Maintenance and Repair Welding on Board

UNALLOYED & PROBLEM STEEL STAINLESS STEELS CAST IRON ALUMINIUM COPPER ALLOYS HARDFACING &
LOWALLOYED STEEL OVERLAYING
Pipes Ø<30mm Large welds in flat Cast steel machine Cast steel cargo pipes Pipes with capillary Larger constructions Large size componets, Rebuilding worn or Repair of castings Holes or fractures in Copper pipes Yorcalbro pipes Stainless overlay on Spark proof overlays
Capillary joints position, mild steel bases/supports joints small dia. cold welding broken parts smaller parts Ø<30mm Ø<100mm mild steel on tools
Capillary joint Capillary joint

32 33 2 5 43 13 3 4 13 32 33 + 49 10 44+ 49 14 14 31 17 28 48 28 48 32 33 32 11 30
Pipes Ø<160mm Main parts of the Mechanical structures Machine parts of U.S. Butt welded thin Duplex steel used in tanks, Oil impregnated or old Replacing missing Rebuilding worn or Cracks in larger parts Larger size copper Yorcalbro pipes Hardfacing rope or Rebuilding shaft ends
t<3mm, butt joint ships construction with high loads T1 steel walled pipes cargo loading pipes, heating cast iron parts with steel plate broken areas pipes
coils and ladder material.
Ø<100mm butt chain handling
unalloyed Also for welding duplex welds/patches equipment
to mild
steel

43 40
26 41 42 3 4 5 6 13 13 10 23 + 49 12 + 49 15 14 17 28 48 17 28 48 29 24 46 18 13 30 38 39
Pipes Ø>160mm Weld subject to high Rebuilding worn Joining tool parts Thin walled Compound steel first Small parts preheated Reassembling broken Thin plate Plate or tube Rebuilding pump Constructions of Anchor winch wheels Ballbearing surfaces
t>3mm unalloyed loads edges and engine constructions layer, or mild steel to parts constructions constructions impeller wear edge Yorcalbro and guides an shafts
parts stainless steel (bronze)

+ 49
1 3 41 42 3 4 13 43 13 18 32 33 10 23 32 33 11 45 + 49 31 14 15 28 48 17 28 48 16 30 39 46 24 46 18 39
Galvanized pipes and Weather resistant Rebuilding gear teeth Rebuilding machine Rebuilding impeller Cunifer pipes Hardfacing/rebuilding Stuffing box surfaces
plates steel used for flue parts CORROSION CONTROL COATING SAFETY SURFACES blades Ø<100mm wear surfaces on on shafts in seawater
gases and sea water machine parts
Reconditioning of Surface coating with flame Photo-luminescent wear
galvanizing after welding, or sprayed plastic for wear resistant surfaces on
providing better than resistance, corrosion important handwheels,
galvanized corrosion resistance, hygenic handles, door-frames, rails
resistance on any steel purposes and/or decorative etc. Non-slip surface on
surface or component, purposes. Tanks, shelves, ladders and deck by mixing
obtaining a very good base pump housings, handrails plast with grit or zinc.
29 9 13 18 13 18 for top coating with paint or etc.
16 30 46 32 13 18 39
plastic
Large welds in flat Cast steel repairs Gear wheel welded to Tool repairs (building Fractures in pump Cunifer pipes Rebuilding exhaust Sliding surfaces on
position on ships shaft up drill shank) housing bronze/brass Ø>100mm valve seats shafts, oiled
quality steel
37 35 36 35 36 37

CUTTING & GOUGING

All unalloyed/low alloyed Cutting, gouging or Removing welds or other Preparing grooves, opening All applications on
steels, cutting, gouging flushing plates, all excess material cracks, small cuts, in all electrically conductive
5 43 3 4 13 42 13 13 applications, thickness up conductive materials conductive materials materials, thickness up to 16 46 25 47 19 40
to 100mm. ‘X-21’ 38mm
Thin plate General repairs and Joining of spring steel Underwater welding Filling pittings in valve Repair of sliding Steel valve closing Shaft surfaces subject
constructions tack welding temporary repair UNITOR UNITOR housing bronze/brass surface brass/bronze surface to high pressure or
chemicals
‘X-21’ PLASMA CUTTER
Acetylene and Oxygen Clean compressed air and
supply 21 21 20 mains power supply

1 3 26 41 1 3 41 42 13 22 HOW TO USE THE UNITOR PROBLEM SOLVER 16 29 30 46 16 30 18 19 38

Ice class hull plates and Boiler plates and Joining of tool steel Fuel injector pipes Repair of castings ALUMAG Rebuilding threads on Light constructions Rebuilding closing Hydaulic pistons
plate/pipe material used tubes of chrome/ ALUMINIUM fittings brass/bronze e.g. electrical surfaces on butterfly
28 -235 Still in doubt?
for low temperature molly alloyed steel Repair of castings Holes or fractures in components valve
cargo smaller parts A magnesium alloyed See the
Unitor
ALUMIN handbook
17 -351N
17 28 Sea water resistant

8 7 27 13 13 18 Identify base material in headings Find the closest related problem Study the alternative solutions 29 34 30 38 39

COATED ELECTRODES FOR ARC WELDING/CUTTING

GPO GPR SPECIAL LH LHH LHV LHT LHL LHR 18/8 23/14 DUPLEX TENSILE
1 -302N 2 -300H 3 -303N 4 -314N 5 -314H 6 -316N 7 -318N 8 -319N 9 -320N 10 -321N 11 -322N 12 -325N 13 -328N
Versatile general purpose High recovery (180%) rutile Double coated electrode for Low hydrogen type basic High recovery (160%) basic Low hydrogen type basic Basic type electrode for Low hydrogen type basic Low hydrogen type basic AWS type 316L electrode High alloy electrode for cladA rutile basic duplex High alloy electrode for
electrode type organic electrode for down-hand unalloyed and ship quality electrode for unalloyed electrode for down-hand electrode especially for heat resistant low alloy electrode for low temperature electrode for weathering for all position welding of steel, stainless to steel andstainless steel welding joining or overlaying. For all
rutile, for unalloyed steels welding of large deposits steel steels, ship quality steel welding of large deposit on welding of unalloyed steels, steels, used e.g. for boilers
steel with up to 2.7% Ni. Ice steel. Corrosion resistant to most stainless steels found corrosion resistant overlays electrode for all welding ‘problem’ repairs of steels
on unalloyed steel and cast steel unalloyed and ship quality ship quality steel and cast and boiler tubes class hull plates. Plates and sea water and flue gases. on board on mild steel positions. For welding where other electrodes fail
DIA. AMP. DIA. AMP. steel steel vertical down pipes used for low duplex to duplex, duplex to
2.5mm 60–100 DIA. AMP. 2.0mm 40–80 DIA. AMP. DIA. AMP. temperature cargo DIA. AMP. DIA. AMP. DIA. AMP. stainless steel and duplex DIA. AMP.
3.2mm 80–150 3.2mm 130–170 2.5mm 50–90 2.5mm 75–105 DIA. AMP. DIA. AMP. 2.5mm 70–105 2.5mm 80–115 1.6mm 35–50 2.5mm 50–90 to mild steel 2.5mm 50–85
4.0mm 100–200 4.0mm 180–230 3.2mm 90–150 3.2mm 95–155 4.0mm 170–240 3.2mm 110–150 3.2mm 95–150 DIA. AMP. 3.2mm 100–150 2.5mm 60–90 3.2mm 90–120 3.2mm 80–125

ID.NO 811133 REV NO.00 Design: The Richard Milner Partnership Ltd. Printer Grafia Kommunikasjon 03.02 3K. Country of origin: UK. The Unitor name and logo device are registered trademarks of Unitor ASA. Copyright Unitor ASA 2002
5.0mm 250–340 4.0mm 120–190 4.0mm 125–210 5.0mm 225–355 4.0mm 180–220 2.5mm 70–110 3.2mm 80–125 4.0mm 130–180 DIA. AMP.
3.2mm 105–150 2.5mm 50–90
3.2mm 80–120
DC± DC± DC+ DC± DC+ DC+ DC± DC+ DC+ DC+ DC+
AC AC AC AC DC+ AC AC AC DC+ AC
AC AC

RODS FOR TIG & GAS NIFE NICKEL ALBRONZE ALUMIN WEARMAX IMPACT CH2 ACA UW RODS FOR
14 -334N 15 -333N 16 -344 17 -351N 18 -327 19 -329S 20 -382 21 -384 22 -395
WELDING General purpose cast iron Electrode especially for old Electrode for welding of Sea water resistant Electrode for repair of worn Cobalt alloyed electrode for Gouging electrode for Carbon graphite electrode Electrode for underwater SOLDERING/BRAZING
18/8MO IALBRO electrode for rebuilding,
joining cast iron to cast iron
or oil impregnated cast
iron. Non-conductive
copper alloys and also
joining of these to steel and
aluminium electrode for winch and anchor windlass
joining or rebuilding rolled,
wheels, dredger and cargo
overlaying steel surfaces
subject to impact,
cutting or preparing
grooves in steels, cast iron,
for cutting, flushing,
gouging conductive
welding of unalloyed steel.
A specially insulated
FC-BRONZE FC-WEARBRO
23 -221 24 -237MF or for joining cast iron to coating for welding in cast iron. drawn or cast aluminium handling equipment and corrosion or wear at high stainless steels and copper materials. Use special electrode holder must be 29 -261 30 -262
Molybdenum alloyed Flux-coated aluminium- other materials narrow places equipment subject to metal temperature alloys. Use ordinary holder, 6–9 bar air supply used Flux-coated bronze rod with Flux-coated bronze rod for
welding rod for corrosion bronze for welding of DIA. AMP. DIA. AMP. to earth or metal to metal wear electrode holder
DIA. AMP. DIA. AMP. 3.2mm 80–160 3.2mm 70–110 DIA. AMP. DIA. AMP. DIA. AMP. low melting point. surfacing or rebuilding
resistant and acid resistant Yorcalbro. Anneal at 350°C
3.2mm 75–100 2.5mm 55–110 DIA. AMP 3.2mm 70–120 DIA. AMP. 6.3mm 200–350 4.0mm 170–210
steels after welding 2.5mm 75–140
4.0mm 85–160 3.2mm 80–140
3.2mm 90–170 4.0mm 90–150 3.2mm 160–280 8.0mm 200–450 5.0mm 190–230 Flux: Bronze flux-261PF Flux: Wearbroflux-262PF
TIG: TIG: 16 x 5mm flat 400–600 Flame: Neutral, Flame: Neutral,
No flux needed Flux: I flux 238 PF 4.0mm 120–240
DC± DC± DC+ DC+ DC+ DC± Ox-surplus for brass Ox-surplus for brass
Argon shielding gas Argon shielding gas DC+
AC AC AC AC AC AC DC+ DC– or or
Current DC– Current DC– galvanised steel galvanised steel
DIA. 2mm DIA. 2.4mm DIA. 2mm, 3mm DIA. 3mm, 5mm
WIRE FOR GAS METAL ARC WELDING & FLUX CORED WIRE WELDING
ICUNI-30 IMS MS GPS-W HST-SF HST-SF S316M-GF S309M-GF IALBRO-W ICUNI-W ALUMAG-W PICKLING FC-CAST AG-60
25 -239 26 -210 -200 41 -200 42 Selfshield-203 43 Selfshield-232 44 -221 45 -222 46 -237 47 -239 48 -235 49 GEL 31 IRON 32 -252
Copper-nickel alloyed rod General purpose rod for General purpose solid wire Selfshielded fluxcored wire Selfshielded fluxcored wire Gas shielded fluxcored wire Gas shielded fluxcored wire Solid copper based wire for Solid copper based wire for Solid seawater resistant Pickling gel is used to remove -268
for Cunifer 70/30 and 90/10 GAS or TIG welding of for unalloyed steels for low alloyed + unalloyed for low alloyed + unalloyed for welding stainless and for welding stainless steels bronzes, brasses and copper-nickel alloys, e.g. aluminium wire for repair oxides and discolouration
AISI 309 + repairs of AISI Flux-coated brazing rod for Exceptionally easy flowing
unalloyed steel. including sheet metal. steels, all thicknesses. ships quality steels acid resistant steels of 316 317. Welding of mild steel aluminium brass alloys, e.g. Cunifer 90/10 and 70/30 welding of practically all after welding of stainless cast iron, with structure flux-coated capilliary solder
TIG: Welds in all positions Handles poor fitup. All type. Welds in all positions Yorcalbro. Also wear which are used in a.o. aluminium alloys found on
stiffeners to stainless steel steel. Apply with brush. and colour matching the containg 56% silver
No flux needed TIG: including vertical down positions incl. vertical including vertical down and repairs of clad steel resistant and corrosion cooling water systems on board, including cast parts Remove with water after base metal
Argon shielding gas Use IMS-210 current DC– (compound steel)
down resistant overlays on steel board 1 hour
Current DC– Argon shielding gas GMAW: Flux: No additional flux Flux: AG-60/45 flux 252
DIA. 2mm Current: DC+ FCAW: FCAW: needed For Yorc Albro use
DIA. 2.5mm
Shielding gas: Argon 80% FCAW: FCAW: Current: DC+ Current: DC+ GMAW: GMAW: GMAW: Flame: Ox-surplus Albro Flux-263PF
GAS: CO2 20% Current: DC– Current: DC– Shielding gas: Argon 80% Shielding gas: Argon 80% Current: DC+ Current: DC+ Current: DC+ Flame: Neutral
Use MS 200 (0r CO2 100%) Shielding gas: None Shielding gas: None CO2 20% CO2 20% Shielding gas: Pure Argon Shielding gas: Pure Argon Shielding gas: Pure Argon DIA. 4mm
Neutral flame DIA. 0.8mm DIA. 1.0mm DIA. 1.7mm DIA. 0.9mm DIA. 0.9mm DIA. 0.8mm DIA. 0.8mm DIA. 1.0mm Container: DIA. 2mm
DIA. 2mm, 3mm Spool: O.D. 200mm, 5kg Spool: 200mm, 4.5kg Coil: 245mm, 6.12kg Spool: 200mm, 2.5kg Spool: 200mm, 2.5kg Spool: O.D. 200mm, 2kg Spool: O.D. 200mm, 2kg Spool: O.D. 200mm, 2kg 1 litre, 1.25kg

ICROMO ALUMAG AG-45 TIN

27 -216
Chrom-molybdenum
alloyed rod for heat
resistant steels
TIG:
No flux needed, DC–
Argon shielding gas
DIA. 2.5mm
28 -235
A magnesium alloyed
aluminium rod for gas
welding of cast, rolled or
drawn aluminium
GAS:
Use Aluflux 234F
Flame: Slight AC surplus
DIA. 3mm
PLASTCOAT-S
35
Wear and chemical resistant, non-toxic
plastic powder on ethylene/vinyl alcohol
polymer basis. Available in several
colours. Application: Coating of galley
surfaces, pump housings, cargo holds,
food containers etc. Mix powder with grit
for non-slip properties in the surface
POWDER ALLOYS FOR FLAME SPRAYING
PHOTO-
36 LUMINESCENT
PLASTCOAT
Plastcoat with photo-luminescent
properties. A bright yellow-green light is
emitted from the surface. Light emittance
continues for a period in total darkness
and is quickly restored, even by the
illumination from a hand lamp
ZINC COAT
37
Powdered zinc, purity higher than 99.5%.
Deposit purity superior to galvanized
coatings. Corrosion protection obtained
with 0.1–0.3mm thickness. Additional
protection obtainable with topcoat of
plastcoat
33 -253 34 -240
Silver solder for capilliary Soft solder on a spool. Flux
HARD ALLOY BRONZE ALLOY UNIVERS ALLOY joints, containg 45% silver is included in the wire. No
38 39 40 additional flux needed
Corrosion resistant nickel-chrome-
molybdenum powder alloy accepting
Seawater resistant copper-aluminium
powder alloy accepting working
The most versatile alloy. High resistance
to heat (600°C), corrosion and particle
Flux: AG-60/45 flux 252
Flame: Neutral
Flux: Soldering iron or
indirect heating
with AC-surplus
working temperatures up to 500°C. For temperature up to 250°C. Ensures low wear. Machines to a smooth surface with
flame
use where surface hardness is required in friction and prevents shearing between excellent gliding properties also under high
the reconditioned part. Hardness of surfaces in metal to metal friction. For pressure. Low thermal conductivity, may
deposit approx. 300 HB, which is still rebuilding bronze liners or providing similar be used as a heat barrier.
DIA. 2mm DIA. 1.6mm
easily machinable properties on other surfaces Alloy type: Nickel-molybdenum.
Hardness: 130–145 HB

Unitor ASA
Mail: P.O.Box 300 Skøyen,
N-0213 Oslo Norway
Office: Drammensveien 211,
N-0281 Oslo Norway
Tel: +47 22 13 14 15
Fax: +47 22 13 45 00
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