Your International Business School Talent Development

Asset & Project Management Center

“Si puedes soñarlo, puedes hacerlo”

“Salud de activos y tecnologías predictivas”

Carlos E. Torres
Power-MI
CEO
MSc. Mechatronics

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

Cambio de
rodamientos después
de detectar ruido
anormal.

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

Análisis de vibraciones

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

Cambio de aceite en multiplicadora de un aerogenerador

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

Limpieza de rodillos en zona de secado de papelera

PMM Business School Copyrights © 2017 www.pmm-bs.com
 Your International Business School Talent Development
Asset & Project Management Center

Cambio de rotor después de romper acoplamiento

PMM Business School Copyrights © 2017 www.pmm-bs.com
 Your International Business School Talent Development
Asset & Project Management Center

Alineación de ejes mediante láser

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

Inspecciones visuales
PMM Business School Copyrights © 2017 www.pmm-bs.com
 Your International Business School Talent Development
Asset & Project Management Center

Curva P-F

Salud
Inicio de la falla
P: falla potencial

F: falla funcional

Tiempo

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

Modos de Fallos

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

Tecnologías predictivas

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

Matriz de salud

ISO 17359-2018

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

Matriz de salud

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

Matriz de salud

Análisis de vibraciones Termografía Inspección visual Ultrasonidos Alineación de ejes

Desequilibrio Alerta
Desalineación Aceptable Alerta
Excentricidad Aceptable Alerta
Holgura rotativa Aceptable Alerta
Holgura estructural Aceptable Alerta
Problemas estructurales Aceptable Peligro
Problemas de acoplamiento Aceptable Peligro
Problemas en álabes Alerta
Problemas eléctricos Aceptable Desconocido
Problemas en rodamientos Aceptable Desconocido
Problemas fluidodinámicos Aceptable
Resonancia Aceptable
Conexión defectuosa Aceptable
Alta temperatura Aceptable
Punto caliente Alerta
Conexión floja Alerta
Roturas Alerta
Deformación Peligro
Deterioro Aceptable
Pérdida de estanqueidad Aceptable
Pernos flojos Aceptable

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

Análisis de Análisis de
criticidades modo de fallos

Características

diagnóstico
Informe de
Taxonomía

Matriz de
Protocolo
máquina
Ficha de

técnicas

salud
PMM Business School Copyrights © 2017 www.pmm-bs.com
 Your International Business School Talent Development
Asset & Project Management Center

Taxonomía de activos

Planta

Sección

Subsección

Protocolo
Activo
Informe

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

Taxonomía de activos

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

Ficha de máquina

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

Características técnicas
• Requerimiento de información
no incluida en la ficha
• Características
• Modos de operación
• Condiciones ambientales
• Planos
• Explicaciones/aclaraciones

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

Protocolos

• Medición – calidad de los datos

• Análisis e informe – calidad del
diagnóstico

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

Informes

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

Informes – diagnóstico de fallos

Análisis de vibraciones
Desequilibrio Alerta
Desalineación Aceptable
Excentricidad Aceptable
Holgura rotativa Aceptable
Holgura estructural Aceptable
Problemas estructurales Aceptable
Problemas de acoplamiento Aceptable
Problemas en álabes Alerta
Problemas eléctricos Aceptable
Problemas en rodamientos Aceptable
Problemas fluidodinámicos Aceptable
Resonancia Aceptable

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

Informes – diagnóstico de fallos

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Taxonomía

Ahorros Ficha de
máquina

PMM Business School Copyrights © 2017

Informe de Características
diagnóstico técnicas

Informe de
actuación Protocolo
Asset & Project Management
Your International Business School

Orden de Informe de
trabajo diagnóstico

Matriz de
Center

www.pmm-bs.com

salud
Talent Development
 Your International Business School Talent Development
Asset & Project Management Center

Ahorros

• Ahorros = Costos actuación F – Costos actuación P

Salud

Inicio de la falla
P: falla potencial

F: falla funcional

Tiempo

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

Ahorros
Cálculo de costos evitados (F)
Paro de Producción (Horas X Costo por hora) $ 280.000,00
Mano de obra (Horas+Horas extras) $ 385,00
Repuestos (Suma) $ 2.340,00
Servicios (Suma) $ 680,00
Total costos evitados: $ 283.405,00

Cálculo de costos intervención hecha (P)

Paro de Producción (Horas X Costo por hora) $ -
Mano de obra (Horas+Horas extras) $ 27,50
Repuestos (Suma) $ 2.340,00
Servicios (Suma) $ 30,00
Total costos de intervención $ 2.397,50

Cálculo de ahorro de costo directo

Total costos evitados $ 283.405,00
Total costos de intervención $ 2.397,50
Ahorro de costos $ 281.007,50

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

Ingeniero de Experto en Analista de

planta inspección activos

• Fichas de máquinas • Protocolos de • Informes de

• Características medición y análisis diagnóstico
técnicas

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

Reglas de medición para análisis de vibraciones

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

Sensores de vibraciones

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

Sensores de vibraciones

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

Sensores de vibraciones

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

Localización del sensor de vibraciones

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

Norma ISO 10816-3 para Límites de Vibración

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

Termografía infrarroja
• Temperatura parámetro
estable
• Modos de fallo cambian
temperatura
• No intrusiva
• Intuitiva
• Inspección a distancia
William Herschel

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

• El espectro electromagnético
• Ley de Stefan-Boltzmann
• ε : emisividad, 0<=ε<=1

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

¿Qué mide una cámara infrarroja

• Microbolómetro
• Midel el calor irradiado en
rango infrarrojo
• La temperatura se calcula

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

Distancia de medición
• Campo de visión (FOV)
• Campo de visión instantáneo (IFOV)

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

La emisividad (ε)
• Campo de visión
(FOV)
• Campo de visión
instantáneo (IFOV)

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

Radiación infrarroja
• Absortividad
• Reflectividad
• Transmisividad

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

Reflejos térmicos

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

Patrones térmicos

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

Tendencias

Interruptor 456 V
Inspección trimestral
P-F: 6 meses
Conector flojo
5 días de parada no
programada

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

Inspecciones visuales

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

PMM Business School Copyrights © 2017 www.pmm-bs.com

 Your International Business School Talent Development
Asset & Project Management Center

PMM Business School Copyrights © 2017 www.pmm-bs.com