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Design and Optimization of a Multi-Role Fighter Aircraft

Article · November 2017

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Md Ashiqur Rahman Laskar Md Sajedul Islam Sakir


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ISSN: 1999-1630
SEU Journal of Science and Engineering, Vol. 11, No. 1, June 2017

Design and Optimization of a Multi-Role Fighter Aircraft

Md Sajedul Islam Sakir1, Md Ashiqur Rahman Laskar2


1-2
Department of Aeronautical Engineering,
Military Institute of Science and Technology, Dhaka, Bangladesh
E-mail: sakir.mist@gmail.com , ashiq22050@gmail.com

Abstract
Multi-role fighter aircraft is one of the latest innovations of science and technology. A multi-role
fighter aircraft carrying one pilot that covers a range of 2000 NM with a maximum Mach number
of 2 has a maximum ceiling of 65000 ft. is designed in this paper. The aircraft has to materialize a
certain mission profile. The basic disciplines of aircraft design like aerodynamics, propulsion,
engineering design, flight dynamics, performance and management skill are carried out during the
design process. The complete aircraft design is accomplished through three basic phases like
conceptual, preliminary and detail design. A conceptual sketch is presented at the end of conceptual
design phase featuring the selected configurations of major components. In the preliminary design
phase, the basic parameters, e.g., maximum take-off weight, wing area, engine thrust or power are
estimated. A final check is carried out at the end of the detail design of each major component and
subsequent adjustments are applied where required.

Keywords: Aircraft design, Aerodynamics, Thrust, Conceptual design, Figure of merit analysis
(FOM), Mission Profile

I. Introduction
Aerospace vehicle design is a scientific art and secondarily for air to ground attack or air to surface
essentially an advanced branch of engineering attack. It establishes air superiority over the battle
design. Intellectual engineering and assumptions field. Multi-role fighter aircraft claims high
are required for designing an aircraft. Now-a-days maintenance cost. Being expensive, the production
multi-role fighter has become the most dominating of multi-role fighter aircraft is less [2]. This paper
aircraft in battle field. The Multi-role term was first illustrates the design and optimization of multi-role
introduced by the multinational European venture fighter aircraft. Design of a fighter aircraft follows
named Multi-Role Combat Aircraft, which was the sequence of conceptual design, preliminary
framed in 1968 to deliver a flying vehicle equipped design and detail design chronologically. A
for strategic strike, ethereal surveillance, air mission profile and minimum requirements are
resistance, and maritime roles. The primary given for designing the aircraft. This paper covers
inspiration for creating multi-role airplane was to all of the phases of designing a multi-role fighter
decrease cost by utilizing a typical airframe. Some aircraft by using the system engineering approach.
examples of multirole fighter aircraft are F/A-18
Hornet, F-15 Eagle, F-16, Eurofighter Typhoon, II. Conceptual Design
Mig-29, Mig-35, Su-35, Su-30, Lockheed Martin Initially in the conceptual design phase,
F-35 Joint Strike Fighter, Dassault Rafale, F-4 configurations of the basic components of aircraft
Phantom II, Dassault Mirage 2000, JF-17 Thunder such as wing, tail, propulsion system, fuselage,
etc [1]. landing gear were selected through a figure of merit
analysis [3]. The selected configurations through a
Multi-role fighter aircraft has different roles figure of merit analysis are high wing, conventional
in battle field. Primarily, it is designed for air to air tail, turbofan engine, tricycle landing gear. At the
combat against other enemy aircraft and

* Corresponding authors: Md Sajedul Islam Sakir, Md Ashiqur Rahman Laskar; Department of Aeronautical Engineering,
Military Institute of Science and Technology, Dhaka, Bangladesh; Email: sakir.mist@gmail.com, ashiq22050@gmail.com
2 SEU Journal of Science and Engineering, Vol. 11, No. 1, June 2017

end of conceptual design a good rough conceptual high wing, conventional tail, Turbo-fan engine and
sketch is drawn. tricycle landing gear. By using rough hand sketch
[5], initial sketch is drawn.

Fig. 2. Conceptual Sketch

III. Preliminary Design

In the preliminary design phase, fundamental


aircraft parameters such as aircraft maximum take-
off weight (MTOW), wing area (S) and engine
thrust (T) are determined. It starts with initial
Fig. 1. Conceptual Design Flow Chart design sizing.

The following table shows different requirements Initial Design Sizing


for design purpose, including range of the aircraft, Initial design sizing is the most important
its payload, maximum mach number etc. calculation in aircraft design. It consists of two
steps. [6]
Table 1. Design Requirements  Aircraft Maximum take-off weight
(MTOW) calculation.
Parameters Minimum Requirements  Determination of wing area (S) and
Range 3700 km Engine thrust (T) Simultaneously.
2000 NM
Max Mach 2 Maximum take-off weight (MTOW) is calculated
Ceiling 65000 ft. by using the following equations:
Payload 6200 lb. 𝑊𝐶𝑟𝑒𝑤 + 𝑊𝑃𝑎𝑦𝑙𝑜𝑎𝑑
Load Factor, n +9, -3 𝑊𝑇𝑂 = 𝑊𝐸𝑚𝑝𝑡𝑦 𝑊𝐹𝑢𝑒𝑙 (1)
1− −
𝑊𝑇𝑂 𝑊𝑇𝑂
Crew 1
 According to design requirement of multi-role
Initial Design Layout fighter aircraft, one crew member approximate
The actual aircraft design effort usually starts with weight of 200 pounds and payload weight 6200
conceptual sketch. This is the “back of a napkin” pounds are considered. Fuel fraction is calculated
[4] drawing of aircraft legend and it gives a rough based on the weight fraction of different mission
idea of what the aircraft looks like. The initial segments using approximate fuel consumption of
design layout begins with a good conceptual the engine and the aerodynamic characteristic of
sketch. aircraft. Empty weight is calculated by using the
following Equation:
Conceptual Sketch
Conceptual sketch is the rough sketch which 𝑊𝐸𝑚𝑝𝑡𝑦
= 𝑎𝑊𝑇𝑂 + 𝑏 (2)
includes approximate wing and tail geometries, 𝑊𝑇𝑜

fuselage shape and the location of other major


components such as engine, landing gear, cockpit, The values of ‘a’ and ‘b’ are taken from historical
fuel tanks etc. Final concept of aircraft featuring data table. [7]
SEU Journal of Science and Engineering, Vol. 11, No. 1, June 2017 3

Table 3. Preliminary design summary

Maximum take –off weight, 45440.359 lb.


WTO
T 1.5
Thrust Loading,
W
W 126.8416
Wing Loading,
S
Thrust, T 68160.53 lb.
Wing area, S 358.24 ft2
Fig. 3. Mission profile [8]

Table 2. Mission segments weight fractions


(Historical data) [9] IV. Detail Design

Mission Segment Weight Fraction In Detail design phase, aircraft wing, tail (both
Warmup and takeoff 0.970 horizontal tail and vertical tail), fuselage,
Climb 0.985 propulsion system and landing gear system are
Landing 0.995 designed one by one chronologically.

Wing Area and Engine Sizing Wing Design


The calculation of wing area and engine sizing in Wing is considered as the most important
the preliminary design phase depends upon aircraft components of aircraft. A fixed wing aircraft can’t
performance requirement such as stall speed, fly without it. In wing design stage, wing airfoil
maximum speed, maximum rate of climb (ROC), and high lift devices (HLD) are selected and other
take-off run and aircraft ceiling [10]. A matching wing geometries are also calculated.
plot curve is drawn by MATLAB for these
performance requirements and an optimum design Airfoil Selection
point is found from this matching plot curve. From Airfoil is the heart of an airplane. The airfoil affects
this design point, corresponding values of wing the cruise speed, take-off and landing distances,
loading (W/S) and thrust loading (T/W) are found. stall speed and other aerodynamic efficiency
These Values are used to calculate the wing during all phases of flight [11]. In this paper, ideal
reference area (S) and engine thrust (T). The lift coefficient and maximum lift coefficient for
equations are: multi-role fighter aircraft are calculated. The
values of ideal and maximum lift coefficient are
Wing reference area, S=WTO/(W/S) (3) 0.21169 and 1.94 respectfully. By using these
Engine Thrust , T= WTO*(T/W) (4) values, NACA 6-series airfoil 632-215 is selected
from maximum lift coefficient vs. ideal lift
coefficient curve [12]. The 2nd digit represents the
chord-wise position of the minimum pressure in
tenths of a chord. The 3rd digit represents the ideal
lift coefficient in tenths. The last two digits
represent the maximum thickness to chord ratio
(t/c)max. For NACA 632-215 airfoil, maximum
thickness to chord ratio(t/c)max is 15%. From airfoil
database [13], airfoil maximum camber 1.1% is at
50% chord. Chamber airfoil increases lift and
reduces drag and also produces lift at zero AOA.
The airfoil drag polar curve is drawn by using xflr5
Fig. 4. Matching plot curve [14] software for different Reynolds number.
4 SEU Journal of Science and Engineering, Vol. 11, No. 1, June 2017

Wing leading 62̊ Root Chord, 15.50


edge sweep, Croot ft.
˄LE
Wing Area, S 358.24 Tip Chord, 4.18 ft.
ft2 Ctip

Tail Design
The aircraft tail means horizontal tail (H.T) and
vertical tail (V.T). For stability and control
purposes, aircraft tail is required. Both H.T and V.T
are designed in tail design step. For desired fighter
Fig. 5. NACA 632-215 airfoil aircraft, conventional tail configuration is selected
by analyzing historical tail configuration. Both the
H.T and V.T are tapered and swept back. For both
H.T and V.T tail symmetry airfoil is selected. The
3rd digit of the airfoil shows that airfoil is
symmetric. Tail geometries are given below:

Table 5. Tail geometries

Horizontal Tail Vertical Tail


geometries geometries
Parameters Value Parameters Value
H.T airfoil NACA V.T airfoil NACA
632- 632-012
012
Fig. 6. Airfoil Drag polar for diff. Reynolds num.
H.T volume 0.2 V.T volume 0.07
coefficient, coefficient,
Wing High Lift Devices (HLD) V̅H V̅V
Plain flap positioned at trailing edge of wing and Optimum tail 18.63 Optimum 18.63
leading edge flap [15] positioned at leading edge of moment arm, ft. tail moment ft.
the wing are selected for the design of fighter lopt arm, lv.t
aircraft in this paper from historical data. HLD H.T area, 42.023 V.T area, 44.12
increase lift coefficient at both take-off and SH.T ft2 SV.T ft2
landing. H.T Aspect 2 V.T Aspect 1.5
ratio, ARH.T ratio, ARV.T
Wing Geometries Taper ratio, 0.3 Taper ratio, 0.4
Analyzing historical wing configurations of λH.T λV.T
different multi-role aircraft monoplane, high wing, Leading edge 620 Leading 550
sweep angle, (swept edge sweep
wing taper, twisted and swept back configuration
˄LE back) angle, ˄LE
are selected for the desired aircraft in this paper. H.T span, 9.166 V.T span, 8.135ft.
Other values of wing geometries are given below: bH.T ft. bV.T
H.T effective 6.13 ft. V.T 8.135
Table 4. Wing geometries span, beff effective ft.
span, beff
Parameters Value Parameters Value Mean 4.583 Mean 5.42 ft.
Aspect ratio, 3 Wing span, b 32.78 aerodynamic ft. aerodynamic
AR ft. Chord, C̅H.T Chord, C̅V.T
Taper ratio, λ 0.27 Wing effective 19.886 H.T root 6.429 V.T root 7.29 ft.
span, beff ft. chord, Croot ft. chord, Croot
Wing twist, -2 Mean 11.92 H.T tip 1.9288 V.T tip 2.916
αtwist Aerodynamic ft. chord, Ctip ft. chord, Ctip ft.
chord, C̅
SEU Journal of Science and Engineering, Vol. 11, No. 1, June 2017 5

Landing Gear Design


Most commonly used landing gear arrangement for
fighter aircraft is “Tricycle landing gear”. In this
arrangement, main gear is aft of the aircraft most
aft Centre of gravity (C.g) and the nose gear is in
front of aircraft most forward C.g. Distance
between main gear and the nose gear (wheel base)
is 28.564 ft. and distance between two wheels of
main gear (wheel track) [17] is 10.2543 ft. Nose
gear carries 20% of the total weight of aircraft and
Fig. 7. Conventional Tail rest of weight is carried by main landing gear.

Fig. 9. Engine inlet under wing

Fig. 8. Tail Airfoil

Fuselage Design
A single fuselage with a single deck configuration
is selected for minimizing weight and drag. In this Fig. 10. Tricycle Landing gear
paper, the designed fuselage length is 50 ft. Here
fuselage nose length is 8 ft. and rear section length
V. Final Model of Aircraft
is 7ft. Calculation of fuselage diameter depends
upon the fuselage optimum length to diameter ratio After all the calculations and estimation done in the
(slenderness ratio), other aerodynamic parameters preliminary and detail design phase, a final model
and fuselage internal arrangement. Taking fuselage of aircraft is drawn with the help of Solidworks
length to diameter ratio (Lf/Df) 10.3, [16] desired [18] software package.
aircraft diameter becomes 4.854 ft.

Propulsion System design


In the preliminary design phase, calculated total
thrust required is 68160.53 pound(lb). Such
amount of thrust is not produced by a propeller
driven engine. Besides, in design requirement
maximum mach number is 2. So low bypass turbo
-fan engine will be good for higher thrust and better
fuel efficiency. Two turbo-fan (low by-pass ratio)
GE/Rolls-Royce F136 engine is selected for this
multi-role fighter aircraft. The engine is buried
inside the wing and fuselage. Engine inlet is
located under the wing.
6 SEU Journal of Science and Engineering, Vol. 11, No. 1, June 2017

VII. Conclusion

In this paper, a Multi-role fighter aircraft is


successfully designed which meets the particular
design requirements. Several factors and optimum
values were considered in different design phases
to provide the maximum performance. The take-off
weight calculated in preliminary design phase is
reconcilable one. Since the design related
parameters and data of a military aircraft were not
completely accessible, we had to assume some
information which affected the design accuracy.
Such compromise appears as the distance between
main gear and nose gear exceeds the optimum
range. Notwithstanding, the overall design is a
remarkable one from design, performance and
economic perspectives. However, in future, there is
an opportunity to analyze the performance of
designed aircraft both numerically and
experimentally.

Nomenclature
NM: Nautical Mile
WTO: Maximum take off weight, lb.
WFuel: Fuel weight, lb.
Fig. 11. Different views of the final model WEmpty: Aircraft empty weight, lb.
H.T: Horizontal tail
V.T: Vertical tail
AOA: Angle Of attack, (degree)
VI. Structure and Material Selection HLD: High lift devices
n: Load factor
Aircraft structural material is selected in this Roc: Rate of climb, ft. /sec
section. Aerospace aluminum alloy is selected for C.g: Aircraft Centre of gravity
the wing, H.T, V.T and fuselage structural
construction material. Density of aerospace References
aluminum is 2711 kg/m3 [19]. Then, aircraft Multi-role Combat Aircraft (July 2017). Retrieved from
component weight is calculated. Calculated weight https://en.wikipedia.org/wiki/Multirole_combat_aircraf
of wing, H.T, V.T, fuselage, landing gear, aircraft t
engine and fuel systems weights are 12694.51 lb,
213.377 lb, 295.186 lb, 2293.07 lb, 3261.95 lb, M.S. A.Atique, B. Shuvrodeb, A.S.Nafi, B.Masum,
18829.75 lb, and 492.98 lb. respectively. So total M.A.Salam, “Conceptual design of a fifth generation air
weight of the aircraft is 44280.823 lb. with superiority fighter aircraft”- “3rd International
payload. Since the maximum takeoff weight (WTO) Conference on Mechanical Engineering and Renewable
Energy 2015, (ICMERE 2015), ICMERE2015-PI-152.”
of aircraft is 45440.35 lb in the preliminary design
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Approach, AIAA, 4th edition, pp. 8-9, 2006.
SEU Journal of Science and Engineering, Vol. 11, No. 1, June 2017 7

J. Nawar, Probha N.N, A. Shariar, A. Wahid & S. R.


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