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Environmental Research 150 (2016) 182–190

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Environmental Research
journal homepage: www.elsevier.com/locate/envres

Review article

Global demand for rare earth resources and strategies for green mining
Tanushree Dutta a, Ki-Hyun Kim a,n, Minori Uchimiya b, Eilhann E. Kwon c,
Byong-Hun Jeon d, Akash Deep e, Seong-Taek Yun f
a
Department of Civil & Environmental Engineering, Hanyang University, 222 Wangsimni-Ro, Seoul 04763, Republic of Korea
b
USDA-ARS Southern Regional Research Center, 1100 Robert E. Lee Boulevard, New Orleans, LA 70124, United States
c
Department of Environment and Energy, Sejong University, Seoul 05006, Republic of Korea
d
Department of Natural Resources & Environmental Engineering, Hanyang University, 222 Wangsimni-Ro, Seoul 04763, Republic of Korea
e
Central Scientific Instruments Organisation (CSIR-CSIO), Sector 30C, Chandigarh 160030, India
f
Department of Earth and Environmental Sciences and KU-KIST Green School, Korea University, Seoul 02841, Republic of Korea

art ic l e i nf o a b s t r a c t

Article history: Rare earth elements (REEs) are essential raw materials for emerging renewable energy resources and
Received 22 March 2016 ‘smart’ electronic devices. Global REE demand is slated to grow at an annual rate of 5% by 2020. This high
Received in revised form growth rate will require a steady supply base of REEs in the long run. At present, China is responsible for
28 May 2016
85% of global rare earth oxide (REO) production. To overcome this monopolistic supply situation, new
Accepted 30 May 2016
strategies and investments are necessary to satisfy domestic supply demands. Concurrently, environ-
Available online 10 June 2016
mental, economic, and social problems arising from REE mining must be addressed. There is an urgent
Keywords: need to develop efficient REE recycling techniques from end-of-life products, technologies to minimize
Rare earth ore deposits the amount of REEs required per unit device, and methods to recover them from fly ash or fossil fuel-
Ion-adsorption
burning wastes.
Urban mining
& 2016 Elsevier Inc. All rights reserved.
Preservation
Recycling

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
2. Rare-earth resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
3. Mining rare earths. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
3.1. Methods of extraction from major REE resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
3.1.1. Commercial REE ore concentration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
3.1.2. Ion-adsorption clays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
3.1.3. Sedimentary phosphate deposits (phosphorites) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
3.1.4. Coal and coal by-products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
3.1.5. Fly ash from fossil fuel and other wastes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
3.2. Consequences of rare earth mining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
4. Preservation of rare earths and sustainability of material supply chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
4.1. Re-use of REEs through urban mining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
4.2. Strategies for promoting the preservation of REEs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
4.3. Sustainability of REE material supply chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
5. Conclusion and recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
Acknowledgments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189

1. Introduction

A gradual shift from traditional energy sources towards green


n
Corresponding author.
energy alternatives such as solar cells, electric vehicles, and wind
E-mail address: kkim61@hanyang.ac.kr (K.-H. Kim).

http://dx.doi.org/10.1016/j.envres.2016.05.052
0013-9351/& 2016 Elsevier Inc. All rights reserved.
T. Dutta et al. / Environmental Research 150 (2016) 182–190 183

Fig. 1. Major areas of consumption of REEs worldwide. Percentage values indicate forecasted industry-level annual growth rate (Alonso et al., 2012) of each REE demand
category using the projections used for 2015–2035 (Kingsworth, 2010), assuming that each REE consumption market will grow at rates predicted by industry experts.

turbines is becoming realized on a global scale. The transition has


led to a rapid surge in demand for a critical commodity: rare earth
elements (REEs). REEs are crucial for manufacturing a broad array
of high-tech products, devices, and technologies with widespread
applications in the medical, defense, aerospace, and automobile
industries (Figs. 1,2). International Union for Pure and Applied
Chemistry (IUPAC) defines REEs as the group of 17 elements
comprising 15 lanthanides plus Yttrium and Scandium (Table 1).
Rare earth elements are subdivided into heavy rare earth elements
(HREE) and light rare earth elements (LREE). Lanthanum, cerium,
praseodymium, neodymium, promethium, and samarium are
LREEs, while yttrium, europium, gadolinium, terbium, dysprosium,
holmium, erbium, thulium, ytterbium, and lutetium constitute
HREEs. The global market of REE-based products is estimated to be
worth 1.5–2 trillion US dollars, based on trade information and REE
Fig. 2. REE usage (%) by types of application fields (adopted from Binnemans and
Jones, 2014). contents of manufactured goods (Tukker, 2014). According to the
United States Geological Survey (USGS), 2016 report, the annual

Table 1
Summary of the usage of different REEs.

Serial No. REE Symbol Atomic number Use

1. Scandium Sc 21 Aerospace framework, high-intensity street lamps, high-performance equipment such as bicycle frames,
baseball bats
2. Yttrium Y 39 Television and computer screens, LED lights, cancer treatment drugs, enhances strength of alloys, catalyst
3. Lanthanum La 57 Camera lenses, carbon lighting applications such as studio lighting and projector lights, battery electrodes
4. Cerium Ce 58 Catalytic converters in cars, colored glass, steel production, refining crude oils
5. Praseodymium Pr 59 Strong magnets, welding goggles, lasers, aircraft engines
6. Neodymium Nd 60 Powerful magnets used in computed HD, microphones, wind turbines, and hybrid cars, lasers
7. Promethium Pm 61 Not usually found in nature
8. Samarium Sm 62 Cancer treatment, nuclear reactor control rods, X-ray lasers
9. Europium Eu 63 Color television screens, computer screens, fluorescent glass, genetic screening tests, control rods in nuclear
reactors
10. Gadolinium Gd 64 X-ray & MRI scanning systems, shielding in nuclear reactors, increases durability of alloys, green phosphors in
television screens
11. Terbium Tb 65 Television and computer screens, fuel cells, solar systems
12. Dysprosium Dy 66 Commercial lighting, hard disk devices, transducers
13. Holmium Ho 67 Lasers, glass coloring, high-strength magnets
14. Erbium Er 68 Glass colorant, signal amplification in fiber optic cables, metallurgical uses
15. Thulium Tm 69 High-efficiency lasers, portable X-ray machines, high temperature superconductors
16. Ytterbium Yb 70 Improves stainless steel, lasers, ground monitoring devices, industrial catalysts
17. Lutetium Lu 71 Cracking hydrocarbons in oil refineries
184 T. Dutta et al. / Environmental Research 150 (2016) 182–190

Fig. 3. Historical trend of the mine production of REO (in tons) in the world and China (according to USGS). The shaded area indicates the decreasing share of China in the
world production of REEs from more than 95% before 2012 down to 85% in 2015.

growth rate of global REE demand is expected to increase by 5% by economic reasons (Binnemans and Jones, 2015). The deviation of
2020. Therefore, it has become obligatory for REE-consuming na- balance can be caused by the reduced availability of the more
tions to create align supply chains for REEs in order to maintain important REEs and vice versa. Recycling of the critical REEs could
current technologies and develop advanced technologies involving be an appropriate solution for this problem.
renewable energy resources. Above-outlined concerns have motivated both developing and
Rare earths are actually not rare to exhibit a broad geographical developed nations to secure REE reserves. Most countries relied
distribution. The average levels of REEs in the earth's crust range heavily on imports for their current REE demands; in some cases,
from 150 to 220 ppm (ppm) which exceed the level of many other 100% of REEs were reported to be imported. However, this trend
metals mined for industrial use (e.g. copper: 55 ppm and zinc: 70 has been changing rapidly most likely due to the restrictions re-
ppm) (Long et al., 2010). Nonetheless, establishing and maintain- cently imposed by China on the export of metals and mineral
ing a reliable supply chain of REEs are of great concern for a products (Mancheri et al., 2015). The USGS commodity report for
number of reasons. Rare earths occur in geological deposits in the fiscal year of 2015–2016 revealed that the United States de-
combination with other materials, which makes the extraction of creased its import of rare earth metals and compounds from $190
pure REEs challenging and expensive. The supply of standard million in 2014 to $150 million (estimated) in 2015. Up till 2010,
grade REEs depends upon the geology of the ores, cost of extrac- China controlled 98% of the global REE production (Chakhmour-
tion, market demand, and price of individual REEs. A key concern adian and Wall, 2012). Such market monopolies are detrimental
is whether the current supply base of REEs can keep pace with the because even small changes in the foreign policy and export cri-
projected growth of REE markets worldwide. For example, there teria of one country can lead to inimical instabilities of global
was volatility in the rhenium market due to its under-supply in market. The control of China over the world mine production of
2008, which caused an excessive price hike (10,500 USD/kg) rare earth oxides has indeed gone down significantly in the last
(Global Information Market Research Report, 2015). If these types three years. Fig. 3 shows the decreasing share of China (85%
of situations arise for REEs, the resilience of the supply chain will shareholder) in the world mine production of rare earths. Never-
be decided by the supply chain's resistance, speed of response, and theless, in various places, the mining of REEs in socially and en-
flexibility to market fluctuations (refer to the case study of neo- vironmentally unacceptable ways has placed this industry under
dymium by Sprecher et al. (2015). In addition, in order to ensure global scrutiny, further accentuating supply risk. The example of
zero surplus of any REEs, a maintenance of the right balance be- Kvanefjeld, recognized as one of the world's largest REE resources,
tween the supply and demand is of paramount significance for illustrates the fact that even highly environmentally conscious and
progressive countries like Greenland (an autonomous Danish ter-
ritory) are loosening regulations to allow mining of REEs.
British Geological Survey Risk List (2015) described REEs as
critically at-risk marketable elements. Particularly, the five ele-
ments of dysprosium, terbium, yttrium, europium, and neody-
mium are critical commodities for emerging clean energy tech-
nologies. This is primarily due to the fact that the replacement of
such crucial components commonly used in emerging green en-
ergy technologies and smart devices with other more abundant
metals would require compromise for the quality of the finished
products. This review aims to provide an updated understanding
of the complex global scenario and risks (in social, environmental,
and economic) associated with the growth of the REE market and
possible ways to tackle these risks. Our ultimate goal is to assess
the future of REE supply chains (Fig. 4), highlight vulnerabilities
Fig. 4. Anticipated evolution of global rare earth demand and supply from 2016 to for REE-consumers, and propose ways to combat the environ-
2020. Data for this plot were extracted from Rollat et al. (2016). mental impacts of REE mining. Alternatives and measures to
T. Dutta et al. / Environmental Research 150 (2016) 182–190 185

Table 2 prevent steady declination of one of the earth's critical resources


Classification of rare earth-bearing mineral deposits. (Source: Long et al., 2010). are also suggested.
Serial No. Rocks and deposits Type

1. Peralkaline igneous rocks Magmatic (alkali-ultrabasic) 2. Rare-earth resources


Pegmatite dikes (alkali-ultrabasic)
Pegmatite dikes (peralkaline)
Rare earth elements occur in a number of mineral deposits;
Hydrothermal veins and stockworks
Volcanic however, they are not concentrated enough (typical concentration
Metasomatic-albitite range is 10 to a few hundred ppm by weight) to make their mining
2. Carbonatites Magmatic
easy or economic (Long et al., 2010). The most abundant mineral
Dikes and dialational veins sources of REEs, particularly light REEs (LREE), are bastnäsite
Hydrothermal veins and stockworks [(Ce,La)CO3(F,OH)] and monazite [(Ce,La,Nd,Th)PO4]. Bastnäsite
Skarn deposits in China and the United States constitute the largest
Carbonate rock replacement
percentage of the world’s rare-earth resources, while monazite
Metasomatic-fenite
deposits in Australia, Brazil, China, India, Malaysia, South Africa, Sri
3. Iron oxide-Copper Gold Magnetite-apatite replacement
Lanka, Thailand, and the United States constitute the second lar-
Hematite-magnetite breccia
gest segment (Long et al., 2010). Sources of HREEs include apatite,
4. Pegmatites Abyssal (heavy rare earth elements) cheralite, eudialyte, loparite, phosphorites, rare-earth-bearing (ion
Abyssal (light rare earth elements)
Muscovite (rare earth elements)
adsorption) clays, secondary monazite, spent uranium solutions,
Rare earth elements-allanite-monazite and xenotime (Long et al., 2010). Rare earth-bearing mineral de-
Rare earth elements-euxenite posits are mainly associated with igneous rocks (alkaline rocks and
Rare earth elements-gadolinite carbonatites) (Long et al., 2010). Furthermore, placer deposits,
Miarolitic-rare earth elements-topaz-
residual deposits from deep weathering of igneous rocks, peg-
beryl
Miarolitic-rare earth elements-gadoli- matites, iron oxide copper-gold deposits, and sedimentary marine
nite-fergusonite phosphate deposits (phosphorites) also contain economically vi-
5. Porphyry molybdenum Climax-type
able REE concentrations (Table 2). Recent studies of Aiglsperger
6. Metamorphic Migmatized gneiss et al. (2016) suggest nickel laterites of Cuba (Mao Bay area) and
Uranium-rare earth elements skarn Dominican Republic (Falcondo mines) as a worthy target of critical
7. Stratiform phosphate Platform phosphorite metals like REEs.
residual In addition to the occurrences in the form of ores and deposits,
Carbonatite-associated rare earths are also found in coal and coal by-products (in sedi-
Granite-associated laterite
mentary rocks) at a very low concentration. As such, their recovery
Baddeleyite bauxite
Karst bauxite from such sources is economically implausible. Several sources of
information concerning the REE contents in coal samples from
8. Paleoplacer Uraniferous pyritic quartz pebble
conglomerate
different countries are available (See Seredin et al., 2013 and
Auriferous pyritic quartz pebble Blissett et al., 2014). For example, Seredin et al. (2013) reported
conglomerate 0.002–0.8% of Ge, Ga, Se, and Li in coal deposits, wherein rare
9. Placer Shoreline Ti-heavy mineral placer metal contents were only reported from laboratorial ashes in high-
Tin stream placer temperature, e.g., between 600 and 850 °C (that excludes the vo-
latile fractions of the metals). Despite the low concentrations of

Fig. 5. Steps of REE ore concentration procedure and recycling.


186 T. Dutta et al. / Environmental Research 150 (2016) 182–190

REEs in coal by-products, they have been suggested to be im- measures, the above-discussed portable tools are useful enough to
portant for their recovery; their presence can ultimately help ex- detect the presence of REEs in waste heaps. Moreover, bio-ad-
pand REE reserve and production (Rozelle et al., 2016). Moreover, sorption of REEs from primary ores with the aid of genetically
fly ashes arising due to coal combustion and from municipal solid engineered microbial probes is also a promising technique to as-
waste incinerators (MSWI) have been found to comprise a sig- sess REE enrichment and/or separation. Park et al. (2016) have
nificant fraction of REEs. Hard coal fly ashes, for instance, re- recently made a remarkable breakthrough in this emerging re-
portedly contain 445 mg kg  1 REEs on an average global basis search area by engineering the aerobic bacterium Caulobacter
(Ketris and Yudovich, 2009). On the other hand, the total con- crescentus that exhibited high specificity toward REEs with small
centration of REEs in the treated bottom ashes from MSWI was atomic radii through the cell surface display of lanthanide binding
estimated at 110 mg kg  1, with the preferential dominance of La, tags (LBT).
Ce, and Nd at concentrations greater than 20 mg kg  1 (Allegrini
et al., 2014). Generally, these values are however two to three 3.1.2. Ion-adsorption clays
orders of magnitude lower than the typical levels in REE-con- The recovery of REEs from ion-adsorption clays involves rela-
centrated ores (mentioned before). tively easy processing steps. These resources are commonly found
in Madagascar, Brazil and the southern provinces of China (Rocha
et al., 2013; Yang et al., 2013; SGS, 2014). Chemical weathering and
3. Mining rare earths dissolution of granite and granite porphyry, where REEs become
absorbed on the clay surface, result in the formation of ion-ad-
Rare earth resources are diverse in their geology, mineralogy,
sorption clays. Unlike ores, ion-adsorption clays contain REEs in an
and REE contents. A series of specific techniques are required to
easily extractable trivalent cationic state. Extraction of rare earths
process diverse REE resources to extract commercially viable
from these clays is accomplished by surface/mountain-top mining,
elements.
followed by tank or heap leaching with aqueous electrolyte solu-
tion (sodium chloride (NaCl)) or ammonium sulfate ((NH4)2SO4),
3.1. Methods of extraction from major REE resources
and finally use of ion-exchangers. The ion exchange reaction be-
tween kaolinite (a hydrated aluminosilicate crystal with chemical
3.1.1. Commercial REE ore concentration
formula: Al2Si2O5(OH)4 and (NH4)2SO4) can be chemically re-
Rare earth ore mining and concentration are performed using a
complex (and often economically unrealistic) method that in- presented as
cludes REE mining from ore deposits, grinding, cracking the mi-
2(Kaolin)3- RE3 þ þ3(NH4)2SO4-2(Kaolin)3-(NH4 þ )3
nerals to produce mixed rare earth oxides (REO) concentrates,
þ(RE3 þ )2(SO42  )3
separation, purification of oxides, and refining to produce in-
dustrial grade REEs (Fig. 5). It is difficult to obtain REE concentrates The above type of ion exchange processing is of industrial
from ore deposits (e.g. bastnäsite and monazite) because they significance despite limited use of ion-adsorption clays as a rare
occur in solid-state mineral phase and are often laced with earth reserve. Ion-adsorption rare earths constitute only 2.9% of
radioactive elements such as uranium and thorium. Further details China's REE reserves, yet accounting for 26% of China's total REE
of the REO present in rare earth minerals and the physical/che- production during 1988–2007. The figure increased to 35% after
mical steps of their processing to obtain ore concentrates (mining, 2009 (Su, 2009; Yang et al., 2013). Nonetheless, a strong reliance
physical beneficiation like floatation, gravity separation, electro- upon such small reserve could be detrimental, especially from
static, and magnetic separation), processing of concentrates by China's point of view as it could result in the fast depletion of their
leaching in acidic or alkaline medium, pre-concentration, and re- important natural resources.
covery of REEs from each solution through precipitation and sol-
vent extraction methods, can be obtained in recent reviews of 3.1.3. Sedimentary phosphate deposits (phosphorites)
Kumari et al. (2015) (Monazite) and Sinha et al. (2016) (Bastnasite
REEs are also found to be significantly enriched sedimentary
and Monazite). The system and process of selective REE extraction
marine phosphate deposits or phosphorites. According to Emsbo
from Bastnasite and Monazite has been patented by Teixeira et al.
et al. (2015), the concentration of REEs, particularly of HREEs, in
(2015). In addition, many contemporary reports, like Quinn et al.
phosphorites is high enough to be considered, as a primary source
(2015) (solvent extraction), based exclusively on REE extraction
of REEs. For example, some U.S. phosphorites are considerably
efficiencies by various precipitation and solvent extraction meth-
enriched in REEs (relative to Chinese clay-type of deposits) with
ods are also available.
total REE contents in 500–2000 mg Kg  1 (Kato et al., 2011). Most
Various techniques are available for the determination of
importantly, unlike primary ore concentrates, phosphorites are
commercial REE ore concentration. Among those options, one can
easily extractable. It is noteworthy that the world's fertilizer in-
rely on inductively coupled plasma-optical emission spectroscopy
(ICP-OES), neutron activation analysis (NAA), and inductively dustry used phosphorites to produce 150 metric ton phosphate
coupled plasma-mass spectroscopy (ICP-MS) to produce the best fertilizer per year (Zhang et al., 2006). Phosphate rock is dissolved
results due to high sensitivity (can detect up to a few ng (10  9 g) in dilute sulfuric acid to produce phosphoric acid used for the
L  1 levels) for multi-elements (Zawisza et al., 2016; Li et al., 2016). production of fertilizer, animal feed, and chemicals. The same
Recently, in situ measurement techniques involving the use of process can be used to dissolve 100% of REEs contained in the
small, portable equipment for the detection of REEs have also phosphate deposits (Emsbo et al., 2015). An additional benefit of
been developed. For instance, portable X-ray fluorescence (pXRF) phosphate mining is that it does to lead to radioactive thorium or
analyzers were used by Simandl et al. (2014) as field tools to uranium-rich waste commonly associated with REE mining (Zie-
detect REEs in sedimentary phosphate deposits. The pXRF data linski et al., 1997). Collectively, all these factors can make phos-
were correlated with inductively coupled plasma-atomic emission phorites a very useful future resource. Another phosphate ore
spectroscopy (ICP-AES) and ICP-MS data. In addition, magnetic deposit used in the preparation of phosphorus fertilizer, named
susceptibility analyzers have also emerged as reliable alternative apatite (containing 0.1–1 mg Kg  1 REO), was tested recently for
tools for field measurement of REEs (Funari et al., 2016). Although REE recovery (Ogata et al., 2016) in which up to 70% leaching ef-
these portable tools may be less accurate than laboratory ficiency of REE was achieved with 2(M) sulfuric acid.
T. Dutta et al. / Environmental Research 150 (2016) 182–190 187

3.1.4. Coal and coal by-products uranium imparting radiological effects during their recovery
Rozelle et al. (2016) reported a recovery rate of 71–89% based (Binnemans et al., 2013; Ault et al., 2015). The release of the
on extraction of REEs from high ash-containing by-products of coal radionucleotides along with other contaminants like dust and
mining collected from a surface coal-mine of the Allegheny group heavy metals may also bear serious environmental costs. Proces-
in Central Pennsylvania. REE concentration profiles above and sing one ton of REEs is associated with the generation of 2000 t of
below the coal bed were also assessed. The chemical steps for the toxic waste and 1000 t of wastewater contaminated with ammo-
recovery of REEs involved the use of ammonium sulfate, which nium sulfate and heavy metals (Su, 2009). Immediate negative
leached out 89% of the REEs into the filtered solution. Subsequent effects of REE mining include severe soil erosion, biodiversity loss,
applications of an ionic liquid (1-butyl 3-methylimidazolium land use change, flooding, pollution of air, soil, and water, and crop
chloride) and a deep eutectic solvent (2:1 urea/choline chloride, uptake of REEs, consequentially leading to human health issues
M/M) as lixiviants resulted in 80% and 71% recovery of REEs, re- (Tang and Li, 2000; Liu, 2002; Chen, 2010; Anonymous, 2011;
spectively. Quantitative analysis of the different REEs was per- Carpenter et al., 2015). Using satellite imagery, Guo (2012) de-
formed using ICP-AES, which allowed detection of the various picted the visual changes in the landscape caused by the surface/
REEs (with the exceptions of Dy, Eu, Ho, Lu, Tb, and Tm) with a mountaintop mining in the Ganzhou area of the Jianxi province of
detection limit (DL) of 5 mg kg  1. In another study, Phuoc et al. China. Biological, environmental, and human health effects of
(2016) used laser-induced breakdown spectroscopy (LIBS) for mountaintop mining activities have been well documented (Gil-
qualitative detection of REEs in ash samples of Powder River Basin bert, 2010; Holzman, 2011; Beggs, 2012; Bernhardt et al., 2012).
bituminous coal. Labutin and Popov (2016), however, pointed out Alarmingly, some of these human health and environmental im-
the presence of Fe may have led to overlapping spectral lines, thus pacts are irreversible and persistent even after reclamation of the
bringing into question the validity of the spectroscopic data pre- mine site (Palmer et al., 2010).
sented by Phuoc et al. (2016). China adopted an alternative technique in 1997, which is re-
ferred to as in-situ leaching of clays. This technique deploys
3.1.5. Fly ash from fossil fuel and other wastes leaching holes 0.8 m in diameter and 1.5–3 m in depth at an in-
As stated earlier in Section 2, fly ash from MSWI and coal termittent distance of 2–3 m. Leaching occurs over a prolonged
combustion comprise of extractable amounts of REE (Hower et al., period of time (150–400 days) with application of 3–5% ammo-
2015; Yuzhuang et al., 2015; Funari et al., 2016). However, those nium sulfate solution (Yang et al., 2013). This in-situ leaching
materials are not routinely analyzed due to their low REE content protects the soil and vegetation. Nevertheless, enforcement of
and apprehensions about the economic viability of the extraction such in-situ leaching must be preceded by a thorough geotechnical
process. Chemical analyses (using Na2O2 sintering technique cou- survey of the mining area and nearby locations. Otherwise, there
pled with ICP-MS) of samples of MSWI fly ashes from incineration may be low REE recovery (up to 5%), groundwater contamination,
plants have indicated that they are promising alternative waste- an increase in soil and water pH, and nutrient pollution of
derived sources of REEs. Study of fly ash from Jungar power plant, downstream rivers (Liu, 2002; Palmer et al., 2010).
Inner Mongolia, China by Dai et al. (2014), revealed that the con-
centration of the critical REEs were greater in the finer sized
fractions (454 LREE mg g  1 in o25 mm fraction) of fly ash than the 4. Preservation of rare earths and sustainability of material
coarser ones (156 mg g  1 in 4125 mm fraction). However, the supply chain
feasibility of recovering REEs from fly ash on an industrial scale
needs to be explored. Preservation of rare earth resources calls for the development
of efficient recycling techniques at the pilot-plant scale. Due to the
3.2. Consequences of rare earth mining economic and environmental costs of REE mining, it is desirable to
promote the recycling and reuse of rare earths, while also mini-
Rare earth mining and extraction procedures constitute mas- mizing the dependency on such resources. Recycling of REEs may
sive exploitation of earth's resources and destabilize/deteriorate help reduce the imbalance in REE supply by enforcing the primary
soil and water ecosystems. One of the biggest concerns of REE supply chain for some REEs that are crucial in particular for in-
mining from the primary ore deposits such as bastnasite and dustrial applications (Binnemans and Jones, 2015; Machacek et al.,
monazite is the resultant radioactive stockpiles. Rare earths fre- 2015). On the other hand, development of new technologies to
quently co-exist with radioactive minerals like thorium and make use of lower amounts of the materials is also of great

Table 3
List of 2016 studies on recycling of REEs from end-of-life products.

Order Recycle REE Method used % Recovery Reference

1 Motors Nd, Pr, Dy Hydrometallurgy 82 (99% purity) Bandara et al., 2016


2 Permanent Magnet Nd, Pr Vacuum Induction melting, hydrolysis & magnetic 93 (99.7% purity) Bian et al., 2016
separation
3 Fuel cell catalyst Pt Hydrometallurgy 76 Duclos et al. 2016
4 Phosphor (lamps) Eu, Y Hydrometallurgy 100 (99.9% purity) Dupont and Binnemans,
2015
5 Oil refining Catalyst La, Ce Hydrometallurgy NA Ferella et al. 2016
(Review)
6 NiMH magnets Nd, Sm, Pr, Hydrometallurgy 98.1 (Nd), 95.5 (Sm), 95.5 (Pr), Meshram et al. 2016
Ce 89.4 (Ce)
7 NiMH magnets (Review) La, Nd Hydrometallurgy NA Sinha et al., 2016
8 Permanent Magnet REE Hydro & Pyrometallurgy NA Sun et al., 2016
(Review)
9 Phosphor (lamps) Tb, Eu, Y Mechanical Activation & leaching 89.4 (Tb), 93.1 (Eu), 94.6 (Eu) Tan et al., 2016
10 Fluorescent lamp Eu, Y Hydrometallurgy 99.9 Tunsu et al., 2015
188 T. Dutta et al. / Environmental Research 150 (2016) 182–190

significance, particularly for some critical REEs, e.g., dysprosium Veolia Environmental Services (recycling REEs from e-waste and
(Dy) and neodymium (Nd). Such rare earth metals are in high lamps) (Forbes, 2014). Such efforts are critical for the sustainable
demand, as they are used in clean energy technologies (e.g., wind supply of REEs in green energy technologies and smart electronic
turbines and electric vehicles) (Fig. 2) (Alonso et al., 2012). devices.

4.1. Re-use of REEs through urban mining 4.2. Strategies for promoting the preservation of REEs

Recovery of REEs from scraps formed during production pro- Another significant challenge in REE primary mining and re-
cesses, landfills, and end-of-life consumer products (e.g., used cycling is the development of effective administrative policies to
cars) is referred as ‘urban mining’ and rightly regarded as an im- establish and implement recycling programs at governmental or
portant component of resource management (Simoni et al., 2015; intergovernmental levels. A low level of community awareness
Bandara et al., 2016). A recent work of Zeng et al. (2016) has also regarding recycling, lack of recycling design, and collection of
uncovered newly the potential of waste electronic and electrical scrap products are the major roadblocks (Reck and Graedel, 2012).
equipment (WEEE) or e-waste. The recycling of REEs is also However, some of these limitations have been overcome in the
deemed necessary to counter the harmful effects of extensive recent years. This was also reflected in the recycling forecasts by
mining on the environment (Simoni et al., 2015). In fact, REEs Rollat et al. (2016) who projected increased possibilities of re-
contained in non-recycled waste materials may end up in surface cycling by 2020. Altogether, there are a number of possible stra-
waters and oceans. Recently, significantly high concentrations of tegies for preserving primary REE resources (Sprecher et al., 2015;
rare earths were detected in the surface water of San Francisco Bay Yang et al., 2013). These include: i) establishing stringent industrial
area presumably due to the wastewater treatment plant dis- standards and laws for the REE industry, ii) reducing red tape to
charges of refractory magnetic resonance imaging (MRI) contrast promote faster system response, iii) centralizing management of
agents used in hospitals and medical research centers (Hatje et al., REE resources by eliminating illegal mining, iv) developing in-
2014, 2016). Urban mining might be a useful solution to tackle tegrated REE market pricing and distribution systems, v) en-
some of these undesired effects of REE mining and discharge couraging investment in environmental programs to combat the
(Ongondo et al., 2016; Sun et al., 2016). Besides, unlike the primary environmental consequences associated with the REE industry, vi)
REE ores, REE recyclates do not contain radioactive substances, promoting the participation of nations with high annual con-
implying that health problems can be partially avoided by means sumption of REEs worldwide, and vii) encouraging REE recycling
of recycling (Binnemans et al., 2013). from enriched waste materials, EoL products, and other under-
A major challenge in REE recycling has been their low yield rate utilized resources (e.g., Liu and Diamond, 2005).
due to the lack of appropriate recycle design along with the te-
dious steps involved in their separation. Likewise, there is a 4.3. Sustainability of REE material supply chain
common belief that it is virtually impossible to recycle REEs in any
appreciable quantity, as they are used in very minute quantities. In As mentioned earlier, sudden disruptions in the demand-sup-
this review, a contradictory viewpoint on this generic belief is ply chain of the critical materials may create serious market vo-
discussed by presenting contemporary examples regarding re- latilities. Such raw material threats took place in Re and Nd mar-
covery of rare earth metals and oxides from a range of end-of-life kets in 2008 and 2010, respectively; their material prices sky-
(EoL) products (including spent fluorescent lamps, motors, NiMH rocketed within a span of a few months but geared back to normal
batteries, fluid catalysts, fuel cell catalysts, etc). levels in the following months. Sprecher et al. (2015) examined the
Table 3 lists 2016 studies on REE recovery from spent products. case of Nd market crisis of 2010 using an approach based on
Similar studies conducted up to 2015 were reviewed by Binne- market resilience theory combined with market flow analysis.
mans et al. (2013, 2015) and Tunsu et al. (2015). Most importantly, Socio-economically, any material production system embeds three
many of these studies confirm a reasonably good yields (i.e., up to levels: societal needs, machinery of production, and the system
99%) of re-usable REEs and their oxides, which further exemplifies that augments the supply of the materials required by the pro-
that recent technological advancements have been able to par- duction machinery (Daigo et al., 2014). The resilience of the pro-
tially, if not fully, cross the barriers of REE recycling processes. As a duction system against supply chain disruptions is thus dictated
good example of this scenario, recovery of REE oxides (of neody- by the strength of the system (Sprecher et al., 2015).
mium, praseodymium, and dysprosium) has actually been made Key components of the sustainability in the production system
from commercial NdFeB magnets and industrial scrap magnets by and material supply chain include: i) resistance, i.e., the ability to
employing membrane-assisted solvent extraction (MSX: Kim et al., combat the disturbances without any substantial loss of function,
2015). The demonstrated process was capable of selectively re- ii) speed of recovery, and iii) flexibility, i.e., the ability to switch
covering pure REE oxides (e.g., based on the XRD and SEM-EDX between alternative supply systems. According to Binnemans et al.
analysis) from scrap magnets at good yields without any co-ex- (2015), such supply chain resilience in REEs market has been
traction of non-REEs over the 120 h run. achieved either by substituting critical REEs with less critical
It should be noted that although many lab-scale experiments metals or by augmenting the supply by sustainable primary
reported a very high recovery for REEs, full proof recycling tech- mining and recycling. The rapidity of the system response could be
nologies of REEs are still non-existent at industrial-scale (Sun further buttressed by additional interventions from the govern-
et al., 2016). However, nowadays, some chemical and electrical ment and/or other regulatory agencies, as discussed in Section 4.2.
companies are tackling the challenge of developing steps and
processes to recover high purity REEs from wastes. For instance,
the 2013 joint venture between Honda and Japan Metals and 5. Conclusion and recommendations
Chemicals (JMC) explored the use of molten salt electrolytes to
recycle REEs into usable oxides from used nickel-metal hydride REE-based devices and renewable energy technologies are ex-
(NiMH) batteries. Likewise, Umicore and Solvay Rhodia (chemical pected to drive tremendous growth in REE demand. However,
companies) developed a similar initiative (Forbes, 2014). Other there are also critical challenges, because the costs of mining and
multinational corporations have also joined forces in REE recovery, extracting primary REE resources are high. Because richer deposits
e.g., Mitsubishi Electric (recycling REEs from air conditioners) and are highly localized in a limited number of counties, the supply
T. Dutta et al. / Environmental Research 150 (2016) 182–190 189

and price of REEs could face tactical monopoly. As such, every Metall. 1, 29–38.
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