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lations for 1 x 2.0m x 2.0m RCC BOX CULVERT without earth cushion
Foundation & Structural Engineers
DETAILED DESIGN CALCULATIONS FOR 1 x 2.0m x 3.0m (Vent Height) SIZE RCC BOX CULVERT
Data:
Inner dimensions of the box
Width = 2.000 m
Depth = 2.000 m
Thickness of the top slab = 0.250 m
Thickness of bottom slab = 0.250 m
Thickness of side walls = 0.250 m
Size of fillet at top = 0.15 x 0.15 m
Size of fillet at bottom = 0.15 x 0.15 m
Earth Cushion = 0.00 m
Av. Wearing Coat Cushion = 0.065 m to 0.2025 m
PCC Fill over Soffit Slab = 0.15 m
Earth Filling on Bottom Slab = 0.000 RL (+)
RL (+)
Av. Wearing Coat Cushion 0.065 m
0.25 RL (+)
0.25 1.600
RL (+)
2.000
0.150 RL (+)
0.25 RL (+)
Impact factor:
As per Cl. 208.3 of IRC:6-2010, impact factor for Class AA and 70R loading
For tracked vehicles
a) 25% for spans upto 12.0m
b) For spans more than 12.0m, in accordance with Figure 5 of IRC:6 - 2010
Hence, Impact Factor = 25 %
And as per Cl. 208.6 of IRC:6-2010, if filling is more than 0.6m including road crust, the impact
factor is 50% of that calculated as per Cl. 208.3 of IRC:6-2010.
As hight of fill is < 0.6 m
Hence,Clause
From for an 208.7
Effective Span of
of IRC:6 - 2010,2.25 m,bottom
if the ImpactSlab
Factor
is =deeper by
25 3.0m
% below soffit of the Top
Slab, Impact Effects need not be considered
Max. load placed at extream position :
Loads 85 85 85 85 60 60 40
Distances 1.37 3.05 1.37 2.13 1.52 3.96
85 85 85 85 60
2.25
b. 70 R Track loading:
Total load = 700 kN
Contact length of track = 4.57 m
Contact width of track = 0.85 m
width of vehicle =
2.900 m (outer to outer of tracks)
C/C of Tracks in transverse direction (perpendicular to Traffic) = 2050 mm
Dispersion width of track:
As per cl.305.16.2 of IRC:21-2000, dispersion width is
b eff = a a (1 - a/l o ) + b 1
Where a = distance of the C.G of the concentrated load from the nearer support
a = 2.6 From Table in Clause No. 305.16 of IRC:21
lo = 1.60 m
b1 = 0.98 m
Impact factor:
As per Cl. 208.3 of IRC:6-2010, impact factor for Class AA and 70R loading
For tracked vehicles
a) 25% for spans upto 5.0m
b) Linearly varying from 25% for 5m spans to 10% for spans of 9m
Impact Factor = 25 %
As hight of fill is < 0.6 m
Hence, Impact Factor = 25 %
Total length of the track is assumed to be divided into 5 equal concentrated Loads
Each Concentrated Load = 70 kN
Distance between the loads0.914
= m
Max. load placed at extream position :
Loads 70 70 70 70 70
Distances 0.914 0.914 0.914 0.914
70 70 70 70 70
0.914 0.914 0.914 0.914
2.25
100 100
1.22
2.25
Sub-Soil Data:
3
Modulus of Sub-Grade Reaction = 5000 kN/m
2
SBC Of Sub-soil = 225 kN/m
Plane Frame Analysis is performed using STAAD package and SUMMARY OF RESULTS are Tabulated Below. And, steel
design at the critical Sections is also provided in the table below:
From Clause 208.7 of IRC:6 - 2010, if the bottom Slab is deeper by 3.0m below soffit of the Top Slab, Impact Effects need not
be considered, otherwise 50% of Impact Effects shall be considered.
Effective Impact Factor for Bottom Slab = 20.221 % of actual Impact Factor
i.e. 5.055 %
Hence Multiflying Factor = 0.840
1.000 0.000
0.50 0.25
0.202 2.2750
3.650
Materials adopted:
Grade of Concrete M 30
Grade of steel Fe 500
t cmax = 2.2 N/mm 2
s cbc = 10 N/mm 2
s st = 240 N/mm 2
m = 10
k = 1/(1+(s st /m s cbc ))
k = 0.295
j = 0.902
2
Q = 1.331 N/mm
The Spring Values are taken from the STAAD OUT-PUT and the base pressures are estimated as below:
SPRING FORCES
LOAD CASE
1 2 3 4 5 6 7 8
VLL - Case 1 34.76 34.58 29.89 21.67 13.62 5.69 -1.98 -6.61
VLL - Case 2 17.17 18.11 17.32 14.72 12.22 9.83 6.80 4.36
VLL - Case 3 8.26 10.07 11.69 12.32 13.05 13.90 13.41 12.04
VLL - Case 4 0.05 3.29 8.04 12.52 17.11 21.83 24.11 23.62
VLL - Case 5 5.55 6.09 6.20 5.70 5.24 4.85 4.05 3.24
VLL - Case 6 3.24 4.05 4.85 5.24 5.70 6.20 6.09 5.55
VLL - Case 7 0.94 2.07 3.61 4.97 6.36 7.82 8.42 8.14
VLL - Case 8 -1.56 -0.05 2.37 4.83 7.34 9.90 11.31 11.30
VLL - Case 9 -5.19 -2.92 1.09 5.44 9.83 14.30 17.03 17.38
VLL - Case 10 -13.35 -9.14 -1.24 7.63 16.58 25.64 31.47 32.62
VLL - Case 11 30.34 31.17 28.55 22.77 17.16 11.70 5.72 1.53
VLL - Case 12 12.08 14.61 16.81 17.57 18.47 19.52 18.71 16.72
VLL - Case 13 10.78 11.63 11.51 10.22 9.02 7.90 6.18 4.62
VLL - Case 14 6.12 7.46 8.67 9.14 9.71 10.35 9.99 8.98
VLL - Case 15 1.52 3.60 6.46 9.00 11.63 14.35 15.50 14.99
VLL - Case 16 -5.23 -1.82 3.87 9.80 15.82 21.95 25.49 25.68
VLL - Case 17 0.77 1.69 2.95 4.06 5.20 6.40 6.89 6.66
VLL - Case 18 -1.29 -0.04 1.97 4.00 6.08 8.19 9.37 9.35
VLL - Case 19 -4.33 -2.44 0.91 4.53 8.19 11.92 14.20 14.49
VLL - Case 20 -11.11 -7.61 -1.03 6.35 13.79 21.33 26.19 27.14
VLL - Case 21 40.51 39.64 33.21 22.73 12.41 2.21 -7.19 -12.51
VLL - Case 22 21.31 21.54 19.18 14.63 10.20 5.86 1.42 -1.46
VLL - Case 23 12.67 13.56 13.25 11.58 10.01 8.53 6.43 4.61
VLL - Case 24 4.27 7.16 10.88 13.93 17.09 20.39 21.53 20.53
VLL - Case 25 -7.15 -1.98 6.57 15.40 24.36 33.49 38.69 38.88
VLL - Case 26 3.93 4.92 5.89 6.39 6.93 7.55 7.42 6.75
VLL - Case 27 1.13 2.48 4.33 5.95 7.63 9.38 10.10 9.76
VLL - Case 28 -1.86 -0.07 2.82 5.73 8.71 11.75 13.43 13.41
VLL - Case 29 -6.14 -3.45 1.29 6.43 11.63 16.92 20.15 20.57
VLL - Case 30 -15.71 -10.76 -1.47 8.98 19.51 30.16 37.03 38.37
DL 7.52 8.73 9.56 9.50 9.50 9.56 8.73 7.52
SIDL 1.69 1.97 2.16 2.16 2.16 2.16 1.97 1.69
EP -0.25 -0.08 0.12 0.22 0.22 0.12 -0.08 -0.25
Max due to VLL 40.51 39.64 33.21 22.77 24.36 33.49 38.69 38.88
Min due to VLL -15.71 -10.76 -1.47 4.00 5.20 2.21 -7.19 -12.51
Net Max 49.47 50.26 45.05 34.65 36.24 45.33 49.31 47.84
Net Min -6.75 -0.14 10.37 15.88 17.08 14.05 3.43 -3.55
Area 0.263 0.3075 0.34 0.34 0.34 0.34 0.3075 0.2625
Pressure, Min -25.71 -0.45 30.50 46.71 50.24 41.32 11.14 -13.51
Pressure, Max 188.5 163.46 132.51 101.90 106.58 133.33 160.37 182.24
Abs. Max. Pr. 188.45
Abs. Min Pr. -25.71
DESIGN FORCES
BOTTOM SLAB
BM, kNm/m Shear, kN/m
Load
Load Description LCs Right Units
Factor Support Span Left Support
Support
Dead Load 1.35 LC1 -5.21 8.28 -13.75 13.75
SIDL 1.35 LC2 -0.49 1.13 -1.13 1.13
EP 1.50 LC3 -14.79 -14.54 -0.33 0.33
LLSP 1.20 LC4
VLL Case 1 1.50 LC5 -12.40 22.66 -37.39 33.47
VLL Case 2 1.50 LC6 -13.41 24.98 -41.38 38.79
VLL Case 3 1.50 LC7 -13.12 20.46 -38.00 42.30
LC8 LC8 -48.49 24.88 -76.67 70.78
LC9 LC9 -50.00 28.36 -82.66 78.76
LC10 LC10 -49.56 21.59 -77.58 84.03
Design Force -50.00 28.36 -82.66 84.03
SIDE WALL
Dead Load 1.35 LC1 5.21 2.61 1.53
SIDL 1.35 LC2 0.49 0.53 -0.03
EP 1.50 LC3 14.79 -26.64 57.46
LLSP 1.20 LC4
VLL Case 1 1.50 LC5 12.40 7.66 3.33
VLL Case 2 1.50 LC6 13.41 9.14 2.50
VLL Case 3 1.50 LC7 13.12 7.10 3.92
LC8 48.49 -24.23 93.21
LC9 50.00 -22.00 91.97
LC10 49.56 -25.06 94.09
Design Force 50.00 -25.06 94.09
TOP SLAB
Dead Load 1.35 LC1 0.02 -3.94
SIDL 1.35 LC2 0.58 -1.54
EP 1.50 LC3 16.53 16.53
LLSP 1.20 LC4
VLL Case 1 1.50 LC5 6.42 -19.74
VLL Case 2 1.50 LC6 7.00 -22.94
VLL Case 3 1.50 LC7 7.55 -24.73
LC8 35.23 -12.22
LC9 36.10 -17.02
LC10 36.92 -19.70
Design Force 36.92 -19.70
LC8 = 1.35 x LC1 + 1.35 x LC2 + 1.5 x LC3 + 1.2 x LC4 + 1.5 x LC5
LC9 = 1.35 x LC1 + 1.35 x LC2 + 1.5 x LC3 + 1.2 x LC4 + 1.5 x LC6
LC10 = 1.35 x LC1 + 1.35 x LC2 + 1.5 x LC3 + 1.2 x LC4 + 1.5 x LC7
Design Forces
Notes:
1 The above mentioned diameter of bars and spacings may be changed in the drawings maintaining the required
total steel at the cross sections
2 As the Internal Forces in Top Slab are arrived at based on the distribution of VLL as per Clause of IRC:21,
Shear Check need not be done
3 Maximum Spacing of bars in Slabs for main reinforcement is 250mm or 2h which ever is less and for distribution
steel it is 400mm or 3h which ever is less as per Cl.16.6.1.1 of IRC:112-2011.
4 Minimum Grade of Concrete in Severe Atmosphere is M30 as per Table 14.2 of IRC:112-2011.
5 Clear cover for elements with soil faces is of 75mm and for elements with other than soil faces is 50mm.
6 The development length and lap length are in accordence with Cl.15.2.3 and Table 15.4 of IRC:112-2011.
7 Maximum Spacing of vertical bars in walls shall not be more than 200mm and for horizontal bars it should not be
more than 300mm as per clause 16.3.1 and 16.3.2 of IRC:112-2011.
8 The total area of vertical reinforcement should be between 0.0024Ac and 0.04Ac outside the locations of laps of
vertical steel. This reinforcement should be provided on both sides but area of steel in each side should not be
less than 0.0012Ac, as per Cl. 16.3.1 of IRC:112-2011.