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Wire Description Component Location

Electrical Schematic Symbols And Definitions


Wire Wire Wire Wire Schematic Machine Schematic Machine
Component identifiers (CID¹) and Module Identifier Number Color
Description
Number Color
Description Component
Location
Part No.
Location
Component
Location
Part No.
Location SENR1393-02
(MID²) for Power Train ECM (MID No. 081) Power Distribution Circuits A524 BR Temp Potentiometer Pos 2 Actuator - Blend Door H-11 126-5611 56 Sensor - Tran Intermediate Speed ( 1 ) B-13 3E-8848 26 December 2002
CID Component 101 RD Bat (+) (Not Application Specific) A525 GN Temp Potentiometer Pos 3 Actuator - Hood As. A-14 161-4002 1 Sensor - Tran Intermediate Speed ( 2 ) B-13 3E-8848 26 T
0041 +8 Volts Sensor Supply 102 RD Hd Lmp A526 PK Electronic Water Valve Actuator Actuator - Water Valve H-11 126-5610 56 Sensor - Tran Output Speed 1 C-13 3E-8848 26 Circuit Breaker
Pressure Temperature Level Flow
0070 Parking Brake Switch 105 RD Key Start Sw A527 BU Electronic Water Valve Actuator Alarm - Action E-10 3E-6328 C Sensor - Tran Output Speed 2 B-13 3E-8848 26 Symbol
108 BU Aux Ckt A541 PU Flasher To Indicator Lights Alarm - Backup C-15 123-6449 2 Sensor - Trans Oil Temp B-13 100-3055 26 Symbol Symbol Symbol Symbol
0149 Ride Control Solenoid #2
109 RD Alt Output (+) Term. A592 BU Blend Door Motor (A) Alternator D-15 107-7977 3 Solenoid - 4th Function ( 1 ) E-1 152-8346 31
0168 Electrical Systems Voltage
112 PU Main Power Rly Output A593 OR Blend Door Motor (B) Batteries F-15 115-2422 4 Solenoid - 4th Function ( 2 ) D-1 152-8346 31
0177 Transmission Oil Temperature Sensor
113 OR Opr Mon Panel VMIS B+ Switched A594 WH Blend Door Position Feedback (+) Breaker - Alt A-15 9S-4693 5 Solenoid - A/C Clutch B-15 106-5122 27
0190 Engine Speed Sensor 114 GN Warning Horn (Forward) A595 GN Blend Door Position Feedback (Signal) Breaker - Hood A-14 9H-1958 5 Solenoid - Axle Oil Cooler Clutch Assy. C-14 152-5409 28
0270 Cat Monitor Systems Harness Code
Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
118 GY Aux Ckt A596 YL Blend Door Position Feedback (-) Breaker - Main A-15 9S-4693 5 Solenoid - Shutdown C-15 155-4652 29
The circle indicates that the component has screw terminals and a wire can be disconnected from it.
0363 Ride Control Solenoid 120 YL Aux Ckt C529 GY Lift Press Sensor (WAS B413) Breaker - Running Lamp A-14 3T-2662 5 Solenoid - Start Aid F-14 3E-6332 30
0367 Ride Control Switch 122 BU Aux Ckt C530 BU Lift Position Sensor (WAS B412) Breakers - 15A D-11 6T-3643 C Solenoid - Dual HP B-15 129-7707 27 Normally closed switch that will open with an increase of a specific condition.
123 WH Aux Ckt Lighting Circuits Control - Cat Monitoring System E-5 166-7237 A Solenoids - Prop Valve C-13 159-0932 26
0368 Transmission AUTO/MAN Switch No circle indicates that the wire cannot be disconnected from the component.
124 GN A/C 603 PK Rotary Beacon Control - Power Train ECM I-10 142-3363 57 Solenoids - Pilot Valve Gp F-9 152-6480 46
0444 Start Relay
126 PK Xmsn Ctrl 604 OR Stop Lamp Control - Transmission Shift Lever G-5 139-4702 A Solenoid - Ride Control D-1 3E-8574 31
0562 Unable to Communicate With Cat Monitor System This indicates that the component has a wire connected to it that is connected to ground.
127 OR Aux Ckt 605 YL Turn Lamp - Left Control - Water Valve/Blend Door G-11 126-6010 A Solenoid - Ride Control G-1 3E-8574 31
0582 Transmission Output Speed Sensor 1 128 PK Aux Ckt 605 YL Turn Lamp - Left Control - WLPCS ECM C-4 112-1572 59 Stud - Terminal D-11 9G-8451 C
0617 Air Heater Relay 129 BU Aux Ckt 606 GY Turn Lamp - Right Converter - Voltage H-5 119-1733 B Suppressor - ARC B-2 106-8704 32
0621 Downshift Switch 130 GN Aux Ckt 608 GN Flood Lamp - Rear Dimmer - Control E-11 103-5526 C Suppressor - ARC A/C B-15 106-8704 27 This indicates that the component does not have a wire connected to ground. It is grounded by
0622 Up Shift Switch 133 OR Aux Ckt 610 OR Head Lamp Basic Fuses A-14 3K-8782 5 Suppressors - ARC E-6 106-8704 A being fastened to the machine.
0623 Direction Switch 134 YL Aux Ckt 611 PU Head Lamp Hi Fuses - 10A D-11 3K-8782 C Switch - 4th Function Implement F-7 116-4509 46
135 BU Aux Ckt 612 GY Backup Lamp Fuses - 15A D-11 8M-8948 C Switch - A/C Refrigerant B-15 114-5333 27
0631 Transmission Clutch Solenoid #1
136 GN Sec Ster 614 PU Park/Tail/Dash/Lamp
0632 Transmission Clutch Solenoid #2 Gauge - Quad E-4 100-5895 A Switch - AIH G-5 112-6169 A Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
138 GN Auto Lube Pump To Payload Mon 615 YL Cab Flood Lamp/Rops contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
0633 Transmission Clutch Solenoid #3 Ground - Cab A-8 ---- D Switch - Auto Ride Control B-5 103-6333 D
144 GN Aux Ckt 617 BR Tail/Position Lamp - Left (Road Pkg)/Width
0634 Transmission Clutch Solenoid #4 Ground - Cab F-9 ---- 57 Switch - Auto/Manual Gear Selector B-6 147-1402 D
146 GY Aux Ckt 619 GN Head Lamp Lo
Ground - Cab F-10 ---- 57 Switch - Axle Oil Cooler Temp C-14 155-8998 33
0635 Transmission Clutch Solenoid #5 158 BR Aux Ckt 633 BU Attach Lighting Ckt
Ground - Cab H-8 ---- 57 Switch - Beacon B-9 9X-9639 D Sender - A component that is used with a temperature or pressure gauge. The sender measures
0636 Transmission Clutch Solenoid #6 167 OR Aux Ckt 646 OR Light SW To Front Flood Relay
175 PK Aux Ckt 647 GN Light SW To Rear Flood Relay
Ground - Cab H-10 ---- 57 Switch - Blower B-9 3E-7156 D the temperature or pressure. Its resistance changes to give an indication to the gauge of the
0668 Transmission Shift Lever Ground - Left Frame Boss E-14 ---- 6 Switch - Brake Oil Pressure H-2 3E-7693 34 T temperature or pressure.

950G Wheel Loader and


0672 Torque Convert Output Speed Sensor 177 OR Main Brkr 661 GN Tachometer Lamp - Smart EMS
Ground - Right Rear Frame A-15 ---- 7 Switch - Bucket Positioner F-1 116-2025 35
188 WH Aux Ckt 662 YL Speedometer Lamp - Smart EMS
0673 Torque Output Speed Sensor Ground - Steer Column E-5 ---- A Switch - Bucket Positioner I-1 116-2025 35
Ground Circuits 663 GY Gauge Lamps - Smart EMS

962G Wheel Loader and


0674 Transmission Intermediate Speed Sensor 1 Ground - Strap Frame to Cab G-12 8X-5804 8 Switch - Bucket/Fork Select G-7 135-9968 B Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
200 BK Main Chassis 691 GY Warning Lights To Bkr
0675 Transmission Intermediate Speed Sensor 2 201 BK Operator Monitor Return 692 YL Flasher Bkr To Flasher
Ground - To Engine D-15 ---- 9 Switch - Dimmer B-3 2H-1855 58 It has a coil that makes an electromagnet when current flows through it. The electromagnet can
Ground - To Engine Block D-14 ---- 10 Switch - Disconnect B-15 7N-0718 36 open or close the switch part of the relay.

IT62G Integrated Toolcarrier


0688 Variable Horsepower Solenoid 202 BK XMSN Ctrl Control Circuits
0793 Primary Steering Pressure Switch 250 BK Payload Mon - Customer Gnd 709 OR Sensor Power Supply Ground - To Engine Cyl Head D-14 ---- 11 Switch - Down Shift F-8 158-5626 46
251 BK Payload Mon - System Gnd 720 PU XMSN Brake SW Heater - Air Inlet D-14 107-9652 11 Switch - Engine Oil C-15 3E-6455 37
0794 Secondary Steering Pressure Switch Solenoid - A solenoid is an electrical component that is activated by electricity. It has a coil that

Electrical System
270 BK CMS Ident Code 0 727 GN Sec Ster Motor Relay Horn H-1 7T-0970 12 Switch - Fork Positioner F-1 116-2025 38
0795 Secondary Steering Intermediate Relay makes an electromagnet when current flows through it. The electromagnet can open or close
271 BK CMS Ident Code 1 728 BU Sec Ster Cont SW Horn I-1 7T-0970 12 Switch - Forward Horn G-4 2T-3360 A
¹ The CID is a diagnostic code that indicates which component is faulty. a valve or move a piece of metal that can do work.
272 BK CMS Ident Code 2 751 GN XMSN Shift Sol No. 1 Or 3 Horn I-3 4Y-7882 12 Switch - Front Axle Temp G-1 155-8999 39
² The MID is a diagnostic code that indicates which electronic control module 273 BK CMS Ident Code 3 752 YL XMSN Shift Sol No. 2 Horns - Forward E-1 7T-0970 12 Switch - Front Axle Temp E-1 155-8999 39
diagnosed the fault. 274 BK CMS Ident Code 4 754 BU XMSN Shift Sol No. 3 Or 1 Horns - Forward I-2 7T-0970 12 Switch - Front Intermittent Wiper B-4 110-7886 D
275
290
BK
BK
CMS Ident Code 5
CMS Service
755
761
OR
GY
XMSN Shift Sol No. 4 Or 5
Lift Kickout Sol SW
Keypad - WLPCS
Motor - Actuator
B-4
A-14
129-0419
117-1557
59
1
Switch - Grapple Function
Switch - Hazard lamp
F-7
G-9
167-6915
112-6167
46
B 950G: 962G: IT62G: Harness And Wire Symbols
291 BK CMS Clear 762 YL Bucket Positioner Sol SW Motor - Blower G-11 3E-6392 56 Switch - Hood Actuator A-14 146-0204 40
3JW1-2153 4PW1-503 AKP1-512 Harness identification code * Harness identification letter(s) and a
299 BK WTL Impl Ctrl Gnd 795 YL Dual Hp Sol Motor - Front Wiper D-5 147-7973 A Switch - Hyd Filter Bypass A-3 7X-8549 16
A219 BK ETAC Ctrl Gnd E701 PK Auto Ride Cntl SW Motor - Priming Pump B-14 151-6342 13 Switch - Hyd Oil Level A-2 123-2993 19
5FW1-1999 7BW1-799 6PS1-UP This example indicates
wire 135 in harness "AG".
serializing code. The "C" stands for
connector and the number indicates
Wire, Cable, or Harness
Failure Mode Identifiers (FMI)¹
A273 BK MAC-14 Trans Ctrl B-
Basic Machine Circuits
E702
E707
OR
GN
Auto Ride Cntl SW
VMIS Display +V
Motor - Rear Wiper
Motor - Sec Steer Pump
F-10
B-2
137-8709
154-2563
C
19
Switch - Impl Detent Override
Switch - Key Start
F-9
D-5
7X-1886
9G-7641
46
A 8JW1-406 6EW1-414 Assembly Identification
which connector in the harness.

FMI No. Failure Description 301


304
BU
WH
Starter No. 1 Sol
Starter Relay No. 1 Output
E708
E735
PK
PU
VMIS Display Clock
Smart Ems Tack/Serv Mtr/Odometer Select
Motor - Starter
Motors - Washers
D-14
A-3
106-8558
7T-8891
15
16
Switch - Kickout On/Off
Switch - Lift Position
G-8
F-1
118-0636
145-8670
B
41 5MW1-1077 6HW1-623 C-C4
*
AG-C3
*
AG-C4* L-C12* Part Number For
Connector Assembly
0 Data valid but above normal operational range. 130-6795 130-6795 111-7898 3E-5179
306 GN Starter Relay Coil F781 BR Downshift SW (N.O.) Relay - AIH B-14 3E-0075 17 Switch - Lift Position I-1 145-8670 41
1 Data valid but below normal operational range. 1 325-A135 PK-14
307 OR Key Start SW F784 YL Downshift SW (N.C.) Relay - Backup Lamp I-15 4Y-6135 25 Switch - Neutralizer B-3 105-6118 C 325-A135 PK-14
2 Data erratic, intermittent, or incorrect. 308 YL Main Power Relay Coil F793 OR Air Inlet Heater Relay Relay - Front Flood E-10 3E-5239 C Switch - Park Brake H-2 3E-6452 A
3 Voltage above normal or shorted high. 310 PU Start Aid SW To Start Aid Sol G728 YL SW To SW (Generic) Relay - Hood Raise Lower A-13 149-2612 5 Switch - Primary Steer Pressure B-2 3E-6450 14 Socket Wire
Pin Wire Receptacle Fuse
4 Voltage below normal or shorted low. 311 WH Start Aid Sol To Temp SW G750 BU XMSN Cont Fwd SW To Gnd (Was D728) Relay - Main B-15 167-138 5 Switch - Rear Axle Temp C-14 155-8999 33 Color Gauge
5 Current below normal or open circuit. 321 BR Backup Alarm Lamp Travel Alarm G755 GY XMSN Cont Rev SW To Gnd (Was D729) Relay - Rear Flood E-11 3E-5239 C Switch - Rear Wiper C-9 112-6174 D
6 Current above normal or grounded circuit. 322 GY Warning Horn (Forward) G760 WH XMSN Cont Speed 2 SW To Gnd (Was D731) Relay - Sec Steer B-2 139-2599 14 Switch - Run/Work/Panel/Tail C-8 108-3320 D
Single Wire Ground Plug
326 PU Key Start SW "C" Term. G761 YL XMSN Cont Speed 3 SW To Gnd (Was D732) Connector Circuit Connection 2 200-L32 BK-14
7 Mechanical system not responding properly. Relay - Sec Steering Intermediate F-11 3E-5239 C Switch - Sec Steer Test H-8 143-3001 B
334 BU Start Aid Sol #2 G762 BR XMSN Cont Speed 4 SW To Gnd (Was D733) Number
8 Abnormal frequency, pulse width, or period. Relay - Start Switch B-14 125-1302 5 Switch - Secondary Steer Pressure B-2 3E-6450 14 Identification
373 GN Start Aid Switch To Timer G763 PU XMSN Cont Neut SW To Gnd (Was D734) Relay - Turn Signals F-11 3E-5239 C Switch - Selector AC/Heat B-9 3E-7155 D
9 Abnormal update. 397 OR Hood Raise Motor G764 PK XMSN Cont Pk Brk Lever SW To Gnd (Was D735) Pin or Socket 105-9344
Resistor G-11 9G-1950 56 Switch - Service Brake Pedal As. B-3 110-8029 58 Number
10 Abnormal rate of change. 398 BU Hood Raise Motor G766 GN Impl Cont SW To Gnd N.O. (Was D743) Sender - Fuel Level H-2 152-7248 18 Switch - Start Aid G-5 3E-7176 A Typical representation of Component
11 Failure mode not identifiable. A300 GN Hood Raise Relay Coil G767 WH Impl Cont SW To Gnd N.C. (Was D744)
Sender - Hyd Temp A-3 4W-9972 19 Switch - Start Aid Coolant D-15 3E-6449 22 1 a Deutsch connector. The Typical representation of a Part Number
12 Bad device or component. A301 WH Hood Raise Relay Coil G768 GN XMSN Cont Speed 1 SW To Gnd (Was D730)
Sender - Torque Converter Oil Temp B-14 4W-9972 20 Switch - Stop Lamp B-3 105-6117 C plug contains all sockets 1 Sure-Seal connector. The plug
Monitoring Circuits G785 OR Injector Diode To Injector 14 2 and the receptacle contains 2 and receptacle contain
13 Out of calibration. Sensor - Coolant Temp D-15 131-427 22 Switch - Tach/Speedo/Serv Meter G-5 112-6171 A
403 GN Alternator (R) Term. H713 PK Impl Cont Lift Proportional Sol (Was D713) all pins. both pins and sockets.
14 Parameter failures. Sensor - Engine Speed B-14 6V-2455 21 Switch - Temp Selector B-9 127-4540 D
405 GY Opr Mon Oil Press. (Low Setting) H714 OR Impl Cont Lower Proportional Sol (Was D714)
15 Parameter failures. Sensor - Lift Cyl Head End D-1 124-4672 23 Switch - Thermostat G-11 3E-5464 56
16 Parameter not available.
410
411
WH
PK
Opr Mon Action Alarm
Opr Mon Master
H716
H717
WH
BR
Impl Cont Sol Return (Was D716)
Impl Cont Pilot Press Sol (Was D717)
Sensor - Lift Cyl Head End Press G-1 124-4672 23 Switch - Tran Neutralizer Override B-5 112-6156 D Machines Equipped with Pilot Hydraulics and Conventional Steering
17 Module not responding. Sensor - Lift Position F-1 121-0284 24 Switch - Turn Signal F-6 134-9569 A
416 OR Sec Ster SW 818 BR Serial Data (Transmit)
18 Sensor supply fault. 417 GY Primary Ster SW 819 GY Serial Data (Receive)
Sensor - Lift Position I-1 121-0284 24 Tach/Speedometer E-4 100-5888 A © 2002 Caterpillar Printed in U.S.A.
Sensor - Input Speed B-13 3E-8848 26 Terminal Block A-14 121-1023 5
19 Condition not met. 419 YL Opr Mon Parking Brake 900 PU XMSN Shift Sol No. 5 or 4 All Rights Reserved
432 PK Opr Mon Brake Press. (Oil) 901 WH XMSN Shift Sol No. 6 Machine locations are repeated for components located close together.
20 Parameter failures.
441 OR Eng Coolant Temp Gauge 910 YL XMSN Neutralizer Override Indicator A = Located in the cab.
¹The FMI is a diagnostic code that indicates what type of failure has occurred. B = Located in the lefthand console.
442 GY Hyd System Temp Gauge 944 OR Data Link + (CAT)
443 YL Power Train Temp Gauge 945 BR Data Link - (CAT) C = Located in the righthand console.
447 PK Fuel Level Gauge 961 BR Selector SW D = Located on or near relay panel.
450 YL Tach Sender (+) 964 BU Fork Position Select
453 PK Sec Ster Action Lamp 973 BR CST Autoshift- Auto/Manual SW 2
484 YL Primary Ster Lamp 975 WH CST Autoshift- Sol Return
496 WH Opr Mon Panel Hyd Oil Level 976 OR Ride Cont Solenoid 1
499 GY Opr Mon Implement Oil Filter 977 YL CST Autoshift- Auto/Manual SW 1 Resistor, Sender and Solenoid Specifications
Connector Location
C413 YL VMIS Display Data E900 WH ECPC Trans Output SPD +
Schematic Machine Part No. Component Description Resistance (Ohms)¹
C414 BU VMIS Display Load E901 GN ECPC Trans Output SPD - Connector Number
E416 PU PMS Lift Cyl Press Sensor (Was B413) E902 PU ECPC Trans Intermediate SPD + Location Location 4W-9972 Sender: Hydraulic Oil Temperature 54.0° C (130° F) - 569 to 716
G485 BU Opr Mon Front Brake Temperature E903 YL ECPC Trans Intermediate SPD - CONN 1 A-15 53 110.0° C (230° F) - 72 to 82
G486 GN Opr Mon Rear Brake Temperature E904 BR ECPC Trans Intermediate SPD Q+ CONN 2 B-15 43
Machine Codes 3E-6332 Solenoid: Valve - Start Aid 6.0
Accessory Circuits E905 BU ECPC Trans Intermediate SPD Q-
CONN 3 C-15 54 3E-8574 Solenoid: Valve - Ride Control 34.3 ± 1.7
500 BR Wiper - Front (Park) E906 OR ECPC Trans Output SPD Q+ Sales Model Machine Code
501 GN Wiper - Front (Low) E907 GY ECPC Trans Output SPD Q- CONN 4 F-15 55 950G 7, 13, 15, 38 8C-3663 Solenoid: Engine Shutdown 1.55 ± 0.15
502 OR Wiper - Front (HI) E908 BR ECPC Trans Input SPD + CONN 5 D-14 44 10.3 ± 1.03
503 BR Wiper - Rear (Park) E909 WH ECPC Trans Input SPD -
962G 14, 16
18 CONN 6 A-13 5 106-5122 Solenoid: A/C Clutch 17.6 ± 0.6
Component identifiers (CID¹) and Module Identifier 504 YL Wiper - Rear (Low) E919 YL AUX Lower Proportional Sol 53 48 42 34
505 BU Wiper - Rear (HI) E920 BR AUX Lift Proportional Sol 4 44 51 CONN 7 Monitor Harness Code Plug H-9, 13 C 121-4298 Solenoid: Clutch Modulating Valves 7.75 ± 1.0
(MID²) for Caterpillar Monitoring System (MID No. 030) 25 8
506 PU Washer - Front E922 GN Dump Proportional Solenoid 41 CONN 8 F-12 45 129-7707 Solenoid: Dual HP 31.1 ± 2.4
6 B 58
CID Component 507 WH Washer - Rear E923 PK ETAC Front Left Wheel Proportional Solenoid 30
3 10 15 32 14 56 47 CONN 9 E-12 45 152-5409 Solenoid: Axle Oil Cooler 9.4 ± 5
0084 Ground Speed Sensor 508 PU Radio Speaker - Left E924 YL ETAC Front Right Wheel Proportional Solenoid
22 50 9G-1950 Resistor: A/C, Heater Blower Motor Overall 2.0 ± .1
509 WH Radio Speaker - Left (Common) E925 OR ETAC Rear Left Wheel Proportional Solenoid 2 9 33 35 CONN 10 D-12 45
0096 Fuel LEvel Sensor
511 BR Radio Speaker - Right E926 BU ETAC Rear Right Wheel Proportional Solenoid 17 26 A 12 23 31 Tap 1.0 ± .05
28 11 21 CONN 11 C-12 45
0100 Engine Oil Pressure Sensor 512 GN Radio Speaker - Right (Common) E927 GN ETAC Test Mode SW (N/C) 54 C 39 ¹ At room temperature.
0110 Engine Coolant Temperature Sensor 513 OR A/C Compressor/Refrigerant Pressure SW E928 WH ETAC Test Mode SW (N/O) 27 37 13 5 45
CONN 12 Fuse Panel C-11 C
36 29 7 57 46 D 59 38 CONN 13 HVAC Unit G-10 56
0177 Torque Converter Oil Temperature Sensor 515 GY Blower Motor (HI) E930 BU ETAC Front Axle Pilot Solenoid 43 20 49
516 GN Blower Motor (Medium) E932 PK ETAC Front Left Wheel Speed Sensor 1 CONN 14 Service Tool Conn. F-10 C
0248 Data Link 517 BU Blower Motor (Low) E933 YL ETAC Front Right Wheel Speed Sensor 55 40 19 52 24
CONN 15 G-8 B
0263 +8 Volts Sensor Supply 518 OR Hazard Flasher To SW E936 WH ETAC Solenoid Return 16
0271 Action Alarm 521 YL A/C SW To Refrigerant SW E955 OR WLPMS PHII Keypad Data CONN 16 I-5, 6 51
522 WH A/C Clutch To Thermostat SW G939 PK MAC14 Switch Return CONN 17 F-8 A
0324 Action Lamp
537 GN Turn Signal SW To Flasher G954 GN Dual Low Idle Sol
0523 Engine Speed Sensor CONN 18 Xmsn Shift G-4 A
538 BR Hazard Indicator K933 GN Stick 2 Bypass Sol
0600 Hydraulic Oil Temperature Sensor 539 BU Turn Signal Indicator Basic/Right K977 PK ECPC Trans Oil Temp Sensor (Was D968) CONN 19 A-4 D
540 WH Turn Signal Indicator Left N939 GN Ride Control Solenoid 2 CONN 20 A-3 46
0601 Brake Air Pressure Sensor
A513 PK DC/DC Converter Memory Output P910 BR Secondary Steering Test Sw Input
0819 Display Data Link CONN 21 Left Brake Pedal B-3 45
A523 PU Temp Potentiometer Pos 1
0821 9 Volt Display Power Supply CONN 22 C-3 58
0830 Brake Oil Temperature Sensor CONN 23 E-3 A
¹ The CID is a diagnostic code that indicates which component is faulty. CONN 24 E-3 A
² The MID is a diagnostic code that indicates which electronic control module B D CONN 25 I-2, 3 51
Off Machine Switch Specification
diagnosed the fault. CONN 26 I-2, 3 52
Part No. Function Actuate Deactuate Contact Position
CONN 27 G-2 47
59 3E-6449 Start Aid Coolant Temperature 38 ± 3° C 27° C Min. Normally Closed
CONN 28 F-2 47 Monitoring System Mode (100 ± 5° F) (80.6° F)
A CONN 29 C-2 48 Mode of Operation Mode Number 3E-6450 Primary Steering Oil Pressure 1200 kPa MAX 700 ± 100 kPa A-C, Normally Closed
56 52 CONN 30 E-1 49 Normal 0
5 Secondary Sterring Oil Pressure (175 psi MAX) (100 ± 15 psi) A-B, Normally Open
11 17 13
3 45 57 51 50 35 CONN 31 E-1 49 Harness Code 1
30 41 3E-6452 Park Brake Oil Pressure 8270 kPa MAX 6890 ± 345 kPa A-C, Normally Closed
22 9 C 58 12
46 CONN 32 F-1 50 Parameter Display 2 (1200 psi MAX) (1000 ± 50psi) A-B, Normally Open
2 27 43 21 24
Related Electrical Service Manuals 29 8 34 CONN 33 G-1 49 Service 3 3E-7693 Service Brake Oil Pressure 10700 kPa MAX 8960 ± 345 kPa A-B, Normally Open
53 15 44 42 16
Title Form Number 54 37 10 26 18 CONN 34 G-1 49 Units 4 (1500 psi MAX) (1300 ± 50 psi) A-C, Normally Closed
55 36 48 31 Calibration 5, 6, 7
Alternator: 107-7977 SENR4757 47 49 CONN 35 I-1 50 114-5333 Refrigerant Pressure (AC) 275 to 1750 kpa¹ -- Normally Open ²
Payload Control Fault Codes 25 4 1 6 20 32
Caterpillar Monitoring System SENR1394 7 23 CONN 36 Service Mode Plug H-9 C (40 to 255 psi) --
40 28 14
Code Fault Electric Starting Motor: 106-8558 19 CONN 37 Customer Data Conn. C-4 C 123-2993 Hydraulic Oil Level 21.0 ± 3.0° C 13.0° C Normally Closed
39
16800 Battery voltage too high
Consist: 106-8557 SENR3559
38 The connectors shown in this chart are for harness to harness (69.8 ± 5.4° F) (55.4° F)
16801 Battery voltage too low 33 connectors. Connectors that join a harness to a component are
Consist: 106-8559 SENR3581 155-8998 Axle Oil Cooler Temperature 65.0° C ± 3.0 58° C Normally Closed
25413 PCS not calibrated generally located at or near the component. See the Component
Payload Control System SENR6614 Location Chart. (149.0° F) (136.4° F) Min.
35001 Position sensor out of range
Power Train ECM SENR1380 155-8999 Rear Axle Temperature 125.0° C ± 3.0 117° C Min. Normally Closed
35002 Loss of position sensor signal
Front Axle Temperature (257.0° F) (242.6° F) Min.
36401 Pressure sensor out of range
36402 Loss of pressure sensor signal
Machine Harness Connector and Component Locations ¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing
pressure theclosed condition can be maintained down to 170 kpa (25 psi).
76901 Pressure sensor out of range ² Contact position at the contacts of the harness connector.
76902 Loss of pressure sensor signal
81704 Backup battery error
81708 Real time clock not running
82002 Loss of Keypad Data Link
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
STD FRONT FRAME
L102 F
L102 L102 L102 L102 J J LEFT F
L102 L103 L103 LIFT POSITION
L103 L103 L103 605-YL-14 3 605-YL-14 1 RD-18 TURN 299-BK-18 A BK-18 GROUND
L103 SWITCH
OPERATOR STATION CONN 40 200-BK-14 1 200-BK-14 2 BL-18 LAMP 146-GY B OR-18 + BATTERY
POWERTRAIN CONTROL J 145-8670
619-GN-14 2 3E-6466 761-GY C BU-18 SIGNAL
SEE ELECTRONICS GP V F F LLL CONN 38 HI/LO BEAM

ENGINE SPEED RETURN


611-PU-14 617-BR-14 6

SEC STER INTER RELAY


F J

SW & SENSOR RETURN

SEC STER PR SW (N/C)


PRIM STER PR SW N/O
J HEAD LAMP FLOOD LIFT POSITION

PRIM STER PR SW N/C


148-5661 FOR S/W

PARK BRAKE SW (N/O)


LLL F F

PARK BRAKE SW (N/C)


16 619-GN-14 6 619-GN-14 J 619-GN-14 5 619-GN-14

SEC STER PR SW N/O

RIDE CONTROL SOL 1


RIDE CONTROL SOL 2
AIR INLET HTR RELAY

DOWNSHIFT SW (N/O)
DOWNSHIFT SW (N/C)
FLOOD LAMP

SENSOR SUPPLY +8V

CLUTCH 2 SOL (FWD)


OUTPUT SPD TRAIL +

RIDE CONTROL SW 2
RIDE CONTROL SW 1
CLUTCH 1 SOL (REV)
OUTPUT SPD TRAIL -

CLUTCH 4 SOL (3RD)


CLUTCH 5 SOL (2ND)
CLUTCH 3 SOL (4TH)

CLUTCH 6 SOL (1ST)

DUAL HP SOL (960G)


AND H/W INFO 4Y-4580 LAMP SENSOR

AUTO/MAN SW (N/O)
SEC STER TEST SW

AUTO/MAN SW (N/C)
TRANS OUT SPD (+)
13 611-PU-14 4 5 5 611-PU-14 4 200-BK-14 C

SOLENOID RETURN

SOLENOID RETURN
619-GN-14 200-BK-14 C530-BU-18 WH-18 SIGNAL

TRANS OUT SPD (-)


9X-1439

INTER SPD TRAIL +

INTER SPD LEAD +


INTER SPD TRAIL -

AIR INLET HTR SW


F J

NEUTRALIZER SW

INTER SPD LEAD -


11 605-YL-14 1 605-YL-14 611-PU-14 4
BU-18 611-PU-14 4 J V F J 9X-1439 251-BK-18 B BK-18 GROUND (MACHINES WITH PCS)

TRANS OIL TEMP


CONN 38

CAT DATA LINK +


BACKUP ALARM

CAT DATA LINK -


EEE LEFT LH TURN & 121-0284 (COSA & JAPAN)

INPUT SPEED +
ENGINE SPEED
15 617-BR-14 3 F 619-GN-14 6
RD-18 605-YL-14 3 605-YL-14 YL-18 T 16 619-GN-14 138-GN-18 A RD-18 +24V

INPUT SPEED -

KEY SW TO B+
F

FORWARD SW
REVERSE SW
START RELAY

NEUTRAL SW
7X-6315 STRAP 12 606-GY-14 5 1 RD-18 TURN CONN 28 CONN 40 617-BR 3
WH-18 617-BR-14 6 617-BR-14 PU-18 C CLEARANCE 13 611-PU-14 114-RD FORWARD 161-8904 (US)

+ BATTERY
+ BATTERY
LAMP LAMP HORN

- BATTERY
- BATTERY
3RD GEAR

2ND GEAR
36 200-BK-14 2 200-BK-14 2 BK-18 605-YL-14 1
YL-18 2 J 11 605-YL-14 322-GY

4TH GEAR

1ST GEAR
MOUNTING EEE J F

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED

UNUSED

UNUSED

UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
4 200-BK-14 3E-6466 V F F LLL 200-BK-14 2
BK-18 V F 200-BK-14 1 200-BK-14 4Y-3580 15 617-BR-14 7T-0970 BUCKET POSITIONER SW
BOLT F 116-2025
14 614-PU-14 16 619-GN-14 6 619-GN-14 WW 16 619-GN-14 12 606-GY-14 114-RD FORWARD F B B
CONN 39 TO BUCKET CONN 28
NNN NNN V 13 611-PU-14 4 611-PU-14 200-BK-14 1 13 611-PU-14 36 200-BK-14 322-GY HORN 146-GY A 146-GY A OR-18 + BATTERY
CONN CONN POSITION-TURN F F
TU CONN 28 F 4
I LEFT G
GN-18
BK-18
605-YL-14 1
2
CONN 5 J2 J1
5
1 606-GY-14 1 RD-18
RIGHT 11
15
605-YL-14
617-BR-14
1
3
605-YL-14
617-BR
605-YL-14
617-BR 2 LAMPS HARN
11
15
605-YL-14
617-BR-14
114-RD
322-GY
4
14
200-BK-14
614-PU-14
7T-0970 299-BK-18
762-YL
B
C
299-BK
762-YL
C
B
BK-18 GROUND
BU-18 SOLENOID
I
TURN

39
40
34
33
32

22
19
37
38

23
36
35
31

18

21

17

10

39
11
6
10
4

15

17
16
13
26

28
27

29

30
24
25

12

20

14

36

37

20
22
21
29
31
40
25
26
4
16
15
27
18
12
23
32
33
19
30
14
13

24
38
35

28
34
11
F

7
1
8
2

1
6
2
5
NNN V 3 2 BK-18 12 606-GY-14 5 606-GY-14 606-GY-14 3 LH HI/LO/POSITION 12 606-GY-14 1 114-RD CONN 37
STOP/TAIL/ NNN C C LAMP CONN 36
PARK/TURN LAMP TA RD/YL-18 617-BR-14 C 6 619-GN-14 36 200-BK-14 2 200-BK-14 TURN LAMP 36 200-BK-14 8 322-GY F J J
3E-6466 F F

416-OR-18

E908-BR-18
E909-WH-18
E904-BR-18
E903-YL-18
E907-GY-18
E905-BU-18
E902-PU-18
E906-OR-18

K977-PK-18
709-OR-18

E900-WH-18
754-BU-18
755-OR-18
900-PU-18
901-WH-18
E901-GN-18

751-GN-18
752-YL-18
975-WH
795-YL-18
306-GN
419-YL-18
944-OR-18
P910-BR-18
945-BR-18
105-4849 FORWARD FORWARD

334-BU-18
321-BR-18

G767-WH-18
G766-GN-18
973-BR-18
977-YL-18
307-OR-18
F784-YL-18
F781-BR-18
728-BU-18
202-BK-18
G939-PK-18
G764-PK-18
976-OR
N939-GN-18
G762-BR
G761-YL
G768-GN
G760-WH
G750-BU
G755-GY
G763-PU

A273-BK
A273-BK

453-PK-18
720-PU-18
417-GY-18

450-YL-18
484-YL-18
4Y-3460 S GN/RD-18 604-OR A CONN 6 2 200-BK-14 F 4 200-BK-14 4 200-BK-14 114-RD 606-GY-14 3 605-YL-14 1 RD-18 322-GY

975-WH
BACKUP LAMP G BK-18 200-BK-14 B 4 FLOOD LAMP 14 614-PU-14 RH HI/LO/POSITION 14 614-PU-14 322-GY HORN 200-BK-14 1 200-BK-14 2 BL-18 RIGHT 322-GY 114-RD HORN

373-GN
F

126-PK
126-PK
NNN V 9X-1439 TURN LAMP 1 114-RD 4Y-7882 2 TURN 114-RD F 7T-0970
126-9288 NNN F KKK CONN 39 F
BA RD-18 612-GY 1 612-GY F 105-4850 F J J 614-PU-14 6 LAMP
8 322-GY J 619-GN-14 FLOOD LAMP
G BK-18 2 COSA LIGHTING GP 5 606-GY-14 3 605-YL-14 GY-18 T RH TURN & E932-PK-18 27 619-GN-14 5 619-GN-14 FLOOD 3E-6466 200-BK-14
C F 9X-1439
P910-BR-18 1 606-GY-14 611-PU-14 4 BU-18 CONN 28 614-PU-14 6 617-BR-14 PU-18 C CLEARANCE E933-YL-18 28 611-PU-14 4 200-BK-14 LAMP
V G767-WH-18 L16 3 614-PU 619-GN-14 6 RD-18 619-GN-14 5 J LAMP 709-OR-18 17 J 9X-1439 F LEFT
L69 J 4Y-3263 TURN
NOTE: TO BACKUP 1 321-BR-18 G766-GN-18 6 619-GN-14 614-PU 3 WH-18 200-BK-14 1 200-BK-14 A219-BK 5 605-YL-14 1 RD-18
ALARM CONN 4 2 975-WH 944-OR-18 2 200-BK-14 606-GY-14 1 YL-18 611-PU-14 4 37 200-BK-14 2 BK-18 LAMP
L74 J 3E-6466
945-BR-18 945-BR-18 4 611-PU-14 200-BK-14 2 BK-18 2 619-GN-14 38

L84
L73 HI/LO BEAM F
130-RD 973-BR-18 944-OR-18 F KKK 5 611-PU-14 39 RIGHT
BACKUP V L103 CONN 37 J HEAD LAMP
V 977-YL-18 KKK 606-GY-14 1 RD-18 TURN
LAMP 975-WH L74 200-BK-14 4Y-4580 V JAPAN FRONT FRAME 200-BK-14 2 BK-18
L103 LAMP
RELAY 321-BR-18 J FUEL
L74 3E-6466

L64
4Y-6135 V LIGHTING GP-ROADING (COSA) JAPANESE ROADING LIGHTING V LEVEL F
V L77 SENDER FLOOD LAMP
612-GY A219-BK-18 A273-BK OPERATOR STATION A219-BK 1 619-GN-14

608-GN-14
200-BK-14
200-BK-14
LICENSE L77 C NOT USED 152-7248 9X-1439
LL LL V 251-BK-18 G764-PK-18 A219-BK-18 709-OR-18 2 V 200-BK-14
PLATE YL 614-PU 614-PU-14 728-BU-18 976-OR L77 167-OR 1 E932-PK-18 3 447-PK-18 1 PK-18 F
251-BK-18 322-GY

945-BR-18
944-OR-18
LAMP C F FORWARD
614-PU L72 G939-PK-18 251-BK-18 E936-WH 2 E933-YL-18 4 201-BK-18 2 BK-18 114-RD 322-GY
5A-3808 614-PU N939-GN-18 E923-PK-18 3 JAPAN VEHICLE HARNESS 114-RD HORN

334-BU-18
321-BR-18

453-PK-18
CAB

450-YL-18
L38 L38 L102 BRAKE OIL 7T-0970
NNN NNN V 202-BK-18 E924-YL-18 4 F

975-WH
GROUND

L102
CONN 16 NOT USED PRESS SW
TU GN-18 606-GY-14 1 E925-OR-18 5
RIGHT CONN 2 AAA C L103 V 3E-7693
G BK-18 2 F784-YL-18 E926-BU-18 6
STOP/TAIL/

L73
NNN V 201-BK-18 6 275-BK-18 F781-BR-18 945-BR-18 E930-BU-18 7 432-PK-18 A BK

L71
PARK/TURN LAMP NNN L73

L70
TA RD/YL-18 614-PU-14 C 201-BK-18 5 274-BK-18 728-BU-18 944-OR-18 8 OPERATOR STATION 201-BK-18 B RD

608-GN-14

608-GN-14
200-BK-14
200-BK-14
4Y-3264 L70 L85 L15 L15 L15 L15
S GN/RD-18 604-OR A CONN 1 4 273-BK-18 307-OR-18 L15 L15 L15 C BU
BACKUP LAMP L84 L84
G BK-18 200-BK-14 B 3 272-BK-18 L69 945-BR-18 614-PU
126-9288 L69 L16 L16 BOTH SHOWN
NNN NNN V 201-BK-18 2 271-BK-18 VVV 944-OR-18 200-BK L16 L16 L16
L85 L17 L17 V WITH BRAKE OFF

L16
BA RD-18 612-GY 1 612-GY 1 270-BK-18 L16 L16 L17 L17 L17
L85 LH DOME LAMP

L15
G BK-18 2 201-BK-18 7 201-BK-18 201-BK-18 C 202-BK-18 A BK
L73 CONN 17 3E-6389
8 L72 L73 L72 L15 C 508-PU 508-PU 419-YL-18 B RD
H LEFT
VVV 614-PU
SERVICE
4 201-BK-18
L15
122-RD A RD-18 L55
509-WH 509-WH
C ANTENNA AS.
G764-PK-18 C BU H
LIGHTING GP-JAPANESE ROADING 614-PU 3 E735-PU-18 C WH-18 512-GN
REAR MODE 2 291-BK-18 201-BK-18 201-BK-18 200-BK B BK-18 511-BR LEFT (C.B. RADIO) G941-GY-18 PARK
CONN 16
CAB 614-PU PLUG 1 290-BK-18 201-BK-18 A513-PK SPEAKER 200-BK-14 3 GROUND 9U-2332 987-WH BRAKE SW
FLOOD L94 L94 6T-7695 3E-6452
AK AK BBB C 614-PU-14 C 201-BK-18 200-BK-14 200-BK-14 200-BK-14 6 GROUND P931-GN

L15
LEFT TURN 200-BK-18 2 201-BK-18 6 275-BK-18 LAMP 6 275-BK-18 201-BK-18 200-BK-14 200-BK-14 102-RD-14 1 +24 V BATTERY IN VOLTAGE 201-BK-18
LAMP 605-YL-18 1 201-BK-18 5 274-BK-18 9X-4381 L71 5 274-BK-18 CAB 200-BK-14 120-YL 120-YL 2 +24 V SWITCHED IN CONVERTER G485-BU-18 138-GN-18
L71 L103

L17
116-9624 AK 4 273-BK-18 202-BK-18 MONITOR 4 273-BK-18 GROUND 200-BK-14 135-BU RIGHT A513-PK 4 +12 V MEMORY OUT 119-1733 XXX ANTENNA AS. 761-GY 251-BK-18
HARNESS L17 SPEAKER (AM/FM RADIO)
3 272-BK-18 BLOWER UNIT 3 272-BK-18 102-RD-14 135-BU 5 +12 V SWITCHED OUT N939-GN 10 C530-BU-18
2 271-BK-18 CODE 2 271-BK-18 LH REAR HEADLINER 6T-7695 9U-2331 C530-BU-18 146-GY 3 146-GY
C

608-GN-14
WATER VALVE BLEND DOOR PLUG XXX

MTR+
C

200-BK-14
200-BK-14
AJ AJ 201-BK-18 1 270-BK-18 1 270-BK-18 146-GY 299-BK 299-BK-18

MTR-
C 7
RIGHT TURN 200-BK-18 2 201-BK-18 7 201-BK-18 ACTUATOR ACTUATOR 7 201-BK-18 511-BR 508-PU 2 299-BK 762-YL 22 762-YL
LAMP 606-YL-18 1 8 126-5610 126-5611 (LOC I-13) 8 200-BK 512-GN 509-WH 1 762-YL 761-GY 34 761-GY
116-9624 AJ B SECONDARY STER
C 200-BK C 512-GN 7 964-BU-18 8 322-GY
CONN 16 C TEST SW L55 L55 TO ENTERTAINMENT

BU-18
PK-18
LIGHTING GP - ROADING COSA 614-PU 511-BR 8 322-GY 1 114-RD

251-BK-18
A

WH-18
OR-18
143-3001 RADIO

BU-18
PK-18

YL-18
CONN 16 614-PU C 2 128-PK A513-PK 5 114-RD 16 619-GN-14
202-BK-18 135-BU 6 619-GN-14 36 200-BK-14
L79 L79 3 C

L85

L84
L94
L64

L69

L71
L70
CCC C 202-BK-18 P910-BR-18 120-YL 120-YL 120-YL 4 200-BK-14 11 605-YL-14
RESISTOR VVV

1
2
201-BK-18 6 275-BK-18 H 516-GN-14 C 5 200-BK-14 3 200-BK-14 605-YL-14 12 606-GY-14
H 9G-1950 F

1
2
3
4
5
6
5 274-BK-18 136-GN-18 128-PK C WWW CAB 606-GY-14 617-BR-14 15 200-BK-14
WIRES THAT HAVE BATTERY VOLTAGE H 6
WHEN THE KEY SWITCH IS OFF. 201-BK-18 4 273-BK-18 517-BU-14 515-GY-14 615-YL-14 FLOOD 617-BR-14 611-PU-14 13 A219-BK 1
C 2 1 C

A527-BU-18
A526-PK-18

A594-WH-18
H H C VVV NOT USED

A593-OR-18

A595-GN-18
A592-BU-18
201-BK-18 3 272-BK-18 727-GN-18 G728-YL LAMP 611-PU-14 614-PU-14 14 709-OR-18 2

A596-YL-18
WIRES THAT HAVE BATTERY VOLTAGE 201-BK-18 2 271-BK-18 H C 200-BK C FRONT DASH ASSEMBLY/STEERING WHEEL 608-GN-14 9X-4381 614-PU-14 200-BK-18 4 E932-PK-18 3
B 3 C L24 L24 C VVV
WHEN THE KEY SWITCH IS ON. 1 270-BK-18 124-GN-14 1 124-GN-14 200-BK VVV E922-GN-18 2 138-GN-18 E933-YL-18 4
201-BK-18 7 201-BK-18 A525-GN-18 2 A525-GN-18 614-PU 964-BU TACH/SPEEDO/SERV METER SELECT SW 615-YL-14 H714-OR-18 6 251-BK-18
STARTING CIRCUIT. KICKOUT A D B

OPERATOR STATION
8 WATER VALVE/BLEND DOOR 522-WH-14 200-BK-14 A524-BR-18 3 A524-BR-18 C 762-YL-18 200-BK (MOMENTARY) 200-BK-14 E919-YL-18 35 N939-GN
CONTROL ASSEMBLY H H L79 L80 ON/OFF SW D 112-6171 SHIFTER CONN 22
A523-PU-18 4 A523-PU-18 118-0636 614-PU A VVV 200-BK-14 26 E922-GN-18
CATERPILLAR MONITORING SYSTEM MONITOR HARNESS CODE PLUGS 126-6010 H 517-BU-14 5 517-BU-14 139-4702 W W D CAB E920-BR-18 H714-OR-18 FRONT AXLE
D 2 19
CIRCUIT. RIGHT 12 FLOOD CONN 43 CONN 35 TEMP. SW. 155-8999
(LOC H-9) WATER VALVE MTR (A) A526-PK-18 516-GN-14 6 516-GN-14 202-BK-18 E735-PU-18 D 1ST GEAR G768-GN-18 1 G768-GN-18 1 202-BK-18 E921-PK-18 23 E919-YL-18

200-BK

L102
200-BK-14

200-BK-14
200-BK-14
REAR WATER VALVE MTR (B) 10 A527-BU-18 THERMOSTAT 515-GY-14 7 515-GY-14 202-BK-18 2ND GEAR G760-WH-18 2 G760-WH-18 10 LAMP E416-PU-18 24 E920-BR-18 F M F Q Q
PANEL LAMP CIRCUIT. CAB 3E-5464 3 9X-4381

608-GN-14
200-BK-14
BLEND DOOR MTR (A) 11 A592-BU-18 200-BK-14 8 200-BK-14 E735-PU-18 3RD GEAR G761-YL-18 3 G761-YL-18 3 126-PK-18 H716-WH 25 E921-PK-18 E922-GN-18 9 1 G485-BU-18 1 BK
FLOOD BLEND DOOR MTR (B) 9 A593-OR-18 522-WH-14 9 522-WH-14 614-PU 614-PU 201-BK-18 201-BK-18 4TH GEAR G762-BR-18 4 G762-BR-18 4 VVV H713-PK-18 40 E416-PU-18 H714-OR-18 10 2 201-BK-18 2 BK
WASHER/WIPER CIRCUIT. LAMP BLEND DOOR POS (+) 5 A594-WH-18 10 C413-YL-18 D B START RELAY 306-GN-18 5 5 G750-BU 615-YL-14 H717-BR-18 20 H716-WH E919-YL-18 6 T
9X-4381 BLOWER CONN 14 L53
HEATER AND AIR CONDITIONER CIRCUIT. BLEND DOOR POS (SIG) 8 A595-GN-18 11 200-BK E707-GN-18 200-BK NEUTRAL G763-PU-18 6 G763-PU-18 6 G755-GY L39 200-BK-14 975-WH 18 H713-PK-18 E920-BR-18 7
3E-6392 H L23 L23 D L39
VVV BLEND DOOR POS (-) 3 A596-YL-18 12 614-PU E708-PK-18 614-PU REVERSE G755-GY-18 7 G755-GY-18 7 G768-GN VVV 976-OR 21 H717-BR-18 E921-PK-18 8
G POTENTIOMETER HI 6 A525-GN-18 MOTOR BK-14 2 200-BK-14 4 964-BU C414-BU-18 614-PU
A
FORWARD G750-BU-18 8 G750-BU-18 8 G760-WH
C
H717-BR-18 3 RIDE CONT SOL G

614-PU
614-PU 138-GN-18 975-WH

128-PK
GROUND CIRCUIT. D 2 603-PK 32
V. USER 7 A524-BR-18 L79 WH/RD-14 1 515-GY-14 727-GN-18 6 762-YL 663-GY 373-GN-18 AIH SW 9 G761-YL WWW 251-BK-18 976-OR 12 3E-8574
C BUCKET/FORK D W 33
TURN SIGNAL CIRCUIT. VVV POTENTIOMETER (COM) 4 A523-PU-18 136-GN-18 1 961-BR (MOMENTARY) +B 126-PK-18 1 126-PK-18 11 G762-BR C529-GY-18 9 C529-GY-18 H716-WH 2 976-OR-18 2 GN-18
B SELECT SW 3
+24V 1 124-GN-14 200-BK 102-RD-14 2 200-BK 373-GN-18 112-6169 GROUND 202-BK-18 2 202-BK-18 12 G763-PU G940-PU-18 G941-GY-18 30 H713-PK-18 1 975-WH-18 1 GN-18
D 135-9968
WLPCS ECM CIRCUIT. GROUND 2 200-BK-14 HAZARD 614-PU 614-PU 3 614-PU 310-PU 202-BK-18 3116 ENG ONLY 3 2 322-GY 200-BK G940-PU-18 29 N939-GN 11 M
1 A IT62G ONLY
LAMP SW 5 308-YL 4 BEACON 507-WH 964-BU-18 31 975-WH 4 975-WH-18 LIFT CYL HEAD END
START AID CIRCUIT.
YYY YYY 112-6167 2 C C 128-6983 PRESS SENSOR
STRAP AS. 8X-5804 C 3 537-GN-14 UUU 2 1 UUU 201-BK-18 KEY SW 307-OR-18 5 506-PU L1 P931-GN 27 E932-PK-18 976-OR 5 976-OR-18
L84 L84 124-4672

L71
538-BR 964-BU 4 762-YL L51 202-BK-18 BACKUP ALARM 321-BR-18 6 201-BK-18 28 E933-YL-18
TRANSMISSION CONTROL CIRCUIT. L71 4 UUU L51 WWW
762-YL-18 6 299-BK-18 964-BU 614-PU 442-GY-18 17 709-OR-18 1 138-GN-18 A OR-18 +24V
FRAME CAB L61 L61 5 C B 3 UUU D B START AID SW FORWARD

L61
C 6 102-RD-14 961-BR 1 200-BK 200-BK 200-BK 603-PK-14 1 RD 496-WH-18 5 A219-BK 2 251-BK-18 B BK-18 GROUND
GROUND GND L94 D (MOMENTARY) HORN SW

L94
202-BK-18 518-OR-14 102-RD-14 5 614-PU 539-BU-18 614-PU A 200-BK-14 2 BK 499-GY-18 G485-BU-18 37 G485-BU-18 4 C529-GY-18 C WH-18 SIGNAL
ALL DASHED LINES ARE ATTACHMENTS. A 3E-7176 2T-3360
L64 200-BK 2 CONN 18 614-PU 537-GN-14 614-PU 416-OR-18 201-BK-18 38 201-BK-18 E416-PU-18 3 AG
L70 D 2

200-BK
200-BK
L70
537-GN-14 614-PU 3 UUU 605-YL-14 310-PU 417-GY-18 987-WH 39 F AG CONN 34
L69 D W

L69
C UUU 606-GY-14 308-YL 322-GY 202-BK-18 V F
L64 3
A525-GN-18 L80 LH REAR HEADLINER A541-PU-18 453-PK-18 CONN 28
L80
A524-BR-18 540-WH-18 308-YL 484-YL-18 STD FRONT FRAME
40 A523-PU-18 727-GN-18
CONN 10 39 L85 L85 CONN 20

L16
L17

L15
L39
38 961-BR 516-GN-14 REAR WIPER S D L1 IT62G FRONT FRAME

L1
L102
37 987-WH 515-GY-14 137-8709 PILOT VALVE GP 152-6480 6 A541-PU-18 CAB
727-GN-18 12 P931-GN 124-GN-14 FLOAT SOL LIFT SOL TILT SOL AUX SOL 4 605-YL-14 FLOOD 146-GY-18 B OR-18 + BATTERY LIFT POSITION

L24
L23

L51

L38
L

663-GY

310-PU
E707-GN-18
L40

C414-BU-18
L40

308-YL
E735-PU-18
E708-PK-18

373-GN-18
C413-YL-18
36 146-GY 517-BU-14 109-1739 109-1739 109-1739 109-1739 5 606-GY-14 LAMP 299-BK-18 A BK-18 GROUND SWITCH

201-BK-18
GND GRAPPLE FUNCTION SW 145-8670
G940-PU-18 26 761-GY-18 504-YL 4 GN H 2 539-BU-18 9X-4381 761-GY C BU-18 SIGNAL
MOTOR 167-6915 RIDE CONTROL VVV
201-BK-18 964-BU-18 28 964-BU 299-BK-18 1 1 537-GN-14 L97 113-OR-18 D 34 761-GY F
G940-PU-18 G941-GY-18 27 200-BK 2 BK T NOTE: FOR IT62G ONLY 3 540-WH-18 113-OR-18 113-OR-18 LAMP 615-YL-14 10 C530-BU-18 C530-BU-18 C WH-18 SIGNAL LIFT POSITION
IMPL DETENT L97 D 7N-5876 SENSOR
795-YL 795-YL-18 118-GY 6 GY 308-YL E702-OR-18 200-BK-14 146-GY B

RD-18
RD-18

RD-18
RD-18

RD-18
RD-18

RD-18
RD-18
G941-GY-18 18 L67 L67 B+ P 3 251-BK-18 BK-18 GROUND
484-YL-18 C529-GY-18 3 503-BR 3 BR OVERRIDE SW VVV 7 299-BK-18 138-GN-18 A RD-18 +24V 121-0284

L53

OPERATOR STATION
7X-1886 1 2 B L53 D AUTO RIDE (MACHINES WITH PCS)
453-PK-18 P931-GN 35 505-BU 5 OR 614-PU E701-PK-18 CAB 22 762-YL F

L52

L40
3 4 L40 D CONTROL LAMP BUCKET POSITIONER SW
499-GY-18 G486-GN-18 34 987-WH C 200-BK A 113-OR-18 FLOOD 31 964-BU-18
727-GN-18 605-YL-14 14 200-BK 200-BK-14 7N-5876 322-GY F B B 116-2025
P931-GN C L48 D LAMP 8
N939-GN-18 128-PK 2 L48 146-GY-18 1 146-GY-18
447-PK-18 N939-GN 25 761-GY-18 FUSE PANEL 200-BK C C L52 S 2 611-PU-14 HIGH BEAM 9X-4381 1 114-RD A OR-18 + BATTERY
417-GY-18 975-WH 30 416-OR-18 CAB 200-BK-14 G728-YL 606-GY-14 200-BK IND LAMP VVV 16 619-GN-14 299-BK-18 2 299-BK-18 C BK-18 GROUND
GROUND 3 D 762-YL 3 762-YL-18
START AID 416-OR-18 C530-BU-18 4 484-YL-18 727-GN-18 G 200-BK 7N-5876 615-YL-14 4 200-BK-14 B BU-18 SOLENOID
SOLENOID 496-WH-18 E919-YL-18 19 417-GY-18 728-BU-18 H 200-BK DOWNSHIFT SW INDICATOR LAMP 200-BK 200-BK-14 11 605-YL-14 964-BU-18 4
S 3
F F

L69
HAZARD FLASHER FORK POSITIONER SW

L69
158-5626

BR-18
8
1
2
7
6
3
4
5
POSITION

BK-18
ECAP SERVICE

YL-18
3E-6332 442-GY-18 E920-BR-18 20 795-YL-18 975-WH-18 J 605-YL-14 D VVV 12 606-GY-14

P931-GN
136-GN-18
Z Z SEC STER TOOL CONN C COLUMN LAMP CONN 33 B 116-2025
506-PU G485-BU-18 33 306-GN A 105-RD 200-BK 27 P931-GN
INTERMEDIATE D 7N-5876

299-BK-18
146-GY
299-BK-18
761-GY-18
299-BK-18
961-BR
299-BK-18
146-GY
507-WH 123-WH 32 419-YL-18 Z B 200-BK 538-BR 13 146-GY-18 A OR-18 + BATTERY
CONN 15 S 6

614-PU
128-PK
200-BK
RELAY
BK-18
BK-18

202-BK-18 614-PU-14 29 251-BK-18 F CONN 19 539-BU-18 D LEFT TURN 14 299-BK-18 C BK-18 GROUND
Z 5

2
1
3
419-YL-18 606-GY-14 17 522-WH-14 3E-5239 D 944-OR-18 540-WH-18 D 540-WH-18 36 200-BK-14 964-BU-18 B BU-18 SOLENOID
FLOOD V AE C S IND LAMP
200-BK-14 L102 432-PK-18 506-PU 1 146-GY E 945-BR-18 987-WH AE 37 UNUSED 17 F
LAMP TURN SIGNAL SW D 7N-5876 D C FORWARD
608-GN RD-00 RD-00 G764-PK-18 507-WH 2 975-WH C P931-GN F781-BR-18 C F781-BR-18 38 UNUSED 200-BK CONN 23 5 322-GY
V 134-9569

L85
9X-1439 HORN
1
2

V 987-WH 604-OR 5 334-BU-18 Z 728-BU-18 961-BR F784-YL-18 B F784-YL-18 4 1 11 UNUSED 18 23 E919-YL-18 322-GY 114-RD
L85 F

L94
V JJ AA AA BB P931-GN 608-GN 608-GN-14 450-YL-18 761-GY-18 202-BK-18 A 202-BK-18 126-PK 7T-0970
G485-BU-18

6 727-GN-18 27 UNUSED 3 29 114-RD


496-WH-18

F
H714-OR-18
E922-GN-18

G940-PU-18
138-GN-18

727-GN-18
G941-GY-18

416-OR-18
C530-BU-18

619-GN-14

H717-BR-18

G764-PK-18
C529-GY-18

E416-PU-18
E920-BR-18

H713-PK-18
964-BU-18

S
617-BR-14

614-PU-14

E921-PK-18

499-GY-18
417-GY-18

442-GY-18
251-BK-18

201-BK-18

201-BK-18

S
200-BK-14

606-GY-14

447-PK-18

201-BK-18
453-PK-18

432-PK-18
202-BK-18
200-BK-14

611-PU-14

201-BK-18
E919-YL-18

FLASHER
484-YL-18

419-YL-18
605-YL-14

S RD-18 A 604-OR NEG POS NEG POS G485-BU-18 617-BR-14 7 617-BR 321-BR-18 ARC 975-WH-18 146-GY A541-PU-18 17 UNUSED 14 373-GN E735-PU-18 30 619-GN-14 FLOOD LAMP
H716-WH
311-WH

507-WH
975-WH

N939-GN

120-4537
P931-GN

976-OR
310-PU

146-GY

322-GY

4TH FUNCTION IMPL SW


506-PU
114-RD
200-BK

D
762-YL
299-BK

T WH-18 C 617-BR-14 N939-GN H713-PK-18 8 453-PK-18 SUPPRESSOR Z 146-GY 146-GY 537-GN-14 499-GY-18 21 IMPL FILTER 8 13 322-GY 270-BK-18 24 E920-BR-18 200-BK-14
987-WH

9X-1439

L64
761-GY

L43

L67

L84
G BK-18 B 200-BK-14 761-GY H714-OR-18 9 G939-PK-18 106-8704 TURN IND C A541-PU-18 C 299-BK-18 146-GY 116-4509 L43 201-BK-18 2 GROUND C413-YL-18 4 WH-18 DATA 126-PK-18 12 310-PU 271-BK-18 E921-PK-18 F
25

614-PU-14
614-PU
BK-00

202-BK-18
12V BATTERY 12V BATTERY 976-OR H716-WH 10 G764-PK-18 BUCKET IND C2 633-BU-18 CAB GROUND 299-BK-18 614-PU 200-BK 275-BK-18 6 HARNESS CODE 5 201-BK-18 2 BK-18 GROUND G761-YL 1 633-BU-18 272-BK-18 40 E416-PU-18 F LEFT

L53
STOP/TAIL/PARK LAMP L70 B
115-2422 GP31 115-2422 GP31 322-GY H717-BR-18 11 976-OR WARNING LAMPS 49A 537-GN-14 614-PU 538-BR 200-BK 274-BK-18 16 HARNESS CODE 4 E707-GN-18 1 OR-18 +V DISPLAY G762-BR 2 118-GY 273-BK-18 20 H716-WH 605-YL-14 1 RD-18 TURN
107-4401 CONN 6 L17
9X-9721 4D 9X-9721 4D 619-GN-14 G764-PK-18 16 201-BK-18 +V (TURN SIG) 49 691-GY 200-BK E735-PU-18 E702-OR-18 273-BK-18 22 HARNESS CODE 3 E708-PK-18 3 GN-18 CLOCK G768-GN 4 270-BK-18 274-BK-18 18 H713-PK-18 200-BK-14 2 BK-18 LAMP

L53
A

L48

L48
CIGAR ARC SUPPRESSOR (2) 3E-6466

1
2
V 611-PU-14 762-YL 15 762-YL-18 N939-GN-18 +V (HAZARDS) 30B 518-OR-14 200-BK E735-PU-18 E701-PK-18 272-BK-18 12 HARNESS CODE 2 C414-BU-18 5 YL-18 MODULE LOAD G760-WH 5 271-BK-18 275-BK-18 21 H717-BR-18

200-BK
200-BK
Z

200-BK
RD-18 200-BK SUSPENSION GP LIGHTER 128-PK 2 106-8704 F
1 605-YL-14 138-GN-18 761-GY 13 761-GY-18 614-PU-14 GROUND 31 200-BK 499-GY-18 611-PU-14 271-BK-18 3 HARNESS CODE 1 6 BU-18 HARNESS CODE G750-BU 6 272-BK-18 290-BK-18 2 138-GN-18 RIGHT
150-7718 9W-0335 QUAD GAUGE L39 L13
BK-18 2 200-BK-14 200-BK 146-GY 611-PU-14 22 692-YL 128-PK 633-BU-18 538-BR 270-BK-18 31 HARNESS CODE 0 G755-GY 7 273-BK-18 291-BK-18 6 251-BK-18 606-GY-14 1 RD-18
L106

TURN

L61
3 100-5895

MUR440

MUR440
200-BK-14 251-BK-18 E921-PK-18 21 202-BK-18 691-GY E702-OR-18 540-WH-18 291-BK-18 33 CLEAR G763-PU 8 274-BK-18 G762-BR 32 975-WH 200-BK-14 2 BK-18 LAMP

FRONT DASH ASSEMBLY


LEFT TURN LAMP 200-BK-14 762-YL E922-GN-18 23 727-GN-18 CONTROL GP - DIMMER 200-BK E701-PK-18 275-BK-18 290-BK-18 23 SERVICE LAMP 322-GY 9 275-BK-18 G768-GN 33 976-OR
103-5526 D D D D 3E-6466
162-2073 CONN 5 L106 7N-5876

2
1
964-BU-18 K933-GN-18 24 C530-BU-18 Z 611-PU-14 274-BK-18 E735-PU-18 18 OPERATOR SW INPUT 663-GY 10 290-BK-18 G760-WH L16 9 C529-GY-18 F
C C C L40 FLOOD LAMP
200-BK-14 C530-BU-18 976-OR 31 762-YL-18 + BATTERY 3 113-OR-18 275-BK-18 273-BK-18 945-BR-18 14 CAT DATA LINK - 663-GY 308-YL 11 291-BK-18 G761-YL 35 N939-GN 200-BK-14

202-BK-18
202-BK-18
FRONT

L109 RELAY PANEL

129-BU
9X-1439

200-BK
V 200-BK-14 C529-GY-18 V C 964-BU GROUND 1 200-BK 987-WH 274-BK-18 272-BK-18 944-OR-18 5 CAT DATA LINK + 200-BK 310-PU 15 500-BR G750-BU 26 E922-GN-18 619-GN-14

108-BU-14
200-BK-14
CONN 11 F

2
1

2
1
BK-OO 200-BK H713-PK-18 419-YL-18 27 506-PU LIGHTS ON 2 614-PU 614-PU P931-GN D 273-BK-18 271-BK-18 410-WH-18 4 ACTION ALARM 200-BK 373-GN-18 16 501-GN G755-GY 19 H714-OR-18 322-GY
FF D F FORWARD
200-BK-14 H714-OR-18 122-RD 2 507-WH SPEEDO LAMP 4 662-YL 662-YL 272-BK-18 270-BK-18 C413-YL-18 35 MODULE DATA 202-BK-18 17 502-OR G763-PU 15 114-RD 322-GY
201-BK-18

L65 HORN

538-BR
605-YL-14

538-BR
606-GY-14
200-BK-14 H716-WH 432-PK-18 30 521-YL-14 TACH LAMP 5 661-GN 661-GN 271-BK-18 291-BK-18 C414-BU-18 15 MODULE LOAD A541-PU-18 19 537-GN-14 307-OR-18 L15 28 114-RD
LEFT FRAME F 7T-0970

L45
200-BK-14 H717-BR-18 146-GY 5 617-BR GAUGE LAMPS 6 663-GY 663-GY 270-BK-18 290-BK-18 E707-GN-18 34 CLUSTER +V 537-GN-14 24 663-GY 944-OR-18 39 987-WH
617-BR-14
200-BK-14
605-YL-14

GROUND BOSS CATERPILLAR MONITORING SYSTEM


200-BK E919-YL-18 201-BK-18 6 C529-GY-18 200-BK-14 291-BK-18 E735-PU-18 E708-PK-18 25 MODULE CLOCK 661-GN 20 605-YL-14 945-BR-18 37 G485-BU-18
604-OR
608-GN

OPERATING MODES CONN 33 VALVE GP


200-BK-14 E920-BR-18 130-RD 3 E416-PU-18 608-GN-14 200-BK 290-BK-18 945-BR-18 442-GY-18 10 HYD TEMP SENSOR 662-YL 21 606-GY-14 614-PU 38 201-BK-18

L1
L23 L23 MODE FUNCTION F L L 170-9061
200-BK-14 E921-PK-18 251-BK-18 8 299-BK-18 945-BR-18 944-OR-18 443-YL-18 28 CNVT TEMP SENSOR 614-PU 22 661-GN 200-BK V F CONN 28
0 NORMAL MODE
614-PU-14 E922-GN-18 306-GN 10 604-OR 646-OR-18 944-OR-18 410-WH-18 441-OR-18 8 COOL TEMP SENSOR 326-RD 23 662-YL 201-BK-18 2 P931-GN 2
L43 1 HARNESS CODE

608-GN-14
605-YL-14 299-BK 308-YL 11 K933-GN-18 647-GN-18 647-GN-18 L11 410-WH-18 C413-YL-18 447-PK-18 9 FUEL LEVEL SENSOR 307-OR-18 202-BK-18 L13 1 200-BK 1

L97
2 NUMERIC READOUT CONN 24
617-BR-14 E416-PU-18 310-PU 12 443-YL-18 200-BK 442-GY-18 C414-BU-18 K933-GN-18 24 +8V SENSOR SUPPLY L44 501-GN D C 126-PK
3 SERVICE MODE L44 FRONT AXLE
604-OR 614-PU-14 321-BR-18 13 447-PK-18 REAR FLOOD 200-BK 200-BK 443-YL-18 E707-GN-18 432-PK-18 20 BRK OIL PRESS 3 118-GY 14 A541-PU-18 118-GY

L24
4 TATTLE TALE MODE

L38
Z Z Z Z CONN 32 TEMP SW
E 608-GN
606-GY-14
L107 L107 617-BR-14
606-GY-14
102-RD-14
202-BK-18
14
7
496-WH-18
441-OR-18
L71 RELAY 200-BK
FRONT FLOOD
441-OR-18
447-PK-18
E708-PK-18
442-GY-18
405-GY-18
G485-BU-18
19 ENG OIL PRESS
FRONT AXLE TEMP
1
5
5 US/METRIC MODE (UNITS MODE)
500-BR
502-OR
40 E735-PU-18
G762-BR
E702-OR-18
K933-GN-18
138-GN-18
200-BK
1
2
138-GN-18
M Q Q 155-8999 E

606-GY-14
Z 3E-5239 40 35 200-BK

605-YL-14

113-OR-18
113-OR-18
Z Z Z 6 IMPLEMENT CONTROL CALIBRATION
614-PU-14 605-YL-14 403-GN-18 20 442-GY-18 RELAY K933-GN-18 443-YL-18 403-GN-18 30 ALTERNATOR 105-RD 32 G768-GN 443-YL-18 201-BK-18 3 201-BK-18 G485-BU-18 2 G485-BU-18 2 BK

538-BR
L51
REAR

3E-5239 L58
604-OR 321-BR-18 605-YL-14 405-GY-18 21 432-PK-18 615-YL-14 432-PK-18 441-OR-18 496-WH-18 29 HYD OIL LEVEL 7 201-BK-18 33 G760-WH 447-PK-18 4 201-BK-18 1 201-BK-18 1 BK
L88

608-GN 606-GY-14 499-GY-18 38 403-GN-18 127-OR-14 405-GY-18 447-PK-18 G486-GN-18 32 REAR AXLE TEMP 5 E702-OR-18 34 G761-YL 496-WH-18 251-BK-18 5 251-BK-18

SEAT
L88 L67 L67 T
L107

L114 606-GY-14 617-BR-14 987-WH 28 405-GY-18 403-GN-18 K933-GN-18 113-OR-18 1 + BATTERY D E701-PK-18 30 G750-BU 441-OR-18 E416-PU-18 6
ACTION L50 4TH FUNCTION SOL 1
200-BK-14 A301-WH-18 A301-WH-18 614-PU-14 417-GY-18 26 322-GY 134-YL-14 496-WH-18 432-PK-18 7 UNUSED C413-YL-18 4 WH-18 DATA 611-PU-14 31 G755-GY 442-GY-18 G485-BU-18 7 G485-BU-18

SEAT
L108 L108 L64 L64 L51 L50
614-PU-14 A300-GN-18 A300-GN-18 614-PU-14 138-GN-18 4 326-RD ALARM RD 1 410-WH-18 410-WH-18 113-OR-18 405-GY-18 39 UNUSED 201-BK-18 2 BK-18 GROUND 275-BK-18 36 G763-PU 432-PK-18 C529-GY-18 8 C529-GY-18 M 152-8346
L107

L84 3E-6328
130-RD 397-OR-14 398-BU-14 608-GN 105-RD 1 308-YL BK 2 201-BK-18 201-BK-18 615-YL-14 403-GN-18 26 UNUSED E707-GN-18 1 OR-18 +V DISPLAY 274-BK-18 5 202-BK-18 403-GN-18 9 987-WH 2 GN-18
A301-WH-18 398-BU-14 397-OR-14 321-BR-18 450-YL-18 15 310-PU L84 Z 201-BK-18 910-YL-18 496-WH-18 36 UNUSED E708-PK-18 3 GN-18 CLOCK 273-BK-18 1 105-RD 405-GY-18 H713-PK-18 10 200-BK 1 GN-18
L113 L50 L50
A300-GN-18 130-RD 130-RD 604-OR 299-BK 9 299-BK-18 605-YL-14 692-YL TURN SIGNALS E707-GN-18 G485-BU-18 113-OR-18 411-PK-18 13 ACTION LAMP C414-BU-18 5 YL-18 MODULE LOAD 272-BK-18 2 113-OR-18 322-GY H714-OR-18 11

E707-GN-18

C414-BU-18
A541-PU-18

E708-PK-18

L13
C413-YL-18
540-WH-18

537-GN-14
975-WH 108-BU-14 200-BK

539-BU-18
397-OR-14 795-YL 22 606-GY-14 SEAT AIR COMPRESSOR 108-BU-14 E708-PK-18 G486-GN-18 201-BK-18 6 BU-18 271-BK-18 12

606-GY-14
522-WH-14 HARNESS CODE 326-RD H716-WH

202-BK-18

201-BK-18
3

605-YL-14

201-BK-18
398-BU-14 975-WH 975-WH 443-YL-18 416-OR-18 23 611-PU-14 124-GN-14 HVAC 124-GN-14 C413-YL-18 499-GY-18 CATERPILLAR 270-BK-18 4 201-BK-18 308-YL H717-BR-18 13 4TH FUNCTION SOL 2

L52
661-GN
TACH/SPEEDOMETER
L65

L67

614-PU
200-BK

662-YL
975-WH 975-WH 405-GY-18 E416-PU-18 24 619-GN-14 126-PK XMSN CNTRLS 126-PK C414-BU-18 G485-BU-18 MONITORING SYSTEM 291-BK-18 6 307-OR-18 310-PU E919-YL-18 14 M 152-8346
L112 X Z 100-5888 L4
321-BR-18 975-WH G486-GN-18 G939-PK-18 25 130-RD 136-GN-18 SEC STER 136-GN-18 C414-BU-18 C414-BU-18 G486-GN-18 166-7237 290-BK-18 7 308-YL 605-YL-14 E920-BR-18 15 987-WH 987-WH 2 GN-18
15A LAMP D D D D
614-PU-14 LEFT SIDE ENGINE K933-GN-18 619-GN-14 29 499-GY-18 144-GN BEACON 144-GN C413-YL-18 C413-YL-18 201-BK-18 7N-5876 945-BR-18 8 326-RD 606-GY-14 F M E921-PK-18 16 200-BK 200-BK 1 GN-18

L49
200-BK RD-0 E V 200-BK 123-WH 441-OR-18 31 G485-BU-18 167-OR NOT USED 167-OR E708-PK-18 E708-PK-18 910-YL-18 200-BK 661-GN 944-OR-18 9 403-GN-18 611-PU-14 1 E922-GN-18 17
X Z L49 D CONN 29
RD-00 5 975-WH ENGINE 441-OR-18 442-GY-18 32 G486-GN-18 118-GY WIPER MOTORS 118-GY E707-GN-18 E707-GN-18 615-YL-14 662-YL 410-WH-18 10 405-GY-18 610-OR-14 2 18
15A STEER RIDE CONT SOL
301-BU-10 24 200-BK-14 521-YL-14 443-YL-18 33 608-GN-14 138-GN-18 PAYLOAD 138-GN-18 L57 539-BU-18 539-BU-18 539-BU-18 200-BK 442-GY-18 11 410-WH-18 619-GN-14 3 19
E COLUMN M 3E-8574
304-WH-8 1 304-WH-8 201-BK-18 522-WH-14 447-PK-18 34 112-PU-4 15A CIRCUIT Z Z Z Z Z Z 120-YL VOLT CONVERTER 120-YL 540-WH-18 540-WH-18 633-BU-18 200-BK 443-YL-18 12 105-RD 4 N939-GN 20
G BB S GROUND

L43
4 403-GN-18 484-YL-18 36 138-GN-18 BREAKERS Z 113-OR-18 201-BK-18 201-BK-18 441-OR-18 13 G486-GN-18 500-BR 5 975-WH 21 975-WH 976-OR 2 GN-18

L43
STARTER XX 10A FUSE
21 975-WH 450-YL-18 322-GY 16 123-WH 6T-3643 201-BK-18 201-BK-18 447-PK-18 15 432-PK-18 501-GN 6 976-OR 22 976-OR 975-WH 1 GN-18

10A
10A
E

10A
10A

10A
10A
10A
106-8558 MTR BAT E (QTY 12)
311-WH 6 311-WH G486-GN-18 G939-PK-18 521-YL-14 17 102-RD-14 200-BK 200-BK K933-GN-18 16 G485-BU-18 502-OR 7 987-WH 23 987-WH
112-PU-14
112-PU-14

L90 3K-8782 ACTION LIFT CYL HEAD END


BK-OO CC 109-RD-4 19 109-RD-4 403-GN-18 326-RD 326-RD 18 105-RD 129-BU 200-BK 200-BK D 432-PK-18 17 441-OR-18 E701-PK-18 8 24
RD-00 200-BK-14 7 200-BK-14 441-OR-18 975-WH 334-BU-18 19 122-RD 112-PU GG G G G G 123-WH 200-BK 200-BK 411-PK-18 LAMP 405-GY-18 442-GY-18 410-WH-18 9 PRESS SENSOR
BB MOTOR 15A FUSE 18 F M
9W-2111 124-4672
RD-00

L45
RD-00 CC 403-GN-18 8 403-GN-18 K933-GN-18 122-RD 496-WH-18 37 105-RD 112-PU (QTY 2) 146-GY L23 201-BK-18 403-GN-18 19 443-YL-18 113-OR-18 10 CONN 29 M
JJJ RD-00 14 441-OR-18 795-YL 334-BU-18 35 112-PU 133-OR-18 201-BK-18 201-BK-18 D 496-WH-18 447-PK-18 615-YL-14 11
441-OR-18 453-PK-18 G G 8M-8948 20 138-GN-18 A OR-18 +24V
ALTERNATOR K933-GN-18 17 K933-GN-18 405-GY-18 RELAY 308-YL 39 112-PU 128-PK 614-PU 614-PU 113-OR-18 21 496-WH-18 663-GY 12 251-BK-18 B BK-18 GROUND
BLOCK AS. FF E G L45 L44 L44

200-BK
200-BK
107-7977 BK-00 201-BK-18 22 521-YL-14 PANEL 105-RD 40 112-PU FUSE HOLDER A541-PU-18 A541-PU-18 910-YL-18 22 499-GY-18 661-GN 13 C529-GY-18 C WH-18 SIGNAL
G

727-GN-18
136-GN-18
102-RD-14
8C-6358 GG G 112-PU (QTY 14)
403-GN-18 25 522-WH-14 306-GN V C CONN 12 537-GN-14 537-GN-14 200-BK 615-YL-14 23 538-BR 662-YL 14

614-PU
614-PU
614-PU
200-BK
E G
L113

4K-5122
L112
L114

109-RD-4 RD-00 9 450-YL-18 102-RD-14 112-PU-4 1 X G 112-PU 661-GN 661-GN 200-BK E735-PU-18 E702-OR-18 A541-PU-18 15 IT62G STD
118-GY

39
R C TERMINAL STUD 9G-8451 FRONT AXLE
101-RD-4 20 101-RD-4 G939-PK-18 112-PU-4 2 X G 662-YL 662-YL L50 200-BK G485-BU-18 25 614-PU 537-GN-14 16
Z CONN 31
112-PU G 10A L50 TEMP SW
BK-00

D+ B+ BK-4 V ZZ 975-WH 12 975-WH 443-YL-18 310-PU 3 113-OR-18 MONITOR 202-BK-18 202-BK-18 D NEUTRALIZER 499-GY-18 26 615-YL-14 720-PU-18 17
E G G Z M Q Q 155-8999
B- HH F793-OR-4 2GA 795-YL 23 795-YL 326-RD 130-RD 4 G 112-PU G 15A Z 134-YL-14 REAR FLOODS 200-BK-14 200-BK-14 605-YL-14 605-YL-14 L49 L49 200-BK OVERRIDE LAMP G486-GN-18 27 910-YL-18 130-RD 18
L99
301-BU-10
200-BK-10

TO ENGINE 201-BK-18 2 201-BK-18 123-WH 5 112-PU 15A 127-OR-14 FRONT FLOODS 200-BK-14 200-BK-14 606-GY-14 606-GY-14 910-YL-18 633-BU-18 28 944-OR-18 604-OR 19 G485-BU-18 2 G485-BU-18 2 BK
D HH BLOCK AIR INLET ZZ GG G G Z D
7N-5876
D

L47
405-GY-18 10 405-GY-18 201-BK-18 6 112-PU 10A 129-BU CIGAR LIGHTER 200-BK-14 200-BK-14 605-YL-14 29 945-BR-18 373-GN 20 201-BK-18 1 201-BK-18 1 BK
HEATER G G Z L47
521-YL-14 11 521-YL-14 311-WH 7 112-PU 10A 123-WH AXLE OIL COOLER 200-BK-14 D 606-GY-14 37 K933-GN-18 633-BU-18 21
107-9652 TO ENGINE TO ENGINE G G Z L50 L50 BUCKET TURN T
2 200-BK-14 522-WH-14 13 522-WH-14 304-WH-8 V C 112-PU 10A 133-OR-18 WORK LAMPS D R 200-BK 538-BR 38 E701-PK-18 538-BR 22
G Z SIGNAL IND LAMP
1 311-WH CYL HEAD BLOCK 450-YL-18 16 450-YL-18 109-RD-4 202-BK-18
L90 112-PU G 10A 146-GY EH IMPL CONT 308-YL 633-BU-18 200-BK 24 611-PU-14 499-GY-18 23
D 7N-5876
G939-PK-18 18 G939-PK-18 101-RD-4 128-PK PILOT CTRL 201-BK-18 910-YL-18 24
BK

BK

E L71 L90 L71 D C OFF


L109

606-GY-14
605-YL-14
START AID 443-YL-18 15 443-YL-18 F793-OR-4 FUSE PANEL L 326-RD 611-PU-14 202-BK-18 IT62G STD
L115

L58 D D S ON
326-RD 3 326-RD 307-OR-18 610-OR-14 G485-BU-18 IT62G FRONT FRAME

538-BR
COOLANT SW L108 720-PU-18 L58 GND B ST D
501-GN 4 GN H 105-RD 200-BK FLOOD LAMP 202-BK-18 G486-GN-18
T 3E-6449 L88 L88 L57 MOTOR D L49
L57 L44
L65

109-RD-4 F793-OR-4 1 501-GN 615-YL-14 IND LAMP 720-PU-18 IDENT PART NO. CHG LOC NOTE
A301-WH-18
A300-GN-18

L65 T KEY START SW D 7N-5876 L3 L3


403-GN-18 G486-GN-18 200-BK 2 BK 118-GY 130-RD
397-OR-14
200-BK-14

102-RD-14
398-BU-14

334-BU-18

L46
200-BK-14

310-PU
310-PU

L67 L24 L24 L46 9G-7641


A541-PU-18

L67
112-PU-4

COOLANT TEMP SENSOR HARNESS AS.


F793-OR-4

975-WH-18

L24
410-WH-18

200-BK-14 201-BK-18 118-GY 6 GY 500-BR


727-GN-18

944-OR-18

608-GN-14
647-GN-18

604-OR
975-WH

133-OR-18
124-GN-14

138-GN-18

136-GN-18
L24
633-BU-18

728-BU-18

945-BR-18

537-GN-14
518-OR-14

646-OR-18

113-OR-18
304-WH-8

306-GN

108-BU-14
201-BK-18

L64 L64 P
615-YL-14

D
130-RD

130-RD
105-RD
101-RD-4
109-RD-4

122-RD

114-RD
308-YL

131-0427 L8 L8 B+ FRONT WIPER RIGHT TURN A 130-5890 03 B-15 A/C CLUTCH ATCH
311-WH 200-BK 500-BR 3 BR 502-OR 200-BK 619-GN-14

L47
E
129-BU
167-OR

L8
118-GY

123-WH
105-RD

200-BK

144-GN
614-PU
661-GN

146-GY
663-GY

L63
128-PK

126-PK
L63
120-YL
662-YL

+8V OR-18 A K933-GN-18 K933-GN-18 123-WH 136-GN-18 502-OR 5 OR 147-7973 201-BK-18 539-GN-18 IND LAMP B 135-5552 02 F-1 BUCKET/FORK POS SW (IT62G)
L86 L86 L61 L61 D 7N-5876 B 155-4186 00 I-1 BUCKET POSITION SW (950G/962G)
GROUND BK-18 B 201-BK-18 201-BK-18 727-GN-18

L1
L66 L66 L84 L84 L46 L46 C 154-7170 01 D-12 CAB (950G/962G)(US AND COSA)
SIGNAL WH-18 C 441-OR-18 441-OR-18 L47 C 168-8114 00 D-12 CAB (950G/962G)(JAPAN)
L110 L110 L38 L38 L38 C 163-2938 01 D-12 CAB (IT62G)
LEFT SIDE ENGINE 373-GN L38 FRONT DASH ASSEMBLY/STEERING WHEEL
1 D 154-4564 00 D-3 DASH
L111 L111 CONN 13 Z E 147-1224 05 D-14 ENGINE

L4
L1
L8
201-BK-18 24 RH HEADLINER

L11
L61

L24

L38
RD-0

15

16
26
19
27
39

21
17
37
35
31
38
23
25
36
29
10
40
33
30

12
24

22
34
32
28
13

18

20

14
11

CONN 7 WLPCS ECM F 147-2759 04 G-2 FRONT FRAME (950G/962G - US)


1
7

4
5

G486-GN-18 6 118-GY L100 C


AD AD V C L100 PANEL RUNNING/WORK/PANEL/TAIL 112-1572 P F 141-3882 04 E-1 FRONT FRAME (950G/962G - COSA)
L86
L88

L90

200-BK 19 118-GY 944-OR-18 11


L63
L64
L65
L66
L67

L112 L112 L71 L71

L100
LAMP LAMP SW F 149-7267 03 I-2/I-5 FRONT FRAME (950G/962G - JAPAN)
123-WH
105-RD
975-WH
727-GN-18
728-BU-18
944-OR-18
945-BR-18
614-PU
118-GY
167-OR
537-GN-14
518-OR-14

2
126-PK

A541-PU-18
633-BU-18
608-GN-14
661-GN
662-YL
663-GY
615-YL-14
113-OR-18
410-WH-18
128-PK
138-GN-18
124-GN-14
646-OR-18
144-GN
647-GN-18
133-OR-18
120-YL
200-BK
129-BU
108-BU-14
201-BK-18
(146-GY)
136-GN-18

G454-PK GN 1 123-WH 1 123-WH 202-BK-18 118-GY RH DOME LAMP LIFT POSITION SENSOR 20 C530-BU-18 945-BR-18 12
GN 2 G454-PK 2 G454-PK 17 E909-WH-18 118-GY 7N-5876 ROADING 108-3320 3E-6389 LIFT PRESS-HEAD END 13 C529-GY-18 E923-PK-18 3 F 162-2171 02 E-2 FRONT FRAME (IT62G)
BACKUP ALARM CONN 4 V 118-GY PARK WORK1 (SHOWN IN OFF POSITION) C H 126-5612 03 G-10 HVAC
CONN 42 ECPC TRANSMISSION 11 E908-BR-18 122-RD GROUND 2 251-BK-18 L6 L6 E924-YL-18 4
123-6449 AXLE OIL COOLER REV FWD 4TH 3RD 2ND 1ST OUTPUT L101 L101 J 150-1411 00 D-1 FRONT LIGHTS (JAPAN) STD
4
3
2
1

MMM MMM V 15 E905-BU-18 118-GY OFF 122-RD 122-RD A RD-18 CAT DATA LINK + 19 944-OR-18 E925-OR-18 5
AB CLUTCH ASSY. SOL 1 SOL 3 SOL 4 SOL 5 SOL 6 SPEED WORK2 L89 L89 NOT J 138-0171 01 I-3 FRONT LIGHTS (JAPAN) ATCH
BK-18 2 975-WH 2 975-WH SOL 2 12 754-BU-18 C WH-18 15 945-BR-18 E926-BU-18 6

118-GY
1 CAT DATA LINK -
G954-PK

BK-18 1 1 152-5409 SENSOR XMSN 5 752-YL-18 C C C 200-BK E416-PU-18 E930-BU-18 9 USED L 166-3534 00 E-1 GRAPPLE SOLENOID ATCH
321-BR-18 321-BR-18 B BK-18 LIFT PRESS-ROD END 16
200-BK

AB AC (LEADING) H B B M 147-2763 01 G-1 RIDE CNTRL VALVE (950G/962G) ATCH

614-PU
200-BK
4 751-GN-18 RD 1 118-GY +BATTERY 24V (IN) 1 138-GN-18 E936-WH 10
2 G454-PK PROP 3E-8848 18 755-OR-18 L11 2 118-GY B1 167-OR 1 M 162-5683 02 E-1 4TH FUNCTION SOL (IT62G) STD
L112

RD UNUSED 24
COSA LICENSE 1 200-BK SOLENOID 20 900-PU-18 3 18 A219-BK-18 2 M 160-6549 01 E-1 4TH FUNCTION SOL (IT62G) ATCH
RD
RD

RD
RD

RD
RD

RD
RD

RD
RD

RD
RD

UNUSED

200-BK
200-BK
AC L63 L11 L11 2

416-OR-18

727-GN-18
PLATE LAMP CONN 3 VALVES (6) N 114-9493 01 B-3 STOP LAMP/NEUTRALIZER SW
L111

417-GY-18
202-BK-18

453-PK-18
21

484-YL-18
GY-14
L111 901-WH-18 WH 4 505-BU UNUSED 12 E927-GN-18 7
125-4439 CONN 8 159-0932 L63 P 162-5597 00 A-4 PAYLOAD MONITOR ATCH

BR-14
LL
L86
2
1

LL V 22 975-WH 608-GN-14 YL 5 504-YL UNUSED 5 138-GN-18 E E928-WH-18 8


L86 L66 L L37 CUSTOMER Q 156-1106 00 G-1 FRONT AXLE TEMP (950G/962G)
1
2

1
2

1
2

1
2

1
2

1
2

614-PU-14 1 614-PU-14 9 E904-BR-18 P W BU 6 503-BR PANEL TX A CHANNEL 9 818-BR-18 D


T T T T T T
BK
BK

200-BK-14 2 200-BK AB 14 E903-YL-18 BR 7 507-WH LAMP UNUSED 3 A DATA Q 166-6038 02 E-1 FRONT AXLE TEMP (IT62G)
C 3 C
WH-18

LL L66 REAR CONNECTION R 147-2079 02 A-13 RELAY PANEL (CHASSIS)


BK-18

G486-GN-18 1 BK 975-WH-18 8 E902-PU-18 8 7N-5876 A CHAN RECEIVE 4 819-GY-18 C


COSA LICENSE WIPER SW V S 154-4563 01 E-8 TURN SIGNAL SW ATCH
201-BK-18 2 BK 975-WH-18 16 E907-GY-18 126-PK GROUND 8 250-BK-18 B CONN 30

OPERATOR STATION
L84

PK-14
PLATE LAMP 112-6174 B2 T 148-8805 01 C-12 TRANSMISSION

1
2
3
5
4
6
975-WH-18 10 E906-OR-18 126-PK UNUSED 10
125-4439 REAR AXLE T L84 C C 4 P CONN 42 SS V 149-4059 04 D-12 REAR FRAME (JAPAN)
LL 975-WH-18 13 E901-GN-18 727-GN-18 UNUSED 11
2
1

614-PU
200-BK
614-PU-14 TEMP.SW 975-WH-18 7 E900-WH-18 118-GY 728-BU-18 B3 22 V 145-9302 10 D-12 REAR FRAME (US & COSA)

PU-14
UNUSED
T

155-8999 AXLE OIL COOLER T W 148-9267 01 G-4 STEERING WHEEL


202-BK-18

200-BK-14 975-WH-18 23 K977-PK-18 118-GY L25 202-BK-18 UNUSED 6


LL TEMP. SW 155-8998 Y 146-9542 01 A-3 HYDRAULIC TANK
E900-WH-18

3
E901-GN-18

975-WH-18 975-WH-18 709-OR-18 C529-GY-18 UNUSED 23


Z 154-4566 02 D-11 FUSE PANEL (CAB)
L114
L113

RIGHT SIDE ENGINE 751-GN-18 T C 975-WH C530-BU-18 UNUSED 17


L8

YL-14
L115 L8 DD 121-8038 02 C-3 DIMMER SWITCH JUMPER STD
E START 752-YL-18 E416-PU-18 L37 200-BK GROUND 21 251-BK-18
L115 L37 5

727-GN-18

416-OR-18
DD 121-8039 01 B-3 DIMMER SWITCH ATCH

417-GY-18
202-BK-18

453-PK-18

202-BK-18
484-YL-18
301-BU-10 326-RD 754-BU-18 944-OR-18 7 188-WH-18

BU-14
KEYPAD SUPPLY +24V
200-BK-10 795-YL 795-YL 755-OR-18 E416-PU-18 L26 L26 945-BR-18 KEYPAD DATA 14 E955-OR-18 LL 115-0817 04 C-15 LICENSE PLATE LAMP (COSA) ATCH

OR-14
L90

L63
L64
L65
L66

LL 150-1590 00 H-15 LICENSE PLATE LAMP (JAPAN)


L86
L88

GND 975-WH 975-WH 900-PU-18 505-BU 138-GN-18 138-GN-18 C DD

200-BK
200-BK
E
SHUTDOWN BK-18 BK-18 A 201-BK-18 201-BK-18 901-WH-18 503-BR 251-BK-18 251-BK-18 HVAC OPERATOR CONTROLS GN-14 RH HEADLINER +V DISPLAY OR-18 A 188-WH-18 619-GN-14 B SS 154-2809 02 B-2 SECONDARY STEERING SYSTEM ATCH

200-BK
SOLENOID E L99 L99 WW 125-4439 00 I-4 BCKT POS/WARN LAMPS (COSA) ATCH
405-GY-18

200-BK-14
E RD-18 B 405-GY-18 E900-WH-18 504-YL 118-GY L99 GROUND BK-18 B 251-BK-18 611-PU-14 C
155-4652 TEMPERATURE SELECTOR SELECTOR SW BLOWER SW L100 L100 SS SS KKK 141-3883 02 I-9 RH FRONT LIGHTS (COSA) STD
1
2

326-RD BU-18 C 521-YL-14 E901-GN-18 A525-GN-18 120-YL L100 DATA WH-18 C E955-OR-18 610-OR-14 A 200-BK-14

C
(LOW,MED,HI)

B
DUAL HP POTENTIOMETER 200-BK C (A/C,OFF,HTR) KKK 141-3885 01 I-7 RH FRONT LIGHTS (COSA) ATCH

A
STOP ENGINE E 522-WH-14 E906-OR-18 A524-BR-18 133-OR-18 P
SOLENOID B 3E-7155 3E-7156 ATT AUTO RIDE CTRL SW OPERATION CONN 25 LLL 141-3884 02 I-9 LH FRONT LIGHTS (COSA) STD
GN
GN

RD-18 E E907-GY-18 A523-PU-18 127-4540 200-BK SECONDARY

L34
OIL SW L111 C C L100 BACKLIGHT WLPCS
129-7707 LLL 141-3886 01 I-7 LH FRONT LIGHTS (COSA) ATCH

RD

RD
BU

BU
BK

BK
WH-18 2 450-YL-18 E904-BR-18 517-BU-14 202-BK-18 614-PU 200-BK
(962G/IT62G)
3E-6455 L25 L25 A 1 C B INPUTS (1=SW CLSD, 0=SW OPEN) LAMP KEYPAD PRIMARY STEERING
MMM 158-4220 00 C-15 BACKUP ALARM
202-BK-18
202-BK-18
202-BK-18
202-BK-18

BK-18 1 G939-PK-18 E905-BU-18 516-GN-14 P910-BR-18 614-PU L3 DD 619-GN-14 PRESS SW


129-0419
E906-OR-18
E907-GY-18

L67 C 2 7N-5876 STEERING NNN 138-0172 01 H-15 STOP/TURN LAMPS (JAPAN) ATCH

1
2
3
7
5
6
4
8
E902-PU-18 202-BK-18 B 611-PU-14

118-GY
515-GY-14

118-GY
3 C 1 C P L7 PRESS SW 3E-6450
2 3 BK-18 1 513-OR-14 ENGINE SPEED 443-YL-18 E903-YL-18 124-GN-14 762-YL-18 L24 CA C SW POS G766-GN G767-WH P 200-BK C DD
UUU 127-2994 01 G-8 BCKT/FORK SEL SW (950G/926G) STD
SENSOR L24 4 2 L7 3E-6450 UUU 137-2750 00 G-8 BCKT/FOR SEL SW (IT62G) ATCH
BK-18 2 521-YL-14 K977-PK-18 124-GN-14 964-BU L24 614-PU A 610-OR-14

133-OR-18
102-RD-14
122-RD
647-GN-18
617-BR
610-OR-14
646-OR-18
614-PU
1 L66 C 5

158-BR-14
A A E 6V-2455 3 ON (UP) 0 1 DD VVV 147-8345 00 G-3 CAB FLOOD LAMPS
202-BK-18 133-OR-18 128-PK C
6 C

L8
A/C REFRIGERANT SW E C 4C DD WWW 119-8984 01 G-3 BEACON LAMP ATCH
1 521-YL-14 709-OR-18 120-YL D CONN 25 DIMMER SW

158-BR-14
114-5333 TORQUE CONVERTER T T C 5 OFF 1 1 2H-1855 AB 156-1107 00 C-14 REAR AXLE TEMP SWITCHES
2 522-WH-14 E908-BR-18 144-GN (CENTER)

102-RD-14
NOTE A OIL TEMP SENDER C C 6 C AC 157-7317 01 C-14 AXLE COOLER CLUTCH TEMP SW ATCH
RD-14

T
1
2

BR-14

C
BK-14

E909-WH-18 646-OR-18 118-GY 1 RD-14 B+


D
C

ARC A 4W-9972 AUTO 1 0 AD 156-1108 01 C-14 AXLE COOLER CLUTCH SOL ATCH
B
A

373-GN 138-GN-18 124-GN-14 (DOWN) 118-GY 2 RD-18 B+

158-BR-14
T L61 L61
WH-18

SUPPRESSOR T C AE 152-9075 01 F-8 DOWNSHIFT SW


BK-18

2 522-WH-14 615-YL-14 647-GN-18 200-BK 200-BK-14 3 BK-18 GROUND


521-YL-14

106-8704 C C B AF 159-6166 00 F-8 DOWNSHIFT SW


1
2

OR-18

1 513-OR-14 BK-18 1 502-OR 4 WH-14 HIGH


124-GN-14

608-GN-14 128-PK 647-GN-18


BK-18
YL-18

C
B

NEUTRALIZER SW ARC SUPPRESSOR AG 147-2764 00 G-1 LIFT CYL PRESS SENSOR ATCH
A

WH-18 2 614-PU 501-GN 5 YL-14 LOW


124-GN-14

202-BK-18 646-OR-18 202-BK-18


614-PU
200-BK

C A 3 C L10
WH-18

200-BK
200-BK
614-PU
614-PU
A/C A AUTO RIDE 105-6118 106-8704 AJ 156-1058 00 G-15 REAR TURN SIG (COSA) ATCH
BK-18

537-GN-14 C 500-BR 6 BU-14 PARK

516-GN-14
202-BK-18 A525-GN-18

517-BU-14

515-GY-14
INTERMEDIATE L101 2

118-GY
CLUTCH CONTROL SW AK 156-6224 00 G-15 REAR TURN SIG (COSA) ATCH
A525-GN-18

GN-14 MOTOR A524-BR-18


A524-BR-18
A523-PU-18

1 513-OR-14 SPEED SENSOR 615-YL-14 615-YL-14 122-RD 200-BK C 506-PU 7 BR-18 WASH
COIL AS. L27 L27
+8V
GROUND
SIGNAL

GN-14 2 522-WH-14 661-GN 608-GN-14 A523-PU-18 L27 122-RD 200-BK 103-6333 C 8 C N

521-YL-14
(LEADING) N
L37

106-5122 L37 C C 6 C

1
2
3E-8848 662-YL E416-PU-18 102-RD-14 L37 614-PU 200-BK C 202-BK-18 1 202-BK-18 NO WIRE AS.
L28 B 5 SS
B BK-18 T OUTPUT 663-GY
L86
762-YL-18 144-GN L38 L38
L38
C 200-BK FRONT INTERMITTANT 720-PU-18 4 720-PU-18 G 116-2247 01 D-11 TERMINAL STUD TO FUSES (CAB) B

647-GN-18
646-OR-18
PRIMING PUMP GP 151-6342 SPEED C WIPER SW N

102-RD-14

610-OR-14
RD-18 BK-18 1 113-OR-18 964-BU 202-BK-18 A219-BK-18 614-PU 130-RD 2 130-GN-18 U 147-2080 02 A-14 TERM BLK TO FUSE(CHASSIS RELAY)

614-PU
C

614-PU
SENSOR NOT AUTO/MANUAL GEAR SELECT SW A 1 C 110-7886
RIGHT SIDE ENGINE WH-18 2 410-WH-18 506-PU 727-GN-18 614-PU 604-OR 3 604-OR-18 X 116-2246 01 D-11 TERM STUD TO BREAKERS (CAB)

122-RD
L28 C N N

617-BR
INPUT L25 2

727-GN-18
TRANS (TRAILING) USED 147-1402 TRANSMISSION

200-BK-16
INTERMEDIATE 126-PK 507-WH C530-BU-18 500-BR L28 202-BK-18 AAA 155-9000 00 H-13 MONITOR CODE PLUG - 950G

720-PU-18
910-YL-18
SPEED OIL TEMP 3E-8848 C (SHOWN IN MANUAL POSITION) 3 C NEUTRALIZER CONN 26 NC
RD-00 RELAY PANEL SPEED SENSOR A541-PU-18 617-BR C529-GY-18 501-GN A219-BK-18 C 202-BK-18 C BBB 155-9001 00 H-13 MONITOR CODE PLUG - 962G

202-BK-18

202-BK-18
SENSOR L10 L27 L27 AUTO 4
BK-00 304-WH-8 BK-18 1 306-GN SENSOR (TRAILING) 633-BU-18 L65 727-GN-18 728-BU-18 502-OR L10 L33 A219-BK-18 C OVERRIDE SW SERVICE BRAKE SECONDARY CCC 152-4816 00 G-13 MONITOR CODE PLUG - IT62G

200-BK-14
200-BK-14
200-BK-14
MAN L7

614-PU
200-BK
START RELAY 3E-8848 100-3055 3E-8848 2 5 C 112-6156 PEDAL AS. STOP LAMP SW STEERING
JJ 112-PU-4 BK-18 2 975-WH K933-GN-18 C529-GY-18 122-RD 506-PU 1 BK B 973-BR-18 614-PU 7
125-1302 3 C 6 L7 110-8029 (COSA & JAPAN) 3E-5520 (COSA & JAPAN) RELAY
PP RR R ECPC TRANSMISSION 443-YL-18 C530-BU-18 500-BR BK C 977-YL-18 200-BK 2
304-WH-8 177-RD-8 447-PK-18 521-YL-14 E701-PK-18 E928-WH-18 614-PU L35 A219-BK-18 A 202-BK-18 C 944-OR-18 8 163-3928 (US) 105-6117 (US) 139-2599 CABLE AS.
MAIN RELAY UU QQ NOTE B AA 116-0080 01 F-15 +BATTERY TO -BATTERY

L98
496-WH-18 728-BU-18 G767-WH-18 A219-BK-18 E928-WH-18 945-BR-18 9

G767-WH-18
SS

G766-GN-18
SS

E702-OR-18
L33 L33

E701-PK-18
167-0138 R V 441-OR-18 944-OR-18 G766-GN-18 E927-GN-18 E927-GN-18 BK C530-BU-18 6 727-GN-18 200-BK-16 BB 147-3687 01 F-14 +BATTERY TO MOTOR (OR +B TERM BLOCK) STD

202-BK-18
KK L4 L4 BB 131-1450 01 F-14 +BATTERY TO MOTOR (OR +B TERM BLOCK) ATCH
BK 2 308-YL HOOD UP POWER OR-14 1 397-OR-14 442-GY-18 945-BR-18 E702-OR-18 A219-BK-18 973-BR-18 973-BR-18 L8 C529-GY-18 5 L6 L6 XX VV
DISCONNECT BK 1 200-BK-14 HOOD UP SW GN-18 2 A300-GN-18 432-PK-18 973-BR-18 A219-BK-18 G766-GN-18 977-YL-18 977-YL-18 251-BK-18 3 RD-0 RD-0 CC 109-3591 01 D-14 +B TERM BLOCK TO MOTOR ATCH
SWITCH L31 L1 L1 EE 147-2085 00 A-14 TERM BLOCK TO ALTERNATOR BREAKER
BK-00 177-RD-4 177-RD-8 GROUND BK-14 3 200-BK-14 403-GN-18 L88 977-YL-18 944-OR-18 G767-WH-18 E701-PK-18 E701-PK-18 138-GN-18 1 SECONDARY
7N-0718 L26 L26 200-BK C L31 L31 FF 7Y-8298 02 E-14 CRANKING MOTOR TO FRAME GND
JJJ HOOD DOWN POWER BU-14 4 398-BU-14 405-GY-18 L64 G767-WH-18 945-BR-18 E702-OR-18 G766-GN-18 G767-WH-18 E416-PU-18 4 STEERING
L90

KK YY D BEACON SW GG 8Y-9603 01 D-14 MOTOR TO ENGINE BLOCK GND


RD-00 NN TT + BATTERY RD-14 5 175-RD-14 L4 322-GY G766-GN-18 615-YL-14 E701-PK-18 200-BK-14 614-PU G767-WH-18 G766-GN-18 10 MOTOR/PUMP
AUX START BK-00 101-RD-4 F793-OR-4 HOOD DOWN SW WH-18 6 A301-WH-18 A219-BK-18 608-GN-14 537-GN-14 614-PU 9X-9639 614-PU 11 SS HH 148-8298 00 D-15 -B ALTERNATOR TO ENG BLOCK GND
326-RD L61 910-YL-18 E702-OR-18 E702-OR-18 154-2563 VV
PP L61 C C
STRAP 7V-7295

RECEPTACLE JJJ JJJ AIH RELAY 538-BR 538-BR 614-PU L98 BK-0 JJ 131-1451 00 F-15 -BATTERY TO DISCONNECT SW
308-YL 251-BK-18 720-PU-18 910-YL-18 12 MOTOR RD-0
HOOD RAISE/LOWER RELAY
RELAY PANEL

RIGHT REAR 3E-0075 R 2 L98 YY KK 131-1449 00 B-15 DISCONNECT SW TO FRAME GND


L28

310-PU P910-BR-18 505-BU 518-OR-14 973-BR-18 144-GN 720-PU-18 614-PU


L110

L28

L37 C C P
BK-0

FRAME GND 80A QQ 149-2612 L37 C L99 MM 147-2083 00 A-14 ATL BKR TO TERM BLK(TO FUSES & BKRS)
BK-18 2 975-WH 605-YL-14 614-PU 503-BR 977-YL-18 102-RD-14 144-GN 614-PU
720-PU-18

L113 L113 MAIN 3 CONN 21 NN 166-3423 00 A-14 ALT BREAKER TO AIH RELAY
BK-18 1 334-BU-18 F793-OR-4 606-GY-14 614-PU 504-YL 614-PU 122-RD 200-BK-14 614-PU
L114 BREAKER TERMINAL L35 SYMBOL DESCRIPTION PP 147-2089 00 B-15 MAIN BREAKER TO MAIN RELAY
304-WH-8 611-PU-14 118-GY 507-WH 614-PU 617-BR 603-PK 200-BK ABBREV COLOR
9S-4693 BLOCK QQ 147-2090 00 B-14 MAIN BREAKER TO START RELAY
112-PU-4 619-GN-14 610-OR-14 501-GN 610-OR-14 200-BK-14 614-PU BLADE, SPADE, RING,
L114 121-1023 L33 CAB C RR 147-2086 01 B-15 MAIN RELAY TO TERM BLK (TO CAB FUSES)
109-RD-4 130-RD 720-PU-18 502-OR L33 200-BK RD RED OR SCREW TERMINAL
10A FUSE L33 GROUND TT 166-2834 00 A-14 AIH RELAY TO TERM BLOCK
TT V 101-RD-4 604-OR E702-OR-18 506-PU L1 WH WHITE
F793-OR-4 F793-OR-4 3K-8782 R V 499-GY-18 122-RD 521-YL-14 CIRCUIT CONNECTED UU 147-2087 00 B-14 START RELAY TO TERM BLOCK
614-PU-14
606-GY-14
200-BK-14

ALT U R L33 L35 L35 OR ORANGE


UU 101-RD 10A 122-RD TAIL/DOME LAMPS 306-GN 7 306-GN G485-BU-18 502-OR 517-BU-14 RH HEADLINER CIRCUIT NOT CONNECTED VV 148-6677 00 B-2 SEC STER RELAY TO SEC STER MTR
BREAKER
RD-0
604-OR
608-GN

U YL YELLOW
BK-0

V R XX 141-2812 00 D-14 MOTOR TO SEC STER RELAY ATCH

496-WH-18
304-WH-8 304-WH-8 101-RD 10A 130-RD STOPLAMP/HOOD SW 975-WH 6 975-WH G486-GN-18 501-GN 515-GY-14 RH HEADLINER

499-GY-18

442-GY-18
201-BK-18
9S-4693 U R L8 L8 PK PINK ELECTRICAL CONNECTION
FUSE 101-RD 10A 105-RD KEY 200-BK-14 5 200-BK-14 118-GY 500-BR 516-GN-14 L8 YY 8R-1460 01 A-2 SEC STER MOTOR TO FRAME GND ATCH

507-WH
RR TO MACHINE STRUCTURE

506-PU
V BK BLACK

200-BK
NN HOLDER U R JJJ 133-5091 01 B-15 AUXILIARY JUMP-START RECEPT ATCH
112-PU-4 112-PU-4 101-RD 10A 114-RD FORWARD HORNS 308-YL 8 308-YL 610-OR-14 E701-PK-18 610-OR-14 L38 202-BK-18 GY GRAY
EE 80A V 4K-5122 L10 INTERNAL ELECTRICAL XXX 124-4884 00 H-3 ANTENNA (ENTERTAINMENT RADIO)
MM EE 109-RD-4 334-BU-18 4 334-BU-18 720-PU-18 102-RD-14 617-BR L10 L10 L10 L10 PU PURPLE CONNECTION TO SURFACE
V 101-RD-4 RUNNING LAMP BREAKER L31 L31
109-RD-4 175-RD-14 12 175-RD-14 E702-OR-18 910-YL-18 910-YL-18 L31 BR BROWN OF COMPONENT
101-RD-4 MM U 101-RD 3T-2662 1 500-BR 538-BR 720-PU-18 V HYD OIL STRAP AS.
U R OPERATOR STATION OPERATOR STATION OPERATOR STATION CONN 27 GN GREEN
U CONNECTOR

1
7
6
8
3
2
4
5
LEVEL SW ZZ 108-5747 00 D-14 AIH HEATER TO GND(AT ENG CYL HEAD)

9
12

10
11
101-RD 101-RD-14 102-RD-14 122-RD 2 122-RD 910-YL-18 973-BR-18 BU BLUE
RIGHT TURN LAMP U U 101-RD 15A L71 Y 123-2993 ATCH WIRE, CABLE & EEE 7X-6315 03 I-10 XMSN CONTROL GROUND
A 130-RD 9 130-RD 502-OR 977-YL-18 L71 Y A
E925-OR-18

L4
E926-BU-18
E930-BU-18

L4
E923-PK-18

U 101-RD

507-WH
E924-YL-18

162-2073 COMPONENT YYY 8X-5804 01 G-12 CAB TO FRAME GROUND

506-PU
CONN 2 L4

200-BK
114-RD 10 114-RD 501-GN 614-PU L4 L4 L4 L4 201-BK-18 1 BK-18

499-GY-18
U U R
E936-WH

V 101-RD-14 101-RD-14 175-RD-14 102-RD-14 11 102-RD-14 E701-PK-18 614-PU 496-WH-18 2 BK-18 L# CIRCUIT GROUPING
167-OR

20A L89 L89 THIS DIAGRAM IS FOR THE 950G/962G/IT62G WITH HMU
RD-18 1 606-GY-14 101-RD-14 105-RD 3 105-RD 538-BR DESIGNATION
BK-18 2 200-BK-14 V HOOD 102-RD-14 BK-0 BK-0 BK-0 STEERING (PILOT) (126-7722 CHG03)
130-RD B RD-18 BREAKER CONN 9 122-RD RD-0 RD-0 RD-0
A301-WH-18 A BK-18 9H-1958 122-RD 167-OR Y COMPONENTS ARE SHOWN INSTALLED ON A FULLY
STOP/TAIL/PARK LAMP L90 L63 L63 TRANSMISSION SPEED SENSOR WIRE PAIRS (E900-WH & OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
A300-GN-18 C WH-18 RELAY PANEL 105-RD 537-GN-14 442-GY-18 HYD TEMP
107-4401 CONN 1 L89 E901-GN, E907-GY & E906-OR, E902-PU & E903-YL, AND XMSN SHIFTER IN NEUTRAL
V V HOOD 102-RD-14 518-OR-14 SENDER
ACTUATOR T 4W-9972 E904-BR & E905-BU, E908-BR & E909-WH) MUST BE
S RD-18 A 604-OR 397-OR-14 RD L4 Y MOTOR TWISTED PAIRS, AT LEAST ONE TURN PER 25.4mm
L4
L113

T WH-18 C 614-PU-14 AS. 1 3 HOOD Y MOTOR UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE
G BK-18 B 200-BK-14 398-BU-14 161-4002 (US) ACTUATOR Y Y
124-4236 (JAPAN) SW REAR HYD FILTER NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE DATA LINK WIRES (944-OR & 945-BR) AND ENGINE SPEED
V MOTOR 2 Y NOTE B: SWITCHES ACTUATED WHEN PEDALS ARE
MOTOR AS. 146-0240 WASHER FRONT BYPASS SW SIGNAL WIRES (450-YL & G939-PK) MUST BE TWISTED
FLOOD V 161-4007 (US) 7T-8890 WASHER 7X-8549 FULLY UP, DE-ACTUATED UPON DEPRESSING PEDALS PAIRS, AT LEAST 1 TURN PER 25.4mm.
608-GN
LAMP 200-BK-14 BK 117-1557 (JAPAN) 7T-8890
9X-1439 V BK-0
RD-0 E 87943

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

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