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Dry-mate and wet-mate Burton™ subsea connectors

Subsea connectors and cable assemblies


Commercial and military subsea connectors and cable assemblies

Eaton’s 40-year track record of uncompromised reliability in


subsea-connectivity applications includes Burton™ standard
and custom solutions. This extensive commercial and military
program heritage includes:
•• Remotely and autonomously operated vehicles and
oceanographic-research instrumentation.
•• Submarine launch-tube control and secondary propulsion,
motor-control cable assemblies.
•• Mine-detection-sled tow cables with integrated
power-and-data connectivity and fuel delivery capabilities.
•• Mine-hunting sonar, tether-cable assemblies.

Micro-Wet-Mate MCBH & MCIL Solutions

Overview 4

Part number configuration 6

Mechanical drawings 7

Locking sleeves 8

Installation instructions 9

Micro-Dry-Mate Shell Sizes 9 & 12

Overview 10

Part number configuration 11

Mechanical drawings 12

Installation instructions 30

Dry-Mate Shell Sizes 15 - 48

Overview 14

Part number configuration 16

High-voltage connectors 21

Mechanical drawings 24

Covers and dust caps 29

Installation instructions 31

2 EATON Subsea Connectors


Heritage-proven technologies accelerate custom-solution development

Eaton combines Burton™ standard-product technologies


with advanced engineering tools and an extensive array of
manufacturing resources to quickly deliver custom connectors
and cable assemblies. Custom-solution capabilities include:
•• Application-specific shells, insert arrangements and EMI/
RFI filtering and shielding for high currents and voltages,
high-speed data, radio frequency and acoustic-signal
applications.
•• Harsh environments including extreme temperatures,
shock, vibration, radiation, corrosive media, and pressures.
•• Mechanical tow, fluid and gas delivery, and connector/cable
separation and release.
This page describes just a few of the hundreds of custom
solutions that comprise Eaton’s 40-year track record of Eaton developed custom shells and insert arrangements for
uncompromised reliability. Please contact Eaton to discuss this submarine control-cable application. NAVSEA S9320-
your application-specific requirements. AM-PRO-020 certified overmolding using clear polyurethane
facilitates inspection of wiring terminations.

These custom connectors feature application-specific Custom penetrators are available to meet a broad array of
shells and inserts that support blind mating and staged mounting, environmental, voltage and current requirements.
engagements of signal, power and ground contacts.

In addition to overmolded cables, quick-turn deliveries of bulkhead mounted and Pressure Balanced Oil Filled (PBOF) cable assemblies
for Ethernet, signal and power applications are facilitated by Eaton’s broad range of wet and dry mate, standard products.

EATON Subsea Connectors 3


Micro-wet-mate connectors and cable assemblies

Eaton’s micro-wet-mate solutions incorporate rugged designs


that provide 10,000 PSI pressure ratings and survive 1,000
mate and demate cycles.
These high-contact-density Burton™ connectors and cable
assemblies are available in bulkhead, inline overmolded, and
dummy-plug configurations:
•• Up to 8 contacts in 0.61” (15.5mm) diameter shells
•• Up to 16 contacts in 0.98” (25mm) diameter shells
Quick turn, application-specific-solution capabilities include:
•• High voltages and currents
•• High-speed-data including Ethernet
•• Harsh environments including extreme pressures,
temperatures, mechanical stresses, and corrosive agents

Shell Number of Max. Max. Dielectric Inline Bulkhead


Diameter Contacts Current Voltage Withstand Wire Sizes Wire Sizes

3 7A 600V <10uA @ 2000VDC 18AWG 20AWG

4 7A 600V <10uA @ 2000VDC 18AWG 20AWG


0.61” 5 3.5A 300V <10uA @ 1500VDC 20AWG 22AWG
(15.5mm)
6 3.5A 300V <10uA @ 1500VDC 20AWG 22AWG

8 3.5A 300V <10uA @ 1500VDC 20AWG 22AWG

10 3A 300V <10uA @ 1500VDC 20AWG 22AWG


0.98”
(25.4mm)
16 2.5A 300V <10uA @ 1500VDC 20AWG 22AWG

Miniaturized solutions available with seven Gold plated, radiused pins resist corrosion
industry-standard contact arrangements and reduce mating forces

Radiused pin shoulders protect insulators


from fraying
Integral threads facilitate rapid
locking-sleeve installation (shell size
M bulkhead connectors) Reinforced neck resists damage during off-
axis demating

Color coded leads simplify


conductor tracing

Bulkhead connectors available in brass,


stainless steel, aluminum, titanium and
customer-defined materials

4 EATON Subsea Connectors


High-contact-density power, signal and Ethernet solutions

Parameter Ratings

Open face pressure 10,000 PSI

Mated pressure 10,000 PSI

Operating temperature -4°C to 60°C, 25°F to 140°F

Mating cycles 1000

3 and 4 Contacts: 2000VDC


Hi-pot voltage
5 to 16 Contacts: 1500VDC

Insulation resistance > 200 Megaohms @ 1000 VDC

Component Materials and Platings*

Brass (UNS C36000), Stainless Steel (UNS 31600/UNS 31603), Titanium (6AL/4V,
Bulkhead shell
UNS R56400), or Aluminum (6061-T6/T651, UNS A96061)

Body Proprietary neoprene blend Rugged designs


Contacts Gold-plated beryllium copper C173/C172 per ASTM B196 survive 1,000
Orientation Pin 303/304 Stainless steel
mating cycles &
Cable Jacketing Neoprene
10,000 PSI open
Wire Insulation Bulkhead connectors: extruded TFE, inline configurations: EPDM

Locking Sleeves Delrin bodies and 302 stainless-steel snap rings faced pressures
Dummy Plugs Proprietary neoprene blend
* Contact Eaton to discuss application-specific materials and platings

Eaton’s comprehensive range of micro-wet-mate subsea solutions includes


locking sleeves, dummy plugs and quick turn, custom-cable assemblies. Contact
Eaton to discuss pressure balanced oil filled, wet-mate connectors.

EATON Subsea Connectors 5


Part number configuration – micro-wet-mate subsea connectors

B-MC BH 8 M - S 001

Burton™ Micro-Wet-Mate Connector

Shell Type
Bulkhead Cable
(Table Below) Configuration Materials Length

# of Contacts Dummy Plugs Leave Blank Leave Blank


(Drawings Below)
Bulkhead Select from Standard: 001 (1 foot length)
Contact Eaton
Receptacles Table Below Optional: Enter any Whole Number up to 999
to Discuss Your
Contact Type: M = Male Pin, F = Female Socket
Ethernet Requirements
Standard: 002 (2 Feet Length)
In-Line Enter a Zero
Optional: Enter any Whole Number up to 999

Connectors do not include locking sleeves, please refer to the table below for locking-sleeve ordering information

Type Shell Type Type Bulkhead Materials Type Bulkhead Materials

BH Bulkhead connector B Brass A Aluminum

DC Dummy connector S Stainless steel T Titanium

IL Inline connector with overmolded cable

Shell size M insert arrangements 0.61” (15.5mm) diameter shells


Depicted with male-pin connectors

Three contacts Four contacts Five contacts Six contacts Eight contacts
with alignment pin with alignment pin

Shell size A insert arrangements 0.98” (25mm) diameter shells


Depicted with male-pin connectors

Ten contacts Sixteen contacts

6 EATON Subsea Connectors


Mechanical drawings – micro-wet-mate subsea connectors

Shell size M bulkhead connectors

0.75” 0.56” 1.10” 0.75”


(19.0 mm) (14.2 mm) (27.9 mm) (19 mm)

0.75” 0.75”
(19.0 mm) (19 mm)

Locking-sleeve threads
7/16-20UNF-2A 0.32” 7/16-20UNF-2A
0.32”
(8.13 mm) (8.13 mm)

Shell size A bulkhead connectors

0.75” 1.85” 1.65” 0.75”


(19 mm) (47.0 mm) (41.9 mm) (19.0 mm)

0.81” ø1.00” 0.81”


(20.6 mm) (25.4 mm) (20.6 mm)

1/2-20UNF-2A 1/2-20UNF-2A

Inline connectors

A B

øC

Male contacts Female contacts

Shell Size M Shell Size A

A 1.32” (33.4mm) 1.99” (50.5mm)

B 1.55” (39.4mm) 2.37” (60.2mm)

øC 0.61” (15.5mm) 0.98” (25.4mm)

EATON Subsea Connectors 7


Mechanical drawings – micro-wet-mate locking sleeves

Shell size M (3 to 8 contacts) locking sleeves

1.63” 0.88”
(41.40 mm) (22.35mm)

ø0.86” ø0.86”
(21.84 mm) (21.84 mm)

B-MCDLSF B-MCDLSM
Used with connectors with socket contacts Used with connectors with pin contacts

Shell size A (10 and 16 contacts) locking sleeves

1.29” 1.45”
(32.77 mm) (36.83 mm)

ø1.29” ø1.33”
(32.77 mm) (33.78 mm)

B-DLSAF B-DLSAM
Used with connectors with socket contacts Used with connectors with pin contacts

8 EATON Subsea Connectors


Installation instructions – micro-wet-mate subsea connectors

Greasing and Mating


Above Water Mating Submerged Mating in Depths Less Than Three Meters

Apply a silicone grease, such as Molykote 44 Medium, to approximately Apply a silicone grease, such as Molykote 44 Medium, to approximately 30% of the
10% of the depth of the female contact socket cavities. depth of the female contact socket cavities.

Confirm that the openings of all female sockets are sealed with grease and that a thin layer of grease covers the face of the female-contact connector.

Mate and demate the connector and inspect for grease on all male Fully mate the connector and remove excess grease.
contacts before final remating.

Mate and demate by pushing straight in and pulling straight out and never at an angle. Always grasp the connector body and never try to demate by pulling on the cable.

Repeat these processes using new grease whenever male and female connectors are demated and remated.

Wiring Color Codes


Contact # Wire Color Contact # Wire Color Contact # Wire Color

1 Black 7 White & Black 13 Red & White

2 White 8 Red & Black 14 Green & White

3* Red 9 Green & Black 15 Blue & White

4 Green 10 Orange & Black 16 Black & Red

5 Orange 11 Blue & Black

6 Blue 12 Black & White


* Three-pin connectors utilize a green wire on pin #3.

EATON Subsea Connectors 9


Micro-dry-mate subsea connectors – shell sizes 9 and 12

Eaton’s high contact density, shell size 9 and 12 dry-mate


connectors are available with 6, 8, and 14 contacts;
custom contact arrangements are also available.
Additional features include:
•• 10,000 PSI open-faced pressure ratings
•• Gold plated, copper-alloy contacts
•• Standard 600-volt dielectric ratings
•• Cable assemblies available in overmolded and Pressure
Balanced Oil Filled (PBOF) configurations.
•• Contact Eaton to discuss solutions for Ethernet and high-
voltage applications.

Materials and Finishes

Contacts / Inserts Gold plated, copper alloy / Proprietary neoprene compounds

Shells and coupling rings Passivated 316 stainless steel, other materials available upon request

Overmold Neoprene, other materials available upon request

Cable / Pigtails UL SOW-A or MIL-C-915 / NEMA HP3, SAE-AS22759

Performance and Environmental

Pressure rating 10,000 PSI open faced pressure rating, standard, Contact Eaton to discuss application-specific pressure requirements

Mating cycles Rated for 500 mate/demate cycles

Operating temperature range - 40 to 90˚C, - 40 to 194˚F

Operating voltage ratings 600V standard; contact Eaton to discuss high-voltage configurations

High-contact-density solutions for subsea Ethernet, signal and power applications

Compared to shell size 20 connectors, shell sizes 9 and 12


provide space savings of 58% and 40%, respectively.
Integrally-molded interfacial seals eliminate failures caused
by O-ring loss or damage
Connectors available
with in-line and Passivated 316 stainless steel shells and coupling rings.
right-angle cable Titanium, Monel, and other materials available upon request.
attachments.
10,000 PSI open-faced pressure ratings

Quick-turn, custom-cable capabilities


include Pressure Balanced Oil Filled
(PBOF) solutions.

10 EATON Subsea Connectors


Part number configuration – micro-dry-mate subsea connectors

Ordering information - Part numbering system


55 R1 – 0906 – 0004

Burton™ Subsea 5500 Connectors Cable length in feet


Pins in Receptacles, Sockets in Plugs

Solution code as per tables below Shell size and contact arrangement designator as per drawings below

Type Configuration Solution Code Type Configuration Solution Code


In-line plugs 01 Attachables for In-line plugs A1
Factory overmolded
In-line receptacles 02 customer overmolding* In-line receptacles A2
cables
Right-angle plugs R1 In-line plugs P1
Flange/bulkhead Flange-mount 06 Pressure balanced oil In-line receptacles P2
receptacles Bulkhead mount 07 filled attachables* Right-angle – specify P1 or P2 code with
Dummy plugs and “RA00” cable length
Specify 01 or 02 code with “0000” cable length
receptacles *Specify “0000” cable length when ordering

Contact arrangements
Face view of pin connectors shown, shell/contact arrangement designators are followed by contact sizes and suggested wire gauges

3 2 1
3 1
2 3
6 25 4 1
36 14
2 6 8 5 74
6 5 4
5 8 7

0906 0908
0906 0906 0908 0908

• 6 X 0.040” contacts • 8 X 0.040” contacts


#20 AWG wires #20 AWG wires

3 2 1 2 1
4 3
3 2 1 6 2 7 15
4 3
6 5 4 9 8
6 11 7 105
5
Gigabit Ethernet solutions
6 4 9 812
8 7 11 13 14 10

8 7 13 14 12

1208 1208 1214 1214


include custom cable lengths
1214
1208
• 8 X 1/16” contacts
#18 AWG wires
• 14 X 0.040” contacts
#20 AWG wires
and shielding configurations

EATON Subsea Connectors 11


Mechanical drawings – micro-dry-mate subsea connectors

Dimensions are stated as shell size 9 / shell size 12

Ø0.65”/ 0.91” Ø0.65”/ 0.91” Ø0.65”/ 0.91” Ø0.65”/ 0.91” Ø0.44”/ 0.63” Ø0.44”/Ø0.65”/
0.63” 0.91” Ø0.65”/ 0.91”
(16.50 / 23.10mm)
(16.50 / 23.10mm) (16.50 / 23.10mm)
(16.50 / 23.10mm) (11.20 / (16.50
(11.20 / 16.00mm) / 23.10 mm)
16.00mm) (16.50 / 23.10 m

1.76”/ 2.18” Ø0.65”/0.95”/


0.91”1.55” 0.95”/ 1.55” Ø0.65”/ 0.91” 1
1.76”/ 2.18”
(44.70 / 55.40mm) (24.10
(16.50 / 39.40mm)
/ 23.10mm) (24.10 / 39.40mm) (16.50 / 23.10mm) (42.
(44.70 / 55.40mm)

In-Line Plugs
In-Line Plugs In-Line Plugs Attachable Plugs
Attachable
AttachablePlugs
Plugs R
1.76”/ 2.18”
(44.70 / 55.40mm) (24

0.75”/ 0.90” In-Line


0.75”/Plugs
0.90” 4X Ø0.13
Ø0.50”/ 0.63” Ø0.50”/ 0.63” (19.00 / 22.90mm)
(19.00 / 22.90mm) (3.30 / 3.8
(12.70 / 16.00mm)
(12.70 / 16.00mm)

0.75”/ 1.33” 0.56”/ 0.88” 0.63”/ 0.75”


(19.00 / 33.78 mm) Ø0.50”/ 0.63” 0.56”/ 0.88” 0.63”/ 0.75”
(14.20//16.00mm)
(12.70 22.40 mm) (15.90mm)
(14.20 / 22.40 / 19.00mm)
(15.90 / 19.00mm)
A-Thread A-Thread A-Thread A-Thread
0.75”/ 1.33”
(19.00 / 33.78 mm)
.63” Ø0.65”/ 0.91” 1.97”/ 2.43” B-Thread B-Thread 0.88”/ 1.06”
1.97”/ 2.43” 1.05”/ 1.40” 1.05”/ 1.40”
0mm) (16.50 / 23.10 mm) (50.00 / 61.70mm) (22.40 / 26.90mm)
(50.00 / 61.70mm) (26.70 /
A-Thread 35.60 mm)
(26.70 / 35.60 mm) A-Thread (22

Ø0.65”/ 0.91” In-Line Receptacles Ø0.44”/ 0.63” Ø0.65”/ 0.91”


Bulkhead Receptacles Flang
In-Line Receptacles Bulkhead Receptacles
(16.50 / 23.10mm) 1.67”/ 2.23” (11.20 / 16.00mm) (16.50 / 23.10 mm) 1.97”/ 2.43”
(42.40 / 56.60 mm) 1
(50.00 / 61.70mm) (26.7

0.95”/ 1.55”
Right-Angle Plugs 1.67”/ 2.23”Receptacles
In-Line Bulkh
(24.10 / 39.40mm)
Right-Angle Plugs (42.40In-Line
/ 56.60Receptacles
mm)

Attachable Plugs Right-Angle Plugs


4X Ø0.13”/ 0.15” 0.30”/ 0.30”
(3.30 / 3.80mm) (7.60 / 7.60mm)

0.75”/ 0.90” 4X Ø0.13”/ 0.15” 0.30”/ 0.30”


(19.00 / 22.90mm) (3.30 / 3.80mm) (7.60 / 7.60mm)
0.63”/ 0.75” 0.33”/ 0.50”
Thread Information
(8.38 / 12.70 mm)
(15.90 / 19.00mm)
Shell A-Thread B-Thread
0.56”/ 0.88” 0.63”/ 0.75” 0.33”/ 0.50”
A-Thread (14.20 / 22.40 mm) 09
(15.90 / 19.00mm) 9/16 – 12 Stub Acme 3/8 -24 UNF-2A (8.38 / 12.70 mm)
0.88”/ 1.06” 1.05”/ 1.20” O-Ring Seal
A-Thread
(22.40 / 26.90mm) (26.70 / 30.50mm) 12 ¾ - 12 Stub Acme 9/16-18 UNF
A-Thread
Flange-Mount B-Thread 0.88”/ 1.06” 1.05”/ 1.20” O-Ring Seal
1.05”/ 1.40” Receptacles
(26.70 / 35.60 mm) (22.40 / 26.90mm) (26.70 / 30.50mm)

Bulkhead Receptacles
Bulkhead Receptacles Flange-Mount Receptacles

12 EATON Subsea Connectors


0.75”/ 1.33”
(19.00 / 33.78 mm)

Mechanical drawings – micro-dry-mate subsea connectors (continued)


Ø0.44”/ 0.63” Ø0.65”/ 0.91”
(11.20 / 16.00mm) (16.50 / 23.10 mm)

0.95”/ 1.55” 1.67”/ 2.23”


(24.10 / 39.40mm) (42.40 / 56.60 mm)
Dimensions are stated as shell size 9 / shell size 12
Attachable Plugs Right-Angle Plugs

0.75”/ 0.90” 4X Ø0.13”/ 0.15” 0.30”/ 0.30”


(19.00 / 22.90mm) (3.30 / 3.80mm) (7.60 / 7.60mm)

0.56”/ 0.88” 0.63”/ 0.75” 0.33”/ 0.50”


(14.20 / 22.40 mm) (15.90 / 19.00mm) (8.38 / 12.70 mm)

A-Thread
B-Thread 0.88”/ 1.06” 1.05”/ 1.20” O-Ring Seal
1.05”/ 1.40”
(26.70 / 35.60 mm) (22.40 / 26.90mm) (26.70 / 30.50mm)

Bulkhead Receptacles Flange-Mount


Flange-Mount Receptacles
Receptacles

2.29”
(58.2mm)

Ø0.65” Ø0.40”
(16.5 mm) (10.2 mm)

Shell Size 9 Pressure Balanced Oil Filled

Shell Size 9 Pressure Balanced Oil Filled

3.81”
(96.8mm)

Ø0.91” Ø0.67”
(23.1mm) (17.0mm)

Shell Size 12 Pressure Balanced Oil Filled


Shell Size 12 Pressure Balanced Oil Filled

EATON Subsea Connectors 13


Dry-mate subsea connectors – shell sizes 15 to 48

Eaton’s subsea solutions include Burton™ dry-mate


connectors in shell sizes 15 to 48. These 10,000 PSI-rated
interconnects have been field proven for over 40 years and
feature integrally molded interfacial seals that, unlike O-rings,
cannot fall off.
Additional harsh-environment design features include:
•• Stub ACME threads (size 16 and larger shells) provide
protection against cross threading and damage.
•• Factory-overmolded solutions feature crimped contacts that
are more resistant to damage from flexing than soldered
terminals.
•• High-temperature overmolding is performed under several Eaton offers a broad range of custom solutions. This cable
thousand pounds of pressure to ensure a robust bond that assembly features NAVSEA-PRO-20 certified polyurethane
eliminates water intrusion. overmolding, shielded twisted pairs, and a 1000V rating.

Dry-Mate Connectors Overview - Shell Sizes 15 to 48

• In-line and right angle, factory-overmolded cable assemblies


Plug configurations • Pressure Balanced Oil Filled (PBOF), shell sizes 15 to 32
• Attachable, in-line solutions for customer overmolding

• Square flange and bulkhead-mount configurations


Receptacle configurations
•Attachable, in-line solutions for customer overmolding

• Pins in receptacles, sockets in plugs (5500 connectors)


Contacts and terminations • Pins in plugs, sockets in receptacles (6600 connectors)
• Factory-overmolded solutions utilize crimped terminations, attachable and PBOF connectors utilize soldered terminations

• Standard Ethernet/power and pure Ethernet cables in shell sizes 15 and 20 rated for 1 Gb/sec. up to 75 meters cable length
Ethernet solutions
• Contact Eaton to discuss application-specific Ethernet solutions in other shell sizes

End-to-end solutions include factory overmolded and


Pressure Balanced Oil Filled (PBOF) cable assemblies for
Ethernet, signal, power and hybrid applications.
The overmolded solution depicted to the left features
abrasion-resistant jacketing and anti-capillary water blocking.

14 EATON Subsea Connectors


Solutions include Ethernet and high-voltage cable assemblies

Materials and Finishes

Contacts Gold plated, copper alloy

Inserts Proprietary neoprene compounds

Shells and coupling rings Passivated 316 stainless steel, other materials available upon request

Overmold Neoprene, other materials available upon request

Cable UL SOW-A or MIL-C-915

Pigtails MIL-W-16878

Performance and Environmental

Pressure rating 10,000 PSI open faced pressure rating standard. Contact Eaton to discuss application-specific pressure requirements

Mating cycles Rated for 500 mate/demate cycles

Operating-temperature range - 40 to 90˚C, - 40 to 194˚F

• 600V ratings standard on all contact arrangements


Operating-voltage ratings
• 1000V to 5000V ratings available on selected contact arrangements. Please refer to page 21 for additional information

Eaton offers the industry’s


broadest range of dry-mate
solutions with integrally-molded
interfacial seals; eliminating
failures caused by O-ring
loss or damage

EATON Subsea Connectors 15


Ordering information – Ethernet and 600V-rated subsea solutions

Ordering information - Part numbering system


55 01 – 2420 – 0004

55 = Pins in receptacles, sockets in plugs Cable or pigtail length (feet)


66 = Sockets in receptacles, pins in plugs • Leave blank when ordering attachable connectors
• See tables below for Ethernet and PBOF codes
Solution code (tables below)

Shell size and contact arrangements designator (drawings on pages 17 - 20)

Type Configuration Solution Code Type Configuration Solution Code


In-line plugs 01 Attachables for In-line plugs A1
Factory
In-line receptacles 02 customer overmolding In-line receptacles A2
overmolded
Right-angle plugs R1 In-line plugs P1
cables
Right-angle receptacles R2 Pressure Balanced Oil In-line receptacles P2
Flange/bulkhead Flange mount 06 Filled (PBOF) for customer
attachment* Right-angle – specify P1 or P2 code with
receptacles Bulkhead mount 07 “RA00” cable length
Dummy plugs and *JIC fittings are available to facilitate the use of hydraulic hose instead of clear tubing. Contact Eaton
Specify 01 or 02 code with “0000” cable length for additional information.
receptacles

Eaton’s overmolding capabilities


include neoprene, polyurethane
and NAVSEA-PRO-20

Ethernet / Power
Configurations Connector Style Shell Size Number Contacts Part Numbers (XXX = Cable Length)

20 13 5507-2013-EXXX
Bulkhead receptacles
20 21 5507-2021-EXXX
Ethernet and power
20 13 5506-2013-EXXX
Flange mount receptacles
20 21 5506-2021-EXXX

Bulkhead receptacles 15 8 5507-1508-EXXX

Ethernet only Flange mount receptacles 15 8 5506-1508-EXXX

Single ended plug/cable 15 8 5501-1508-EXXX


Contact Eaton to discuss application-specific Ethernet solutions including double-ended cables.

16 EATON Subsea Connectors


Contact arrangements – dry-mate 5500 subsea connectors
Face view of pin connectors shown, insert arrangement designators are followed by contact sizes and suggested wire gauges

3 2 1 3 2 1
2 1 2 1 3 2 1 3 2 1
5 4 6 5 4
2 1 2 1
3 3 4 5 6 4 6 8 5 74
3 3 4 3 62 1 3 82 71
2 1 2 1 3 2 1 3 2 1
5 4 6 5 4
2 1 2 1 6
1503 3 1504 3 4 1506 5 4 1508 6 8 57 4
1503 3 1504 3 4 1506 6 1508
8 7

1503 1504 1506 1508


1503 1503 1504 1504 1506 1506 1508 1508
• 2 X 3/32” contacts • 4 X 1/16” contacts • 6 X 1/16” contacts • 8 X 1/16” contacts
#16 AWG wires #18 AWG wires #18 AWG wires #18 AWG wires

3 2 1 3 2 1
3 2 1 3 2 1
2 1 2 1
5 4 6 5 4
2 1 2 1
3 4 3 5 6 4 6 8 5 74
3 4 3 3 62 1 3 2 1
8 7
3 2 1 3 2 1
2 1 2 1
5 4 6 5 4
2 1 2 1 6
3 4 3 5 4 6 8 57 4
1603 1604 1606 1608
3 4 3 6
1603 1604 1606 1608 8 7

1603 1603 1604 1604 1606 1606 1608 1608



1603 3 X 3/32” contacts 1604• 4 X 1/16” contacts •
1606 6 X 1/16” contacts •
1608 8 X 1/16” contacts
#16 AWG wires #18 AWG wires #18 AWG wires #18 AWG wires

3 2 1 3 2 1
1 2 2 1 3 2 1
3 2 1 3 2 1
2 1 5 4 6 5 4
73 62 51 4 1 2
4 3 5 6 4 6 5 4
7 106 9 5 8 4 3 8 7
4 3 3 62 1 3 82 71
10 9 8 3
3 2 1 1 2 2 1 3 2 1
3 2 1 5 4
2 1 5 4 6
7 36 25 14 1 2
1610 2003 2004 4 3 2006 2008 6 8 5
710 6 9 5 8 4 3 5 6 4 74
1610 1610 2003 2003 2004 4 2004 3 2006 2006
6 2008 2008
10 9 8 3 8 7
• 10 X 1/16” contacts • 3 X 1/8” contacts • 4 X 1/8” contacts • 6 X 1/8” contacts • 8 X 3/32” contacts
#18 AWG wires #16 AWG wires #16 AWG wires #16 AWG wires #16 AWG wires
1610 2003 2004 2006 2008
1610 2003 2004 2006 2008

5 4 3 2 1
2 1 1 4 3 2 1 5 94 83 72 61
4 2 5 1 3 1 94 83 72 61 5 149 138 127 11 6 10
4 5 3 3 2 9 138 127 116 105 14 18
13 17
12 1611 15
10
6 7
62 8 17 3 2 13 12 11 10
21 20 19
5 184 173 162 151
8 1 4 3 2 1 21 20 19
5 4 8 3 7 2 61
9
4 2 5 13 1 9 4 8 3 7 2 6 15 14 913 812 711 610
46 5 73 3 2 913 8 12 7 11 6 10 5 18 17 16 15
14 13 12 11 10
20A8 20A8 20B3 20B3 2013 2013 2021 2021
8 3 2 21 17201619 15

20A8 8 X 6 7
3/32” contacts
8
20B3 • 3 X 1/8” contacts •
2013 13 X131/16”
12 11 10
contacts •
2021 21 X181/16”
21 20 19
contacts
#16 AWG wires #16 AWG wires #18 AWG wires #18 AWG wires
Page 17
Page
20A8 17 20B3
mm size relative 2013 2021
20A8 20B3
mm size relative 2013 2021
EATON Subsea Connectors 17
Page 17
Contact arrangements – dry-mate 5500 subsea connectors
Face view of pin connectors shown, insert arrangement designators are followed by contact sizes and suggested wire gauges

3 2 1 5 4 3 2 1 2 1
3 2 1
2 1 7 5 4 6 11 10 9 8 7 6
7 6 5 4
8 2 2 1 1
3 310 2 2 1 91 5 16 15 14 13 12
54 43 32 21 1
3 39 2 2 1 81
3 1 20 2 3 1
2 2 1 10 7 73 5 24 11
5 12 4 61 6 94 19
10510
11 11 18 17
983 872 761 6
7 7 36 6 25 5 41 4
2 1 7 10 58 8 49 9 6
10 1116
16 1015
15 9 14
14 8 13
13 7 126
12
2403 3 3 2410 97 9 6 5 4
8 8 2412 8 2420 3203 3 3
1012 1211 11 9 16
20 2015 14
19 19 17 1712
13
18 18
3 9 10 10 8 3
12 11 20 19 18 17
10
2403
2403 2410
2410 2412
2412 2420
2420 3203
3203
2403 2410 2412 2420 3203
2403 2410 2412 2420 3203
• 3 X 3/32” contacts • 8 X 1/8” contacts • 12 X 3/32” contacts • 20 X 1/16” contacts • 3 X 3/16” contacts
#16 AWG wires • 2 X 3/32” contacts #16 AWG wires #18 AWG wires #8 AWG wires
#16 AWG wires

3 2 1
1 3 2 1 4 3 2 1
3 2 1
7 6 5 4
7 6 5 4 7 6 5
3 2 6 5 4 113 3 102 2 9 1 1 8
1 1 4 4 3 3 2 2 1 1 2 1
3 3 2 2 11 1 33 3 22 2 11 1 5 4 3 2 1 12 3 2
3 2 10 9 8 11
4 10
3 29 18 7 7 3146 6 5 51 113
3 2 2 4 4
1 1 3 8 2 71 35 24 6 1
2 4 7 77 6 6 5 5 4 4 72 79 68 6 7 156 5
11 10 77 1016 7 5
3 3 2 2 76 66 5 5 44 4
5
12 11 11 6106 59155 4 84
9 8
8 16 157 14 13
6 12 5 8
710 6 95 4 10
3 2 96 5 8 4 10 10 9 11 11 10 103 9 9 8 8 11 9 1012
14 14 9
3 12 8 13 13
8
3 8 810 7 7 12 9 8 8
11 20 19 18 17 12
4 4
3204 3208 3210 10 9 8 3212 11 10
12 12 9 8 3216 16 1416 101215 15 13
4 8 7
12 16 15
2403 2410 2412 2420
2403 3203
2410 2412
3204
3204 3208
3208 3210
3210 3212
3212 3216
3216
3204 3204 3208 3208 3210 3210 3212 3212 3216 3216
• 4 X 3/16” contacts • 4 X 3/32” contacts • 10 X 5/32” contacts • 12 X 5/32” contacts • 11 X 3/32” contacts
#8 AWG wires • 4 X 3/16” contacts #16 AWG wires #16 AWG wires • 5 X 1/8” contacts
#16 & #8 AWG wires #16 AWG wires

4 3 2 1 4 3 2 1 6 5 4 3 2 1 3 2 1
1 3 2 1 135531244 11 3232 1022 1 911 8 7 24 3 3 1 22 111 1
2 5 4 2 3 11 3 2
9 33 8 22 7 116 5 93 3 8 222 7 1 16 5 7 6
2
5 4
2 1 7 55 4
4 6 11
11 19
7 10
10 18
5
99 17
88 416
7
7 15
66 14 11 710 9 68 7 56
747 4 613
3 14 63 3 12 25 211
5 4 1 10
142 15747 14 63 13 251216411 10 76 65 654 43 532 214 1 3 2 11 7 6
6 4 8583 24 1 261625 15 24
14 23
8 1313 22
12 21 20 16 15 14 13 12 610 5 9 4 8
10 9
10 19 3 18 2917 1 16 13 1316
12 1015 14 12
9
9 99 84
9 8 17
18 733 7 6828 6 15155
16 9 920849 8 7 7 68 6 5 5
6321211 10
53111 43010932998228871277 11 10 33 9 8 12
102018 19917 18 17815 20 19 18 17 14 3 13 10 9
121011
812 11 19
1319 20
18
12 19
17
12 18
16 17
111615 148147
9 13 8 10
10 47 6 5 22
9 14
15 1514 8 13
13 7 7 11
6 215 10 37 1136 10 35 9 34 33 4 8 7
14 14 2112
13 20
1211 1119 10 10 2412 12
23 11 10 26 26
25
19 25 24
18 24 23
17 22
16 21
15 20
14 20
12 16 15
15 14 39 38 21
23 22
2410 14 13 12 11 10 2412 20 20 19 1913 121711
18 1817 16 1610 2420 32 31 30 29 28 27 3203
2403 18 1817 17 16 1615 15
2410 2410
2412 2412 26322531243023292228212720
2420 2420
3203 3203
3204
3221 18 3224 22
3208 202219 18 1721 21 16 3239 37
3210 3237 36
3136 353035 34
2934 33
283327 3204
3212 3216
3208 3210
21 211720 2016 19 1915 24 24 23 23
3221 22 3224 3239
21 37 39 3639 38353834 33
• 21 20
9 X 3/32” contacts 19
• 24 23
18 X 3/32” contacts •
39 X 1/16” 39 38contacts
3221 •
3221 8 X 1/8” contacts 3224 •
3224 6 X 1/8” contacts 3239
3239 #18 AWG wires

3221 4 X 5/32” contacts 3224 #16 AWG wires 3239
#16 AWG wires

3 2 1 3 2 1
44 3 33 2 22 1 11 43 3 2 2 1 1
33 221 11 33 22 111
77 66 55 44 7 6 5 4
3 466 3 55 2 441 2 77 4 663 55 44 7 757 64 663 52 551 4
6 11
7
10
6 5
29 1 88
9 11 4 10 3 29 1 8 6 5 4
6 5 2 41 11 4 10 3
9 10 13 11
12 1110 10 99 8 87 12
12 12 13 12 11 1
9 8 7 6 5 108 979 6 88 5 11 10 10 9 9 88 91114
14810 7 96 13 138
5 9 148 7 6 135
88 4 77 8 7 19 18 17 16 15 14
16 1511 10
19 18 17
14 13 12 11 10 15 14 13 12 11 10 12
12 14 16 13 121215 15 141613 15 11 10
12
26 25 24 23 22 21 20 26 25 24 2
20 19 18 17 16 32 31 30 29 28 27 20 19 18 17 16 32 31 30
18 17 16 15 18 17 16 15
3204
3208
3208 3210
3208
3210 22 21 3212 37 36 35 34 33
3210
3212 3216
3212
3216 3216 22 21 37 36 3
21 20 19 24 23 21 20 19 24 23
39 38 39

3221 3224 3239 3221 3224 3239

Page 18

18 EATON Subsea Connectors 32


Page
Page 1818 24
mm size
Pagerelative
18 20
Contact arrangements – dry-mate 6600 subsea connectors
Face view of pin connectors shown, insert arrangement designators are followed by contact sizes and suggested wire gauges

3 2 1 3 2 1
2 1 2 1
2 1 2 1
6 5 4
5 4 4 3
3 4 3 6 82 71 3
3 2 1 3
2 1 32 2 1
2 1 2 1 2 1
53 2 41 63 25 41 7 6 5 4
42 31
1603 3 1604 4
2
3
1 1606 6 1608 8 7 2003 2 3 1 20049 8
2 1 5 4 3
5 4 6 10
4 3
3 4 3 6 8 7 3
2403 2410 2412
1603 1604 1606 1608 2003 2004
1603 1604 1606 1608 2003 2004

1603 3 X 3/32” contacts •
1604 4 X 1/16” contacts •
16066 X 1/16” contacts •
16088 X 1/16” contacts •
20033 X 1/8” contacts 2004•
2 X 1/8” contacts
#16 AWG wires #18 AWG wires #18 AWG wires #18 AWG wires #16 AWG wires •
2 X 5/32 contact
#16 AWG wires

2 1
3 2 1 3 2 1 2 1
4 3 2 1 2 1
6 5 4 9 8 7 6 5 1 4 3
5 4 4 3 3
3 22 11
13 12 11 10 3
6 8 7 2 1 6 5
3 2 1 3 2 2 1 7 6 26 1
5 5 44
3 2 1 4 3 2 1 2 1
6 5 4 9 8 7 6 5 3 49 8 3
5 4 2 1
2006 3 2 1 2008 3 2 1 2013 2403 2 2404 442 31 2406 8 10 7
6
13
4 12
3 11
2 10
1 3 1 6 5
8 7 4 3
6 5 4 9 8 7 6 5
5 4 2403 4 2410 3 2412
13 12 11 10 3 3204
6 8 7 3208 6 5 3210
2006 2006 2008 2008 2013 2013 2403 2403 2404 2404 2406 2406
• 6 X 1/16” contacts • 8 X 1/16” contacts • 13 X 1/16” contacts •
3 X 3/32” contacts •
4 X 5/32” contacts 4 X 1/8” contacts •
2006 #18 AWG wires 2008 #18 AWG wires 2013 #18 AWG wires 2403#16 AWG wires 2404#12 AWG wires 24062 X 5/32” contacts •
#16 AWG wires

2 1 1 3 2 1
2 3 2 1 5 4 3 2 1
3 1
1 2 1 7 41 6 25 11 10 93 8 2 7 1 6 3 45 43 3 22 11 2 7
7 6 5 4 4 3 64 35 2 41
4 3 10 6 8 7 14
16 15 5 134 126 11 10 9 8 7 6 1
9 5 8 59 9 8 7 6 5 9 8 7 6 5
10
20 19 188 179 16 153 14 4 13 12 8 7
7 10 6 8 12 11 7 15 14 13 12 11 10
2 19 3 122 111 14 20 13 191218 1117 10 2
2 8 1 10 5 4 3 2 1
4 3 20 19 18 17 16
2410 4 3 2412 2420 7 5 4 6 3203 111810 17 9 8167 15 6
5 1 62 51 3 2 1 3204 3208 22 21 3210
2408 2 2410 2412 10 8 9 2420 165 21
15 20
4 14 2 19
3 13 1
12 24 23
7
2408 6 84 2410 73
4 3 7 2412
5 11
12 4 6 11 20
2420
10 199 188 177 6
10 95
• 85 contacts
2 X 3/32” •
10 X6 3/32” contacts • 12 X 3/32” contacts
10 8 9 •
20 X 1/16” contacts
3221 #18 AWG wires 12
16 15 14 13
• 67X 1/8” contacts
6 8#16 AWG wires
10 9
7 #16 AWG wires
12 11 20 19 18 17
3224 3239
2408 8 wires
#16 AWG 2410 2412 2420

2408 2410 2412 2420

3 2 1
3 2 1 4 3 2 1
3 2 1
7 6 5 4
7 6 5 4
2 6 5 4
7 6 5 4 11 10 3 92 1 8 4 3 2 1
9 8 7 6 13
11 10 9 8 9 8 12 7 6 5 5
10 9 8 14 13 1
8 7 14 1613 12 15 14 13 12 11 10
12 15 11 10 26
20 19 18 17 16
18 17 16 15
22 21
3208 3210 3212 3216 21 20 19 24 23

3221 3224 3239

EATON Subsea Connectors 19


Page 18
Contact arrangements – dry-mate 6600 subsea connectors
Face view of pin connectors shown, insert arrangement designators are followed by contact sizes and suggested wire gauges

1 2
2 1 3 2 1 1 2 3 1 3
2 1 4 2 2 3
3 12 21 3 5 54 32 2 1 2
2 1 2 1 3 3 2 21 1 3 3 14 6
1 4 54 1 6 7 11 105 9 87 7 86 6
2 6 5 4 7 25 6 7 5
7 6 5 4 4 5 6 7 7 6 5 4
6 5 4 8 8
3
4 3 10 8 99 10
16 159 14713 128 10 10
4 3 3 9 8 8 7 9 8 3
3 8
10 7 128 3 11 9 10 20919 18 17
1011 12
10 12
11 12
3203 24033204 24103208 2412
24033210 2420
24103212 3203
2412
3203 3204 3208 3210 3212
3203 3204 3208 3210 3212
• 3 X 3/16” contacts • 4 X 3/16” contacts • 4 X 3/32” contacts • 10 X 5/32” contacts • 4 X 1/8” contacts
#8 AWG wires #8 AWG wires • 4 X 3/16” contacts #16 AWG wires • 8 X 5/32” contacts
#16 & #8 AWG wires #16 AWG wires

3 2 1 1 2 3 4 6 5 4 3 2 1
1 2 3 3 2
5 33 3 221 2 11 1 4 55
5
33
3 441 3322
2 222 1111
3 4 6 22 13
5536412
4 533211 1192 81 7
142210311 224 3 3 2 2 111 1 3 2
33 4 122 211 3 5 3
3 227 116 7 8
6 5 4 5 95 10 6 13 12 11 10 9 8 7 7 6
224 11 9 77 55 7 44 66 8 11
117710
11 7 4477 8666
10 9599 8813 11
2110
11 10 9 8818 77176616 15 14
20919
77 66 755 6 448 5 7 12 6 511 4 10 8 14 10 12 7321 20619 18517 216 4 15 14 7 6 5 7 106
93 7 6 88 5 42 11
16 610
15 88
15145 13 12 4 16 12 162815
152714
142613
1325 1224 23 22 6 5 4 11
7 11 8 14 10
10 12 1199 10 13 16
10
17 15 14 1313 99
12
14 18 16 12
99 9 3 11 88 10 9 16
14 189 12 11 8 8 15 15 19 20 16 28342733 263225312430232922 11 10 33 9 8 12
3 1713 20
17 19
208211218
19 18 1117
17 2218
10
20 193
20 19 9318
18 178 14
10 9
9 12
10
10 1310 12 411 15
10
1610
20
12 11
19 20
7 34393338 43217373136303529
8 7
16
18 19 17 21 23 24 22 12
12 14 13 21 39 38 37 36 35
20 19 23 24
2403
2410
2410
2403 14 2410
2412
2412
2410 21 2412
2420
2412
2420 2420
3203
3203
2420 3203
3203
3214 32043221 32083224 3204
3210
3239 3208
3212 3216
3210
3214 3214 3221 3221 3224 3224 3239 3239
• 2 X 1/8” contacts • 11 X 3/32” contacts •
24 X 3/32” contacts •
39 X 1/16” contacts
• 10 X 5/32” contacts • 8 X 1/8” contacts #16 AWG wires #18 AWG wires
• 2 X 3/32” contacts • 2 X 5/32” contacts
#16 AWG wires #16 AWG wires

33 22 11 33 22 11
2211 333 222 44 3 33 2 22 1 11 44 33 22 11
33 11 1111 3 2 1
77 66 55 44 77 66 55 44
77 6 5 4 77 477 663 66 255 515 44 77 4 663 9 2 551 8
33 66 55 44 22 466 63 55 25 441 4 116 4 510
11 10 3 2 1 8
9 11 4 10
11 103 299 1 88 6 5 4
11 13 1112 11 10 10 99 8 87
12
12 148 1212 13 12 11 10
9 10
108 8 997 67 88 5 10810
911 10 9 996 88 885
10 97 1114
9 14 810 7 96 13 1385 9 14 7 6 13 135
88 44 77 8 7 19 18 17 16 15 14 19 18 17
12
15 14 13 1212 11 10 16
16 1215
1511 10 16
16 15
15
15 14 13 12 11 10
14 13 12 11 10 14 13 12
26 25 24 23 22 21 20 26 25 24 2
20 19 18 17 16 321831 1730 29 20 19 18 17 16
18 17 16 15 1628 1527 32 31 30
3204
3208
3204
3208 3208
3210
3210
3208 3210
3212
3210
3212 22 21 3212
3216
3216
3212 372136 35 3216
3216 22 21
21 20 19 24 23 20 3419 33
24 23
37 36 3
39 38 39

3221 3224 3239


3221 3224 3239

444 333 222 111 66 4455 4343 332222 1111 66 55 44 33 22 11


13
139912
12 811811 10
10 9 8 7 13 1212 11
11 10
10 99 88 77
999 888 777 666 555 77 966 8 557 13
19
19 1818 17 17 16
16 15
15 14
14 19 18
19 18 17
17 16
16 15
15 14
14
15
15141414
14 13
1313
13 1212
12 1111
1211 1010
11 1010 15 14
15 14 13 13 12 12 1111 10 10
26
26 2525 24 24 23
23 22
22 21
21 20
20 26 25
26 25 24
24 23
23 22
22 21
21 20
20
20
2018 19
19 1718
18 1617
17 15 16
16 20 31
20
32 193018
19 1829 17
17
28 2716
16 32 31
31 30
30 29
29 28
28 27
27
18 17 16 15 32 31 30 29 28 27 32
22
22 21 20 1921 21 22 36
37
22
37 362435
35 34
34 33 21
21
33 37 36
37 36 35
35 34
34 33
33
2124
24202323 19 24 23 23
39
39 38
38 39 38
39 38

3221
3224
3224
3221 3224
3239
3239
3224 3239
3239

20 EATON Subsea Connectors


Page 20 Page 18 Page 18
Page 20
Ordering information – high voltage, dry-mate subsea connectors

Ordering information - Part numbering system


55 12 – 2420 – 0004

55 = Pins in receptacles, sockets in plugs Cable or pigtail length (feet)


66 = Sockets in receptacles, pins in plugs Leave blank when ordering attachable connectors

Solution code (tables below) Shell size and contact arrangements designator (drawings on pages 22 - 23)

Contact Eaton to discuss application-specific configurations not listed below


Solution code X values: 1 = 1000V, 2 = 2000V, 3 = 3000V, 5 = 5000V

Type Configuration Solution Code* Type Configuration Solution Code*

In-line plugs X1
Attachables for
In-line plugs XA
Factory overmolded X2 customer overmolding**
In-line receptacles
cables
Right-angle plugs XR Pressure balanced oil
In-line plugs XP
filled attachables**
Flange-mount X6
Flange/bulkhead
receptacles Bulkhead mount X7 Dummy plugs and Specify X1 or X2 in-line cable code with
receptacles “0000” cable length
*Please refer to the contact-arrangement drawings on the next two pages to determine
voltage-rating availability
**Specify “0000” cable length when ordering attachables

Shell size 48 subsea connectors – 5000V ratings

Part number Type Configuration

5551-4803-XXXX In-line overmolded plug

5556-4803-XXXX Flange-mount receptacle Three contacts; rated for 220A

5552-4803-0000 Dummy receptacle

5551-4806-XXXX In-line overmolded plug

5556-4806-XXXX Flange-mount receptacle Six contacts; #2 AWG and #6


AWG pigtails
5552-4806-0000 Dummy receptacle

Shell size 48 solutions are available with 5000V,


220A ratings. Contact Eaton to discuss Pressure
Balanced Oil Filled (PBOF) configurations.

EATON Subsea Connectors 21


Contact arrangements – high voltage 5500 subsea connectors
Face view of pin connectors shown, insert arrangement designators are followed by contact sizes and suggested wire gauges

4 3 2 1
3 1
2 1 2 1 9 8 7 6 5
4 2 13 12 11 10
3 3 2
2 3 2 1 5 4 3 2 1
3 1 4 3 2 1
3 1
2 1 22 11 7 9
5 8 7
4 6 65 11 10 9 8 7 6
7 6
5 4
4 2 10 13
4 12
8
2 910
3 11 1 16 15 14 13 12
1503 3 1603 3 2004 9 3 81 2013
2 1 2 3 1 9 128 7
11 6 5 20 19 18 17
10
4 2 13 12 11 10
3 3
2403 2410 2412 2420 3203
1503 1603 2004 2013
1503 1603 2004 2013

1503 3 X 1/16” contacts •
1603 3 X 1/16” contacts •
2004 3 X 1/8” contacts •
2013 13 X 1/16” contacts
#18 AWG wires #16 AWG wires •
1 X 5/32 contact #18 AWG wires
1000V, 2000V 1000V, 2000V #14 AWG wires 1000V
1000V, 2000V, 3000V
1
2 1
1 2 3 5 4 3 2 1
2 1 3 2 3
4 51 6 7 11 10 9 8 7 6 4 3 2 1
3 2 1 3 2 1
8 9 10 16 15 14 13 12 3 1 7 6
4
3 20 19 18 17 7 62 5 14 7 6 5
3 1 2 23 6 5 4 5 3 24 1 11 10
2 1 3 1 2
4 5 6 7 11 10 9 8 7 6 11 10 9 8 14 1
10 29 81
1 2 3 1658 154 14
3 713
2403 2 1 2410 8 49 10 2420 2 12
1 3202 3 3204 3 12 4 2 16
3 4 5 6 7 11 20
10 199 188 177 6
8 9 10 16 15 14 13 12 3 4
3 3204 3208 20 19 18 17 3210 3212 3216
2403 2403 2410 2410 2420 2420 3202 3203 3204 3204
•3 X 3/32” contacts • 10 X 3/32” contacts • 20 X 1/16” contacts •3 X 3/16” contacts •
4 X 3/16” contacts
2403 #14 AWG wires 2410 #16 AWG wires 2420 #18 AWG wires 3202 #8 AWG wires 3204 #8 AWG wires
1000V, 2000V, 3000V 1000V, 2000V 1000V 1000V, 2000V, 3000V, 5000V 1000V, 2000V, 3000V, 5000V

4 3 2 1 6 5 4 3 2 1
3 2 1 9 8 7 6 5 13 12 11 10 9 8 7
4 3 2 1
43 2 1 15 14
4 13
3 12
2 111 10 619 518 417 316 215 114
7 6 5 4 87 6 5
9 20 4819 3718 6217 1516 13266 1023392228211720
1225511244
9 8 11 7 106 9 5
93 2 81 9 24 13
8 23 12
7 2211
6 2110
5 13 173010
183111
193212 162915 8277
92814
10 14 413 12 3 112 101
12
15 14
26 192537 2436 35
23 34
22 33
21 20
152014194 13 3 122 111 10 6 18 5 17 4 163 152 141
7 36 25 18 17 16 38 28 27
39 29
14 18 4 17 3 16 2615 15
8 7
9 8 7 6 5 32 25
26
13 31 24
12 30
11 10 22
23 9 218 207
20
22 19 18 1721 16 37 18
36 1735 16
34 15
33 14
3210 3212 2111 2010 19 9 3224
15 14 24 13 23 12 11 10 3239 32 19 31 30 29 28 27
7 9 3210
6 5 8 4 8 7
3212 6 5 24 3224
23 22 21 39 38
3239
10 12 26 3725 3624 22 33
23 34
35 21 20
20 19 18 17 16
• 10 X 5/32” contacts
9 8 3221
• 12 X111/8”10 9
contacts
3224
• 24 X 1/16” contacts
24 AWG 3239
• 39 X 1/16”
32 31 39 30 38contacts
29 28 27
#14 AWG10wires #14 AWG12 wires #18 22 21
23 wires #18
37 AWG
36 35wires
34 33
3210 3212 3224 3239
1000V, 2000V, 3000V 1000V, 2000V, 3000V 1000V 1000V
39 38
3210 3212 3224 3239

Page 22
mm size relative
22 Page
EATON Subsea 18
Connectors
Page 22
Contact arrangements – high voltage 6600 subsea connectors
Face view of pin connectors shown, insert arrangement designators are followed by contact sizes and suggested wire gauges

3 2 1 5 4 3 2 1 2 1
3 2 1
2 1 7 54 3 42 16 11 10 92 8 7 16
2 1 7 2
6 5 14 9 88 7 6 5
10 4 3 2 91 16 15 214 13 12
1
2 3 3 1 9 24 8
1
3 13 12 11 10 3
9 128 711 6 5 20 19 18317
10
3 4 3 13 12 11 10
3
2403 2410 2412 2420 3203
1603 2004 2013 2403
1603 2004 2013 2403

1603 3 X 3/32” contacts •
2004 2 X 1/8” contacts •
2013 13 X 1/16” contacts 2403 • 3 X 3/32” contacts
#16 AWG wires •2 X 5/32 contact #18 AWG wires #16 AWG wires
1000V, 2000V #14 AWG wires 1000V 1000V, 2000V, 3000V
1000V, 2000V, 3000V

3 2 1
1 63 5 24 3 12 1 4 3 2 1
3 2 1
7 6 5 4
2 1 2 1 13 12 11 10 9 8 7
3 2 7 6 56 4 53 2 4 1 7 6 5
11 10 9 8
6 5 4 19 18 17 16 15 14
2 1 2 1 13 12 11 10 9 8 7
26 25 24 23 22 21 20 11 10 9 8 14 12 13
10 18 17
19 9 16 15
8 14
4 8 7 32 31 30 29 28 27
4 3 26 25 24 23 22 21 20 12 16 15
3 37 36 35 34 33
4 3 32 31 30 29 28 27
3 39 38
3204 3208 3210 37 36 35 34 33 3212 3216
39 38
3203 3203 3204 3204 3239 3239

3203 •
3 X 3/16” contacts
3204 •
4 X 3/16” contacts
3239 •39 X 1/16” contacts
#8 AWG wires #8 AWG wires #18 AWG wires
1000V, 2000V, 3000V 1000V, 2000V, 3000V 1000V

4 3 2 1 4 3 2 1 6 5 4 3 2 1
9 8 7 6 13 12 11 10 9 8 7
9 8 7 6 5 5
19 18 17 16 15 14
14 13 12 11 10 15 14 13 12 11 10
26 25 24 23 22 21 20
20 19 18 17 16 32 31 30 29 28 27
18 17 16 15
22 21 37 36 35 34 33
21 20 19 24 23
39 38

3221 3224
Contact Eaton
3239
to discuss quick turn,
custom high voltage solutions

Page 18 EATON Subsea Connectors 23

Page 23
Mechanical drawings – flange mount and bulkhead receptacles

Flange Mount Receptacles

A F
B
Pigtails

øC
O-Ring øH 4X through holes
55X6 Connectors 66X6 Connectors E-Thread
Pin contacts Socket contacts 66X6 extended insert

Bulkhead Receptacles
A
B J

Pigtails

D-Thread
O-Ring
55X7 Connectors 66X7 Connectors E-Thread
Pin contacts Socket contacts 66X7 extended insert

Shell Size A B øC D-Thread E-Thread F G øH J

1.25” 0.50” 0.63” 1.50” 1.00” 0.22” 1.13”


15 5/8 – 18 UNF-2A 15/16 – 20 UNEF-2A
(31.75) (12.70) (16.00) (38.10) (25.40) (5.59) (28.70)

1.50” 0.50” 0.62” 1.63” 1.13” 0.22” 1.13”


16 5/8 – 18 UNF-2A 1 – 9 Stub Acme
(38.10) (12.70) (15.75) (41.40) (28.70) (5.59) (28.70)

1.50” 0.50” 0.74” 1.75” 1.25” 0.28” 1.25”


20 3/4 – 16 UNF-2A 1 1/4 – 9 Stub Acme
(38.10) (12.70) (18.80) (44.45) (31.75) (7.11) (31.75)

1.50” 0.50” 0.99” 2.00” 1.50” 0.28” 1.50”


24 1 – 14 UNF-2A 1-1/2 – 9 Stub Acme
(38.10) (12.70) (25.15) (50.80) (38.10) (7.11) (38.10)

1.50” 0.50” 1.49” 2.63” 2.00” 0.34” 2.00”


32 1 1/2–12 UNF-2A 2 – 9 Stub Acme
(38.10) (12.70) (37.85) (66.80) (50.80) (8.64) (50.80)

4.75” 2.00” 4.00” 3.00” 0.44”


48 N/A N/A 3 – 5 Stub Acme N/A
(120.65) (50.80) (101.60) (76.20) (11.18)

Dimensions are stated as inches (mm).

24 EATON Subsea Connectors


Mechanical drawings – cable-mount receptacles

Factory Overmolded Cable Mount Receptacles

A Max.

Cable
55X2 Connectors 66X2 Connectors E - Thread
Pin contacts Socket contacts
66X2 extended insert

Attachable Cable-Mount Receptacles

øC

E - Thread
55A2 Connectors 66A2 Connectors
Pin contacts Socket contacts 66A2 extended insert

Shell Size A Max. B øC E-Thread

15 2.20” (55.88) 1.47” (37.34) 0.78” (19.81) 15/16 – 20 UNEF-2A

16 2.20” (55.88) 1.50” (38.10) 0.84” (21.34) 1 – 9 Stub Acme

20 2.00” (50.80) 1.59” (40.39) 1.06” (26.92) 1-1/4 – 9 Stub Acme

24 2.88” (73.15) 1.68” (42.67) 1.32” (33.53) 1-1/2 – 9 Stub Acme

32 3.90” (99.06) 1.70” (43.18) 1.81” (45.97) 2 – 9 Stub Acme


Dimensions are stated as inches (mm).

EATON Subsea Connectors 25


Mechanical drawings – cable-mount overmolded plugs

In-line plugs

øC

Cable
55X1 extended insert
55X1 Connectors 66X1 Connectors
Socket Contacts Pin Contacts

Right-angle plugs øC 55X1 extended insert

Cable
D

55R1 Connectors 66R1 Connectors


Socket Contacts Pin Contacts

Shell Size A-55X1 A-66X1 øC D-55R1 F-55R1 D-66R1 F-66R1

15 1.78” (45.21) N/A 1.09” (27.69) 2.75” (69.85) 2.13” (54.10) N/A N/A

16 2.45” (62.23) 2.15” (54.61) 1.17” (29.72) 3.00” (76.20) 2.51” (63.75) 2.56” (65.02) 2.44” (61.98)

20 2.45” (62.23) 1.64” (41.66) 1.50” (38.10) 3.24“ (82.30) 3.00” (76.20) 2.65” (67.31) 2.90” (73.66)

24 2.80” (71.12) 2.33” (59.18) 1.75” (44.45) 3.87” (98.30) 3.25” (82.55) 3.25” (82.55) 3.57” (90.68)

32 4.00” (101.60) 3.50” (88.90) 2.24” (56.90) 4.51” (114.55) 4.70” (119.38) 3.88” (98.55) 4.59” (116.59)

48 6.55” (166.37) N/A 3.48” (88.39) N/A (N/A) (N/A) (N/A)


Dimensions are stated as inches (mm).

26 EATON Subsea Connectors


Mechanical drawings – attachable cable-mount plugs

Attachable cable-mount plugs

øC øB
A

øC øB
5500 Connectors
Socket contacts D

øC øB
D

øC øB

6600 Connectors
Socket Contacts

Shell Size A øB øC D

15 1.55” (39.40) 0.68” (17.30) 1.09” (27.70) 1.67” (42.40)

16 1.66” (42.20) 0.84” (21.30) 1.17” (29.70) 1.72” (43.70)

20 1.66” (42.20) 1.09” (27.70) 1.50” (38.10) 1.62” (41.10)

24 1.66” (42.20) 1.32” (33.50) 1.75” (44.50) 1.62” (41.10)

32 1.78” (45.20) 1.81” (46.00) 2.25” (57.20) 1.62” (41.10)


Dimensions are stated as inches (mm).

EATON Subsea Connectors 27


Mechanical drawings – Pressure Balanced Oil Filled (PBOF)

Oil-fill port
A
E

øC
øF øC øB

Shells and coupling rings are constructed of 316 stainless steel.


JIC fittings are available to facilitate the use of hydraulic hose
instead of clear tubing. Contact Eaton for additional information.
øF

PBOF Plug Dimensions


Shell Size A-5500 A-6600 øB øC D-5500*** E-5500*** øF
15 3.80” (96.52)* N/A 1.12” (28.45) 0.67” (17.02) 2.76” (70.10) 2.51” (63.75) 1.09” (27.69)

16 3.95”(100.33) 4.02” (102.11) 1.25” (31.75) 0.67” (17.02)** Contact Eaton 1.17” (29.72)

20 4.04” (102.62) 4.00” (101.60) 1.50” (38.10) 0.67”(17.02) 3.25” (82.55) 2.60” (66.04) 1.50” (38.10)

24 4.19” (106.43) 4.29” (108.97) 1.75” (44.45) 0.67” (17.02) Contact Eaton 1.75” (44.45)

32 4.45” (113.03) 4.29” (108.97) 2.25” (57.15) 1.00” (25.40) 4.51” (114.55) 3.63” (92.20) 2.24” (56.90
*55P1-1503 length is 3.56” (90.42mm), **66P1-1608 is 0.64” (16.26mm) *** Contact Eaton for right angle, 6600-plug dimensions

øC
5500 PBOF Receptacle Dimensions
Shell Size A øB øC F-Thread

3.71” 1.13” 0.67”


15 15/16 - 20 UNEF-2A
(94.23) (28.70) (17.02)

16 Contact Eaton

A
4.00” 1.50” 0.67”
20 1 ¼ - 9 Stub Acme
(102.60) (38.10) (17.02)

4.36” 1.75” 0.67”


24 1 1/2 - 9 Stub Acme
(110.74) (44.45) (17.02)

4.37” 2.24” 1.00”


32 2 - 9 Stub Acme
(110.99) (56.90) (25.40) F-Thread
øB

28 EATON Subsea Connectors


Accessories – dry-mate subsea connectors

Plug Dust Caps – Hard Rubber Flanged Receptacle Mounting Hole Covers

Shell Size 5500 Connectors 6600 Connectors Shell Size 5500 Connectors 6600 Connectors

15 6700-0125-0151 n/a 15 5106-1500-0000 n/a

16 6700-0125-0161 6700-0125-0161 16 5106-1600-0000 5106-1600-0000

20 6700-0125-0201 6700-0125-0201 20 5106-2000-0000 5106-2000-0000

24 6700-0125-0241 6700-0125-0241 24 5106-2400-0000 5106-2400-0000

32 6700-0125-0321 6700-0125-0321 32 5106-3200-0000 5106-3200-0000

Receptacle Pressure Caps – Stainless Steel Receptacle Pressure Caps – Hard Rubber

Shell Size 5500 Connectors 6600 Connectors Shell Size 5500 Connectors 6600 Connectors

15 5101-1500-0000 N/A 15 6700-0124-0151 N/A

16 5101-1600-0000 6101-1600-0000 16 6700-0124-0161 6700-0520-0161

20 5101-2000-0000 6101-2000-0000 20 6700-0124-0201 6700-0520-0201

24 5101-2400-0000 6101-2400-0000 24 6700-0124-0241 6700-0520-0241

32 5101-3200-0000 6101-3200-0000 32 6700-0124-0321 6700-0520-0321

EATON Subsea Connectors 29


Accessories – dry-mate subsea connectors (continued)

Bulkhead Receptacle Mounting-Hole Plugs Bulkhead Receptacle Retaining Rings

Shell Size 5500 Connectors 6600 Connectors Shell Size 5500 Connectors 6600 Connectors

15 5107-1500-0000 N/A 15 5109-1500-0000 N/A

16 5107-1600-0000 5107-1600-0000 16 5109-1600-0000 5109-1600-0000

20 5107-2000-0000 5107-2000-0000 20 5109-2000-0000 5109-2000-0000

24 5107-2400-0000 5107-2400-0000 24 5109-2400-0000 5109-2400-0000

32 5107-3200-0000 5107-3200-0000 32 5109-3200-0000 5109-3200-0000

30 EATON Subsea Connectors


Installation instructions – dry-mate subsea connectors

Receptacle installation Connector engagement


The O-ring sealing surfaces of the receptacles and pressure •• Unscrew the coupling nut completely. Note: After deep
vessels require an RMS 32 finish, free of scratches, dents,or initial dives the nut may be loose; this is normal.
nicks. •• Grasp the connector body firmly and pull the plug out.
•• Apply a thin coat of Dow Corning DC-4 silicone grease to A gentle rocking motion may ease pull. Caution: Do not
the O-ring and install the O-ring in its groove. disengage the plug by pulling on the cable; it may break a
•• Remove O-rings only with non-metallic objects (such as a wire inside the connector.
wooden tooth pick).
•• For bulkhead receptacles, apply oil or anti-seize compound Cleaning and reuse
to the mounting threads before installation.
•• Clean the plug and receptacle carefully by hand. Use only a
The torque values provided in the tables below are minimum bristle brush (no metal allowed), liquid soap and water.
values which will be acceptable. They may be increased
depending on the bolt diameter, thread pitch and material •• Dry the connection by shaking off excess water then use
used for the bolts and the housing. alcohol to eliminate the remaining water as described
below.
•• Flood the connector with alcohol, then pour it out and allow
PBulkhead receptacle Panel-mount receptacle the connector to air dry. Caution: compressed air contains
torque specifications torque specifications many contaminants such as water, oil and dust and should
not be used.
Shell Torque Shell Bolt Torque
size lb.-in. size size lb.-in.

15 125 15 #10 25 Inspection


•• Inspect the connector for bent or otherwise damaged pins
16 125 16 #10 25 and corrosion.
•• Metal sealing surfaces must have an RMS 32 finish and
20 165 20 1/4 45
be free of scratches, nicks and dents. This applies to both
O-ring sealing surfaces and connector sealing surfaces.
24 225 24 1/4 45
•• The rubber sealing surfaces must be free of cuts, nicks and
tears. On used connectors, the rubber sealing surface may
32 335 32 5/16 85
have an impression of the metal sealing surface on it; this
is normal.
Connector engagement •• The cable and rubber-molded plug must be free of cuts,
tears and separations. Carefully inspect the rubber
•• Lightly coat the face, sides and sealing surface of the plug condition near the metal shell. Tears are common here,
with clean Dow Corning DC-4 silicone grease. Be sure caused by using the connector in a bent position or using it
there is no moisture on the components. as a handle.
•• Align the polarizing keyway in plug and receptacle and push •• When the connectors are being re-used, remember to
to engage the contacts. Push the plug in until the rubber always use new O-rings in the receptacles and to inspect
sealing surface and the metal sealing surface touch. A the threads of the coupling nut for the presence of dry-film
gentle rocking motion will allow trapped air to escape. On lubrication used to prevent galling of the metal. A light coat
32 size connectors with many contacts it takes quite a bit of moly lube may be used if necessary.
of push. Using the coupling nut as an aid to engagement is •• Apply a thin coat of silicone grease. It is of the utmost
acceptable but never use a wrench. importance to use silicone grease sparingly. Light films
•• When the sealing surfaces touch, engage the coupling reduce friction and allow the components to work as they
nut until it just touches and give it an additional one half are designed. Larger quantities create the equivalent of a
turn (1 full turn on 15 size). Caution: The sealing surfaces “hydraulic lock” and completely destroy the function of the
must be touching for the additional half turn to seal the O-ring and connector.
connector properly. If the coupling nut is used as an aid to
engagement, back the nut off completely to obtain visual
confirmation of the sealing surface contact. Then spin
the nut back on and add the turn. Applying more turns
than specified will distort the rubber, possibly resulting in
leakage and/or physical damage.

EATON Subsea Connectors 31


For additional information
• Visit www.eaton.com/interconnect
• Call 805.484.0543
• Email cicustomer.service@eaton.com

Eaton
1000 Eaton Boulevard
Cleveland, OH 44122
United States
Eaton.com

Customer Service
750 West Ventura Blvd.
Camarillo, CA 93010
Phone: 805.484.0543 or
800.840.0502
www.eaton.com/interconnect

© 2016 Eaton
All Rights Reserved Eaton is a registered trademark.
Printed in USA
Publication No. CA800031EN All other trademarks are property
October 2017 of their respective owners.

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