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KCE PRINTED CIRCUIT BOARDS


KCE
Product description

© 2012 KONE Corporation


Product description
KCE
2012-09-21
(-)
SO-10.65.011

All rights reserved.

© 2012 KONE Corporation 2 (93) SO-10.65.011


All rights reserved. (-) 2012-09-21
KCE
Product description

TABLE OF CONTENTS

1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Range of use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 Standard compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4 Related documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.5 Environmental requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 KCE PRINTED CIRCUIT BOARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1 KCECPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2 KCEMSC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.3 KCEKMI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2.4 KCECCG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2.5 KCEDZS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
2.6 FCB board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
2.7 KCEPIO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
2.8 KCEOPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
2.9 KCEREL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
2.10 KCEDRB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
2.11 KCEDCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
2.12 KCEPFD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
3 REUSED LCE BOARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
3.1 LCEACU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
3.2 LCECOB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
3.3 LCECEB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
3.4 LCERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
3.5 MUL-boards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
3.6 KRMRIF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
4 PELV OF KCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
5 ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
6 ORDERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
7 APPROVALS AND VERSION HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
8 FEEDBACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

© 2012 KONE Corporation 3 (93) SO-10.65.011


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KCE
Product description

1 INTRODUCTION

1.1 Description

KCE printed circuit boards form the core of KONE elevator control system. KCE consists of 14 different
printed circuit boards. Additionally 10 different LCE-boards can be reused in parallell with KCE-boards
if needed.
Some of the boards have variations in both software and hardware level. The variations are described
in board relevant sections.

1.2 Range of use

KCE printed circuit boards are targeted to be used in all KONE KCE solutions and as wide range as
possible, regradless the rise type and elevator manufacturer.

1.3 Standard compliance

– EN 81-1 and EN 81-2 safety rules for the construction and installation of lifts
– EN 81-1:1998 / prA1:2004 (SIL 3)
– EN 81-1:1998 + A1:2005 (Generic PESSRAL definition)
– EN 81-1: 1998 A3: 2009 Pessral amendment
– CAN/CSA-B44.1-96 / ASME-A17.5-1996 Elevator and escalator electrical equipment, public safety
– EN 12015 for emission
– EN 12016 for immunity
– IEC 60950 Safety information technology equipment
– IEC 60664-1 Insulation coordination for equipment within low-voltage systems
– IEC 50178 Electronic equipment for use in power installations
– IEC 61558-1 Safety of power transformers, power supply units and similar
– IEC 61508 Functional safety of electrical/electronic/programmable electronic safety-related
systems

Additionally the following standards are applied to KCEDZS board:


– EN 301489-1
– EN 300330-2
– EN 301489-3
– EN 55022

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KCE
Product description

1.4 Related documents

– SO-10.65.001, KCE Master SO-instruction (954458)


– SO-10.65.002, Performance characteristics (954393)
– SO-10.65.003, Main supply interface
– SO-10.65.004, Door interfaces (NEB and SEB) (954386)
– SO-10.65.005, Signalization interfaces (NEB and SEB)
– SO-10.65.006, Positioning system
– SO-10.65.008, Safety system description (832561)
– SO-10.65.009, Intercom systems
– SO-10.65.010, KCE control features (870251)
– SO-10.90.069, (1336820) Order Form & Site Survey
– SO-10.90.070, Order form filling instructions

1.5 Environmental requirements

The following definitions are common to all KCE boards.

Storage temperature -40 ... +70°C


Operating temperature and altitude Normally +5 ...+40°C and < 2000 m
Extended lifetime -20 ... +65°C and < 4000 m
Humidity range max. 95%
Condensation Occasional condensation may occur
Dust protection class IP20
Tested shock (individual item) Peak acceleration 250 m/s2 (25 gn)
Pulse duration 6 ms
Nominal power supply voltage deviation +15% ... -20%
Nominal power supply frequency deviation ± 3 Hz
Max. leakage current 30 mA

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KCE
Product description

2 KCE PRINTED CIRCUIT BOARDS

Table 1: List of KCE PCBs


PCB Material number Notes Latest HW
revision
Full version
KCECCG KM870225G03 1.9
(with mechanical Insp drive limit switch)
KCECPU KM870230G02 Whole module including KCEBUI 1.9
KM50076294G01 KCEBUI assembly only Data not available
KCEDCC KM1335177G01 0.0
KCEDRB KM870223G01 1.0
KCEDZS KM1362305G02 (whole module) Two channels 1.2
KM870261G02 (processor board) 1.0
KM989398G02 (sensor board) 0.7
KCEFUI KM899045G01 3.2
(KCEKMI) KM899045G02 With pendant unit 3.2
KCEMSC KM899050G01 3.3
KCEOPT KM946520G01 1.3
KCEPFD KM1356240G01 Data not available
KCEPIO KM1338450G01 1.2
KCERAL Data not available Remote alarm board. Data not available
KCEREL KM870228G01 Retiring ramp current < 3A (A-side only) 2.4
KM870228G03 RRR only, 6 A (for C-side) 2.4
Not part of controller PCB boards. 2.1
A separate device for diagnostics and
KM1364480G01
maintenance purposes
KCERUI (KONE Mini Console).
KM1338917G01 As KM1364480G01, Wintek display 2.0
KM1338917G02 As KM1364480G01, Ampire display 2.0

Additionally some of the LCE boards can be used with KCE boards. These boards are listed in Table 2:

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KCE
Product description

Table 2: List of LCE boards that can be used with KCE boards
PCB Material number
F2KMUL KM772850G21 (two neuron circuits, A-/C-side door entrance)
(COPMUL) KM772850G22 (one neuron circuit, A-side door entrance)
(DOPMUL)
KRMRIF KM770210G21
LCEACU KM782972G39
KM782972G99 (C-process)
LCECEB KM757660G12 (LCECEB24)
LCECOB KM713720G21
LCEFCB KM713700G41
LCERAL KM722040G01

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KCE
Product description

2.1 KCECPU

2.1.1 Purpose of use

KCE Central Prosessing Unit is the master controller of the elevator control system. It is located in the
MAP or in the control cabinet in the machine room depending on the elevator type. This board
manages the normal operation of the elevator.
It communicates with elevator drive system, shaft electrification, car electrification and group controller.
KCECPU monitors also the status of safety system. KCECPU has three different versions available:
– KM870230G01
– KM870230G02
– KM870230G99

2.1.2 Basic specification

Table 3: Basic specification


Feature Type
Network protocol RS485 for drive system
LON for car and shaft electrification
Ethernet for group control and monitoring
Memory type Flash (CPU, 4 MB standard, up to 8 MB)
SRAM (Main memory, 4 MB standard, up to 64 MB)
PCB dimensions 90 × 210 (without enclosure) 95,1 × 221 (with enclosure)

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KCE
Product description

2.1.3 Indicators and connectors

Drive interface (XD3) MSC interface (XTTS)


Power supply monitoring (XM4) Emergency interface (XM3)
LON (RS485) interface (XS2)
Ethernet interface (X2) Encoder interface (XEN)
Option board interface (XO2)
24 VDC out (24Vout)
ERD interface (XM2)
Parallel drive interface (XD4)

KONE Service Tool interface (X1)


LEDS:
USB interface (X3) 24V OK
Change board
TTS1-bus error
TTS2-bus error
LON-bus error
Main CPU-bus error
PE (PE) Speed 100

Travelling cable (XC1)

Battery (BAT)

24 VDC in CNTRL and Car (A24 Vin)


24 VDC in Shaft (B24 Vin)

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KCE
Product description

Table 4: LEDs on the KCECPU board


LED Color Notes
24V OK Green This LED is controlled by hardware.
LED ON = +24 V supply, if > 18 V = OK
LED OFF = +24 V supply, if < 15 V = Failure
CHANGE BOARD Red Lift CPU controls this LED. Supply for LED is +24V.
LED ON = Failure in KCECPU Board (HW or SW)
LED OFF = OK
TTS1 ERROR Yellow TTS Isolator CPU controls this LED.
LED ON = Fault in TTS1, no TTS activity = Failure
LED BLINKING = TTS Error code = Failure
LED OFF = OK
TTS2 ERROR Yellow TTS Isolator CPU controls this LED.
LED ON = Fault in TTS2, no TTS activity = Failure
LED BLINKING = TTS Error code = Failure
LED OFF = OK
LON ERROR Yellow LON layer-2 CPU controls this LED
LED ON = LON Error = Failure
LED Blinking = LON Error code = Failure
LED OFF = OK
MAIN CPU ERROR Yellow Lift CPU controls this LED

SPEED 100 Green This LED is controlled by hardware.


LED ON = Link OK = OK
LED Blinking = Traffic = OK
LED OFF = No link = Failure

Table 5: Connectors on the KCECPU board


Connector Description Pins Connector layout
XC1 Traveling cable 1. +24Vdc output (max.
2A)
2. Help is coming - 14 8
output
3. LONH (LON network
4. TTS1H (RS-485)
5. TTS2H (RS-485) 7 1
6. Intercom+
7. +12Vdc output
(max. 2A)
8. 0Vdc (GND)
9. Alarm input
10. LONL (LON
network)
11. TTS1L (RS-485)
12. TTS2L (RS-485)
13. Intercom-
14. 0Vdc (GND)

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KCE
Product description

Connector Description Pins Connector layout


XD3 Drive serial communi- 1. +24Vdc DRIVE output
cation interface (max.1A)
2. +12Vdc output (RS-
Transceiver is ± 40V
485) 10 6
fault protected and
protected against 3. TTS1H (RS-485)
± 12kV ESD voltage 4. TTS2H (RS-485) 5 1
spikes 5. KDSIH
6. 0Vdc (GND)
7. 0Vdc (GND) (RS-
485)
8. TTS1L (RS-485)
9. TTS2L (RS-485)
10. KDSIL
XD4 Parallel drive interface 1. +24Vdc DRIVE output
(max. 1.5A by
Inputs have pull up multifuse)
resistors to 2. 0Vdc (GND) 12 7
+24V_DRIVE
3. PAR input 1
Outputs are MOSFET 4. PAR input 2 6 1
pull down protected 5. PAR input 3
6. PAR input 4
7. PAR input 5 /
Output 1
8. PAR input 6 /
Output 2
9. PAR input 7 /
Output 3
10.PAR input 8 /
Output 4
11.PAR input 9 /
Output 5
12.PAR input 10 /
Output 6

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KCE
Product description

Connector Description Pins Connector layout


XEN Encoder interface to 1. +24Vdc DRIVE output
elevator encoder out- (1.5A multifuse)
puts 2. ChAH (high) input
3. ChBH (high) input 6 4
± 80V Fault Protection
4. 0Vdc (GND)
± 12kV ESD Protec- 5. ChAL (low) input 3 1
tion 6. ChBL (low) input
+3.3V Operation

Built in termination
between channel high
and low signal
XM2 ERD interface 1. +24Vdc DRIVE output
(1.5A multifuse)
Inputs have pull up 2. 0Vdc (GND)
resistors to
3. ERD input 1
8 5
+24V_DRIVE
4. ERD input 2
Outputs are MOSFET 5. ERD input 3 4 1
pull down protected 6. ERD input 4
7. ERD input 5 /
Output 1
8. ERD input 5 /
Output 2
XM3 Emergency 1. +12Vdc (battery input,
communication max. 100mA)
interface 2. 0Vdc (GND)
3. Alarm output
8 5
(max. 10mA)
4. Help is coming input 4 1
(max. 1A)
5. +24Vdc output
(max. 1A)
6. 0Vdc (GND)
7. Intercom+
8. Intercom-
XM4 Monitoring inputs for 1. +24Vdc SHAFT
main power supply (output, pull up)
2. 0Vdc (GND) 4 3
3. Voltage OK
(Input, pull up) 2 1
4. Phase detection
(Input, pull up)

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KCE
Product description

Connector Description Pins Connector layout


XO2 Option board interface 1. +24Vdc SHAFT output
(max. 2A) 6 4
2. 0Vdc (GND)
3. 0Vdc (GND)
4. LON1H
5. Roll Call (open 3 1
collector output, max.
40mA)
6. LON1L
XS2 LON 1. +24Vdc SHAFT output
(RS485) interface (max. 2A, 2.5A 4
6
multifuse)
2. 0Vdc (GND)
3. 0Vdc (GND)
4. LONL 3 1
5. Roll Call (max. 40mA
open collector
output)
6. LONH
XTTS MSC TTS-interface 1. +24 Vdc KCEMSC
output (max. 1A) 6 4
2. TTS1H
3. TTS2H
4. 0 Vdc (GND) 3 1
5. TTS1L
6. TTS2L
X2 Ethernet 100BASE-TX RJ45 according to
10/100 Mbps TIA/EIA-568

X3 USB device interface According to


type B connector

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KCE
Product description

Connector Description Pins Connector layout


24 Vdc in 24Vdc power supply 1. +24Vdc input (max.4A)
Controller & Car input for controller and 2. +24Vdc SHAFT
(A24 Vin) car. output (max. 4A)
3. 0Vdc (GND)
No short circuit protec- 3 1
tion because commer-
cial power supply is
over current protected.

24 Vdc in Shaft 24Vdc power supply 1. +24Vdc SHAFT input


(B24 Vin) input for shaft and (max. 4A)
Logic CPU. 2. +24Vdc output
(max. 4A)
No short circuit protec- 3 1
tion because commer- 3. 0Vdc (GND)
cial power supply is
over current protected.
24 Vdc out 24Vdc power supply 1. +24Vdc output
output for Group (max. 1.5A, 1.5A
Controller. multifuse)
2. Not Connected
3. 0Vdc (GND) 3 1

Battery 3V 220mAh Lithium battery for Real Time Clock.

With 220mAh battery lifetime estimated to be 15 years.



RTC current max 1,25µA

PE PELV Earth Connector 0Vdc (GND)

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KCE
Product description

2.1.4 Equivalent circuit diagrams, KCECPU

KCECPU board includes optional input / output connections and parallel drive interface. Hardware
interface is described in the following schematic figures.

+24V
Threshold [V]
MIN 6.7
TYP 12.9
MAX 19.5
R1 T = 1 ms
3.3K R2
68.1K

LOGIC
ERD inputs 1-4 7 mA R3 C1
PAR inputs 1-4 10K 100nF

1077195.wmf

Figure 1.Equivalent circuit of ERD and parallel interface, inputs 1-4.

+24V +24V
Threshold [V]
MIN 6.1
TYP 11.9
MAX 18.1
D1 R1
1N4148 10K T = 1 ms
R2
75K

ERD i/o 2.4 mA R3 C1


PAR i/o 12.1K 100nF
LOGIC

R4
10R

Q1 R5
50V 0.7A 10K

1077194.wmf

Figure 2.Equivalent circuit of ERD I/O pins 7-8 and parallel interface I/O, pins 7-12.

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KCE
Product description

+24V
Threshold [V]
MIN 5.6
TYP 10.9
MAX 16.6
R1 T = 1 ms
3.3K R2
68.1K

LOGIC
XM4 7 mA R3 C1
12.1K 100nF

1077192.wmf

Figure 3.Equivalent circuit of XM4 pins 3 and 4.

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KCE
Product description

2.1.5 Electronic nameplate, KCECPU

An electronic nameplate is included in KCECPU to identify relevant elevator data. It can be read and
written through Ethernet connection by using KONE Pro Manager.

Figure 4.Electronic nameplate data of KCECPU board via KONE Pro Manager

Table 6: KCECPU nameplate items and their availability per CPU.


Processor SW variant SW version Bar code Repair date Repair CRC-16
data counter checking
Main CPU YES YES YES YES YES YES
TTS-1 YES YES NO NO NO YES
TTS-2 YES YES NO NO NO YES
LON YES YES NO NO NO YES

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KCE
Product description

2.2 KCEMSC

2.2.1 Purpose of use

KCE Main Safety Circuit is the board for electronic safety chain. It is located in the MAP or in the
control cabinet in the machine room, depending on the elevator type.
This board is a so called PESSRAL -safety device, and it manages all critical safety feature
I/O's in the elevator system. It has two own CPU's.

2.2.2 Basic specification

Table 7: Basic specification


Feature Type
Interface types Parallel inputs to elevator shaft and machine room safety contacts
Dual channel TTS serial interface to elevator car roof, drive CPU, logic CPU and
Position Velocity Safety Circuit.
Safety integrity level SIL 3
PCB dimensions 90 × 240 mm (w/o enclosure) 95,1 × 250 mm (w/ enclosure)

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KCE
Product description

2.2.3 Indicators and connectors

Stop switch 14 (XM1)


External power to drive (XM5)

Main safety output (XD1)

PE Safety features in channel 2 (S5)

Safety features in channel 1 (S4)

KMI interface (XFUI)


LEDS:
Power ok (24V)
Change board
TTS1-bus error OSG test (Trip) (XOSGT1)
TTS2-bus error OSG test (Release) (XOSGT2)
Safety chain switches (XH1)
PVSC interface (XTTS) OSG switch (XOSG1)
CPU interface (XTTS)

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KCE
Product description

Table 8: LEDs on the KCEMSC board


LED Color Notes
24V OK Green LED ON = +24 V supply, if > 18 V = OK
LED OFF = +24 V supply, if < 15 V = Failure
CHANGE BOARD Red This LED is driven by CPU1 but used by both proces-
sors CPU1 and CPU2.
LED ON = Failure in KCEMSC Board (HW or SW)
LED OFF = OK
TTS1 ERROR Yellow LED ON = Fault in TTS1, no TTS activity = Failure
LED BLINKING = TTS Error code = Failure
LED OFF = OK
TTS2 ERROR Yellow LED ON = Fault in TTS2, no TTS activity = Failure
LED BLINKING = TTS Error code = Failure
LED OFF = OK

Table 9: Connectors on the KCEMSC board


Connector Description Pins Connector layout
XD1 Main safety output 1. START ENABLE
Safety Output max.
265Vac max. 2A 10 6
2. Not connected
3. START PERMIT
Safety Input Voltage
min. 24Vdc/36Vac
5 1
max. 265Vac max
20mA
4. Not connected
5. 230/L1, Input 265Vac
max. 2A
6. Not connected
7. 230/N or GND for
START PERMIT
Safety Input min.
0Vdc or 36Vac. Max.
265Vac, max. 20mA
8. Not connected
9. 230/N for 230/L1
and START ENABLE
Input max. 265Vac
2A
10.Not connected

© 2012 KONE Corporation 20 (93) SO-10.65.011


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KCE
Product description

Connector Description Pins Connector layout


XH1 Shaft safety chain 1. Safety Input Supply 1
switches 100V Output
(max. 40mA, 16 9
momentarily 400mA
peak)
2. Safety Input Supply 1
100V Output 8 1
(max. 40mA,
momentarily 400mA
peak)
3. Not Connected
4. Safety Input H1 Stop
A1/A2 (max. 4.8mA)
5. Not Connected
6. Safety Chain to OSG
(max. 4.8mA) Goes
to XM3/pin1
7. Not Connected
8. Safety Input H3
(Shaft Door locked
1/2) (max. 4.8mA)
9. Safety Input H4
(Swing Door closed
1/2) (max. 4.8mA)
10.Not Connected
11.Safety Input H5
(Inspection allowed
1/2) (max. 4.8mA)
12.Not Connected
13.Safety Input H6
(Normal allowed 1/2)
(max. 4.8mA)
14.Not Connected
15.Safety Input H7
(Reset Switch 1/2)
(max.4.8mA)
16.Not Connected
XM1 Machine room stop 1. MAIN RELAY Supply
switch +24Vdc Input 4 3
(max. 70mA)
2. Not Connected
3. +24Vdc Output
(max.70mA) 2 1
4. Not Connected

© 2012 KONE Corporation 21 (93) SO-10.65.011


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KCE
Product description

Connector Description Pins Connector layout


XM5 External Power to 1. 230/L1 Output
Drive max. 265Vac 2A
(to contactor / brake 2. 230/N for 230/L1 and
2
module)
START ENABLE 1
max. 265Vac 2A

XOSGT1 OSG test (Trip) 1. OSG TEST Output


Voltage 18-32 V
1 2
Current max. 1.85A
2. 0Vdc (GND)

XOSGT2 OSG test (Release) 1. 0Vdc (GND)


2. OSG TEST Output 2 1
Voltage 18-32 V
Current max. 1.85A

XTTS/X33 PVSC interface 1. +24Vdc Input


max. 1,85A
2. TTS1H 6 4
3. TTS2H
4. 0Vdc (GND) 3 1
5. TTS1L
6. TTS2L
XTTS/X3 CPU interface 1. +24Vdc Input
max. 1,85A
2. TTS1H 6 4
3. TTS2H
4. 0Vdc (GND) 3 1
5. TTS1L
6. TTS2L
XOSG1 OSG switch 1. Safety Chain to OSG
switch Safety Output 3
4
Voltage 80-120 Vdc
Current 5.0-7.6 mA
2. Not connected
3. Not connected 2 1
4. Safety Input H2
Safety Input (Stop
B1/B2) Voltage 80-
120 Vdc Current 5.0-
7.6 mA

© 2012 KONE Corporation 22 (93) SO-10.65.011


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KCE
Product description

Connector Description Pins Connector layout


J1 PE PELV Earth

KCEMSC board is equipped with DIP switches. The DIP switches are used to select safety features in
the operative channel(s).

Figure 5.DIP switches of KCEMSC board

S4 DIP-switches for channel 1 microcontroller, U25 to select safety features in channel 1.


S5 DIP-switches for channel 2 microcontroller, U23 to select safety features in channel 2.
Table 10: DIP-switch functions on KCEMSC board
DIP Description Position Function
1 Secondary safety OFF Secondary safety output is dropped when stopped
output operation at door zone
(with Emergency Brake and Anti-creep Device)
ON Secondary safety output is kept energized when
stopped at door zone (with Rope Gripper)
2 Number of car top boards OFF One car top board (KCECCG-1 only)
ON Two car top boards (KCECCG-1 and KCECCG-2)
3 Front door type OFF Automatic landing door
ON Manual landing door (swing door)
4 Rear door type OFF Automatic landing door
ON Manual landing door (swing door)
5 Person in shaft OFF Disabled
detection ON Enabled
6 Through type car OFF One car door
ON Two car doors (through type car)
7 Spare OFF Unused
ON Unused
8 Spare OFF Unused
ON Unused

© 2012 KONE Corporation 23 (93) SO-10.65.011


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KCE
Product description

2.2.4 Equivalent circuit diagrams, KCEMSC

The KCEMSC board has variants depending on the elevator type and market area. These variations
affect to the operation of certain board connections. Variants are described in Table 11:
Table 11: KCEMSC board variants
Board SW Safety Main safety Start Secondary Secondary
variant inputs output permit safety monitoring
monitoring output input
input
KM899050G01 EN H1 – H4 YES YES NO NO
KM899050G02 EN H1 – H7 YES YES YES YES
KM899050G03 NA H1 – H3, H7 YES YES NO YES
KM899050G04 NA H1 - H7 YES YES YES YES

Operation of the most common connections in KCEMSC are described in the following figures.

XD1 or XD2 4.4 mA R1


1.21K
3 0.5A
600V
C1
1nF 2kV
C2
1nF 2kV
7

Current +3.3V
limiter
R4
2.21K
Input can be AC or DC:

Threshold [Vdc] [Vac]


R2 LOGIC
MIN 15 17
750R
Maximum input:
150 Vdc / 250 Vac

For 250 Vdc operation,


external series R3 C3
resistor 100 kohm /
2W shall be used.
22.1K 1µF

1077190.wmf

Figure 6.Equivalent circuit of Start Permit or Device Picked input

© 2012 KONE Corporation 24 (93) SO-10.65.011


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KCE
Product description

R4
332R

R2 R5
+100V
18.7K 20K
MAX

LOGIC
40 mA
R3 C1 C2
1.3K 470nF 47nF
XH1
R1
11K

R8 T = 1.7 ms
4.8 mA 332R

R6 R9
18.7K 20K

LOGIC
R7 C3 C4
1.3K 470nF 47nF

1077189.wmf

Figure 7.Equivalent circuit of safety inputs in connector XH1 pins 4, 11, 13 and 15.

© 2012 KONE Corporation 25 (93) SO-10.65.011


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KCE
Product description

R4
332R

R2 R5
+100V
18.7K 20K
MAX

LOGIC
40 mA
R3 C1 C2
825R 470nF D1 47nF
XH1 1N4148
R1
11K

R8
T = 1.4 ms
4.8 mA 332R

R6 R9
18.7K 20K

LOGIC
R7 C3 C4
825R 470nF D2 47nF
1N4148

1077187.wmf

Figure 8.Equivalent circuit of safety inputs in connector XH1 pins 8 and 9.

2.2.5 Electronic nameplate of KCEMSC

An electronic nameplate can be used in KCEMSC to identify relevant elevator data. It can be read and
written through Ethernet connection by using KCE Maintenance Tool (PCUI).
Table 12: KCEMSC nameplate items and their availability per CPU.
Processor SW SW Bar Repair Repair CRC-16 SW CRC Slave board
variant version code date counter checking checking (KCEFUI)
data bar code
data
CPU 1 YES YES YES YES YES YES YES YES
CPU 2 YES YES NO NO NO YES YES NO

© 2012 KONE Corporation 26 (93) SO-10.65.011


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KCE
Product description

2.3 KCEKMI

2.3.1 Purpose of use

The KCEKMI (KONE Maintenance Interface) is an interface board for maintenace personnel. It is
located in MAP or control panel. It is used for comissioning, testing and fault finding purposes.
KCEKMI is a part of KCEMSC board. KCEKMI is mounted on top of the KCEMSC board by D25
connector. Alternatively it is possible to connect KCEKMI to KCEMSC with a separate 4 meter cable.

Figure 9.KCE KMI and KCEMSC separately

Figure 10.KCE KMI and KCEMSC connected

© 2012 KONE Corporation 27 (93) SO-10.65.011


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KCE
Product description

2.3.2 Indicators and connectors

Tests Speed

Run / Stop
Safety chain bypass

Top call

Setup
Inspection (RDF)

Boost

Run button
OSG

Bottom call
Faults

Terminal stop bypass Reset

© 2012 KONE Corporation 28 (93) SO-10.65.011


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KCE
Product description

Table 13: LEDs on the KCEKMI board


LED Color Notes
Down 0.02 m/s Yellow LED ON = car is moving down and speed is over 0.02 m/s.
Up 0.02 m/s Yellow LED ON = car is moving up and speed is over 0.02 m/s.
Down 0.3 m/s Yellow LED ON = car is moving down and speed is over 0.3 m/s.
Up 0.3 m/s Yellow LED ON = car is moving up and speed is over 0.3 m/s.
Down 0.6 m/s Yellow LED ON = car is moving down and speed is over 0.6 m/s.
Up 0.6 m/s Yellow LED ON = car is moving up and speed is over 0.6 m/s.
Unlocking Zone Green LED ON = car is at the landing (on door zone area).
Landing/Hoistway Door Red LED ON = the S17 switch is ON position. (G03)
Bypass
Car Door Bypass Red LED ON = the S18 switch is ON position. (G03)
Enable Tests Yellow LED blinking = the S12 switch is at center position.
LED ON = the S12 switch is at down- position
ETS Bypass Yellow LED ON = the ETS is bypassed
NTS Bypass Yellow LED ON = the NTS is bypassed
Normal Decel Bypass Yellow LED ON = the normal means is bypassed.
Redundancy (NA-version) Red LED ON = the lift CPU indicates the redundancy failure.
Self Check (EN-version) Red LED ON = Internal fault in the safety system
SB1 Bypass Red LED ON = SB1 bypass function is activated
SB2 Bypass Red LED ON = SB2 bypass function is activated
SB3 Bypass Red LED ON = SB3 bypass function is activated
SB4 Bypass Red LED ON = SB4 bypass function is activated
Overspeed Red LED ON = when car has run the over speed
Traction Loss (NA-version) Red LED ON = DATA WILL BE ADDED LATER
Run time limiter (EN-version) Red LED ON = Loss of traction between ropes and traction
sheave detected. The drive time supervision (traction loss
supervision) has tripped.
Unintended Movement Red LED ON = Unintended car movement (UCM) detected.
Unintended Movement Test Yellow LED ON = the S19 switch is ON position. (G03)
0.75 m/s Test Yellow LED ON = the S20 switch is ON position. (G03)
Stop Red LED ON = the S5 switch is at Down- position.
Inspection Yellow LED ON = the S2 switch is at down- position.
0.75 m/s (NA-version) Red LED ON = DATA WILL BE ADDED LATER
Safety chain open Red LED ON = STOP switch or an open safety chain contact
(EN-version) prevents the elevator movement.
Setup Yellow LED ON = the S9 button is pushed down position and the lift
drive the automatic setup
Boost Yellow LED ON = the S10 button is pushed down position

© 2012 KONE Corporation 29 (93) SO-10.65.011


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KCE
Product description

Table 14: Connectors on the KCE KMI board


Connector Description Pins Connector layout
XPEND1 Pendant Service 1. +24Vdc Pendant
Remote Service Remote Output
max. 140mA (fuse F3)
2. PENDANT UP Input
Voltage 18-32Vdc 4 1
Current 3-5mA
3. PENDANT RUN
Input Voltage 18-
32Vdc Current 3-
5mA
4. PENDANT DN Input
Voltage 18-32Vdc
Current 3-5mA

Table 15: KCE KMI board variants


Board Pendant Terminal Fault Unindented 0.75m/s Car Door
inputs stop indications movement overspeed Bypass and
bypass and reset test slide test slide Landing
switch switch door bypass
slide
switches
KM899045G01 – YES YES NO NO NO
KM899045G02 P1 – P3 YES YES NO NO NO
KM899045G03 P1 – P3 YES YES YES YES YES

© 2012 KONE Corporation 30 (93) SO-10.65.011


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KCE
Product description

2.4 KCECCG

2.4.1 Purpose of use

KCECCG board connects all the electrical devices of the car to KCECPU and KCEMSC. It acts as
cross connection board and is located on elevator car roof.
KCECCG interacts with car safety inputs, door control and general cross connections for wiring and
signalization, among others. It also charges the emergency battery.
An additonal KCECCG board can be used, if there is a 3-door system or double-decker elevator.

© 2012 KONE Corporation 31 (93) SO-10.65.011


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KCE
Product description

2.4.2 Indicators and connectors

LEDS:
24V OK
12V OK
Inspection drive unit interface (XB20)
Change board
Safety input (XS10) LON-bus error
Safety input (XS9) TTS2-bus error
TTS1-bus error
Safety input (XS8)
Safety input (XS7) KRMRIF interface (XB19)
LWD (XB17)
Rear door contact (XS6) Front door zone sensor (XB9)

Front door contact (XS5) Rear door zone sensor (XB13)


Blocking device contact (XS4)
Escape hatch contact (XS3) Abs. position sensor (XB16)

Safety gear contact (XS2) Front door interface (XB8)

Final limit contact (XS1) Rear door curtain of light (XB14)

Rear door 3D sensor (XB15)

Battery its test resistor (XB2) Rear door interface (XB12)

Optional 24VDC power (24Vin) KCEREL interface (XB6)


Front door curtain of light (XB10)
Front door 3D sensor (XB11)
Optional 24VDC output (XB3) Alarm bell (XB7)

LON OPT interface (XO2)


COP interface (XB18)
Travelling cable (XT1)

© 2012 KONE Corporation 32 (93) SO-10.65.011


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KCE
Product description

Table 16: LEDs on the KCECCG board


LED Color Notes
24V OK Green LED ON = +24 V supply, if > 18 V = OK
LED OFF = +24 V supply, if < 15 V = Failure
12V OK Green LED ON = +12 V Supply OK = OK
LED OFF = +12 V Supply Error = Failure
CHANGE BOARD Red LED ON = Software is not running = Failure
LED OFF = OK
TTS1 Yellow LED ON = Fault in TTS1, no TTS activity = Failure
LED BLINKING = TTS Error code = Failure
LED OFF = OK
TTS2 Yellow LED ON = Fault in TTS2, no TTS activity = Failure
LED BLINKING = TTS Error code = Failure
LED OFF = OK
LON Yellow LED ON = LON Error = Failure
LED OFF = OK

Table 17: Connectors on the KCECCG board


Connector Description Pins Connector layout
24 Vin Optional 24V input 1. +24Vdc Input max.5A
2. +24Vdc from XT1
pin1. Jumper has to
be used to pin1 to 3 1
supply the board.
3. 0Vdc (GND)

XT1 Traveling cable 1. +24Vdc input (max.5A)


2. Help is coming Input
max. 12Vdc 2A) 14 8
3. LONH
4. TTS1H
5. TTS2H
6. Intercom+ max. 2.5A
7 1
7. +12VEM Input, max.
2A
8. 0Vdc for 12Vdc max.
2.5A
9. Alarm Output max.
2A
10. LONL
11. TTS1L
12. TTS2L
13. Intercom- max. 2.5A
14. 0Vdc for 24Vdc
max.5A

© 2012 KONE Corporation 33 (93) SO-10.65.011


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KCE
Product description

Connector Description Pins Connector layout


XS1 Final Limit Contact 1. +24Vdc Input max.1A
2. Not used 4 3
3. 51B Over Travel
Safety contact 24Vdc
max. 100mA 2 1
4. 51 Over Travel
Safety contact 24Vdc
max.100mA
XS2 Safety Gear Contact 1. +24Vdc Input max.1A
2. Not used 4 3
3. Not used
4. 52 Safety Gear
Safety contact 24Vdc 2 1
max.100mA

XS3 Escape Hatch Contact 1. +24Vdc Input max. 1 A


2. Not used 4 3
3. 57 Open Roof Safety
contact 24Vdc
max.100mA
4. Not used 2 1

XS4 Blocking device 1. +24Vdc input, max. 1A


contact 2. Not used 4 3
3. 63 Safety Loc
Safety contact 24Vdc
max. 100mA
2 1
4. Not used

XS5 Front door contact 1. Not used


2. +24Vdc Input 4 3
max.1A
3. Not used
4. 87 Door Contact
Safety contact 24Vdc
2 1
max. 100mA
XS6 Rear door contact 1. Not used
2. +24Vdc Input 4 3
max.1A
3. Not used
4. B87 Door Contact
Safety contact 24Vdc
2 1
max. 100mA

© 2012 KONE Corporation 34 (93) SO-10.65.011


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KCE
Product description

Connector Description Pins Connector layout


XS7 Safety input contact 1. Not used
2. +24Vdc Input 4 3
max.1A
3. Not used
4. 50/60:N Normal
allowed/HAC Enable
2 1
safety contact 24Vdc
max. 100mA
XS8 Safety input contact 1. Not used
2. +24Vdc Input max. 4 3
1A
3. Not used
4. B50/66:S Inspection
allowed/HAC Enable
2 1
Rear Safety contact
24Vdc max. 100mA
XS9 Safety input contact 1. 41F/68:U Inspection
Limit/Firemen Stop
4 3
Safety contact 24Vdc
max.100mA
2. +24Vdc Input
max.1A 2 1
3. Not used
4. Not used
XS10 Safety input contact 1. Not used
2. +24Vdc Input 4 3
max.1A
3. 40/68:N Inspection
Limit/ In car stop
Safety contact 24Vdc
2 1
max. 100mA
4. Not used
XB2 Battery and test 1. +12Vbat Input 1-5A
resistor 2. 0Vdc Battery GND
3. Test resistor +12Vbat
4. Test resistor 0Vdc
4 1

© 2012 KONE Corporation 35 (93) SO-10.65.011


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KCE
Product description

Connector Description Pins Connector layout


XB3 24V out optional 1. +24Vdc Output max.
0.5A 1
2. 0Vdc (GND)

XB7 Alarm bell 1. Alarm 12Vdc


Output max. 2A
2. Alarm 0Vdc (GND)
1

XB8 Front door interface 1. +24Vdc Output max.2A


2. 0Vdc (GND)
3. Door service drive
Output max. 3mA
4. Front Open 10 6
command Output
RS485 max. 3mA
5 1
5. Front Close
command Output
RS485 max. 3mA
6. Front Open End
Input
7. Front Close End
Input
8. Front Close Force
Limit Input max. 3mA
9. Front Nudging /
Speed 1 Output
10. Front Retiring Ramp
/ Speed 2 Output
XB9 Front Door Zone 1. +24Vdc max.0.5A
Sensor interface 2. TTS1H
3. TTS2H
8 5
4. - (Spare)
5. 0Vdc (GND) max.2A 4 1
6. TTS1L
7. TTS2L
8. Deck configuration
output

© 2012 KONE Corporation 36 (93) SO-10.65.011


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KCE
Product description

Connector Description Pins Connector layout


XB10 Front Door Photocell 1. +24Vdc Output
max. 200 mA 4 3
2. Photocell A Input
max. 3 mA
3. Not used 2 1
4. 0vdc (GND)
XB11 Front door 3D sensor 1. +24Vdc Output
interface max. 200mA 4 3
2. Front 3D signal Input
max. 3mA
3. Not used 2 1
4. 0vdc (GND)
XB12 Rear door interface 1. +24Vdc Output max.
2A
2. 0Vdc (GND)
3. Door Service Drive
Output max. 3mA 10 6
4. Rear Open
command Output
RS485 max. 3mA
5 1
5. Rear Close
command Output
RS485 max. 3mA
6. Rear Open End Input
7. Rear Close End Input
8. Rear Close Force
Limit Input
9. Rear Nudging /
Speed 1 Output
10.Rear Retiring Ramp /
Speed 2 Output
XB13 Read Door Zone Sen- 1. +24Vdc max.0.5A
sor interface 2. TTS1H
3. TTS2H
8 5
4. 0 Vdc (GND) max.
2A 4 1
5. 0 Vdc (GND) max.
2A
6. TTS1L
7. TTS2L
8. Deck configuration
output

© 2012 KONE Corporation 37 (93) SO-10.65.011


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KCE
Product description

Connector Description Pins Connector layout


XB14 Rear Door Photocell 1. +24 Vdc Output
max. 200mA 4 3
2. Photocell B Input
max. 3mA
3. Not used 2 1
4. 0 Vdc (GND)
XB15 Rear door 3D sensor 1. +24 Vdc Output
interface max. 200mA 4 3
2. Rear 3D signal Input
max. 3mA
3. Not used 2 1
4. 0 Vdc (GND)
XB16 Absolute Position 1. +24 Vdc max.0.5A
Sensor interface 2. TTS1H 8 5
3. TTS2H
4. - (Spare)
5. 0 Vdc (GND) 4 1
6. TTS1L
7. TTS2L
8. Deck configuration
output
XB17 LWD Interface 1. +24Vdc Output
2. DIGI_LWD Input 4 3
3. LWD Input
max.20mA
4. 0vdc (GND) 2 1

XB18 COP interface 1. +24Vdc Output max.2A


2. Emergency light
Output max. 2A
3. 0Vdc (GND) 10 6
4. LONL
5. Alarm Input
max. 12V / 2A 5 1
6. LONH
7. +12Vdc VAL Input
max. 2A
8. Help is coming
Output max.500mA
9. Intercom+ max.2.5A
10.Intercom- max.2.5A

© 2012 KONE Corporation 38 (93) SO-10.65.011


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KCE
Product description

Connector Description Pins Connector layout


XB19 KRMRIF Interface 1. Alarm NC Output
2. Alarm NC Output 1

XB20 Drive Unit Service 1. +24Vdc Output max.2A


Inspection Interface 2. 41 Stop button Input
max.2A 12 7
3. Alarm Output
max.2A
4. 42:U Up Input
5. 42:H enable Run 6 1
Input
6. 42:N Down Input
7. Not used
8. 42:DS Inspection
Input
9. 0 Vdc (GND)
10. 42:L/COM Input
11. +12Vdc Output
12. 39 Emergency
Alarm Input
XO2 LON Optional Inter- 1. +24Vdc Output
face max.0.5A 6 4
2. 0Vdc (GND) max.2A
3. 0Vdc (GND)
4. LONL
5. Roll Call Output
3 1
6. LONH

2.4.3 Equivalent circuit diagrams, KCECCG

The KCECCG board has variants depending on the elevator type. These variations affect to the
operation of certain board connections. Variants are described in table 18.
Table 18: KCECCG board variants
Board Safety inputs Inspection sta- Front door con- Rear door con-
tion safety inputs trol and protec- trol and protec-
tion I/O tion I/O
KM870225G01 C1 – C5 S1 – S2 YES NO
KM870225G02 C1 – C6 S1 – S2 YES YES
KM870225G03 C1 – C10 S1 – S2 YES YES

Operation of the most common connections in KCECCG are described in the following figures.

© 2012 KONE Corporation 39 (93) SO-10.65.011


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KCE
Product description

R5 R6
+24V
Threshold [V] 332R 332R
MIN 4.9
TYP 9.6
MAX 14.9 Short-circuit R3 R7
protection 15.4K 10K

LOGIC
1.8 A R2 R4 C1 C2
619R 8.25K 100nF 100nF
XS1
R1
619R

20 mA R12 R13 T = 2.1 ms


332R 332R
20 mA R8
619R R10 R14
15.4K 10K

LOGIC
R9 R11 C3 C4
619R 8.25K 100nF 100nF

1077185.wmf

Figure 11.Equivalent circuit of safety inputs in connector XS1

R4
Threshold [V] +24V
MIN 5.3
47.5
TYP 10.1
MAX 15.4
Short-circuit R2 R5
protection 1.2K 20K

1.8 A R3 LOGIC
C1 C2
392R 10µF D1 100nF
XS2-XS10 BYG50M
R1
402R

R8 T = 2.1 ms
20 mA 47.5R

R6 R9
1.2K 20K
LOGIC

R7 C3 C4
392R 10µF D2 100nF
BYG50M

1077178.wmf

Figure 12.Equivalent circuit of safety inputs in connectors XS2-XS10.

© 2012 KONE Corporation 40 (93) SO-10.65.011


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KCE
Product description

+24V +24V
Threshold [V]
MIN 7.7
TYP 12.9 R1
MAX 18.4 0.5 A
4.7K

R2 T = 1.1 ms
XB8 pins 6, 7, 8 82.5K
XB12 pins 6, 7, 8
XB10 pin 2

LOGIC
XB11 pin 2 5.1 mA R3 C1
XB14 pin 2 12.1K 100nF
XB15 pin 2

1077177.wmf

Figure 13. Equivalent circuit of door interface inputs in connectors XB8, XB10, XB11, XB12,
XB14, XB15.

+24V +24V

0.5 A D1
BYG50M

XB8 pins
4, 5, 9, 10
XB12 pins
4, 5, 9, 10 R1
10R
LOGIC

Q1
1.3 A 60 V
R2
10K

1077128.wmf

Figure 14. Equivalent circuit of door interface outputs in connectors XB8, XB12.

© 2012 KONE Corporation 41 (93) SO-10.65.011


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KCE
Product description

12V
+24V battery

Threshold [V]
MIN 7.7
TYP 12.9
MAX 18.4
0.5 A

XB9 pin 8
+24V +24V

D1 R1
1N4148 4.7K R2 T = 1.1 ms
82.5K
XB13 pin 8

LOGIC
5.1 mA D2 R3 C1
1N4148 12.1K 100nF

XB16 pin 8

1077126.wmf

Figure 15. Equivalent circuit of deck configuration input. Pins number 8 in XB9, XB13 and
XB16 are interconnected.

2.4.4 Electronic nameplate, KCECCG

Table 19: KCECCG electronic nameplate


Processor SW SW Bar code Repair Repair CRC-16 SW CRC
variant version data date counter checking checking
Door CPU YES YES YES YES YES YES NO
LON YES YES NO NO NO YES YES
TTS 1 YES YES NO NO NO YES YES
TTS 2 YES YES NO NO NO YES YES

© 2012 KONE Corporation 42 (93) SO-10.65.011


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KCE
Product description

2.5 KCEDZS

2.5.1 Purpose of use

KCEDZS is a Door Zone Sensor system. Its main function is to detect at which floor the elevator car is
located (floor code) and how far the car is from the exact floor level (linear position within door zone).

Magnet in shaft Door zone sensor on car roof


(KCEDZS)

XPS1 (located at the lower


part of the DZS housing)

Hanging wiresa)

Figure 16.KCEDZS system in practice


a) Hanging wires are not used in NEB installations.

KCEDZS is composed of two PC boards; a processor board and a sensor board that contains hall
sensors and RFID antenna.

© 2012 KONE Corporation 43 (93) SO-10.65.011


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KCE
Product description

KCEDZS processor board KCEDZS sensor board

Figure 17.KC
EDZ
S
PC-
boar
ds

Depending on assembly version the functions of KCEDZS are:


– Floor code
– Floor type information
– Door zone signals
– Linear position within door zone info
– Car acceleration
– Car speed
– Car distance from terminal floor

© 2012 KONE Corporation 44 (93) SO-10.65.011


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KCE
Product description

2.5.2 Indicators and connectors

Table 20: LEDs on the KCEDZS processor board


LED Color Notes
24V OK Green LED ON = +24 V supply, if > 18 V = OK
LED OFF = +24 V supply, if < 15 V = Failure
CHANGE BOARD Red LED ON = General fault indication
LED OFF = OK
TTS1 ERROR Yellow LED ON = TTS1 fault indication channel
LED BLINKING = Error code
LED OFF = OK
TTS2 ERROR Yellow LED ON = TTS2 fault indication channel
LED BLINKING = Error code
LED OFF = OK
77:U Yellow LED ON = Shaft signal 77:U
LED OFF = No Shaft signal
61:N Yellow LED ON = Shaft signal 61:N
LED OFF = No Shaft signal
61:U Yellow LED ON = Shaft signal 61:U
LED OFF = No Shaft signal
77:N Yellow LED ON = Shaft signal 77:N
LED OFF = No Shaft signal

© 2012 KONE Corporation 45 (93) SO-10.65.011


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KCE
Product description

Table 21: Connectors on the KCEDZS unit


Connector Description Pins Connector layout
J3 (XPS1) KCECCG interface 1. +24 V
2. TTS1 H
8 5
3. TTS2 H
4. Door side
configuration 4 1
5. GND
6. TTS1 L
7. TTS2 L
8. Deck configuration

Table 22: KCEDZS module variants


KM1362305G01 – G04 (whole module)
Processor board Channel 1 Channel 2 Channel 1 Channel 2
RFID Door Zone Linear Door Accelerometer Accelerometer
Zone
KM870261G01 YES NO NO NO
KM870261G02 YES YES NO NO
KM870261G03 YES YES YES NO
KM870261G04 YES YES YES YES
Sensor board Hall sensors in RFID channel Hall sensors in linear channel
KM989398G01 6 0
KM989398G02 6 6
KM989398G03 6 6

Table 23: KCEDZS electronic nameplate


Processor SW SW Bar code Repair Repair CRC-16 SW CRC Slave
variant version data date counter checking checking board
bar code
data
CPU 1 YES YES YES YES YES YES NO YES
CPU 2 YES YES NO NO NO YES YES NO

© 2012 KONE Corporation 46 (93) SO-10.65.011


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KCE
Product description

2.6 FCB board

2.6.1 Purpose of use

Floor control boards (FCB’s) are used for the connections of the floor signals. Floor control board is
connected to control panel through shaft bundle using LON/RS485 serial interface.
Table 24: FCB board versions used in KCE-system.
Board version Structural description
KM713700G41 LCEFCB board with LON protocol board (3rd generation)..

More detailed information about FCB board variants are presented in 713705 LCEFCB functional
description.
Table 25: FCB board versions
Board Call SPI OSS Indication LON MKO Jumpers Connector
version button Display key interfaces protocol for floor for calls
unit Unit switch selection
KM713700G41 x x x x x

1003306.wmf

Figure 18.LCEFCB board. The board has plastic enclosure.

© 2012 KONE Corporation 47 (93) SO-10.65.011


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KCE
Product description

2.6.2 Indicators and connectors

Table 26: LEDs on the FCB board


LED Color Notes
PWR OK Green LED ON = power, cable and fuse are OK
LED OFF = power off or cable not connected
FAIL / LON service Red LED ON = If not in Roll Call phase --> replace board
Blinking = If not in Roll Call phase --> replace board
LED OFF = during "Power OK," board OK

Table 27: Connectors on the FCB board


Connector Description Pins Connector layout
X1 Jumper for door side Position 1: Front door A
selection Position 3: Rear door B A B
1 3

XS1 LON In 1. +24Vdc Input max.4A 4


2. 0Vdc (GND)
6
3. 0Vdc (GND)
4. LONL
5. Roll Call Input 10 mA 3 1
6. LONH
XS2 LON out 1. +24Vdc Input max.4A 4
6
2. 0Vdc (GND)
3. 0Vdc (GND)
4. LONL
5. Roll Call Input 10 mA 3 1
6. LONH
XF1 Call button unit 1. +24Vdc Output
max. 100 mA
2. Up lamp Output
max. 40 mA*)
3. Up call Input max. 1
2.5 mA
4. Down lamp
Output max. 40 mA*)
5. Down call
Input max. 2.5 mA
6. 0Vdc (GND)

© 2012 KONE Corporation 48 (93) SO-10.65.011


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KCE
Product description

Connector Description Pins Connector layout


XF2 Display, CPI, LAL 1. +24Vdc Output
and GOL max.350 mA
2. Chip select Output 1
max.75mA
3. Clock Output
max.75mA
4. Data Output
max.75mA
5. 0Vdc (GND)
XF3 OSS Switch 1. +24Vdc Output
max.350 mA
1
2. Key switch Input
max.2.5mA
3. 0Vdc (GND)
XF4 OSS Lamp 1. +24Vdc Output
max.350 mA 1
2. Lamp Output
max.40mA Open
collector/drain*)

© 2012 KONE Corporation 49 (93) SO-10.65.011


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KCE
Product description

2.7 KCEPIO

2.7.1 Purpose of use

KCEPIO (KM1338450G01) is a parallel I/O printed circuit board. It is designed especially for parallel
call button interface. KCEPIO has 24-paired inputs/outputs; 24 VDC inputs and protected MOSFET
outputs. Inputs only -version uswd for example for LOC and FPD.
KCEPIO PCB size without enclosure is 90 x 135 mm. With enclosure 95.1 x 146 mm.

LON (RS485) in (XO1) Eight I/Os and 2 grounds (X3)

LON (RS485) out (XO2)

Eight I/Os and 2 grounds (X2)


LEDS:
POWER OK
Change board
LON Error

Eight I/Os and 2 grounds (X1)

DIPs for I/O-function selection


(S1)

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KCE
Product description

2.7.2 Indicators and connectors

Table 28: LEDs on the KCEPIO board


LED Color Notes
PWR OK Green LED ON = Power supply OK
CHANGE BOARD Red LED ON = LON Roll Call ON
LED OFF = OK
LON ERROR Yellow LED ON = LON Fault

Table 29: Connectors on the KCEPIO board


Connector Description Pins Connector layout
XO1 LON in 1. +24Vdc Input max.6A
6 4
2. 0Vdc (GND)
3. 0Vdc (GND)
4. LONB
5. Roll Call Input 3 1
6. LONA
XO2 LON out 1. +24Vdc Input max.6A 4
2. 0Vdc (GND)
6
3. 0Vdc (GND)
4. LONB
5. Roll Call Input 3 1
6. LONA
X1 Eight I/O 1. +24Vdc Input
max. 1A
2. I/O1 max.0.7A
3. I/O2 max.0.7A
4. I/O3 max.0.7A
5. I/O4 max.0.7A
6. I/O5 max.0.7A
7. I/O6 max.0.7A
8. I/O7 max.0.7A 1
9. I/O8 max.0.7A
10. 0Vdc (GND)

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KCE
Product description

Connector Description Pins Connector layout


X2 Eight I/O 1. +24Vdc Input
max. 1A
2. I/O9 max.0.7A
3. I/O10 max.0.7A
4. I/O11 max.0.7A
5. I/O12 max.0.7A
6. I/O13 max.0.7A
7. I/O14 max.0.7A
8. I/O15 max.0.7A 1
9. I/O16 max.0.7A
10.0Vdc (GND)
X3 Eight I/O 1. +24Vdc Input
max. 1A
2. I/O17 max.0.7A
3. I/O18 max.0.7A
4. I/O19 max.0.7A
5. I/O20 max.0.7A
6. I/O21 max.0.7A
7. I/O22 max.0.7A
8. I/O23 max.0.7A 1
9. I/O24 max.0.7A
10. 0Vdc (GND)

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KCE
Product description

Table 30: DIP-switch functions on KCEPIO board


Connector Description Pins Connector layout
S1 DIP-switches for Lift
configuration

2.7.3 Equivalent circuit, KCEPIO

Threshold [V] +24V +24V


MIN 6.7
TYP 12.3
MAX 18.5

D1 R1
1N4148 3.3K R2
47.5K

X1
X2 7 mA R3 C1
X3 12.1K 100nF

LOGIC
R4
10R

Q1 R5
50V 0.7A 47.5K

1077043.wmf

Figure 19.Equivalent circuit of I/O channels in X1, X2 and X3.

© 2012 KONE Corporation 53 (93) SO-10.65.011


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KCE
Product description

2.8 KCEOPT

2.8.1 Purpose of use

KCEOPT (KM946520G01) is an optional I/O printed circuit board. Full assembly includes eight inputs
and eight potential free outputs (NO-contacts).
KCEOPT PCB size without enclosure is 90 x 100 mm. With enclosure 95 x 112,5 mm.

Relay outputs K1-K4 (X1) Relay outputs K5-K8 (X2)

LON (RS485) out (XO2)

LON (RS485) in (XO1) I/O-function selection (S1)

LEDS: 24 VDC inputs (X5)


POWER OK (24V)

Change board
LON Error

© 2012 KONE Corporation 54 (93) SO-10.65.011


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KCE
Product description

2.8.2 Indicators and connectors

Table 31: LEDs on the KCEOPT board


LED Color Notes
24 V OK Green Controlled by HW
LED ON = +24 V supply > 18 V
LED OFF = +24 V supply < 15 V
CHANGE BOARD Red Hardware set ON, software set OFF
LON Roll Call / Service Yellow Controlled by SW

Table 32: Connectors on the KCEOPT board


Connector Description Pins Connector layout
XO1 (X6A) LON interface In 1. +24Vdc Shaft input
6 4
max.2A
2. 0Vdc (GND)
3. 0Vdc (GND)
4. LONH 3 1
5. Roll Call input
max.5mA
6. LONL
XO2 (X6B) LON interface Out 1. +24Vdc Shaft output 4
6
max.2A
2. 0Vdc (GND)
3. 0Vdc (GND)
4. LONH 3 1
5. Roll Call output
max.4mA
6. LONL

© 2012 KONE Corporation 55 (93) SO-10.65.011


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KCE
Product description

Connector Description Pins Connector layout


X1 Relay outputs K1-K4 1. OUTPUT 1 Output A
max.1A
2. OUTPUT 1 Output B
max.1A
3. OUTPUT 2 Output A
max.1A
4. OUTPUT 2 Output B
max.1A
5. OUTPUT 3 Output A
max.1A
6. OUTPUT 3 Output B
max.1A
7. OUTPUT 4 Output A
max.1A 1
8. OUTPUT 4 Output B
max.1A
9. OUTPUT 4 Output C
max.1A
X2 Optional outputs 1. OUTPUT 1 Output A
K5-K8 max.1A 1
2. OUTPUT 1 Output B
max.1A
3. OUTPUT 2 Output A
max.1A
4. OUTPUT 2 Output B
max.1A
5. OUTPUT 3 Output A
max.1A
6. OUTPUT 3 Output B
max.1A
7. OUTPUT 4 Output A
max.1A
8. OUTPUT 4 Output B
max.1A
9. OUTPUT 4 Output C
max.1A

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KCE
Product description

Connector Description Pins Connector layout


X3 24vdc inputs 1. IN1 Input max.28Vdc
10-pin 5.08 connector 7mA
2. IN2 Input max.28Vdc 1
7mA
3. IN3 Input max.28Vdc
7mA
4. IN4 Input max.28Vdc
7mA
5. IN5 Input max.28Vdc
7mA
6. IN6 Input max.28Vdc
7mA
7. IN7 Input max.28Vdc
7mA
8. IN8 Input max.28Vdc
7mA
9. 0Vdc (GND) max.
28mA
10. 0Vdc (GND) max.
28mA

Table 33: DIP-switch functions on KCEOPT board


Connector Description Pins Connector layout
S1 DIP-switches for
options configuration

S1 is used for elevator option configuration. KCEOPT-board is used to connect several kinds of options
to KCE electrification using LON-network.
Board electrical interface consist of 8 inputs, 8 outputs and LON network. Options are divided to
groups (specified on the separate software specification) and one of these groups can be selected by
DIP-switch S1.

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KCE
Product description

2.8.3 Equivalent circuit diagrams, KCEOPT

Threshold [V] +24V


MIN 6.7
TYP 12.3
MAX 18.5

R1
T = 1 ms
3.3K R2
47.5K

LOGIC
X5 7 mA C1 R3 C2
100nF 12.1K 100nF

1077056.wmf

Figure 20. Equivalent circuit of 24 V input. There are 8 similar inputs in Connector X5.

Relays Relays
X1 X2
8A 250Vac 8A 250Vac

1 1
OUT1 OUT5
2 K1 2 K5

3 3
OUT2 OUT6
4 K2 4 K6

5 5
OUT3 OUT7
6 K3 6 K7

7 7
OUT4 8 OUT8 8
K4 K8
9 9
1077048.wmf

Figure 21. KCEOPT relay outputs. Note that OUT4 and OUT8 have NC-contacts available.

© 2012 KONE Corporation 58 (93) SO-10.65.011


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KCE
Product description

2.9 KCEREL

2.9.1 Purpose of use

KCEREL is a relay board on car roof for 100-230Vac electrical connections. KCEREL connects to
KCECCG. KCEREL controls the 100-230Vac inputs and outputs of the car, such as the lights and fan.
KCEREL PCB size without enclosure is 90 x 160 mm. With enclosure 95,1 x 172 mm.

Anticreep device or 24VDC output option (X41) Flat cable KCECCG (X21)

Anticreep contact/optoisolated input (X42)

Travelling cable (XT3,120/230 VAC input)

120/230 VAC output to socket (X13)


LEDS:
Power ok (PWR OK)
Car light supply output (X14) Lights on (44 OFF)
Fan on (43 OFF)
Car Fan (X15)
Fan high speed (43 HALF)
Spare (41 ON)
Front door supply output (X16) Spare (67 ON)
Spare (67 FULL)
Rear door supply output (X17)

120/230 VAC optional output (X18)

Retiring ramp supply input (X19)

Retiring ramp supply output (X20)

© 2012 KONE Corporation 59 (93) SO-10.65.011


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KCE
Product description

2.9.2 Indicators and connectors

Table 34: LEDs on the KCEREL board


LED Color Notes
POWER OK Green LED ON = +24 V supply > 18 V
LED OFF = +24 V supply < 15 V
44 OFF Yellow LED ON = Car Light deactivated
LED OFF = Car Light activated
43 OFF / ON Yellow LED ON = Fan deactivated
LED OFF = Fan activated
43 HALF Yellow LED ON = Fan Half Speed activated
LED OFF = Fan Full Speed activated
41 ON (Spare) Yellow LED ON = Spare output activated
LED OFF = Spare output deactivated
67 ON / OFF Yellow LED ON = RRR on
LED OFF = RRR off
67 FULL Yellow LED ON = RRR supply full wave rectified
LED OFF = Half wave rectified

Table 35: Connectors on the KCEREL board


Connector Description Pins Connector layout
X41 Anticreep device or 1. +24 Vdc Output
24Vdc output option max.500mA
4 3
2. – (Spare)
3. – (Spare) 2
4. 0 Vdc (GND)
1
X42 Anticreep contact or 1. – (Spare)
optoisolated input 2. Anticreep contact 4 3
Input max.10mA
3. – (Spare) 2
4. 0 Vdc (GND)
1
XT3 Traveling cable 1. 230 Vac door power
Input max.6A 1
2. N/230 Vac door
power
3. 230 Vac car light /
fan Input max.6A
4. N/230 Vac car light /
fan
X13 120/230 Vac output to 1. 230 Vac door power
socket outlet Output max.15A 1
2. N/230 Vac door
power

© 2012 KONE Corporation 60 (93) SO-10.65.011


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KCE
Product description

Connector Description Pins Connector layout


X14 Car light supply output 1. 230 Vac Output max.
15A 1
2. N/230 Vac

X15 Car fan supply output 1. Normal speed 230 Vac


Output max. 15A
1
2. High speed 230 Vac
Output max. 15A
3. N/230 Vac

X16 Front door supply 1. 230 Vac Output max.


output 6A 1
2. N/230 Vac

X17 Rear door supply 1. 230 Vac Output max.


output 6A 1
2. N/230 Vac

X18 120/230 Vac optional 1. 230 Vac Output max.


output 6A 1
2. N/230 Vac

X19 Retiring ramp supply 1. 24-230Vac Input


input max.6A 1
2. N/230 Vac

X20 Retiring ramp supply 1. 230 Vac Output max.


output 6A 1
2. N/230 Vac

© 2012 KONE Corporation 61 (93) SO-10.65.011


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KCE
Product description

Table 36: KCEREL board variants


Board Mains voltage Assembly
KM870228G01 230 Vac (EU) Full
KM870228G02 120 Vac (NA) Full
KM870228G03 120 / 230 Vac Retiring ramp supply only
KM870228G04 230 Vac (EU) Current < 6A (heat sink)

2.9.3 Equivalent circuit diagrams, KCEREL

The operation of anticreep device in circuit level is described in the following figures.

+24V +3.3V

R3 R4
1.5K 10K
+24V

D1 R2
1N4148 1K
X42 C2
100nF

LOGIC
R1
D3 C1
D2 1.5K
1N4148 100nF
1N4148

1077065.wmf

Figure 22.Equivalent circuit of anticreep contact

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KCE
Product description

+24V

0.5 A

1A
30VDC
X41

LOGIC
D1
2A 600V

1077060.wmf

Figure 23.Equivalent circuit of anticreep device output

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KCE
Product description

2.10 KCEDRB

2.10.1 Purpose of use

KCEDRB (KM870223G01) is a door relay board. It is used in KCE system for the connection to door
operator. It is located between KCECCG board and the door operator.
The board has 3 inputs and 4 potential free relay outputs. In the case of high voltage (230 VAC)
modernization application, the output signals can drive also a 230 VAC signal with 1A current rating.
KCEDRB size is 90 x 50 mm. With enclosure 95,1 x 68 mm.

Front/rear door output (XD1) Front/rear door input (XD2)

Interface to KCECCG
24VDC power supply input (XP1) (XB8/XB12)

2.10.2 Indicators and connectors

There are no LEDs on KCEDRB board.

© 2012 KONE Corporation 64 (93) SO-10.65.011


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KCE
Product description

Table 37: Connectors on the KCEDRB board


Connector Description Pins Connector layout
XD1 Front/rear Door 1. Common signal
outputs 0 – 32 Vdc max. 1A 1
2. Common signal
0 – 32 Vdc max. 1A
3. Nudging signal
Output
18 – 32 Vdc max. 1A
4. Close command
Output 18 – 32 Vdc
max. 1A
5. Open command
Output 18 – 32 Vdc
max. 1A
6. Service drive Output
18 – 32Vdc max. 1A
XD2 Front/rear Door inputs 1. 0 Vdc (GND)
2. Force limit Input
max. 7mA
3. Close end Input
max. 7mA
4. Open end Input 
max.7mA
1

XP1 24 Vdc power supply 1. 24Vdc Input max.1A


input 2. 0 Vdc (GND) 1

© 2012 KONE Corporation 65 (93) SO-10.65.011


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KCE
Product description

Connector Description Pins Connector layout


XB8 / XB12 KCECCG interface 1. +24Vdc Input max.1A
2. 0 Vdc (GND)
3. Door service drive 10 6
Output max. 9mA
4. Front/rear Open
command 5 1
Output max. 9mA
5. Front/rear Close
command
Output max. 9mA
6. Front/rear Open end
Input max. 7mA
7. Front/rear Close end
Input max. 7mA
8. Front/rear Close
force limit Input max.
7mA
9. Front/rear Nudging
Output max. 9mA
10. – (Spare)

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KCE
Product description

2.11 KCEDCC

2.11.1 Purpose of use

KCEDCC (KM1335177G01) is a door contactor control interface board between KCECCG, contactors
and door limit switches. The board has 4 inputs and 2 potential free relay outputs.
The rated contact voltage is 250 VAC and the rated current 8 A. KCEDCC size is 70 x 150 mm.

MSE 2 (X18) Close limit 85:SG (PC4)


MSE 1 (X17) Door locking 67:E (PC8)

PC3

PC4

PC8
X17

X18

Open limit 85:OG (PC3)


Signal enable dip 2 (S2)
X15

X16

PC2

ON
Power to Door reopen (X16) Photoc. to LCECCBS (PC2)
S2

Door reopen device (X15) 1 2 3 4


XB10

ON
S1

1 2 3 4
Photocell to KCECCG (XB10)
Signal enable dip 1 (S1)
PC14

24VDC output (PC14) LCECCBS door connector (PC1)


PC1
PC10

Close contactor (PC10)

K2
XB8

KCECCG door connector (XB8)


PC9

Open contactor (PC9)

K1

1077293.wmf

2.11.2 Indicators and connectors

There are no LEDs on KCEDCC board.

© 2012 KONE Corporation 67 (93) SO-10.65.011


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KCE
Product description

Table 38: Connectors on the KCEDCC board


Connector Description Pins Connector layout
PC1 LCECCBS Door con- 1. Not Connected
nector 2. Open command 10 6
Input max.0.5A
3. +24Vdc Input
max.0.5A 5 1
4. Close command
Input max.0.5A
5. Close end Output
max.0.5A
6. 0 Vdc (GND)
7. Open end Output
max.0.5A
8. –
9. Close force limit
Output max.0.5A
10. –
XB8 / XB12 KCECCG 1. +24Vdc Input max.0.5A
Door connector 2. 0 Vdc (GND)
3. –
4. Open command
Input max.0.5A 10 6
5. Close command
Input max.0.5A
6. Open end Output 5 1
max. 0.5A
7. Close end Output
max.0.5A
8. Close forge limit
Output max.0.5A
9. –
10. –
PC2 Photocell connector to 1. +24Vdc Input
LCECCBS max.200mA 4 3
2. Photocell Output
max.100mA
3. 0 Vdc (GND) 2 1
4. 0 Vdc (GND)

© 2012 KONE Corporation 68 (93) SO-10.65.011


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KCE
Product description

Connector Description Pins Connector layout


XB10 / XB14 Photocell connector to 1. +24Vdc Input
KCECCG max.200mA 4 3
2. PC1 Output
max.100mA
3. – 2 1
4. 0 Vdc (GND)
PC3 Open limit (85:OG) 1. 85:OG Input
max.100mA 1
2. 85:OG Input
max.100mA

PC4 Close limit (85:SG) 1. 85:SG Input


max.100mA 1
2. 85:SG Input
max.100mA

X15 Door reopen device 1. +24Vdc Input


max.200mA 1
2. Photocell Input
max.100mA
3. 0Vdc (GND)
X16 Power supply to door 1. +24Vdc Input
reopen device max. 200mA 1
2. –
3. 0Vdc (GND)
X17 Mechanical safety 1. MSE1 Input
edge or close force max.100mA 1
limiter MSE1 2. MSE1 Input
max.100mA

X18 Mechanical safety 1. MSE2 Input


edge or close force max.100mA 1
limiter MSE2 2. MSE2 Input
max.100mA

© 2012 KONE Corporation 69 (93) SO-10.65.011


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KCE
Product description

Connector Description Pins Connector layout


PC8 Door locking 1. 67:E (LOA) Input
max.100mA 1
2. 67:E (LOA) Input
max.100mA

PC9 Open contactor coil 1. +24Vdc Input


max.500mA
1
2. Signal Input
max.100mA
PC10 Close contactor coil 1. +24Vdc Input
max.500mA
1
2. Signal Input
max.100mA
PC14 24Vdc power supply 1. +24Vdc Input
output max.500mA 1
2. 0Vdc (GND)
3. 0Vdc (GND)

Table 39: DIP-switch functions on KCEDCC board


Connector Description Pins Connector layout
S1 DIP-switch for signals 1. N.C.

1 2 3 4
from external 2. Photo Cell 1
equipment 3. Mechanical Safety
ON

Edge 1
4. Mechanical Safety
Edge 2
S2 DIP-switch for signals 1. N.C.
1 2 3 4

from external equip- 2. 85:SG


ment 3. 85:OG
ON

4. LOA (Locking of
automatic car door)

© 2012 KONE Corporation 70 (93) SO-10.65.011


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KCE
Product description

2.12 KCEPFD

2.12.1 Purpose of use

KCEPFD (KM1356240G01) is a phase failure detector board for monitoring three-phase mains supply.
KCEPFD size is 90 x 70 mm. With enclosure 95,1 x 82 mm.

2.12.2 Indicators and connectors

Table 40: KCEPFD board layout and its LED indicators.

Figure 24.KCEPFD board front layout

LED Color Notes


POWER OK Green LED ON = 5V Power is OK
PHASE REVERSAL Yellow LED ON = Phase is reversed
LED OFF = Correct phase sequence
PHASE MISSING Red LED ON = Phase is Missing / Looped
LED OFF = No Phase Missing / Looped

© 2012 KONE Corporation 71 (93) SO-10.65.011


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KCE
Product description

Table 41: KCEPFD board connectors.


Connector Description Pins Connector layout
X1 3-phase mains voltage 1. R phase 230Vac Input
input 2. B phase 230Vac 1
Input
3. Y phase 230Vac
Input

XM4 Interface to KCECPU 1. +24Vdc Input


2. 0 Vdc (GND) 4 3
3. Phase missing /
Looping Output 2
(Active LOW)
1
4. Phase reversal
Output (Active LOW)

Table 42: KCEPFD electronic nameplate


Processor SW variant SW version Bar code Repair date Repair CRC-16
data counter
CPU YES YES YES YES YES YES

Table 43: KCEPFD voltage levels in XM4 connector


Condition Phase Reversal output XM4.4 Phase Missing output XM4.3
All phases present and not looped Low Low
Phase reversed Regular alternation; Low
20 ms High / 20 ms Low
Phase Missing / Looping Indeterminate state High / Open circuit

© 2012 KONE Corporation 72 (93) SO-10.65.011


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KCE
Product description

3 REUSED LCE BOARDS

3.1 LCEACU

3.1.1 Purpose of use

LCEACU provides audible announcements inside the car for passengers. It is optional feature and
therefore it is not always equipped with the elevator electrification.
LCEACU is located on car roof either in car top connection box or in its own casing.

1072315.wmf

1047653.wmf

Figure 25. ACU board and its casing.

Table 44: onnectors on the LCEACU board.


Connector Description Pins Connector layout
XS1 Serial connection to KCECCG 1. +24Vdc output
2. +12Vdc output (RS-485)
3. TTS1H (RS-485)
10 6
4. TTS2H (RS-485)
5. Data H
6. 0Vdc (GND) 5 1
7. 0Vdc (GND) (RS-485)
8. TTS1L (RS-485)
9. TTS2L (RS-485)
10. Data L

© 2012 KONE Corporation 73 (93) SO-10.65.011


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KCE
Product description

Connector Description Pins Connector layout


XS2 Serial connection to COP 1. +24Vdc output
2. +12Vdc output (RS-485)
3. TTS1H (RS-485)
10 6
4. TTS2H (RS-485)
5. Data H
6. 0Vdc (GND) 5 1
7. 0Vdc (GND) (RS-485)
8. TTS1L (RS-485)
9. TTS2L (RS-485)
10. Data L
Programmer Connection to programmer tool or  Pin configuation not available. Layout not available.
service laptop for announcement
programming
Volume Sound volume leveller Potentiometer Layout not available.
Speaker Speaker connector Pin configuation not available. Layout not available.

© 2012 KONE Corporation 74 (93) SO-10.65.011


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KCE
Product description

3.2 LCECOB

3.2.1 Purpose of use

The Car Operating board is used for elevator car internal communication. LCECOB uses serial
transmission method to communicate with buttons, LEDs, lamps, keys and position indiactors in the
elevator car. LCECOB is located inside the car operating panel.
LCECOB is used as controller for car operating panels that are other than MUL architecture. It is used
for the connections of car calls (1 ... 8) and other devices in COP. Additionally LCECOB includes
features for load weighing device, intercom and car locking interface.

3.2.2 Indicators and connectors

Table 45: LCECOB board and its LED indicators.

1003302.wmf

Figure 26.LCECOB board


LED Color Notes
L1 / Power Green LED ON = Power supply ok
LED OFF = Power supply is missing
L2 / Fail Red LED ON = Fault diagnostics

© 2012 KONE Corporation 75 (93) SO-10.65.011


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KCE
Product description

Table 46: Connectors and jumpers on the LCECOB board


Connector Description Pins Connector layout
X1 Jumper for door side Position 1: Front door A
selection Position 3: Rear door B A B
1 3

XS1 Serial interface 1. +24Vdc output


connection to 2. +12Vdc output (RS-485)
KCECCG 3. TTS1H (RS-485)
4. TTS2H (RS-485)
10 6
5. Data H
6. 0Vdc (GND)
7. 0Vdc (GND) (RS-485) 5 1
8. TTS1L (RS-485)
9. TTS2L (RS-485)
10. Data L
XS2 Serial interface 1. +24Vdc output
connection to 2. +12Vdc output (RS-485)
LCECEB 3. TTS1H (RS-485)
4. TTS2H (RS-485)
10 6
5. Data H
6. 0Vdc (GND)
7. 0Vdc (GND) (RS-485) 5 1
8. TTS1L (RS-485)
9. TTS2L (RS-485)
10. Data L
XC3 Position indicator 1. +24 Vdc (supply)
(display) 2. Data (output) 1
3. Data (output)
4. Data (output)
5. Chip select
XC7 Emergency light 1. +12 Vdc BAT (supply)
2. Data output 1

XC9 Alarm 1. +12 Vdc BAT (supply)


2. Data input 1

XC10 Door open button 1. +24 Vdc supply


2. Data input 1

XC11 Door close button 1. +24Vdc supply


2. Data input 1

XC12 Fireman drive 1. +24Vdc input


2. Data input 1

© 2012 KONE Corporation 76 (93) SO-10.65.011


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KCE
Product description

Connector Description Pins Connector layout


XC13 Operation of car 1. +24Vdc supply
ventilation 2. Data input 1

XC14 Spare 1. +24Vdc supply


2. Data input 1

XC15 Out of service 1. +24Vdc supply


2. Data input 1

XC16 Priority call 1. +24Vdc supply


2. Data input 1

XC17 Door extension time 1. +24Vdc supply


2. Data input 1

XC18 Intercom A/B 1. +12 Vdc BAT (supply)


2. A data output 1
3. B data input

XC19 Help is coming 1. +12 Vdc BAT (supply)


2. Data output 1

XC31:1 Car call 1. +24 Vdc supply


2. Data input/output 1
3. Data input/output
4. Data input/output
XC31:2 Car call 1. +24 Vdc supply
2. Data input/output 1
3. Data input/output
4. Data input/output
XC31:3 Car call 1. +24 Vdc supply
2. Data input/output 1
3. Data input/output
4. Data input/output
XC31:4 Car call 1. +24 Vdc supply
2. Data input/output 1
3. Data input/output
4. Data input/output
XC31:5 Car call 1. +24 Vdc supply
2. Data input/output 1
3. Data input/output
4. Data input/output

© 2012 KONE Corporation 77 (93) SO-10.65.011


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KCE
Product description

Connector Description Pins Connector layout


XC31:6 Car call 1. +24 Vdc supply
2. Data input/output 1
3. Data input/output
4. Data input/output
XC31:7 Car call 1. +24 Vdc supply
2. Data input/output 1
3. Data input/output
4. Data input/output
XC31:8 Car call 1. +24 Vdc supply
2. Data input/output 1
3. Data input/output
4. Data input/output

© 2012 KONE Corporation 78 (93) SO-10.65.011


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KCE
Product description

3.3 LCECEB

3.3.1 Purpose of use

The Car Operating Extension board is used for elevator car internal communication. LCECEB uses
serial transmission method to communicate with buttons, LEDs, lamps, keys and position indiactors in
the elevator car. LCECEB is located inside the car operating panel.
LCECEB is used as extension controller for car operating panels that are other than MUL architecture.
It is used for the connections of car calls (9 ... 16).
Table 47: LCECEB board and its LED indicators.

1003304.wmf

Figure 27.LCECEB board


LED Color Notes
L1 / Power Green LED ON = Power supply ok
LED OFF = Power supply is missing
L2 / Fail Red LED ON = The board is broken
LED OFF = The board OK.
Note that HW failure may be present even the LED is
off.

© 2012 KONE Corporation 79 (93) SO-10.65.011


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KCE
Product description

Table 48: Connectors and jumpers on the LCECEB board


Connector Description Pins Connector layout
X1 Jumper for door side Position 1: Front door A
selection Position 3: Rear door B A B
1 3

X2 + X3 Jumper for floor calls Both jumpers in position 1 1 3


(n = 0): calls for floors 9 ... 16.

X2 Jumper for floor calls X2 in position 1 and 1 3


X3 in position 3 (n = 8):
car calls for floors 17 ... 24.
X3 Jumper for floor calls 1 3

XO1 Auxiliar connector 1. +24 Vdc (supply)


2. Data (input) 1

XO2 Auxiliar connector 1. +24 Vdc (supply)


2. Data input 1

XS1 Serial interface 1. +24Vdc output


connection to 2. +12Vdc output (RS-485)
LCECOB 3. TTS1H (RS-485) 10 6
4. TTS2H (RS-485)
5. Data H
6. 0Vdc (GND)
7. 0Vdc (GND) (RS-485) 5 1
8. TTS1L (RS-485)
9. TTS2L (RS-485)
10. Data L
XS2 Serial interface 1. +24Vdc output
connection to 2. +12Vdc output (RS-485)
terminating resistor 3. TTS1H (RS-485) 10 6
4. TTS2H (RS-485)
5. Data H
6. 0Vdc (GND)
7. 0Vdc (GND) (RS-485) 5 1
8. TTS1L (RS-485)
9. TTS2L (RS-485)
10. Data L
XC31:(9+n) Car call 1. +24 Vdc supply
2. Data input/output 1
3. Data input/output
4. Data input/output
XC31:(10+n) Car call 1. +24 Vdc supply
2. Data input/output 1
3. Data input/output
4. Data input/output

© 2012 KONE Corporation 80 (93) SO-10.65.011


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KCE
Product description

Connector Description Pins Connector layout


XC31:(11+n) Car call 1. +24 Vdc supply
2. Data input/output 1
3. Data input/output
4. Data input/output
XC31:(12+n) Car call 1. +24 Vdc supply
2. Data input/output 1
3. Data input/output
4. Data input/output
XC31:(13+n) Car call 1. +24 Vdc supply
2. Data input/output 1
3. Data input/output
4. Data input/output
XC31:(14+n) Car call 1. +24 Vdc supply
2. Data input/output 1
3. Data input/output
4. Data input/output
XC31:(15+n) Car call 1. +24 Vdc supply
2. Data input/output 1
3. Data input/output
4. Data input/output
XC31:(16+n) Car call 1. +24 Vdc supply
2. Data input/output 1
3. Data input/output
4. Data input/output

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KCE
Product description

3.4 LCERAL

3.4.1 Purpose of use

LCERAL gives alarm information for remote alarm system via relay. It has switches to set alarm on or
off and reset. The board has also a possibility for setting a delay for the alarm.
Table 49: LCERAL board and its LED indicators.

1003323.wmf

Figure 28. LCERAL board.

LED Color Notes


V12 / Alarm pressed Red LED ON = Alarm is accepted. Remote alarm activated

Table 50: Connectors on the LCERAL board.


Connector Description Pins Connector layout
XM14 Interface to elevator car via CPU 1. +12 Vdc battery input
2. 0 Vdc Battery input
3. Alarm signal input 1
4. Help is coming output
XM30 Interface to remote alarm system 1. Rem N.O. output
2. Rem common output
3. Rem N.C. output
4. – 1
5. Reset alarm signal input
6. Reset alarm 0 Vdc input

© 2012 KONE Corporation 82 (93) SO-10.65.011


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KCE
Product description

3.5 MUL-boards

3.5.1 Purpose of use

The Car Operating Panel Multi-board works as an interface between the elevator control system and
the buttons and displays in the COP.
The board has interfaces for the display, buttons, the buzzer, the gong and the LonWorks® network.
The buttons and switches in the COP are connected to MUL by button buses.

3.5.2 F2KMUL

Table 51: F2KMUL board and its LED indicators.

1010387-1.wmf

Figure 29. F2KMUL board

LED Color Notes


D30 / Power OK Green LED ON = Power supply ok
LED OFF = Power supply is missing
D16 / Service switch S1 LED for Orange LED ON = Signal is active
circuit U7 LED OFF = Signal is inactive
D24 / Service switch S2 LED for Orange LED ON = Signal is active
circuit U14 LED OFF = Signal is inactive

© 2012 KONE Corporation 83 (93) SO-10.65.011


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KCE
Product description

The car operating panel multi-board (F2KMUL) works as serial interface between the KCE control
system and the buttons and displays in the COP.
F2KMUL is one node of the LON (RS485) network. F2KMUL is used with KONE Signalization System
(KSS).
Table 52: Connectors on the F2KMUL board.
Connector Description Pins Connector layout
J1 Connector for audio equipment Pin configuation not available. Layout not available.
(loudspeaker and microphone)
J2 Network input from KRMRIF board Pin configuation not available. Layout not available.
J3 Network output to Pin configuation not available. Layout not available.
terminating resistor.
J4 Alarm output Pin configuation not available. Layout not available.
J5 Display connector Pin configuation not available. Layout not available.
J6 Car button bus 1 Pin configuation not available. Layout not available.
J8 Car button bus 2 Pin configuation not available. Layout not available.

3.5.3 COP- and DOPMUL

The COPMUL and DOPMUL are similar boards as F2KMUL. Where the F2KMUL is used with KONE
KSS signalization, the COP- and DOPMUL are used with other signalization types.

© 2012 KONE Corporation 84 (93) SO-10.65.011


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KCE
Product description

3.6 KRMRIF

3.6.1 Purpose of use

KONE Remote Monitoring Interface board is a part of KONE remote monitoring system. KRMRIF takes
care of remote alarm, emergency telephone and telephone line handling. KRMRIF connects the
elevator to KONE Service Center via PSTN or GSM network.
The board is located in the car top connection box.

3.6.2 Indicators and connectors

1027272.wmf

Figure 30.KRMRIF board and LEDs

© 2012 KONE Corporation 85 (93) SO-10.65.011


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KCE
Product description

Table 53: LEDs on the KRMRIF board

LED Color Notes


LD1 / Mains Green LED ON = Main power is on
LED OFF = Main power is missing
LED Blinking = Main power is missing, battery is
being used as main supply.
LD2 / Batt Red LED ON = Battery voltage too low (below 10.5 V), or
battery is missing, or battery fuse is blown.
LED OFF = Battery is ok.
LD3 / Alarm Yellow LED ON = Alarm is active and served
LED OFF = No alarms
(or no configuration in the board)
LED Blinking =
– 0.5 sec on / 0.5 sec off: Alarm is registered
but not served
– 0.3 sec on / 0.3 sec off: No configuration or
wrong configuration
– 2.0 sec on / 2.0 sec off: No configuration or
wrong configuration
– 2.0 sec on / 1.0 sec off: Configuration
downloaded
LD4 / Call Yellow LED ON = Telephone line is off hook
LED OFF = Telephone line is on hook
LD5 / PSTN (or GSM) fail Red LED ON = Telephone line is missing
LED OFF = Telephone line is ok
LD6 / LON fail Red LED ON = LON communication failure
LED OFF = LON ok.
(or no configuration in the board)
LED Blinking =
– 0.3 sec on / 0.3 sec off: Equipment RS link
failure
– Blinking with same frequency as LD3 -->
a non-configured analyzer is connected to
board
LD7 / ICT Red LED ON = Internal error in the board. Replacement of
the board is recommended. Note that LED is on after
power up, until the program initialisation is done.
LED OFF = The board is ok.
LD10 / LON CPU reset Green LED Blinking = Host CPU does not communicate with
LON CPU on the board. The KRMRIF board has
internal failure or no software.
LED OFF = LON and CPU communication is ok.
LON CPU reset is controlled by the LON-controller or the host CPU

© 2012 KONE Corporation 86 (93) SO-10.65.011


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KCE
Product description

Table 54: Connectors and jumpers on the KRMRIF board.


Connector Description Pins Connector layout
JP1 / MIC Jumper for Position 1–2: External mic in use
microphone Position 2–3: Internal mic in use 1 3

select 1 3

JP2 / Polarization Jumper for Position 1–2:


of LON network resistor operation Connects a pull-up resistor 1 3

Position 2–3: 1 3
Disconnects the pull-up resistor

JP3 / Polarization Jumper for Position 1–2:


of LON network resistor operation Connects a pull-up resistor 1 3

Position 2–3: 1 3
Disconnects the pull-up resistor

JP4 / Intercom mic Jumper for Position 1–2:


intercom signal Disconnects the intercom mic signal 1 3

connection Position 2–3: 1 3


Connects the intercom mic signal

JP5 / Intercom Jumper for Position 1–2: Disconnects the inter-


speaker intercom signal com speaker signal 1 3

connection Position 2–3: Connects the intercom 1 3


speaker signal

SW1 Elevator number Not applicable Connector layout


selection not available
X3 Stopping accuracy Pin configuration
detector not available
1

X4 Car lighting Pin configuration Connector layout


detector not available not available
X5 Inductive loop Pin configuration
antenna not available
1

X6 Data communica- Standard RS-485 / DE-9 male


tions for modem 5 1

9 6

© 2012 KONE Corporation 87 (93) SO-10.65.011


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KCE
Product description

Connector Description Pins Connector layout


X7 PSTN (modem Standard RJ11/12/25 Connector layout
connection) not available
X8 External modem Pin configuration
interface not available

1
X12 Voice and alarm Pin configuration Connector layout
interface not available not available
X16 Power supply 1. +24Vdc Input max.4A
2. 0Vdc (GND)
3. 0Vdc (GND) 6 4
4. LONL
5. Service Pin Input max.20mA
6. LONH
3 1
X20 GSM module Pin configuration Connector layout
interface not available not available
XC9C Car bottom alarm Pin configuration Connector layout
electronics not available not available
XC9B Car top alarm Pin configuration Connector layout
electronics not available not available
XS1 Connector to 1. +24Vdc output
KCECCG 2. +12Vdc output (RS-485)
3. TTS1H (RS-485)
4. TTS2H (RS-485)
10 6
5. Data H
6. 0Vdc (GND)
7. 0Vdc (GND) (RS-485) 5 1
8. TTS1L (RS-485)
9. TTS2L (RS-485)
10. Data L
XS2 Connector to 1. +24Vdc output
LCECOB 2. +12Vdc output (RS-485)
3. TTS1H (RS-485)
4. TTS2H (RS-485)
10 6
5. Data H
6. 0Vdc (GND)
7. 0Vdc (GND) (RS-485) 5 1
8. TTS1L (RS-485)
9. TTS2L (RS-485)
10. Data L

© 2012 KONE Corporation 88 (93) SO-10.65.011


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KCE
Product description

4 PELV OF KCE

PELV (Protected Extra Low Voltage) is used in KCE to reduce hazards related to electric shock.
Voltage in PELV system is limited to 50 Vac or 120 Vdc.
The system is isolated (optical or transforming isolation) from high voltage systems and it is not
allowed to have electrical contacts to non-PELV systems except earth (PE).

230 / 24 PELV
Non-PELV
Max 50 Vac /120 Vdc
KCEPVSC

KCEMSC KCEFUI

Drive KCECPU KCERUI

Motor
KCEOPTS

KCEOPT

KCEPIO

Safety
KCEFCB contacts

Doors KCEDRB

Car light KCEDCC

Car Fan
KCEREL KCECCG Battery

KCEDZS INSP

230 / 24

1077042.wmf

Figure 31. PELV system in KCE.

© 2012 KONE Corporation 89 (93) SO-10.65.011


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KCE
Product description

5 ABBREVIATIONS

DZS Door Zone Sensor

KCE KONE control electrification

KMC KONE Mini Console

KMI KONE Maintenance Interface

PCB Printed Circuit Board

RS-485 Data communication protocol used between KCE PCB’s

Ethernet Network topology used to connect elevator monitoring to KCE

LON Network technology used to connect bulding facility to KCE

PELV Protected Extra Low Voltage system

© 2012 KONE Corporation 90 (93) SO-10.65.011


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KCE
Product description

6 ORDERING

See order form SO-10.90.069, SAP material KM1336820C01 (Module 7). Filling instructions are
described in SO-10.90.070.

© 2012 KONE Corporation 91 (93) SO-10.65.011


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KCE
Product description

7 APPROVALS AND VERSION HISTORY

Compiled by: KTO / Information Product Author / Markku Ruhanen


Checked by: KTO / Senior Expert / Ari Kattainen
KTO / Component Manager / Gareth Chapman
Approved by: KTO / Technology Category Manager / Jari Helvilä
Translation approved by: /

Issue Date Description of change Ref CR Approved by


- 2012-09-21 First issue. Jari Helvilä

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Product description

8 FEEDBACK

Click one of the star buttons in the PDF version to rate the document and report errors or suggest
improvements. This opens your default e-mail client. Users of printed documents can send feedback
directly to ktd@kone.com.

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