Professional Documents
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Version
MM.2.004135.EN
Date 28.03.2017
CAR DOORS
www.wittur.com
AUGUSTA EVO - CAR DOORS Code MM.2.004135.EN
Version 0
Date 28.03.2017
Page 1.30
INDEX
Foreword. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Pag.
Symbols used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Pag.
Foreword and symbols used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Pag.
Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Pag.
Suggestions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Pag.
Warnings and suggestions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Pag.
1. Preventive maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Pag.
1.1. Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Pag.
2. Railing setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Pag.
2.1. Adjustment of eccentric rollers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Pag.
3. Adjustment of the landing door lock rollers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Pag.
3.1. Position of the coupler between the landing lock rollers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Pag.
4. Adjustment of door panel running clearance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Pag.
5. Alignment of door panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Pag.
6. Trasmission cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Pag.
6.1. Type 02/C (Central opening 2 panels car door) Replace trasmission cable. . . . . . . . . . . . . . . . . . 11
Pag.
6.2. Type 12/R-L (Side opening 2 panels car door) Replace trasmission cable. . . . . . . . . . . . . . . . . . . 12
Pag.
7. Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Pag.
8. Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Pag.
8.1. Belt tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Pag.
8.2. Belt Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Pag.
8.3. Diverting pulley and drive replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Pag.
9. Safety contacts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Pag.
9.1. Type 02/C Central opening 2 panels car door with car door lock (CDL). . . . . . . . . . . . . . . . . . . . . 17
Pag.
9.2. Type 12/R-L Side opening 2 panels car door with car door lock (CDL). . . . . . . . . . . . . . . . . . . . . . 18
Pag.
9.3. Check the car door and landing door arrangement with coupler with car door lock. . . . . . . . . . . 19
Pag.
9.4. Check the emergency opening device for coupler with car door lock. . . . . . . . . . . . . . . . . . . . . . . 20
Pag.
10. WSE Light curtain fixing for central opening car door Ty 02/C . . . . . . . . . . . . . . . . . . . . . . . 21
Pag.
10.1. WSE Light curtain fixing for side opening car door Ty 12/R-L. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Pag.
11. Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Pag.
11.1. Door panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Pag.
11.2. Main rollers and counter rollers (Type 02/C Central opening 2 panels car door). . . . . . . . . . . . . . 24
Pag.
11.3. Fast truck Type 12/R-L (Side opening 2 panels car door) Main rollers and counter rollers . . . . . 25
Pag.
11.4. Slow truck Type 12/R-L (Side opening 2 panels car door) Main rollers and counter rollers. . . . . 26
Pag.
11.5. Door buffer rubber Ty 02/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Pag.
11.6. Door buffer rubber Ty 12/R-L. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Pag.
11.7. Guide shoes (Check - Replace). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Pag.
Warnings on how to keep the doors in good operating conditions. . . . . . . . . . . . . . . . . . . . . . . 30
Pag.
FOREWORD
SYMBOLS USED
FOREWORD AND SYMBOLS USED
The points that are important under the safety viewpoint and danger warnings are indicated
with these symbols:
Danger general
Important warnings
Live parts
WARNINGS
SUGGESTIONS
WARNINGS AND SUGGESTIONS
WARNINGS
- WITTUR will not be held liable for any damage caused by tampering of the packing material
by thirds.
- Before starting assembly, check that the product received corresponds to the order and to the
packing list and that no damage has occurred in transit.
- Within its policy of continual research, WITTUR reserves to make changes to its products
without notice. The figures, descriptions and data contained in this manual are intended as
purely indicative and not binding.
- To ensure the safety of the product, avoid any alteration or tampering.
- WITTUR liability will be limited to the original components only.
- WITTUR product is intended for use in the lift sector only, therefore WITTUR liability shall be
limited to such use.
- This product is intended for professional use. Any improper use, including for hobby or DIY, is
prohibited.
- In order to prevent any injury to persons and damage to property, the handling, installation,
adjustment and maintenance must be carried out by suitably trained personnel, using appro-
priate clothing and equipment.
- Any masonry work connected with the correct installation of the product must be executed in
a workmanlike manner according to the applicable laws.
- The connection of the electric/electronic units to the local power supply must be executed in
a workmanlike manner according to the applicable laws.
- All metal parts supporting the electric/electronic units must be connected to an earth system
in a workmanlike manner according to the applicable laws.
- Before connecting the product to the power supply check that the product’s requirement cor-
responds with the power supply available.
- Before starting any work on the electric/electronic components disconnect power from the
system.
- WITTUR shall have no responsibility on the execution of masonry works or the connection of
electric/electronic components to the power supply.
- WITTUR shall not be liable for damages/injury to property/persons caused by improper use
of the emergency opening devices.
SUGGESTIONS
- Keep the material in the original packing, protected from bad weather and direct exposure to
sun during the storage period in order to avoid the accumulation of water/condensation inside
the packing material.
- Never dispose of packing material in the environment.
- Once dismantled, the product should be conveniently disposed as provided for by the local
laws; never dispose of in the environment.
- Whenever possible, re-cycling is preferable to disposal in dump sites.
- Before re-cycling check the nature of the various materials and re-cycle in the appropriate way.
AUGUSTA EVO - CAR DOORS Code MM.2.004135.EN
Version 0
Date 28.03.2017
Page 4.30
1. PREVENTIVE MAINTENANCE
1.1. Overview
CENTRAL OPENING 2 PANELS CAR DOOR SIDE OPENING 2 PANELS CAR DOOR
T 02 T 12
Interval Pos.
No Description
Time
(minutes)
Details
Given In
12 M - Check for damages 5
12 M - Check for corrosion 5 Section 1.1
12 M - Clean and dry mechanism 5
12 M 4 Clean main tracks, no oiling 5
12 M 1 Clean landing sills 10 Section 1.1
12 M 1 Check sill gap 5
AUGUSTA EVO - CAR DOORS Code MM.2.004135.EN
Version 0
Date 28.03.2017
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Interval Pos.
No Description
Time
(minutes)
Details
Given In
12 M 3 Check vertical parallelism of door panels 10
12 M 3 Check alignment of door panels 5
12 M - Check gaps between door panels and cabin front 5 Section 4; 5
12 M - Check gaps between door panels and door sill 5
12 M - Check easy and smooth running of door panels 10
12 M 5 Check main rollers, counter rollers and retaining washers 15 Section 2.1
18 M 2 Check guiding shoes 5 Section 11.7
12 M 6 Check the tension of belt driven 5 Section 8.1
12 M 7 Check the coupler 5 Section 3.1
0,5 F 8 Condition of contact bridge 5
0,5 F 8 Condition of safety contacts 5 Section 9.1;
2F 8 Check safety contact 10 9.2
2F 8 Check contact bridge 10
0,5 F - Check safety edge 5 Section 10
Section 9.1;
12 M 6 Check of penetration of hook lock and lock engage 10 9.2
12 M 3; 7 Check the unlocking device activity 10 Section 9.4
12 M 7 Check the car door lock interface 20 Section 9.3
Replacement
Interval Pos.
No Description
Time
(minutes)
Details
Given In
6F 3 Replace door panels 15 Section 11.1
Section 11.2;
1F 5 Replace main rollers 25
11.3; 11.4
3F 5 Replace counter rollers 25 Section 11.3
Section 11.5;
2F - Replace buffer rubber 5
11.6
2F 2 Replace guide shoes 5 Section 11.7
2F 6 Replace belt 10 Section 8.2
AUGUSTA EVO - CAR DOORS Code MM.2.004135.EN
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Date 28.03.2017
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2. RAILING SETTING
2.1. Adjustment of eccentric rollers
-8 +8
0
+5
0
+5
-8 +8
T 02 T 12
COUPLER
10 10
LOCK ROLLER
32,5
50
Centre Line or Side Closing Line
112
LOCK ROLLER
SUPPORT PARALLEL
TO THE SILL LINE
CH
COUPLER
LANDING
DOOR SILL
PROJECTION
20
30
23
CAR
60 Opening Direction
DOOR SILL 110
PROJECTION
165
AUGUSTA EVO - CAR DOORS Code MM.2.004135.EN
Version 0
Date 28.03.2017
Page 9.30
4. ADJUSTMENT OF DOOR PANEL RUNNING CLEARANCE
5 mm 5 mm 5 mm 5 mm
5 mm 5 mm 5 mm 5 mm
T 02
0
20 -0.5
6.2. Type 12/R-L (Side opening 2 panels car door) Replace trasmission cable
T 12
0
20 -0.5
A Upper guide
A-A
A
A-A
A
A-A
A
T 02 T 12
10 cm
A=~10 mm
12 mm
~20N
~20N
170N
T 02 T 12
T 02 T 12
T 02
1-2 mm
PART. A
9.2. Type 12/R-L Side opening 2 panels car door with car door lock (CDL)
T 12
1-2 mm
PART. A
9.3. Check the car door and landing door arrangement with coupler with car door lock
T 02 T 12 Car stops in landing door zone: Car stops out of landing door zone:
The rollers are detected. They operate No rollers are detected. The lock
the lock vane and the latch opens. vane is not touched and the latch
keeps closed.
Centre line or side closing line
Centre line or side closing line
Centre line or side closing line
VANE LENGTHS
VANE LENGTHS
VANE LENGTHS
VANE LENGTHS
VANE LENGTHS
VANE LENGTHS
CH+130
CH+130
CH+130
CH+112
CH+112
CH+112
30
20
9.4. Check the emergency opening device for coupler with car door lock
T 02 T 12
Step Action
1 The rope (1) of the car door emergency opening device is fixed to the bottom end of the door
panel.
By pulling the rope (1), check if the car door lock (2) is unlocked.
AUGUSTA EVO - CAR DOORS Code MM.2.004135.EN
Version 0
Date 28.03.2017
Page 21.30
10. WSE LIGHT CURTAIN FIXING FOR CENTRAL OPENING CAR
DOOR TY 02/C
GM+15 GM+15
T 02
A A
CH
CH
210
210
SILL 5 SILL 5
18 18
CO CO
DETAIL A DETAIL A
7,5 7,5
Step Action
1 Open the door in automatic function.
2 When the door closing to put one hand between the panel, the door should open again
without touch in the hand.
3 Check the right alignment between the light curtain and check the right light curtain operation.
AUGUSTA EVO - CAR DOORS Code MM.2.004135.EN
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Date 28.03.2017
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10.1. WSE Light curtain fixing for side opening car door Ty 12/R-L
T 12 GM+11 52
CH
210
SILL 5
18
Step Action
1 Open the door in automatic function.
2 When the door closing to put one hand between the panel, the door should open again
without touch in the hand.
3 Check the right alignment between the light curtain and check the right light curtain operation.
AUGUSTA EVO - CAR DOORS Code MM.2.004135.EN
Version 0
Date 28.03.2017
Page 23.30
11. REPLACEMENT
11.1. Door panel
T 02 T 12
11.2. Main rollers and counter rollers (Type 02/C Central opening 2 panels car door)
T 02
11.3. Fast truck Type 12/R-L (Side opening 2 panels car door) Main rollers and counter rollers
T 12
11.4. Slow truck Type 12/R-L (Side opening 2 panels car door) Main rollers and counter rollers
T 12
T 02
A A
DETAIL B
DETAIL A
T 12
DETAIL A
T 02 T 12
4.8
Alternative mounting
B
For these reasons it is not possible to establish a general part replacement programme before-
hand.
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