Professional Documents
Culture Documents
Subsea Connectors and Cable Assemblies
Subsea Connectors and Cable Assemblies
Overview 4
Mechanical drawings 7
Locking sleeves 8
Installation instructions 9
Overview 10
Mechanical drawings 12
Installation instructions 30
Overview 14
High-voltage connectors 21
Mechanical drawings 24
Installation instructions 31
These custom connectors feature application-specific Custom penetrators are available to meet a broad array of
shells and inserts that support blind mating and staged mounting, environmental, voltage and current requirements.
engagements of signal, power and ground contacts.
In addition to overmolded cables, quick-turn deliveries of bulkhead mounted and Pressure Balanced Oil Filled (PBOF) cable assemblies
for Ethernet, signal and power applications are facilitated by Eaton’s broad range of wet and dry mate, standard products.
Miniaturized solutions available with seven Gold plated, radiused pins resist corrosion
industry-standard contact arrangements and reduce mating forces
Parameter Ratings
Brass (UNS C36000), Stainless Steel (UNS 31600/UNS 31603), Titanium (6AL/4V,
Bulkhead shell
UNS R56400), or Aluminum (6061-T6/T651, UNS A96061)
Locking Sleeves Delrin bodies and 302 stainless-steel snap rings faced pressures
Dummy Plugs Proprietary neoprene blend
* Contact Eaton to discuss application-specific materials and platings
B-MC BH 8 M - S 001
Shell Type
Bulkhead Cable
(Table Below) Configuration Materials Length
Connectors do not include locking sleeves, please refer to the table below for locking-sleeve ordering information
Three contacts Four contacts Five contacts Six contacts Eight contacts
with alignment pin with alignment pin
0.75” 0.75”
(19.0 mm) (19 mm)
Locking-sleeve threads
7/16-20UNF-2A 0.32” 7/16-20UNF-2A
0.32”
(8.13 mm) (8.13 mm)
1/2-20UNF-2A 1/2-20UNF-2A
Inline connectors
A B
øC
1.63” 0.88”
(41.40 mm) (22.35mm)
ø0.86” ø0.86”
(21.84 mm) (21.84 mm)
B-MCDLSF B-MCDLSM
Used with connectors with socket contacts Used with connectors with pin contacts
1.29” 1.45”
(32.77 mm) (36.83 mm)
ø1.29” ø1.33”
(32.77 mm) (33.78 mm)
B-DLSAF B-DLSAM
Used with connectors with socket contacts Used with connectors with pin contacts
Apply a silicone grease, such as Molykote 44 Medium, to approximately Apply a silicone grease, such as Molykote 44 Medium, to approximately 30% of the
10% of the depth of the female contact socket cavities. depth of the female contact socket cavities.
Confirm that the openings of all female sockets are sealed with grease and that a thin layer of grease covers the face of the female-contact connector.
Mate and demate the connector and inspect for grease on all male Fully mate the connector and remove excess grease.
contacts before final remating.
Mate and demate by pushing straight in and pulling straight out and never at an angle. Always grasp the connector body and never try to demate by pulling on the cable.
Repeat these processes using new grease whenever male and female connectors are demated and remated.
Shells and coupling rings Passivated 316 stainless steel, other materials available upon request
Pressure rating 10,000 PSI open faced pressure rating, standard, Contact Eaton to discuss application-specific pressure requirements
Operating voltage ratings 600V standard; contact Eaton to discuss high-voltage configurations
Solution code as per tables below Shell size and contact arrangement designator as per drawings below
Contact arrangements
Face view of pin connectors shown, shell/contact arrangement designators are followed by contact sizes and suggested wire gauges
3 2 1
3 1
2 3
6 25 4 1
36 14
2 6 8 5 74
6 5 4
5 8 7
0906 0908
0906 0906 0908 0908
3 2 1 2 1
4 3
3 2 1 6 2 7 15
4 3
6 5 4 9 8
6 11 7 105
5
Gigabit Ethernet solutions
6 4 9 812
8 7 11 13 14 10
8 7 13 14 12
Ø0.65”/ 0.91” Ø0.65”/ 0.91” Ø0.65”/ 0.91” Ø0.65”/ 0.91” Ø0.44”/ 0.63” Ø0.44”/Ø0.65”/
0.63” 0.91” Ø0.65”/ 0.91”
(16.50 / 23.10mm)
(16.50 / 23.10mm) (16.50 / 23.10mm)
(16.50 / 23.10mm) (11.20 / (16.50
(11.20 / 16.00mm) / 23.10 mm)
16.00mm) (16.50 / 23.10 m
In-Line Plugs
In-Line Plugs In-Line Plugs Attachable Plugs
Attachable
AttachablePlugs
Plugs R
1.76”/ 2.18”
(44.70 / 55.40mm) (24
0.95”/ 1.55”
Right-Angle Plugs 1.67”/ 2.23”Receptacles
In-Line Bulkh
(24.10 / 39.40mm)
Right-Angle Plugs (42.40In-Line
/ 56.60Receptacles
mm)
Bulkhead Receptacles
Bulkhead Receptacles Flange-Mount Receptacles
A-Thread
B-Thread 0.88”/ 1.06” 1.05”/ 1.20” O-Ring Seal
1.05”/ 1.40”
(26.70 / 35.60 mm) (22.40 / 26.90mm) (26.70 / 30.50mm)
2.29”
(58.2mm)
Ø0.65” Ø0.40”
(16.5 mm) (10.2 mm)
3.81”
(96.8mm)
Ø0.91” Ø0.67”
(23.1mm) (17.0mm)
• Standard Ethernet/power and pure Ethernet cables in shell sizes 15 and 20 rated for 1 Gb/sec. up to 75 meters cable length
Ethernet solutions
• Contact Eaton to discuss application-specific Ethernet solutions in other shell sizes
Shells and coupling rings Passivated 316 stainless steel, other materials available upon request
Pigtails MIL-W-16878
Pressure rating 10,000 PSI open faced pressure rating standard. Contact Eaton to discuss application-specific pressure requirements
Ethernet / Power
Configurations Connector Style Shell Size Number Contacts Part Numbers (XXX = Cable Length)
20 13 5507-2013-EXXX
Bulkhead receptacles
20 21 5507-2021-EXXX
Ethernet and power
20 13 5506-2013-EXXX
Flange mount receptacles
20 21 5506-2021-EXXX
3 2 1 3 2 1
2 1 2 1 3 2 1 3 2 1
5 4 6 5 4
2 1 2 1
3 3 4 5 6 4 6 8 5 74
3 3 4 3 62 1 3 82 71
2 1 2 1 3 2 1 3 2 1
5 4 6 5 4
2 1 2 1 6
1503 3 1504 3 4 1506 5 4 1508 6 8 57 4
1503 3 1504 3 4 1506 6 1508
8 7
3 2 1 3 2 1
3 2 1 3 2 1
2 1 2 1
5 4 6 5 4
2 1 2 1
3 4 3 5 6 4 6 8 5 74
3 4 3 3 62 1 3 2 1
8 7
3 2 1 3 2 1
2 1 2 1
5 4 6 5 4
2 1 2 1 6
3 4 3 5 4 6 8 57 4
1603 1604 1606 1608
3 4 3 6
1603 1604 1606 1608 8 7
3 2 1 3 2 1
1 2 2 1 3 2 1
3 2 1 3 2 1
2 1 5 4 6 5 4
73 62 51 4 1 2
4 3 5 6 4 6 5 4
7 106 9 5 8 4 3 8 7
4 3 3 62 1 3 82 71
10 9 8 3
3 2 1 1 2 2 1 3 2 1
3 2 1 5 4
2 1 5 4 6
7 36 25 14 1 2
1610 2003 2004 4 3 2006 2008 6 8 5
710 6 9 5 8 4 3 5 6 4 74
1610 1610 2003 2003 2004 4 2004 3 2006 2006
6 2008 2008
10 9 8 3 8 7
• 10 X 1/16” contacts • 3 X 1/8” contacts • 4 X 1/8” contacts • 6 X 1/8” contacts • 8 X 3/32” contacts
#18 AWG wires #16 AWG wires #16 AWG wires #16 AWG wires #16 AWG wires
1610 2003 2004 2006 2008
1610 2003 2004 2006 2008
5 4 3 2 1
2 1 1 4 3 2 1 5 94 83 72 61
4 2 5 1 3 1 94 83 72 61 5 149 138 127 11 6 10
4 5 3 3 2 9 138 127 116 105 14 18
13 17
12 1611 15
10
6 7
62 8 17 3 2 13 12 11 10
21 20 19
5 184 173 162 151
8 1 4 3 2 1 21 20 19
5 4 8 3 7 2 61
9
4 2 5 13 1 9 4 8 3 7 2 6 15 14 913 812 711 610
46 5 73 3 2 913 8 12 7 11 6 10 5 18 17 16 15
14 13 12 11 10
20A8 20A8 20B3 20B3 2013 2013 2021 2021
8 3 2 21 17201619 15
•
20A8 8 X 6 7
3/32” contacts
8
20B3 • 3 X 1/8” contacts •
2013 13 X131/16”
12 11 10
contacts •
2021 21 X181/16”
21 20 19
contacts
#16 AWG wires #16 AWG wires #18 AWG wires #18 AWG wires
Page 17
Page
20A8 17 20B3
mm size relative 2013 2021
20A8 20B3
mm size relative 2013 2021
EATON Subsea Connectors 17
Page 17
Contact arrangements – dry-mate 5500 subsea connectors
Face view of pin connectors shown, insert arrangement designators are followed by contact sizes and suggested wire gauges
3 2 1 5 4 3 2 1 2 1
3 2 1
2 1 7 5 4 6 11 10 9 8 7 6
7 6 5 4
8 2 2 1 1
3 310 2 2 1 91 5 16 15 14 13 12
54 43 32 21 1
3 39 2 2 1 81
3 1 20 2 3 1
2 2 1 10 7 73 5 24 11
5 12 4 61 6 94 19
10510
11 11 18 17
983 872 761 6
7 7 36 6 25 5 41 4
2 1 7 10 58 8 49 9 6
10 1116
16 1015
15 9 14
14 8 13
13 7 126
12
2403 3 3 2410 97 9 6 5 4
8 8 2412 8 2420 3203 3 3
1012 1211 11 9 16
20 2015 14
19 19 17 1712
13
18 18
3 9 10 10 8 3
12 11 20 19 18 17
10
2403
2403 2410
2410 2412
2412 2420
2420 3203
3203
2403 2410 2412 2420 3203
2403 2410 2412 2420 3203
• 3 X 3/32” contacts • 8 X 1/8” contacts • 12 X 3/32” contacts • 20 X 1/16” contacts • 3 X 3/16” contacts
#16 AWG wires • 2 X 3/32” contacts #16 AWG wires #18 AWG wires #8 AWG wires
#16 AWG wires
3 2 1
1 3 2 1 4 3 2 1
3 2 1
7 6 5 4
7 6 5 4 7 6 5
3 2 6 5 4 113 3 102 2 9 1 1 8
1 1 4 4 3 3 2 2 1 1 2 1
3 3 2 2 11 1 33 3 22 2 11 1 5 4 3 2 1 12 3 2
3 2 10 9 8 11
4 10
3 29 18 7 7 3146 6 5 51 113
3 2 2 4 4
1 1 3 8 2 71 35 24 6 1
2 4 7 77 6 6 5 5 4 4 72 79 68 6 7 156 5
11 10 77 1016 7 5
3 3 2 2 76 66 5 5 44 4
5
12 11 11 6106 59155 4 84
9 8
8 16 157 14 13
6 12 5 8
710 6 95 4 10
3 2 96 5 8 4 10 10 9 11 11 10 103 9 9 8 8 11 9 1012
14 14 9
3 12 8 13 13
8
3 8 810 7 7 12 9 8 8
11 20 19 18 17 12
4 4
3204 3208 3210 10 9 8 3212 11 10
12 12 9 8 3216 16 1416 101215 15 13
4 8 7
12 16 15
2403 2410 2412 2420
2403 3203
2410 2412
3204
3204 3208
3208 3210
3210 3212
3212 3216
3216
3204 3204 3208 3208 3210 3210 3212 3212 3216 3216
• 4 X 3/16” contacts • 4 X 3/32” contacts • 10 X 5/32” contacts • 12 X 5/32” contacts • 11 X 3/32” contacts
#8 AWG wires • 4 X 3/16” contacts #16 AWG wires #16 AWG wires • 5 X 1/8” contacts
#16 & #8 AWG wires #16 AWG wires
4 3 2 1 4 3 2 1 6 5 4 3 2 1 3 2 1
1 3 2 1 135531244 11 3232 1022 1 911 8 7 24 3 3 1 22 111 1
2 5 4 2 3 11 3 2
9 33 8 22 7 116 5 93 3 8 222 7 1 16 5 7 6
2
5 4
2 1 7 55 4
4 6 11
11 19
7 10
10 18
5
99 17
88 416
7
7 15
66 14 11 710 9 68 7 56
747 4 613
3 14 63 3 12 25 211
5 4 1 10
142 15747 14 63 13 251216411 10 76 65 654 43 532 214 1 3 2 11 7 6
6 4 8583 24 1 261625 15 24
14 23
8 1313 22
12 21 20 16 15 14 13 12 610 5 9 4 8
10 9
10 19 3 18 2917 1 16 13 1316
12 1015 14 12
9
9 99 84
9 8 17
18 733 7 6828 6 15155
16 9 920849 8 7 7 68 6 5 5
6321211 10
53111 43010932998228871277 11 10 33 9 8 12
102018 19917 18 17815 20 19 18 17 14 3 13 10 9
121011
812 11 19
1319 20
18
12 19
17
12 18
16 17
111615 148147
9 13 8 10
10 47 6 5 22
9 14
15 1514 8 13
13 7 7 11
6 215 10 37 1136 10 35 9 34 33 4 8 7
14 14 2112
13 20
1211 1119 10 10 2412 12
23 11 10 26 26
25
19 25 24
18 24 23
17 22
16 21
15 20
14 20
12 16 15
15 14 39 38 21
23 22
2410 14 13 12 11 10 2412 20 20 19 1913 121711
18 1817 16 1610 2420 32 31 30 29 28 27 3203
2403 18 1817 17 16 1615 15
2410 2410
2412 2412 26322531243023292228212720
2420 2420
3203 3203
3204
3221 18 3224 22
3208 202219 18 1721 21 16 3239 37
3210 3237 36
3136 353035 34
2934 33
283327 3204
3212 3216
3208 3210
21 211720 2016 19 1915 24 24 23 23
3221 22 3224 3239
21 37 39 3639 38353834 33
• 21 20
9 X 3/32” contacts 19
• 24 23
18 X 3/32” contacts •
39 X 1/16” 39 38contacts
3221 •
3221 8 X 1/8” contacts 3224 •
3224 6 X 1/8” contacts 3239
3239 #18 AWG wires
•
3221 4 X 5/32” contacts 3224 #16 AWG wires 3239
#16 AWG wires
3 2 1 3 2 1
44 3 33 2 22 1 11 43 3 2 2 1 1
33 221 11 33 22 111
77 66 55 44 7 6 5 4
3 466 3 55 2 441 2 77 4 663 55 44 7 757 64 663 52 551 4
6 11
7
10
6 5
29 1 88
9 11 4 10 3 29 1 8 6 5 4
6 5 2 41 11 4 10 3
9 10 13 11
12 1110 10 99 8 87 12
12 12 13 12 11 1
9 8 7 6 5 108 979 6 88 5 11 10 10 9 9 88 91114
14810 7 96 13 138
5 9 148 7 6 135
88 4 77 8 7 19 18 17 16 15 14
16 1511 10
19 18 17
14 13 12 11 10 15 14 13 12 11 10 12
12 14 16 13 121215 15 141613 15 11 10
12
26 25 24 23 22 21 20 26 25 24 2
20 19 18 17 16 32 31 30 29 28 27 20 19 18 17 16 32 31 30
18 17 16 15 18 17 16 15
3204
3208
3208 3210
3208
3210 22 21 3212 37 36 35 34 33
3210
3212 3216
3212
3216 3216 22 21 37 36 3
21 20 19 24 23 21 20 19 24 23
39 38 39
Page 18
3 2 1 3 2 1
2 1 2 1
2 1 2 1
6 5 4
5 4 4 3
3 4 3 6 82 71 3
3 2 1 3
2 1 32 2 1
2 1 2 1 2 1
53 2 41 63 25 41 7 6 5 4
42 31
1603 3 1604 4
2
3
1 1606 6 1608 8 7 2003 2 3 1 20049 8
2 1 5 4 3
5 4 6 10
4 3
3 4 3 6 8 7 3
2403 2410 2412
1603 1604 1606 1608 2003 2004
1603 1604 1606 1608 2003 2004
•
1603 3 X 3/32” contacts •
1604 4 X 1/16” contacts •
16066 X 1/16” contacts •
16088 X 1/16” contacts •
20033 X 1/8” contacts 2004•
2 X 1/8” contacts
#16 AWG wires #18 AWG wires #18 AWG wires #18 AWG wires #16 AWG wires •
2 X 5/32 contact
#16 AWG wires
2 1
3 2 1 3 2 1 2 1
4 3 2 1 2 1
6 5 4 9 8 7 6 5 1 4 3
5 4 4 3 3
3 22 11
13 12 11 10 3
6 8 7 2 1 6 5
3 2 1 3 2 2 1 7 6 26 1
5 5 44
3 2 1 4 3 2 1 2 1
6 5 4 9 8 7 6 5 3 49 8 3
5 4 2 1
2006 3 2 1 2008 3 2 1 2013 2403 2 2404 442 31 2406 8 10 7
6
13
4 12
3 11
2 10
1 3 1 6 5
8 7 4 3
6 5 4 9 8 7 6 5
5 4 2403 4 2410 3 2412
13 12 11 10 3 3204
6 8 7 3208 6 5 3210
2006 2006 2008 2008 2013 2013 2403 2403 2404 2404 2406 2406
• 6 X 1/16” contacts • 8 X 1/16” contacts • 13 X 1/16” contacts •
3 X 3/32” contacts •
4 X 5/32” contacts 4 X 1/8” contacts •
2006 #18 AWG wires 2008 #18 AWG wires 2013 #18 AWG wires 2403#16 AWG wires 2404#12 AWG wires 24062 X 5/32” contacts •
#16 AWG wires
2 1 1 3 2 1
2 3 2 1 5 4 3 2 1
3 1
1 2 1 7 41 6 25 11 10 93 8 2 7 1 6 3 45 43 3 22 11 2 7
7 6 5 4 4 3 64 35 2 41
4 3 10 6 8 7 14
16 15 5 134 126 11 10 9 8 7 6 1
9 5 8 59 9 8 7 6 5 9 8 7 6 5
10
20 19 188 179 16 153 14 4 13 12 8 7
7 10 6 8 12 11 7 15 14 13 12 11 10
2 19 3 122 111 14 20 13 191218 1117 10 2
2 8 1 10 5 4 3 2 1
4 3 20 19 18 17 16
2410 4 3 2412 2420 7 5 4 6 3203 111810 17 9 8167 15 6
5 1 62 51 3 2 1 3204 3208 22 21 3210
2408 2 2410 2412 10 8 9 2420 165 21
15 20
4 14 2 19
3 13 1
12 24 23
7
2408 6 84 2410 73
4 3 7 2412
5 11
12 4 6 11 20
2420
10 199 188 177 6
10 95
• 85 contacts
2 X 3/32” •
10 X6 3/32” contacts • 12 X 3/32” contacts
10 8 9 •
20 X 1/16” contacts
3221 #18 AWG wires 12
16 15 14 13
• 67X 1/8” contacts
6 8#16 AWG wires
10 9
7 #16 AWG wires
12 11 20 19 18 17
3224 3239
2408 8 wires
#16 AWG 2410 2412 2420
3 2 1
3 2 1 4 3 2 1
3 2 1
7 6 5 4
7 6 5 4
2 6 5 4
7 6 5 4 11 10 3 92 1 8 4 3 2 1
9 8 7 6 13
11 10 9 8 9 8 12 7 6 5 5
10 9 8 14 13 1
8 7 14 1613 12 15 14 13 12 11 10
12 15 11 10 26
20 19 18 17 16
18 17 16 15
22 21
3208 3210 3212 3216 21 20 19 24 23
1 2
2 1 3 2 1 1 2 3 1 3
2 1 4 2 2 3
3 12 21 3 5 54 32 2 1 2
2 1 2 1 3 3 2 21 1 3 3 14 6
1 4 54 1 6 7 11 105 9 87 7 86 6
2 6 5 4 7 25 6 7 5
7 6 5 4 4 5 6 7 7 6 5 4
6 5 4 8 8
3
4 3 10 8 99 10
16 159 14713 128 10 10
4 3 3 9 8 8 7 9 8 3
3 8
10 7 128 3 11 9 10 20919 18 17
1011 12
10 12
11 12
3203 24033204 24103208 2412
24033210 2420
24103212 3203
2412
3203 3204 3208 3210 3212
3203 3204 3208 3210 3212
• 3 X 3/16” contacts • 4 X 3/16” contacts • 4 X 3/32” contacts • 10 X 5/32” contacts • 4 X 1/8” contacts
#8 AWG wires #8 AWG wires • 4 X 3/16” contacts #16 AWG wires • 8 X 5/32” contacts
#16 & #8 AWG wires #16 AWG wires
3 2 1 1 2 3 4 6 5 4 3 2 1
1 2 3 3 2
5 33 3 221 2 11 1 4 55
5
33
3 441 3322
2 222 1111
3 4 6 22 13
5536412
4 533211 1192 81 7
142210311 224 3 3 2 2 111 1 3 2
33 4 122 211 3 5 3
3 227 116 7 8
6 5 4 5 95 10 6 13 12 11 10 9 8 7 7 6
224 11 9 77 55 7 44 66 8 11
117710
11 7 4477 8666
10 9599 8813 11
2110
11 10 9 8818 77176616 15 14
20919
77 66 755 6 448 5 7 12 6 511 4 10 8 14 10 12 7321 20619 18517 216 4 15 14 7 6 5 7 106
93 7 6 88 5 42 11
16 610
15 88
15145 13 12 4 16 12 162815
152714
142613
1325 1224 23 22 6 5 4 11
7 11 8 14 10
10 12 1199 10 13 16
10
17 15 14 1313 99
12
14 18 16 12
99 9 3 11 88 10 9 16
14 189 12 11 8 8 15 15 19 20 16 28342733 263225312430232922 11 10 33 9 8 12
3 1713 20
17 19
208211218
19 18 1117
17 2218
10
20 193
20 19 9318
18 178 14
10 9
9 12
10
10 1310 12 411 15
10
1610
20
12 11
19 20
7 34393338 43217373136303529
8 7
16
18 19 17 21 23 24 22 12
12 14 13 21 39 38 37 36 35
20 19 23 24
2403
2410
2410
2403 14 2410
2412
2412
2410 21 2412
2420
2412
2420 2420
3203
3203
2420 3203
3203
3214 32043221 32083224 3204
3210
3239 3208
3212 3216
3210
3214 3214 3221 3221 3224 3224 3239 3239
• 2 X 1/8” contacts • 11 X 3/32” contacts •
24 X 3/32” contacts •
39 X 1/16” contacts
• 10 X 5/32” contacts • 8 X 1/8” contacts #16 AWG wires #18 AWG wires
• 2 X 3/32” contacts • 2 X 5/32” contacts
#16 AWG wires #16 AWG wires
33 22 11 33 22 11
2211 333 222 44 3 33 2 22 1 11 44 33 22 11
33 11 1111 3 2 1
77 66 55 44 77 66 55 44
77 6 5 4 77 477 663 66 255 515 44 77 4 663 9 2 551 8
33 66 55 44 22 466 63 55 25 441 4 116 4 510
11 10 3 2 1 8
9 11 4 10
11 103 299 1 88 6 5 4
11 13 1112 11 10 10 99 8 87
12
12 148 1212 13 12 11 10
9 10
108 8 997 67 88 5 10810
911 10 9 996 88 885
10 97 1114
9 14 810 7 96 13 1385 9 14 7 6 13 135
88 44 77 8 7 19 18 17 16 15 14 19 18 17
12
15 14 13 1212 11 10 16
16 1215
1511 10 16
16 15
15
15 14 13 12 11 10
14 13 12 11 10 14 13 12
26 25 24 23 22 21 20 26 25 24 2
20 19 18 17 16 321831 1730 29 20 19 18 17 16
18 17 16 15 1628 1527 32 31 30
3204
3208
3204
3208 3208
3210
3210
3208 3210
3212
3210
3212 22 21 3212
3216
3216
3212 372136 35 3216
3216 22 21
21 20 19 24 23 20 3419 33
24 23
37 36 3
39 38 39
3221
3224
3224
3221 3224
3239
3239
3224 3239
3239
Solution code (tables below) Shell size and contact arrangements designator (drawings on pages 22 - 23)
In-line plugs X1
Attachables for
In-line plugs XA
Factory overmolded X2 customer overmolding**
In-line receptacles
cables
Right-angle plugs XR Pressure balanced oil
In-line plugs XP
filled attachables**
Flange-mount X6
Flange/bulkhead
receptacles Bulkhead mount X7 Dummy plugs and Specify X1 or X2 in-line cable code with
receptacles “0000” cable length
*Please refer to the contact-arrangement drawings on the next two pages to determine
voltage-rating availability
**Specify “0000” cable length when ordering attachables
4 3 2 1
3 1
2 1 2 1 9 8 7 6 5
4 2 13 12 11 10
3 3 2
2 3 2 1 5 4 3 2 1
3 1 4 3 2 1
3 1
2 1 22 11 7 9
5 8 7
4 6 65 11 10 9 8 7 6
7 6
5 4
4 2 10 13
4 12
8
2 910
3 11 1 16 15 14 13 12
1503 3 1603 3 2004 9 3 81 2013
2 1 2 3 1 9 128 7
11 6 5 20 19 18 17
10
4 2 13 12 11 10
3 3
2403 2410 2412 2420 3203
1503 1603 2004 2013
1503 1603 2004 2013
•
1503 3 X 1/16” contacts •
1603 3 X 1/16” contacts •
2004 3 X 1/8” contacts •
2013 13 X 1/16” contacts
#18 AWG wires #16 AWG wires •
1 X 5/32 contact #18 AWG wires
1000V, 2000V 1000V, 2000V #14 AWG wires 1000V
1000V, 2000V, 3000V
1
2 1
1 2 3 5 4 3 2 1
2 1 3 2 3
4 51 6 7 11 10 9 8 7 6 4 3 2 1
3 2 1 3 2 1
8 9 10 16 15 14 13 12 3 1 7 6
4
3 20 19 18 17 7 62 5 14 7 6 5
3 1 2 23 6 5 4 5 3 24 1 11 10
2 1 3 1 2
4 5 6 7 11 10 9 8 7 6 11 10 9 8 14 1
10 29 81
1 2 3 1658 154 14
3 713
2403 2 1 2410 8 49 10 2420 2 12
1 3202 3 3204 3 12 4 2 16
3 4 5 6 7 11 20
10 199 188 177 6
8 9 10 16 15 14 13 12 3 4
3 3204 3208 20 19 18 17 3210 3212 3216
2403 2403 2410 2410 2420 2420 3202 3203 3204 3204
•3 X 3/32” contacts • 10 X 3/32” contacts • 20 X 1/16” contacts •3 X 3/16” contacts •
4 X 3/16” contacts
2403 #14 AWG wires 2410 #16 AWG wires 2420 #18 AWG wires 3202 #8 AWG wires 3204 #8 AWG wires
1000V, 2000V, 3000V 1000V, 2000V 1000V 1000V, 2000V, 3000V, 5000V 1000V, 2000V, 3000V, 5000V
4 3 2 1 6 5 4 3 2 1
3 2 1 9 8 7 6 5 13 12 11 10 9 8 7
4 3 2 1
43 2 1 15 14
4 13
3 12
2 111 10 619 518 417 316 215 114
7 6 5 4 87 6 5
9 20 4819 3718 6217 1516 13266 1023392228211720
1225511244
9 8 11 7 106 9 5
93 2 81 9 24 13
8 23 12
7 2211
6 2110
5 13 173010
183111
193212 162915 8277
92814
10 14 413 12 3 112 101
12
15 14
26 192537 2436 35
23 34
22 33
21 20
152014194 13 3 122 111 10 6 18 5 17 4 163 152 141
7 36 25 18 17 16 38 28 27
39 29
14 18 4 17 3 16 2615 15
8 7
9 8 7 6 5 32 25
26
13 31 24
12 30
11 10 22
23 9 218 207
20
22 19 18 1721 16 37 18
36 1735 16
34 15
33 14
3210 3212 2111 2010 19 9 3224
15 14 24 13 23 12 11 10 3239 32 19 31 30 29 28 27
7 9 3210
6 5 8 4 8 7
3212 6 5 24 3224
23 22 21 39 38
3239
10 12 26 3725 3624 22 33
23 34
35 21 20
20 19 18 17 16
• 10 X 5/32” contacts
9 8 3221
• 12 X111/8”10 9
contacts
3224
• 24 X 1/16” contacts
24 AWG 3239
• 39 X 1/16”
32 31 39 30 38contacts
29 28 27
#14 AWG10wires #14 AWG12 wires #18 22 21
23 wires #18
37 AWG
36 35wires
34 33
3210 3212 3224 3239
1000V, 2000V, 3000V 1000V, 2000V, 3000V 1000V 1000V
39 38
3210 3212 3224 3239
Page 22
mm size relative
22 Page
EATON Subsea 18
Connectors
Page 22
Contact arrangements – high voltage 6600 subsea connectors
Face view of pin connectors shown, insert arrangement designators are followed by contact sizes and suggested wire gauges
3 2 1 5 4 3 2 1 2 1
3 2 1
2 1 7 54 3 42 16 11 10 92 8 7 16
2 1 7 2
6 5 14 9 88 7 6 5
10 4 3 2 91 16 15 214 13 12
1
2 3 3 1 9 24 8
1
3 13 12 11 10 3
9 128 711 6 5 20 19 18317
10
3 4 3 13 12 11 10
3
2403 2410 2412 2420 3203
1603 2004 2013 2403
1603 2004 2013 2403
•
1603 3 X 3/32” contacts •
2004 2 X 1/8” contacts •
2013 13 X 1/16” contacts 2403 • 3 X 3/32” contacts
#16 AWG wires •2 X 5/32 contact #18 AWG wires #16 AWG wires
1000V, 2000V #14 AWG wires 1000V 1000V, 2000V, 3000V
1000V, 2000V, 3000V
3 2 1
1 63 5 24 3 12 1 4 3 2 1
3 2 1
7 6 5 4
2 1 2 1 13 12 11 10 9 8 7
3 2 7 6 56 4 53 2 4 1 7 6 5
11 10 9 8
6 5 4 19 18 17 16 15 14
2 1 2 1 13 12 11 10 9 8 7
26 25 24 23 22 21 20 11 10 9 8 14 12 13
10 18 17
19 9 16 15
8 14
4 8 7 32 31 30 29 28 27
4 3 26 25 24 23 22 21 20 12 16 15
3 37 36 35 34 33
4 3 32 31 30 29 28 27
3 39 38
3204 3208 3210 37 36 35 34 33 3212 3216
39 38
3203 3203 3204 3204 3239 3239
3203 •
3 X 3/16” contacts
3204 •
4 X 3/16” contacts
3239 •39 X 1/16” contacts
#8 AWG wires #8 AWG wires #18 AWG wires
1000V, 2000V, 3000V 1000V, 2000V, 3000V 1000V
4 3 2 1 4 3 2 1 6 5 4 3 2 1
9 8 7 6 13 12 11 10 9 8 7
9 8 7 6 5 5
19 18 17 16 15 14
14 13 12 11 10 15 14 13 12 11 10
26 25 24 23 22 21 20
20 19 18 17 16 32 31 30 29 28 27
18 17 16 15
22 21 37 36 35 34 33
21 20 19 24 23
39 38
3221 3224
Contact Eaton
3239
to discuss quick turn,
custom high voltage solutions
Page 23
Mechanical drawings – flange mount and bulkhead receptacles
A F
B
Pigtails
øC
O-Ring øH 4X through holes
55X6 Connectors 66X6 Connectors E-Thread
Pin contacts Socket contacts 66X6 extended insert
Bulkhead Receptacles
A
B J
Pigtails
D-Thread
O-Ring
55X7 Connectors 66X7 Connectors E-Thread
Pin contacts Socket contacts 66X7 extended insert
A Max.
Cable
55X2 Connectors 66X2 Connectors E - Thread
Pin contacts Socket contacts
66X2 extended insert
øC
E - Thread
55A2 Connectors 66A2 Connectors
Pin contacts Socket contacts 66A2 extended insert
In-line plugs
øC
Cable
55X1 extended insert
55X1 Connectors 66X1 Connectors
Socket Contacts Pin Contacts
Cable
D
15 1.78” (45.21) N/A 1.09” (27.69) 2.75” (69.85) 2.13” (54.10) N/A N/A
16 2.45” (62.23) 2.15” (54.61) 1.17” (29.72) 3.00” (76.20) 2.51” (63.75) 2.56” (65.02) 2.44” (61.98)
20 2.45” (62.23) 1.64” (41.66) 1.50” (38.10) 3.24“ (82.30) 3.00” (76.20) 2.65” (67.31) 2.90” (73.66)
24 2.80” (71.12) 2.33” (59.18) 1.75” (44.45) 3.87” (98.30) 3.25” (82.55) 3.25” (82.55) 3.57” (90.68)
32 4.00” (101.60) 3.50” (88.90) 2.24” (56.90) 4.51” (114.55) 4.70” (119.38) 3.88” (98.55) 4.59” (116.59)
øC øB
A
øC øB
5500 Connectors
Socket contacts D
øC øB
D
øC øB
6600 Connectors
Socket Contacts
Shell Size A øB øC D
Oil-fill port
A
E
øC
øF øC øB
16 3.95”(100.33) 4.02” (102.11) 1.25” (31.75) 0.67” (17.02)** Contact Eaton 1.17” (29.72)
20 4.04” (102.62) 4.00” (101.60) 1.50” (38.10) 0.67”(17.02) 3.25” (82.55) 2.60” (66.04) 1.50” (38.10)
24 4.19” (106.43) 4.29” (108.97) 1.75” (44.45) 0.67” (17.02) Contact Eaton 1.75” (44.45)
32 4.45” (113.03) 4.29” (108.97) 2.25” (57.15) 1.00” (25.40) 4.51” (114.55) 3.63” (92.20) 2.24” (56.90
*55P1-1503 length is 3.56” (90.42mm), **66P1-1608 is 0.64” (16.26mm) *** Contact Eaton for right angle, 6600-plug dimensions
øC
5500 PBOF Receptacle Dimensions
Shell Size A øB øC F-Thread
16 Contact Eaton
A
4.00” 1.50” 0.67”
20 1 ¼ - 9 Stub Acme
(102.60) (38.10) (17.02)
Plug Dust Caps – Hard Rubber Flanged Receptacle Mounting Hole Covers
Shell Size 5500 Connectors 6600 Connectors Shell Size 5500 Connectors 6600 Connectors
Receptacle Pressure Caps – Stainless Steel Receptacle Pressure Caps – Hard Rubber
Shell Size 5500 Connectors 6600 Connectors Shell Size 5500 Connectors 6600 Connectors
Shell Size 5500 Connectors 6600 Connectors Shell Size 5500 Connectors 6600 Connectors
Eaton
1000 Eaton Boulevard
Cleveland, OH 44122
United States
Eaton.com
Customer Service
750 West Ventura Blvd.
Camarillo, CA 93010
Phone: 805.484.0543 or
800.840.0502
www.eaton.com/interconnect
© 2016 Eaton
All Rights Reserved Eaton is a registered trademark.
Printed in USA
Publication No. CA800031EN All other trademarks are property
October 2017 of their respective owners.