free Copper Bonded Earthing Rod


of min 3 Mts Length and 20 mm dia ( Copper Bonding shall be
of minimum 250 microns ) along with Ground Enhancing
compound required to fill up the excavated earth to absorbs the
2.a.3 2 Set
surrounding moisture and ensures dissipation of any lightning /
fault current, supplied in 20 Kg Bags. (40 Kg required per
earthing) complete with rod to conductor connector. The system
shall be CPRI tested ( Make :Indelec or Equivalent )
Supplying 25 mm X 6 mm Cu strip at 0.50 metre below ground
or on surface as strip earth electrode, including connections,
2.4 terminations with nut bolt, spring, washers,soldering etc as 45 Mtr
required ( Jointing shall be done by overlapping and with 2 sets
of brass nut bolt and spring washers spaced at 50 mm )

Laying 25 mm X 6 mm Cu strip at 0.50 metre below ground or


on surface as strip earth electrode, including connections,
2.a.4 terminations with nut bolt, spring, washers,soldering etc as 45 Mtr
required ( Jointing shall be done by overlapping and with 2 sets
of brass nut bolt and spring washers spaced at 50 mm )

Supplying 32 mm X 6 mm G.I strip at 0.50 metre below ground


or on surface as strip earth electrode, including connection/
2.5 terminating with G.I. nut, bolt, spring, washer etc. as required. 120 Mtr
(Jointing shall be done by overlapping and with 2 sets of G.I. nut
bolt & spring washer spaced at 50mm)

Laying 32 mm X 6 mm G.I strip at 0.50 metre below ground or


on surface as strip earth electrode, including connection/
2.a.5 terminating with G.I. nut, bolt, spring, washer etc. as required. 120 Mtr
(Jointing shall be done by overlapping and with 2 sets of G.I. nut
bolt & spring washer spaced at 50mm)
Supplying 8 SWG Cu wire for Tank Body at 0.50 metre below
ground or on surface as strip earth electrode, including
2.6 40 Mtr
connections, terminations with nut bolt, spring,
washers,soldering etc as required
Laying 8 SWG Cu wire for Tank Body at 0.50 metre below
ground or on surface as strip earth electrode, including
2.a.6 40 Mtr
connections, terminations with nut bolt, spring,
washers,soldering etc as required
LT Cables -
Supplying of below mentioned 1.1kV grade stranded AL
conductor, XLPE insulated, extruded PVC sheathed, round
armoured cables with continuos 8 SWG G.I wire in provided
3 trench, duct, pipe, tray or on wall, as detailed in technical -
specifications complete with required materials, meeting IE rules,
regulations, standards and local supply authority requirements
etc.
3.5 C X 300 Sq. mm ( AL)
3.1 100 Rmt
Laying, testing and commissioning of 3.5 C X 300 Sq. mm ( AL)
3.a.1 100 Rmt
as mentioned above.
Supplying end termination in Terminal box with brass
compression gland aluminium lugs for following size of PVC/
3.2 14 Set
XLPE insulated and PVC/ XLPE copper conductor cable of 1.1
KV grade as required.3.5 C X 300 Sq. mm ( AL)
Making end termination in Terminal box with brass compression
gland aluminium lugs for following size of PVC/ XLPE insulated
3.a.2 14 Set
and PVC/ XLPE copper conductor cable of 1.1 KV grade as
required.3.5 C X 300 Sq. mm ( AL)
-
Supplying of following 1100 volt grade PVC insulated sheathed
copper conductor armoured FRLS cable as per specification in
4 existing trenches, cable trays ducts , clamped to wall with -
suitable clamps, including fixing bolts. Rate will be including
end Termination.
4.1 3 core 4 sq.mm 50 Rmt
4.a.1 Laying of 3 core 4 sq.mm 50 Rmt
Cable Tray & Accessories -
Supply of factory fabricated GI ladder type cable trays, with
5 radial bends, suspenders as per specification and of the following -
sizes.
5.1 750 mm wide 30 Rmt
5.2 600 mm wide 30 Rmt
Fixing of factory fabricated GI ladder type cable trays, with
5.a radial bends, suspenders and supports as per specification and of -
the following sizes.
5.a.1 750 mm wide 30 Rmt
5.a.2 600 mm wide 30 Rmt
Supply of perforated type factory fabricated GI cable trays of the
6 following sizes including providing GI suspenders and supports -
as per specifications.
6.1 600 mm wide 30 Rmt
6.2 450 mm wide 30 Rmt
6.3 300 mm wide 30 Rmt
6.4 150 mm wide 30 Rmt
Fixing of perforated type factory fabricated GI cable trays of the
6.a following sizes including providing GI suspenders and supports -
as per specifications.
6.a.1 600 mm wide 30 Rmt
6.a.2 450 mm wide 30 Rmt
6.a.3 300 mm wide 30 Rmt
6.a.4 150 mm wide 30 Rmt
-
7 Safety -

Supply of ABC (Powder Type) Fire Extinguisher of 6 K.G. In


HP Mild Steel Cylinders ISI marked TAC approved fitted with
pressure indicating gauge, internal tube, squeeze lever type valve
7.1 3 Job
fully charged with ABC powder (Mono Ammonium Phosphate)
pressured by Nitrogen complete in all respects including wall
suspension bracket or mounting arrangement as required at site.
Fixing of ABC (Powder Type) Fire Extinguisher of 5 K.G. In HP
Mild Steel Cylinders ISI marked TAC approved fitted with
pressure indicating gauge, internal tube, squeeze lever type valve
7.a.1 3 Job
fully charged with ABC powder (Mono Ammonium Phosphate)
pressured by Nitrogen complete in all respects including wall
suspension bracket or mounting arrangement as required at site.

Supply of Fire Bucket Set(2No's) complete in all respects


7.2 3 Set
including cover mounting arrangement as required at site.
Fixing of Fire Bucket Set(2No's) complete in all respects
7.a.2 3 Set
including cover mounting arrangement as required at site.
8 Control Cables : -
a) Supply of 3 core 4 sq.mm Copper Cable 100 Rmt
b) Supply of 4 core 2.5 sq.mm control cable 200 Rmt
c) Supply of 7 core 2.5 sq.mm control cable RO Rmt
d) Supply of 12 core 2.5 sq.mm control cable 200 Rmt
-
i Laying of 3 core 4 sq.mm Copper Cable 100 Rmt
ii Laying of 4 core 2.5 sq.mm control cable 200 Rmt
iii Laying of 7 core 2.5 sq.mm control cable RO Rmt
iv Laying of 12 core 2.5 sq.mm control cable 200 Rmt
-
9 Control Cables Termination: -
supplying bimettalic crimping lugs, double compression glands
a) 8 Nos.
with earthing for 3 core 4 sq.mm Copper Cable
supplying bimettalic crimping lugs, double compression glands
b) 8 Nos.
with earthing for 4 core 2.5 sq.mm copper cable
supplying bimettalic crimping lugs, double compression glands
c) RO Nos.
with earthing for 7 core 2.5 sq.mm copper cable
supplying bimettalic crimping lugs, double compression glands
d) 8 Nos.
with earthing for 12 core 2.5 sq.mm copper cable
-
i Fixing of cable termination of 3 core 4 sq.mm Copper Cable 8 Nos.
ii Fixing of cable termination of 4 core 2.5 sq.mm copper cable 8 Nos.
iii Fixing of cable termination of 7 core 2.5 sq.mm copper cable RO Nos.
iv Fixing of cable termination of 12 core 2.5 sq.mm copper cable 8 Nos.

Installing, Testing & Commissioning of weather proof AUTO-


MATIC MAINS FAILURE “SYNCHRONOUS CONTROL
PANEL “ for parallel operation of DG sets either complete or
partially, suitable for 2 Nos. of 320 KVA silent type DG set for
1.3 complete with relays, timers, set of CTs for metering & 3 Jobs
protection and energy analyser to indicate currents, phase and
line voltages, frequency, power factor, KWH, KVARH &
provision for overload, short circuit, restricted earth fault, under
frequency, control cabling from AMF cum synchronizing panel
to diesel generating sets and elsewhere, if required, ail complete
1.4 Liasioning with State & Central pollution Control board,
HPSEDCL,Electrical Inspector & HPECB or any other 3 Jobs
Gov.department for approval of above D.G.Set & earthing

crane charge for unloding placing of dg and for lifting of support


structure will be estimated after site visit

Total
Tax and duties

Charges for Transportation & Transit Insurance (inclusive of tax)

Diesel Cost for Load testing (Reimburse on actual basis or PIPL


can provide)
SUDHIR Final
RATE AMOUNT

3,450.00 6,900.00
-

2,625.00 131,250.00

710.00 35,500.00

80.00 280,000.00

29.00 101,500.00
-
-

19,000.00 76,000.00
2,900.00 11,600.00

9,500.00 38,000.00

2,900.00 11,600.00

16,000.00 32,000.00

2,500.00 5,000.00
1,100.00 49,500.00

60.00 2,700.00

140.00 16,800.00

60.00 7,200.00

80.00 3,200.00

10.00 400.00

1,650.00 165,000.00
148.00 14,800.00

4,200.00 58,800.00
450.00 6,300.00

265.00 13,250.00
70.00 3,500.00
-

765.00 22,950.00
695.00 20,850.00

95.00 2,850.00
95.00 2,850.00

950.00 28,500.00
650.00 19,500.00
470.00 14,100.00
250.00 7,500.00

130.00 3,900.00
8.00 240.00
58.00 1,740.00
42.00 1,260.00
-
-

6,200.00 18,600.00
490.00 1,470.00

5,500.00 16,500.00

1,250.00 3,750.00
-
265.00 26,500.00
235.00 47,000.00
365.00 -
650.00 130,000.00
-
80.00 8,000.00
80.00 16,000.00
80.00 -
80.00 16,000.00
-
-
295.00 2,360.00

295.00 2,360.00

430.00 -

410.00 3,280.00
-
95.00 760.00
95.00 760.00
95.00 -
95.00 760.00

-
-

1,491,140.00
268,405.20

EXTRA

1,759,545.20

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