QW - 483 PROCEDURE QUALIFICATION RECORD

(See QW - 200.2, Section IX, ASME Boiler and Pressure Vessel Code)
Mechelein Engineers

WPS No. : Pipe-11901-001 Date: 27/08/2019

Welding Process(es) : GTAW
Type (Manual, Automatic, Semi-Auto) : Manual
JOINTS (QW-402)

Joint Preparation : Single V Root Opening: 1.5 MM

Groove Design of Test Coupon

BASE METALS (QW-403) Material 1 Material 2 POST WELD HEAT TREATMENT (QW-407) :

Material spec: SA 106 SA 106 Normalizing Cycle

Type/Grade, or UNS Number: Gr.B Gr.B Loading Temp (Deg.C):

P-No. 1 1 Heating Rate (Deg.C/Hr.):

Group No. 1 1 Soaking Temperature (Deg.C):

Thickness of Test Coupon (mm): 8 8 Soaking Time (mins) :

Maximum Pass Thickness (mm): <6 <6 Cooling Medium:

Heat No. Percent Flow

GAS (QW-408) Gas(es) Composition Rate
Heat Treatment Condition : (Mixture) (LPM)

Shielding : Argon 99.995% 5-20

FILLER METAL (QW-404) GTAW Backing : NO NA NA

Trailing : NO NA NA
SFA Specification : 5.9
ELECTRICAL CHARACTERISTIC (QW-409) (Non-Wave form)

GTAW SMAW
AWS Classification : ER 70S2
Wave form contral No
Filler Metal F No. : 6 Current (AC or DC) & Polarity: DCEN

Weld Metal Analysis A No. : 1 Power Source : CC

Size of Filler Metal (Dia.)(mm): 1.5 & 2.5 Amperes (Range): 82 - 140

Filler Metal Product From : Voltage (Range): 22 - 28

Flux Manufacturer/Brand : NA Heat Input Min.(KJ/mm) : 1.08

Flux Classification : NA Heat Input Max.(KJ/mm) : 2.95

Manufacturer : GWELD Type of Tungsten Electrode : Solid Wire

Brand Name: Dia of Tungsten Electrode(mm) : 1.5 & 2.5

Weld Metal Thickness (mm): 20 MM Max. TECHNIQUE (QW-410)

TW21810346 (Ø2.5 mm)
Heat / Batch No : TW115091025 (Ø1.5 mm)
GTAW SMAW

POSITION (QW-405) GTAW Travel Speed (mm/min) : 51 - 134

Position(s): 6G String/Weave Bead : NA

Weld Progression (Uphill or Downhill) : UPHILL Oscillation : NA

Other : None Multipass or Single Pass (per side) : Multipass

PREHEAT (QW-406) GTAW Single or Multiple Electrodes : Single

Preheat Temp. : 30 °C Contact Tube to Work Distance (mm) : NA

Interpass Temp. : 250 °C Mode of Metal Transfer : NA

Post Heating : NO Others :

QW-410.5. : Chipping Hammer, Grinding & Wire Brush

Others: QW-402.11, QW-404.10, QW-404.24, QW-404.27, QW-404.36, QW-410.7,
QW-410.15, QW-410.26, QW-410.64 - NOT USED
QW 410.3 : NA, QW 410.6: Grinding

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 QW 483- PROCEDURE QUALIFICATION RECORD
(See QW - 200.2, Section IX, ASME Boiler and Pressure Vessel Code)

WPS NO. : Pipe-11901-001

Welding Process(es) GTAW
Type (Manual, Automatic, Semi-Auto.) : Manual
WELDING SEQUENCE :

Filler Metal(s) Current Voltage Travel speed HEAT INPUT

Weld
Layer/ Process Diameter Type & (KJ/mm)
Pass Class (Amps) (Volts) (mm/min.)
(mm) Polarity Min. Max.
FRONT SIDE WELDING
Root pass GTAW ER 70S2 1.5 DCEN 8 - 63 88 - 125 59 7.15 8.00
Hot pass GTAW ER 70S2 2.5 DCEN 8 - 64 150 - 167 88 7.20 8.18
Cover Pass GTAW ER 70S2 2.5 DCEN 17 - 22 149 - 171 79 1.92 2.86
Fill up GTAW ER 70S2 2.5 DCEN 16 - 18 106 - 176 43 2.37 4.42
Final 1 GTAW ER 70S2 2.5 DCEN 16 - 18 135 - 155 50 2.59 3.35
Final 2 GTAW ER 70S2 2.5 DCEN 16 - 18 135 - 155 48 2.70 3.49
 QW 483- PROCEDURE QUALIFICATION RECORD
(See QW -200.2, ASME SEC. IX, Boiler and Pressure Vessel Code)

TENSILE TEST (QW-150)

Type/Spe- Width Area Ultimate Tensile strength Type of Failure
Thickness (mm) Ultimate Total load (N)
cimen No. (mm) (mm2) (Mpa) and Location

B2081ts.1 19.20 8.80 168.96 79440 470.2 Broken From parent

B2081ts.2 19.17 8.41 161.22 81760 507.1 Broken From Parent

REMARKS : SATISFACTORY REPORT NO. : B2081 DATE : 03-09-2019

GUIDED BEND TEST (QW-160)
Specimen No Type of Bend RESULT Remarks

1 Root Bend 1 Satisfactory Mandril Dia(mm) : 32, Angle of bend : 180°

2 Root Bend 2 Satisfactory Mandril Dia(mm) : 32, Angle of bend : 180°

3 Face Bend 1 Satisfactory Mandril Dia(mm) : 32, Angle of bend : 180°

4 Face Bend 2 Satisfactory Mandril Dia(mm) : 32, Angle of bend : 180°

REMARKS : SATISFACTORY REPORT NO. : B2081 DATE : 03-09-2019

TOUGHNESS TEST (QW-170)

Specimen Size Test Temp. Impact Values (J)

Notch Location
(mm) (°C)
1 2 3 AVERAGE

N.A.

N.A.

N.A.

REMARKS : REPORT NO. : DATE :

WELD (SAW) 1.5 mm FROM TOP SAW SURFACE

HAZ (SAW)
(1/4T TO 1/2T FROM SAW SURFACE) (SA 516 GR 70)
HAZ (Othe side) (SAW)
(1/4T TO 1/2T FROM SAW SURFACE) (SA 516 GR 70)

REMARKS : SATISFACTORY REPORT NO. : 82T-18/2018 DATE : 12/09/2018

LIQUID PENETRANT EXAMINATION VISUAL EXAMINATION RADIOGRAPHIC EXAMINATION

Result : Result : Satisfactory Result : Satisfactory
Report No. :

Result : Report No. : Report No. :

Report No. :

HARDNESS TEST (TEST METHOD : ASTM E-92:2017 & NACE MR 0175, NACE MR 0103, NACE SP 0472, EN1043-1)
TYPE Hv10 VALUES(Load 10 Kg)
HAZ HAZ PARENT PARENT
LOCATION WELD
(RIGHT) (LEFT) (RIGHT) (LEFT)

TOP

CENTER

BOTTOM

REMARKS : REPORT NO.: DATE

MACRO EXAMINATION
REMARKS : REPORT NO. : DATE :

CHEMICAL ANALYSIS (Test Method : ASTM E-415:17)

Test Side %C %Mn %P %S %Si %Cr %Ni %Mo %Cu %B %V %Ti %Al Report No Date

Weld (SMAW)

Weld (SAW)

We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the
requirements of Section IX of the ASME Boiler and Pressure Vessel Code Ed 2017.

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