TK-860G/862G: Service Manual Supplement

UHF FM TRANSCEIVER
TK-860G/862G
SERVICE MANUAL
SUPPLEMENT © 2000-5 PRINTED IN JAPAN
B51-8529-00 (N) 1268
This service manual mainly covers TK-860G K2, M2 and TK-862G K2.
If information you require is missing from this service manual.
Please refer to the B51-8498-10 service manual.
TK-860G (K)
Microphone
(T91-0597-25)
Cabinet (Upper)
(A01-2165-13)
Panel assy
(A62-0642-03)
Key top
(K29-5343-02)
TK-862G (K)
Microphone
(T91-0597-25)
Cabinet (Upper)
(A01-2165-13)
Panel assy
(A62-0731-03)
Key top
(K29-5344-02)
TK-860G/862G
CONTENTS
OPERATING FEATURES ................................................................................................. 3
REALIGNMENT ................................................................................................................ 4
INSTALLATION ................................................................................................................ 5
PARTS LIST ...................................................................................................................... 8
ADJUSTMENT ............................................................................................................... 17
PC BOARD VIEWS
DISPLAY UNIT (X54-3270-10) : TK-860G ................................................................ 26
DISPLAY UNIT (X54-3280-10) : TK-862G ................................................................ 27
PLL/VCO (X58-4670-XX) .......................................................................................... 28
TX-RX UNIT (X57-5960-XX) (A/2) ........................................................................... 29
TX-RX UNIT (X57-5960-XX) (B/2) ............................................................................ 35
SCHEMATIC DIAGRAM ................................................................................................ 39
SPECIFICATIONS ........................................................................................................... 47
2
TK-860G/862G
OPERATING FEATURES
Emergency Radio Password (TK-860G only)

Pressing this key for longer than 1 second causes the When the password is set in the transceiver, user can not
transceiver to enter the emergency mode. The transceiver use the transceiver unless enter the correct password.
jumps to the programmed "Emergency the group and chan- This code can be up to 6 digits from 0 to 9 and input with
nel" and transmits for 25 seconds. the key, and "SCN" key.
The transceiver disables mic mute while transmitting.
After finishing transmission, the transceiver receivers for 5
seconds. The transceiver mutes the speaker while receiv-
ing. Following the above sequence, the transceiver contin-
ues to transmit and receive.
■ Emergency mode system chart (TK-860G)

Foot switch 1 push (Hold it down for about one second.)
Emergency mode
*1
Emergency channel LCD dots light
TX 25 sec. ←
→ RX 5 sec.
Dots
or
*2 *3
Foot switch 1 push Emergency ACK code receive LCD dots light
or
After 1 min. *2
Dots
Horn/Light operation Emergency reset code receive [MON] key + Foot SW 1 push
[D/A] key 1 push Emergency mode reset

*1 : 3 left most dots light.
*2 : Hold the foot switch again for about one second.
Horn/Light operation stop Normal operation
*3 : 2 right most dots light.
■ Emergency mode system chart (TK-862G)
Foot switch 1 push (Hold it down for about one second.)
Emergency mode
*1
Emergency channel LCD dot status change
TX 25 sec. ←
→ RX 5 sec. Dot
or
*2 *1
Foot switch 1 push Emergency ACK code receive LCD dot status change
or
After 1 min. *2 Dot
Horn/Light operation Emergency reset code receive [MON] key + Foot SW 1 push
[D/A] key 1 push Emergency mode reset

*1 : When the dot indicator is on, it turns off.
When the dot indicator is off, it turns on.
Horn/Light operation stop Normal operation
*2 : Hold the foot switch again for about one second.
3
TK-860G/862G
REALIGNMENT
Clone cable
Clone Mode E30-3411-05 (TK-860G → TK-360G/370G)
Programming data can be transferred from one radio to
1 MBL
another by connecting them via their modular microphone PSB
GND
jacks. The operation is as follows (the transmit radio is the PTT/TXD
PTT/RXD GND
master and the receive radio is the slave). REMOTE/TXD ME
MIC
HOOK/RXD
8 CM
1. Turn the master TK-860G power ON with the [ ] key
held down. If the password is set to the TK-860G, the
TK-860G displays "CLN LOCK". If the password is not
set, the TK-860G displays "CLONE".
2. When "CLN LOCK" is displayed, only the [CH / ] key 8
1
and [SCN], and [0] to [9] keys can be accepted. When
you enter the correct password, and "CLONE" is dis-
played, the TK-860G can be used as the cloning master.
The following describes how to enter the password.
3. How to enter the password with the microphone keypad;
If you press a key while "CLN LOCK" is displayed, the
number that was pressed is displayed on the TK-860G.
Each press of the key shifts the display in order to the
left. When you enter the password and press the [SCN]
key, "CLONE" is displayed if the entered password is cor-
rect. If the password is incorrect, "CLN LOCK" is
redisplayed.
How to enter the password with the [CH / ] key;
If the [CH / ] key is pressed while "CLN LOCK" is dis- Cloning cable
played, numbers (0 to 9) are displayed flashing. When (E30-3382-05)
you press the [SCN] key, the currectly selected number is
determined, and the display shifts to the left. If you press Fig. 1
the [SCN] key after entering the password in this proce-
dure, "CLONE" is displayed if the entered password is
correct. If the password is incorrect, "CLN LOCK" is
redisplayed.
4. Power on the slave TK-860G/862G.
5. Connect the cloning cable (No. E30-3382-05) to the
modular microphone jacks on the master and slave.
6. Press the [SCN] key on the master while the master dis-
plays "CLONE". The data of the master is sent to the
slave. While the slave is receiving the data, "–PC–" is dis-
played. When cloning of data is completed, the master
displays "END", and the slave automatically operates in
the User mode. The slave can then be operated by the
same program as the master.
7. The other slave can be continuously cloned. When the
[SCN] key on the master is pressed while the master dis-
plays "END", the master displays "CLONE". Carry out the
operation in step 4 to 6.
Note :
You can clone the programmed data between the trans-
ceiver frequency version must be same.
4
TK-860G/862G
INSTALLATION
Ignition Sense Cable (KCT-18 : Option) Operation when KCT-18 R134 R135
is connected
The KCT-18 is an optional cable for enabling the ignition
function. The ignition function lets you turn the power to the Enable Enable ← KCT-18 cannot
transceiver on and off with the car ignition key. Power on/off and Horn Disable Enable be connected
If you use the Horn Alert function or the Manual Relay Alert or AUX-A on/off
function, you can turn the function off while driving with the Horn Alert or AUX-A Enable Disable
ignition key. on/off
Disable Disable ← Power cannot
■ Connecting the KCT-18 to the Transceiver be turned on
1. Install the KCT-19 in the transceiver.
2. Insert the KCT-18 lead terminal ( 2 ) into pin 3 of the Table 1 R134 and R135 setup chart
square plug ( 1 ) supplied with the KCT-19, then insert
the square plug into the KCT-19 connector ( 3 ).
PA/HA Unit (KAP-1 : Option)

■ Installing the KAP-1 in the Transceiver
The Horn Alert (max. 2A drive) and Public Address func-
tions are enabled by inserting the KAP-1 W1 (3P; white/
black/red) into CN3 on the TX-RX unit, inserting W2 (3P;
green) into CN7 on the TX-RX unit, and connecting the KCT-
19 (option) to CN2 and CN3 of the KAP-1.
KCT-19
• Installation procedure
1. Open the upper case of the transceiver.
3 1
13 3
Contact
2. Insert the two cables ( 1 ) with connectors from the
15 6
2 KAP-1 switch unit into the connectors on the transceiver.
1 KCT-18 3. Secure the switch unit board to the chassis with a screw
( 3 ). The notch ( 2 ) in the board must be placed at the
Fig. 1 front left side.
4. Attach the cushion on the top of the KAP-1 switch unit.
Cushion
(G13-1710-04)
3
■ Modifying the Transceiver 4
Modify the transceiver as follows to turn the power or
3
the Horn Alert or Manual Relay function on and off with the W1 2
ignition key. W2
1. Remove the lower half of the transceiver case. CN1
CN2
2. Set jumper resistors (0Ω) R134 and R135 of the TX-RX CN3
1
1
unit (A/2) as shown in Table 1.
CN3
CN7
TX-RX UNIT
(A/2)
ANT
KCT-19
CN2
R133
R134
R135
KCT-19
Fig. 2 Fig. 3
5
TK-860G/862G
INSTALLATION
■ Modifying the Transceiver • Public address
• Horn alert The signal from pin 13 of IC9 on the TX-RX unit drives PA
The signal from pin 4 of IC9 on the TX-RX unit turns Q5 relay K1 in the KAP-1 and switches the audio power ampli-
and Q1 on and off and drives KAP-1 HA relay K2 to drive the fier output between the external PA system (through KCT-
horn with a maximum of 2A. 19) and internal and external speakers.
The default output is HR1. The relay open output can be To use the PA function, R153 on the TX-RX unit must be
obtained between HR1 and HR2 by removing R1 in the KAP- removed.
1.
R1 Output form R153
HR1 (Default) Enable HR1
Use the PA function Disable
Do not use the PA function Enable
HR2 Disable HR1
HR2
TX-RX UNIT
(A/2)
ANT
KCT-19
CN2
R153
R122
Q19
Fig. 5
R1
■ Others
Fig. 4 KAP-1 foil side view
If the PA and HR2 are not necessary and the speaker out-
put is output to an external unit through the KCT-19, connect
the KCT-19 C connector to CN8 on the TX-RX unit.
TX-RX UNIT KAP-1 (SWITCH UNIT : X41-3380-20)

CN1 C
1 GRN
Q1 : DTD114EK HR2
8C D1,2 : 1SS193 2
NC
C5 1000P
R1 0
IC9 KCT-19
R21
K2
1000P
Shift CN2
C6
register Q5
1 BRN
4 HR1
Q1 2 ORG
E
± + 3 YEL
Q1 SB
1000P
Q6 CN3 W1
C7
13 HOR 1 B
Q6 D1
E 2
1000P
D2
C1
IGN SB 3
C3 0.01 CN3 C
1 GRN
PAO/LIO
R3 0 K1 2
E
R4 0
± + KCT-19 Terminal
Q1 13 10 1
CN7 W2
R153
Audio PA/LI 1 D2
power amp
SPO 2
1000P
C2
SPI 3 15 12 6 3
IC13
+ 6 : Earth
10 : HR1
1
2
CN8 C4 0.01 12 : PA (HR2)

SP
E
Internal/External
speaker
Fig. 6
6
TK-860G/862G
INSTALLATION
Emergency Mode
■ Transceiver Modification Procedure TX-RX unit B/2
• Install the foot switch Foil side
Install the foot switch through the KCT-19 and KCT-18.
When the switch is treaded on, the radio enters the emer-
gency mode.
• Change the power switch circuit

TX-RX unit (B/2) : Control section R705
$R705 : Attach (R92-1252-05, 0Ω)
TX-RX unit (A/2) : RF section

R142 : Remove (RK73GB1J473J, 47kΩ) F.RESET
Once the transceiver is modified, it cannot be turned on

and off with the power switch. The power switch turns the
LCD backlight and display on and off. (The power is
switched on and off by IGNITION SENSE.)
Q505 Control section

SB
LCD TX-RX unit A/2
Key Foil side
backlight
MBL IC502
IC510 Attach
Q506 CPU Power
$R705 switch
6 87
0
88
MBL
25 20
TX-RX section
R142
47K
CN5
1 3
Remove
KCT-19
15 pin IC14
KCT-19 Terminal KCT-18 Outside R142

13 1
Foot
switch
15 6 3
3 : Ignition sense Fig. 8
6 : Earth
15 : Foot switch
Fig. 7
7
TK-860G/862G
PARTS LIST
* New Parts. indicates safety critical components.
Parts without Parts No. are not supplied.
L : Scandinavia
Y : PX (Far East, Hawaii)
K : USA
T : England
P : Canada
E : Europe
Les articles non mentionnes dans le Parts No. ne sont pas fournis. Y : AAFES (Europe) X: Australia M: Other Areas
Teile ohne Parts No. werden nicht geliefert.
TK-860G/862G
DISPLAY UNIT (X54-3270-10) : TK-860G, DISPLAY UNIT (X54-3280-10) : TK-862G
New Desti- New Desti-
Ref. No. Address parts Parts No. Description Ref. No. Address parts Parts No. Description nation
nation
44 1B,1F T07-0368-05 SPEAKER
TK-860G/862G 45 1G T91-0597-25 MICROPHONE K,K2,K3
1 1B,1F A01-2165-13 CABINET UPPER
2 2A,2D A01-2166-13 CABINET LOWER
3 2A A62-0642-03 PANEL ASSY 860
3 2D A62-0731-03 PANEL ASSY 862
DISPLAY UNIT (X54-3270-10) : TK-860G
5 1G B09-0235-05 CAP
6 2B B11-1226-03 ILLUMINATION GUIDE 860 D802-805 * B30-2220-05 LED (2P/YELLOW)
6 2E B11-1230-03 ILLUMINATION GUIDE 862
7 2A B38-0824-05 LCD 860 C801-803 CC73GCH1H101J CHIP C 100PF J
7 2E B38-0825-05 LCD 862 C804 CK73GF1A105Z CHIP C 1.0UF Z
C805 CK73GB1H102K CHIP C 1000PF K
8 2G B62-1257-20 INSTRUCTION MANUAL M,M2 C806,807 CK73GB1H471K CHIP C 470PF K
8 2G B62-1258-10 INSTRUCTION MANUAL K,K2,K3
9 1C B72-1692-04 MODEL NAME PLATE 860K CN801 E40-6020-05 PIN ASSY
9 1C B72-1693-04 MODEL NAME PLATE 860M
9 1F B72-1695-04 MODEL NAME PLATE 862K L801 L92-0138-05 FERRITE CHIP
9 1C B72-1743-04 MODEL NAME PLATE 860K3 R801-803 RK73GB1J103J CHIP R 10K J 1/16W
9 1C B72-1808-04 MODEL NAME PLATE 860K2 R804 RK73GB1J473J CHIP R 47K J 1/16W
9 1C B72-1809-04 MODEL NAME PLATE 860M2 R805 RK73GB1J474J CHIP R 470K J 1/16W
9 1F B72-1810-04 MODEL NAME PLATE 862K2 R806 R92-1252-05 CHIP R 0 OHM
R808 RK73GB1J392J CHIP R 3.9K J 1/16W
11 2B E29-1179-04 INTER CONNECTOR 860
11 2E E29-1183-04 INTER CONNECTOR 862 R809 RK73FB2A270J CHIP R 27 J 1/10W
12 1C,1F E30-2145-15 ANTENNA CABLE
13 1G E30-3339-05 DC CORD ACC D801 MA2S111 DIODE
14 1C,1F E30-3340-05 DC CORD RADIO D808 HSB123 DIODE
IC801 LC75823W IC (LCD DRIVER)
- - E30-3404-05 EXTENSION CABLE Q801 2SB1132(Q,R) TRANSISTOR
16 1C,1F E37-0790-25 LEAD WIRE WITH CONNECTOR (SP)
17 2B,2E E37-0815-05 FLAT CABLE
18 2B,2E F12-0435-04 CONDUCTIVE SHEET

19 1G F51-0016-05 FUSE (6*30) 10A DISPLAY UNIT (X54-3280-10) : TK-862G
21 1C,1F G02-0791-04 FLAT SPRING AF,APC D801 B30-2204-05 LED (RED/YELLOW)
22 1B,1E G10-1221-04 FIBROUS SHEET SIDE D803 B30-2220-05 LED (2P/YELLOW)
23 1B,1E G10-1222-14 FIBROUS SHEET UP,DOWN D804 B30-2204-05 LED (RED/YELLOW)
24 1A,1D G10-1223-14 FIBROUS SHEET SHIELD
25 1C,1F G13-1468-04 CUSHION DC CORD C801 CK73GB1H471K CHIP C 470PF K
C802-804 CC73GCH1H101J CHIP C 100PF J
26 1B,1E G13-1759-04 CUSHION SP C805 CK73GF1A105Z CHIP C 1.0UF Z
27 2C,2F G53-0796-04 PACKING PHONE JACK C806 CK73GB1H471K CHIP C 470PF K
28 2E G53-0889-04 PACKING DISPLAY UNIT 862 C807 CK73GB1H102K CHIP C 1000PF K
30 3G H10-6618-12 POLYSTYRENE FOAMED FIXTURE (F) C808 CK73GB1H471K CHIP C 470PF K

31 2H H10-6619-12 POLYSTYRENE FOAMED FIXTURE (R) C812 CK73GB1H471K CHIP C 470PF K
32 1G H12-1391-03 INNER PACKING CASE
33 1H,2H H25-0720-04 PROTECTION BAG (200X350) CN801 E40-6020-05 PIN ASSY
34 3H H52-1519-02 ITEM CARTON CASE
L801 L92-0138-05 FERRITE CHIP
36 2G J19-1584-05 HOLDER ACC
37 2A,2D J21-8382-03 HARDWARE FIXTURE R801,802 RK73GB1J103J CHIP R 10K J 1/16W
38 1G J29-0627-23 BRACKET R803 RK73FB2A123J CHIP R 12K J 1/10W
R804 RK73GB1J103J CHIP R 10K J 1/16W
40 2A K29-5343-02 KEY TOP 860 R805 RK73FB2A332J CHIP R 3.3K J 1/10W
40 2D K29-5344-02 KEY TOP 862 R806 RK73GB1J474J CHIP R 470K J 1/16W
A 2A,2D N33-2606-45 OVAL HEAD MACHINE SCREW R807 R92-1252-05 CHIP R 0 OHM
B 2C,2F N67-3008-46 PAN HEAD SEMS SCREW W R808 RK73GB1J393J CHIP R 39K J 1/16W
C 2B,2E N87-2606-46 BRAZIER HEAD TAPTITE SCREW R809 RK73FB2A123J CHIP R 12K J 1/10W
D 2B,2E N87-2612-46 BRAZIER HEAD TAPTITE SCREW R810 RK73FB2A332J CHIP R 3.3K J 1/10W
42 2G N99-0395-05 SCREW SET R812 RK73FB2A561J CHIP R 560 J 1/10W
TK-860G : K,K2,K3,M,M2
8 TK-862G : K,K2
TK-860G/862G
PARTS LIST
DISPLAY UNIT (X54-3280-10) : TK-862G
TX-RX UNIT (X57-5960-XX)
New Desti- New Desti-
Ref. No. Address parts Parts No. Description Ref. No. Address parts Parts No. Description
nation nation
R813-816 RK73GB1J473J CHIP R 47K J 1/16W C73 CC73GCH1H101J CHIP C 100PF J
C74,75 CK73GB1H471K CHIP C 470PF K
D802 MA2S111 DIODE C77 C92-0561-05 CHIP-ELE 22UF 16WV K,K2,M
IC801 LC75833W IC (LCD DRIVER) C77 C92-0561-05 CHIP-ELE 22UF 16WV M2
Q801-803 DTA114EKA DIGITAL TRANSISTOR C78 CK73GB1H102K CHIP C 1000PF K
Q804 KRA225S DIGITAL TRANSISTOR
Q805 DTA114EKA DIGITAL TRANSISTOR C79,80 CK73GB1H221K CHIP C 220PF K
Q806-809 2SK1824 FET C81 CK73GB1H471K CHIP C 470PF K
C82 C92-0507-05 CHIP-TAN 4.7UF 6.3WV
C83 CC73GCH1H270J CHIP C 27PF J
C84 C92-0507-05 CHIP-TAN 4.7UF 6.3WV
TX-RX UNIT (X57-5960-XX) C86 C92-0662-05 CHIP-TAN 15UF 6.3WV

-10 : TK-860G K,M -11 : TK-862G K -12 : TK-860G K2,M2 C87 CC73GCH1H330J CHIP C 33PF J
C88 CK73GB1H103K CHIP C 0.010UF K
-13 : TK-862G K2 -14 : TK-860G K3
D509-514 B30-2050-05 LED C91 CC73GCH1H020B CHIP C 2.0PF B
D521 B30-2151-05 LED (RED/GREEN)
C1-19 CK73GB1H471K CHIP C 470PF K C93 C92-0555-05 CHIP-TAN 0.047UF 35WV
C20 C92-0507-05 CHIP-TAN 4.7UF 6.3WV C94-96 CK73GB1H471K CHIP C 470PF K
C21 CK73GB1H471K CHIP C 470PF K C97 C92-0546-05 CHIP-TAN 68UF 6.3WV
C22 CK73GB1C104K CHIP C 0.10UF K C98 CK73GB1H103K CHIP C 0.010UF K
C23,24 C92-0507-05 CHIP-TAN 4.7UF 6.3WV
C99 C92-0697-05 CHIP-TAN 3.3UF 16WV
C25 CC73GCH1H060D CHIP C 6.0PF D K,K2,M C100 CC73GCH1H020B CHIP C 2.0PF B
C25 CC73GCH1H060D CHIP C 6.0PF D M2 C101 CK73GB1H471K CHIP C 470PF K
C25 CC73GCH1H080D CHIP C 8.0PF D K3 C102 CC73GCH1H020B CHIP C 2.0PF B
C26 CK73GB1H471K CHIP C 470PF K C103 CK73GB1H471K CHIP C 470PF K
C28 CC73GCH1H060D CHIP C 6.0PF D K,K2,M
C104 C92-0001-05 CHIP C 0.1UF 35WV
C28 CC73GCH1H060D CHIP C 6.0PF D M2 C105 CK73GB1H471K CHIP C 470PF K
C28 CC73GCH1H080D CHIP C 8.0PF D K3 C106 CC73GCH1H180J CHIP C 18PF J
C29 C92-0507-05 CHIP-TAN 4.7UF 6.3WV C107 CK73GB1H471K CHIP C 470PF K
C30 CC73GCH1H030C CHIP C 3.0PF C C108 CC73GCH1H020B CHIP C 2.0PF B
C32 C92-0662-05 CHIP-TAN 15UF 6.3WV C110 CC73GCH1H070D CHIP C 7.0PF D
C33 CC73GCH1H220J CHIP C 22PF J C111 CC73GCH1H030C CHIP C 3.0PF C
C35 CK73GB1C104K CHIP C 0.10UF K C112 CK73GB1H471K CHIP C 470PF K
C36 CK73GB1H102K CHIP C 1000PF K C113 C92-0507-05 CHIP-TAN 4.7UF 6.3WV
C37 CK73FB1C334K CHIP C 0.33UF K
C114 C92-0697-05 CHIP-TAN 3.3UF 16WV
C40,41 CK73GB1H103K CHIP C 0.010UF K C115 CK73GB1H471K CHIP C 470PF K
C43 C92-0507-05 CHIP-TAN 4.7UF 6.3WV C116 CK73GB1H103K CHIP C 0.010UF K
C47 C92-0561-05 CHIP-ELE 22UF 16WV C120 CC73GCH1H040C CHIP C 4.0PF C K,K3,M
C49 CK73GB1H102K CHIP C 1000PF K C120 CC73GCH1H050C CHIP C 5.0PF C K2,M2
C52 CC73GCH1H680J CHIP C 68PF J C122,123 CK73GB1C104K CHIP C 0.10UF K
C53 CK73GB1C104K CHIP C 0.10UF K
C124 CC73GCH1H030C CHIP C 3.0PF C K2,K3,M2
C54 CK73GB1H103K CHIP C 0.010UF K C125 C92-0004-05 CHIP-TAN 1.0UF 16WV K3
C56 CC73GCH1H220J CHIP C 22PF J C125 C92-0005-05 CHIP-TAN 2.2UF 6.3WV K,K2,M
C58 CK73GB1E223K CHIP C 0.022UF K C125 C92-0005-05 CHIP-TAN 2.2UF 6.3WV M2
C60,61 CK73GB1H102K CHIP C 1000PF K C126 CC73GCH1H120J CHIP C 12PF J
C63 CK73GB1C104K CHIP C 0.10UF K C128 C92-0543-05 CHIP-TAN 3.3UF 10WV
C64 CK73GB1H103K CHIP C 0.010UF K C129 CK73FF1C105Z CHIP C 1.0UF Z
C66 CK73GB1H102K CHIP C 1000PF K C130 CK73GB1H103K CHIP C 0.010UF K
C69 CK73GB1E223K CHIP C 0.022UF K C134 CK73FB1E104K CHIP C 0.10UF K
C70 C92-0507-05 CHIP-TAN 4.7UF 6.3WV C135 CC73GCH1H120J CHIP C 12PF J K3
C71 CC73GCH1H101J CHIP C 100PF J C135 CC73GCH1H180J CHIP C 18PF J K,M
C72 C92-0507-05 CHIP-TAN 4.7UF 6.3WV C135 CK73GB1H102K CHIP C 1000PF K K2,M2
TK-860G : K,K2,K3,M,M2
TK-862G : K,K2 9
TK-860G/862G
PARTS LIST
Ref. No. Address New Desti- Address New Desti-

Parts No. Description Ref. No. Parts No. Description
parts nation parts nation
C136 CC73GCH1H040C CHIP C 4.0PF C K,M C208 CC73GCH1H060D CHIP C 6.0PF D K3
C138 CK73FB1E104K CHIP C 0.10UF K C208 CC73GCH1H070D CHIP C 7.0PF D K,M
C139,140 CK73GB1H471K CHIP C 470PF K C209 CC73FCH1H050C CHIP C 5.0PF C K,K3,M
C141 C92-0719-05 ELECTRO 47UF 25WV C210 CK73GB1H103K CHIP C 0.010UF K
C142,143 CK73GB1H471K CHIP C 470PF K C211 CC73GCH1H180J CHIP C 18PF J K,K3,M

C145 CC73GCH1H070D CHIP C 7.0PF D C214 C93-0550-05 CHIP C 1.0PF C K2,M2
C146 CK73GB1H471K CHIP C 470PF K C215 CC73FCH1H060D CHIP C 6.0PF D K,K3,M
C147 CC73GCH1H1R5B CHIP C 1.5PF B K2,M2 C216 CC73GCH1H0R5B CHIP C 0.5PF B
C148,149 CK73GB1H471K CHIP C 470PF K C217 CC73GCH1H020B CHIP C 2.0PF B
C150 CK73FF1C105Z CHIP C 1.0UF Z C218 CK73GB1C104K CHIP C 0.10UF K

C152 CC73GCH1H060D CHIP C 6.0PF D K2,K3,M2 C219 CC73FCH1H040C CHIP C 4.0PF C
C152 CC73GCH1H080D CHIP C 8.0PF D K,M C220 CK73GB1H471K CHIP C 470PF K
C153 CC73GCH1H040C CHIP C 4.0PF C K,M C221 C93-0550-05 CHIP C 1.0PF C K,K2,M
C154 CK73GB1H102K CHIP C 1000PF K K,K3,M C221 C93-0550-05 CHIP C 1.0PF C M2
C154,155 CK73GB1H102K CHIP C 1000PF K K2,M2 C221 C93-0552-05 CHIP C 2.0PF C K3

C155 CC73GCH1H040C CHIP C 4.0PF C K3 C222 CC73GCH1H0R5B CHIP C 0.5PF B
C155 CC73GCH1H060D CHIP C 6.0PF D K,M C223 CC73GCH1H020B CHIP C 2.0PF B
C157 CK73GB1H102K CHIP C 1000PF K C225 C93-0603-05 CHIP C 1000PF K
C158 CK73GB1H471K CHIP C 470PF K C226 C93-0555-05 CHIP C 5.0PF C K2,M2

C160,161 C92-0719-05 ELECTRO 47UF 25WV C226 C93-0556-05 CHIP C 6.0PF D K,M
C162,163 CK73GB1H471K CHIP C 470PF K C226 C93-0558-05 CHIP C 8.0PF D K3
C164 CK73GB1H102K CHIP C 1000PF K C227 C93-0557-05 CHIP C 7.0PF D K2,M2
C165 C92-0719-05 ELECTRO 47UF 25WV C227 C93-0558-05 CHIP C 8.0PF D K,M
C166 CE04EW1E471M ELECTRO 470UF 25WV C227 C93-0560-05 CHIP C 10PF D K3

C167 CK73GB1H471K CHIP C 470PF K C229 C93-0556-05 CHIP C 6.0PF D K,K2,M
C168 CC73GCH1H060D CHIP C 6.0PF D K2,K3,M2 C229 C93-0556-05 CHIP C 6.0PF D M2
C168 CC73GCH1H080D CHIP C 8.0PF D K,M C229 C93-0557-05 CHIP C 7.0PF D K3
C169 CK73GB1H471K CHIP C 470PF K C230,231 CK73GB1C104K CHIP C 0.10UF K
C172 CE04EW1E471M ELECTRO 470UF 25WV C241 CK73GB1H102K CHIP C 1000PF K K2,K3,M2
C173 CK73GB1C104K CHIP C 0.10UF K C243 CK73GB1H102K CHIP C 1000PF K K2,K3,M2
C174 CK73GB1H471K CHIP C 470PF K C247 CK73GB1H102K CHIP C 1000PF K K2,M2
C175 CC73GCH1H020B CHIP C 2.0PF B K,K2,M C248 C92-0585-05 CHIP-TAN 4.7UF 16WV
C175 CC73GCH1H020B CHIP C 2.0PF B M2 C250 CK73FF1C105Z CHIP C 1.0UF Z
C177 CC73FCH1H220J CHIP C 22PF J C254 CK73GB1C104K CHIP C 0.10UF K

C178 CC73GCH1H060D CHIP C 6.0PF D K2,K3,M2 C259 CK73GB1C104K CHIP C 0.10UF K
C178 CC73GCH1H080D CHIP C 8.0PF D K,M C260 CK73GB1H103K CHIP C 0.010UF K
C179 CK73GB1H471K CHIP C 470PF K C261 CK73FF1C105Z CHIP C 1.0UF Z
C181 CK73GB1H471K CHIP C 470PF K C265 CK73GB1H102K CHIP C 1000PF K K2,K3,M2
C182 CK73GB1H102K CHIP C 1000PF K K2,M2 C270 CK73GB1H471K CHIP C 470PF K

C185 CK73GB1C104K CHIP C 0.10UF K C272 C92-0004-05 CHIP-TAN 1.0UF 16WV
C186 CK73GB1H471K CHIP C 470PF K C274 CC73GCH1H050C CHIP C 5.0PF C K3
C187 CC73GCH1H060D CHIP C 6.0PF D K2,K3,M2 C275 CK73GB1H102K CHIP C 1000PF K K2,K3,M2
C187 CC73GCH1H080D CHIP C 8.0PF D K,M C276 C90-2046-05 ELECTRO 22UF 10WV K3
C188 CC73GCH1H040C CHIP C 4.0PF C K,M C290 C92-0004-05 CHIP-TAN 1.0UF 16WV K2,M2
C189,190 CK73GB1H471K CHIP C 470PF K C291 CC73GCH1H100D CHIP C 10PF D K2,M2
C192 C92-0719-05 ELECTRO 47UF 25WV C502 CK73GB1C104K CHIP C 0.10UF K

C196,197 CK73GB1H471K CHIP C 470PF K C504 CK73GB1H103K CHIP C 0.010UF K
C198 C92-0719-05 ELECTRO 47UF 25WV C505 CK73GB1C104K CHIP C 0.10UF K
C201 CK73GB1H471K CHIP C 470PF K C506,507 CK73GB1H103K CHIP C 0.010UF K
C203 CK73GB1H471K CHIP C 470PF K C509 C92-0507-05 CHIP-TAN 4.7UF 6.3WV

C204 C92-0004-05 CHIP-TAN 1.0UF 16WV K,K3,M C514 CC73GCH1H680J CHIP C 68PF J
C204 C92-0501-05 CHIP-TAN 1.5UF 10WV K2,M2 C515 CK73GB1H103K CHIP C 0.010UF K
C206 CK73GB1H102K CHIP C 1000PF K C516 CC73GCH1H270J CHIP C 27PF J
C207 CK73GB1H103K CHIP C 0.010UF K C517 CK73GB1C683K CHIP C 0.068UF K
TK-860G : K,K2,K3,M,M2
10 TK-862G : K,K2
TK-860G/862G
PARTS LIST
Address New Desti- Address New Desti-

Ref. No. Parts No. Description Ref. No. Parts No. Description
C518 CC73GCH1H270J CHIP C 27PF J C598 CK73GB1H102K CHIP C 1000PF K
C519 CK73GB1H102K CHIP C 1000PF K C599 CC73GCH1H101J CHIP C 100PF J
C521 CK73GB1H102K CHIP C 1000PF K C601,602 CC73GCH1H101J CHIP C 100PF J
C522 C92-0507-05 CHIP-TAN 4.7UF 6.3WV C603 CK73GB1H102K CHIP C 1000PF K
C523 CC73GCH1H221J CHIP C 220PF J C604-606 CC73GCH1H101J CHIP C 100PF J

C524 CK73GB1H103K CHIP C 0.010UF K C608-610 CC73GCH1H101J CHIP C 100PF J
C525 CK73GB1E123K CHIP C 0.012UF K C611,612 CK73GB1H471K CHIP C 470PF K
C526 CK73GB1C683K CHIP C 0.068UF K C613 CC73GCH1H101J CHIP C 100PF J
C528 CK73GB1H103K CHIP C 0.010UF K C616 CC73GCH1H101J CHIP C 100PF J

C532,533 CK73GB1C104K CHIP C 0.10UF K C623 CK73GB1H102K CHIP C 1000PF K
C534,535 CK73GB1H103K CHIP C 0.010UF K C626 CK73GB1C104K CHIP C 0.10UF K

C536,537 CK73GB1C104K CHIP C 0.10UF K C628 CK73GB1C104K CHIP C 0.10UF K
C538 C92-0566-05 CHIP-TAN 10UF 6.3WV C629 CC73GCH1H470J CHIP C 47PF J
C539 CK73GB1H103K CHIP C 0.010UF K C630 C92-0507-05 CHIP-TAN 4.7UF 6.3WV
C540,541 CK73GB1C104K CHIP C 0.10UF K C631 CK73GB1H103K CHIP C 0.010UF K
C542 CC73GCH1H331J CHIP C 330PF J C632 CK73FF1C105Z CHIP C 1.0UF Z

C543 CK73GB1H102K CHIP C 1000PF K C633 CK73GB1C104K CHIP C 0.10UF K
C544-546 CK73GB1H562K CHIP C 5600PF K C720 C92-0566-05 CHIP-TAN 10UF 6.3WV
C547 CC73GCH1H030C CHIP C 3.0PF C
C548-550 CK73GB1H272K CHIP C 2700PF K CN1 E40-6047-05 PIN ASSY
CN2 E40-6021-05 FLAT CABLE CONNECTOR
C551 CC73GCH1H151J CHIP C 150PF J CN3 E40-3247-05 PIN ASSY
C552 CC73GCH1H030C CHIP C 3.0PF C CN4 E40-5737-05 PIN ASSY
C553 CK73GB1H102K CHIP C 1000PF K CN5 E40-5738-05 PIN ASSY
C555 C92-0566-05 CHIP-TAN 10UF 6.3WV CN7 E40-3247-05 PIN ASSY
CN8 E40-3246-05 PIN ASSY
C556 CK73GB1C333K CHIP C 0.033UF K CN501 E40-6021-05 FLAT CABLE CONNECTOR
C557 CK73GB1C104K CHIP C 0.10UF K J1 E11-0442-05 3.5D PHONE JACK (3P)
C558 CC73GCH1H101J CHIP C 100PF J J501 E08-0877-05 MODULAR JACK
C560-563 CK73GB1C104K CHIP C 0.10UF K F1 F53-0108-05 FUSE
C564 C92-0507-05 CHIP-TAN 4.7UF 6.3WV - J31-0543-05 COLLAR (LH-5-1.5)

C567 CC73GCH1H101J CHIP C 100PF J CF1 L72-0959-05 CERAMIC FILTER
C568 C92-0507-05 CHIP-TAN 4.7UF 6.3WV CF2 L72-0973-05 CERAMIC FILTER
C569 CK73GB1E223K CHIP C 0.022UF K L1 L40-1005-34 SMALL FIXED INDUCTOR (10UH/8)
L2-4 L40-3381-86 SMALL FIXED INDUCTOR (0.33U/160)
C570 CK73FF1C105Z CHIP C 1.0UF Z L5 L34-4530-05 COIL
C573 CK73FB1H563K CHIP C 0.056UF K L6 L40-8275-77 SMALL FIXED INDUCTOR (82NH/1608)
C574 CC73GCH1H470J CHIP C 47PF J L7 L40-5685-85 SMALL FIXED INDUCTOR (0.56U/252)
C575 CK73GB1H102K CHIP C 1000PF K L8 L40-8285-85 SMALL FIXED INDUCTOR (0.82U/252)
L9 L40-1575-77 SMALL FIXED INDUCTOR (15NH/1608)
C576 CK73GB1C104K CHIP C 0.10UF K L10 L40-2775-77 SMALL FIXED INDUCTOR (27NH/1608)
C577,578 CK73GB1H103K CHIP C 0.010UF K
C579 CC73GCH1H101J CHIP C 100PF J L11,12 L40-1575-34 SMALL FIXED INDUCTOR (15NH/8)
C580 CK73GB1C104K CHIP C 0.10UF K L13 L79-1169-05 HELICAL BLOCK K2,M2
C581 CK73GB1H102K CHIP C 1000PF K L13 L79-1585-05 HELICAL BLOCK K,M
L13 L79-1591-05 HELICAL BLOCK K3
C582 CK73GB1C473K CHIP C 0.047UF K L14 L40-1875-77 SMALL FIXED INDUCTOR (18NH/1608) K,M
C583 C92-0566-05 CHIP-TAN 10UF 6.3WV
C584 CK73GB1H103K CHIP C 0.010UF K L14 L40-2775-77 SMALL FIXED INDUCTOR (27NH/1608) K2,K3,M2
C585 CC73GCH1H101J CHIP C 100PF J L15 L40-3975-77 SMALL FIXED INDUCTOR (39NH/1608) K2,M2
C587 CK73GB1H103K CHIP C 0.010UF K L15 L40-4775-77 SMALL FIXED INDUCTOR (47NH/1608) K,K3,M
C589 C92-0606-05 CHIP-TAN 4.7UF 10WV L17 L40-1875-77 SMALL FIXED INDUCTOR (18NH/1608)
C594 CK73GB1H102K CHIP C 1000PF K L18 L40-1075-34 SMALL FIXED INDUCTOR (10NH/8)
C596 CK73GB1H102K CHIP C 1000PF K L19 L40-1085-77 SMALL FIXED INDUCTOR (100NH/160) K3
C597 CC73GCH1H101J CHIP C 100PF J L19 L40-4775-77 SMALL FIXED INDUCTOR (47NH/1608) K2,M2
TK-860G : K,K2,K3,M,M2
TK-862G : K,K2 11
TK-860G/862G
PARTS LIST

L19 L40-5675-77 SMALL FIXED INDUCTOR (56NH/1608) K,M R36 RK73GB1J223J CHIP R 22K J 1/16W
L20 L40-1875-77 SMALL FIXED INDUCTOR (18NH/1608) K,M R37 RK73GB1J100J CHIP R 10 J 1/16W
L20 L40-2775-77 SMALL FIXED INDUCTOR (27NH/1608) K3 R38-40 RK73GB1J103J CHIP R 10K J 1/16W
L21 L34-4478-05 AIR-CORE COIL R41 RK73GB1J224J CHIP R 220K J 1/16W
L22 L79-1169-05 HELICAL BLOCK K2,M2 R42 RK73GB1J473J CHIP R 47K J 1/16W
L22 L79-1585-05 HELICAL BLOCK K,M R43 RK73GB1J683J CHIP R 68K J 1/16W
L22 L79-1591-05 HELICAL BLOCK K3 R44 RK73GB1J153J CHIP R 15K J 1/16W
L24 L92-0179-05 FERRITE CHIP R46 RK73GB1J223J CHIP R 22K J 1/16W
L26 L40-3375-34 SMALL FIXED INDUCTOR (33NH/8) K,K3,M R47 RK73GB1J101J CHIP R 100 J 1/16W
L27 L40-1575-34 SMALL FIXED INDUCTOR (15NH/8) K,M R48 RK73GB1J184J CHIP R 180K J 1/16W
L27 L40-1875-34 SMALL FIXED INDUCTOR (18NH/8) K3 R49 RK73GB1J152J CHIP R 1.5K J 1/16W
L29 L34-1185-05 AIR-CORE COIL R50 RK73GB1J473J CHIP R 47K J 1/16W
L30,31 L34-1039-05 AIR-CORE COIL R51-53 RK73GB1J562J CHIP R 5.6K J 1/16W
L32 L34-4478-05 AIR-CORE COIL R54,55 R92-1252-05 CHIP R 0 OHM
L33 L92-0179-05 FERRITE CHIP R56 RK73GB1J100J CHIP R 10 J 1/16W
L35 L40-2775-77 SMALL FIXED INDUCTOR (27NH/1608) K3 R57 RK73GB1J471J CHIP R 470 J 1/16W
L501 L92-0138-05 FERRITE CHIP R58 RK73GB1J332J CHIP R 3.3K J 1/16W
L503,504 L92-0138-05 FERRITE CHIP R59 RK73GB1J472J CHIP R 4.7K J 1/16W
L510 L92-0138-05 FERRITE CHIP R60 RK73GB1J334J CHIP R 330K J 1/16W
X1 * L77-1826-05 TCXO (16.8M) R61 RK73GB1J102J CHIP R 1.0K J 1/16W
X501 L77-1708-05 CRYSTAL RESONATOR (3.579545MHZ) R62 RK73GB1J224J CHIP R 220K J 1/16W
X502 L78-0462-05 RESONATOR (9.8304M/8*2.5) R63 RK73GB1J474J CHIP R 470K J 1/16W
XF1 * L71-0551-15 MCF (49.95MHZ/5.0K) R64,65 RK73GB1J223J CHIP R 22K J 1/16W
R66 RK73GB1J101J CHIP R 100 J 1/16W
CP501-505 R90-0741-05 MULTIPLE RESISTOR R67 RK73GB1J472J CHIP R 4.7K J 1/16W
CP508-514 R90-0741-05 MULTIPLE RESISTOR
CP516-524 R90-0741-05 MULTIPLE RESISTOR R68 RK73GB1J182J CHIP R 1.8K J 1/16W
CP526,527 R90-0741-05 MULTIPLE RESISTOR R69 R92-1252-05 CHIP R 0 OHM
CP529-536 R90-0741-05 MULTIPLE RESISTOR R70,71 RK73GB1J103J CHIP R 10K J 1/16W
R72 R92-1252-05 CHIP R 0 OHM
CP538 R90-0741-05 MULTIPLE RESISTOR R73 RK73GB1J223J CHIP R 22K J 1/16W
CP539 R90-0724-05 MULTI-COMP 1K X4
R1 R92-1252-05 CHIP R 0 OHM R75 R92-1252-05 CHIP R 0 OHM
R2 RK73GB1J102J CHIP R 1.0K J 1/16W R76 RK73GB1J223J CHIP R 22K J 1/16W
R3 R92-1252-05 CHIP R 0 OHM R77 RK73GB1J224J CHIP R 220K J 1/16W
R4 RK73GB1J333J CHIP R 33K J 1/16W R79 RK73GB1J102J CHIP R 1.0K J 1/16W
R5,6 R92-1252-05 CHIP R 0 OHM
R7,8 RK73GB1J102J CHIP R 1.0K J 1/16W R80 RK73GB1J471J CHIP R 470 J 1/16W
R9,10 R92-1252-05 CHIP R 0 OHM R81 RK73GB1J101J CHIP R 100 J 1/16W
R11 RK73GB1J102J CHIP R 1.0K J 1/16W R82 RK73GB1J102J CHIP R 1.0K J 1/16W
R12 RK73GB1J104J CHIP R 100K J 1/16W R84 R92-1252-05 CHIP R 0 OHM
R14 RK73GB1J474J CHIP R 470K J 1/16W R85,86 RK73GB1J122J CHIP R 1.2K J 1/16W
R16 RK73GB1J220J CHIP R 22 J 1/16W R88 RK73GB1J271J CHIP R 270 J 1/16W
R17 RK73GB1J154J CHIP R 150K J 1/16W R90 RK73GB1J104J CHIP R 100K J 1/16W
R24 RK73GB1J563J CHIP R 56K J 1/16W R97,98 RK73GB1J101J CHIP R 100 J 1/16W
R25 R92-1252-05 CHIP R 0 OHM R99 RK73GB1J331J CHIP R 330 J 1/16W
R26 RK73GB1J104J CHIP R 100K J 1/16W R100,101 RK73GB1J222J CHIP R 2.2K J 1/16W
R29 R92-1252-05 CHIP R 0 OHM R104 RK73GB1J682J CHIP R 6.8K J 1/16W
R31 RK73GB1J152J CHIP R 1.5K J 1/16W R105 RK73GB1J101J CHIP R 100 J 1/16W
R34,35 RK73GB1J104J CHIP R 100K J 1/16W R109 RK73GB1J103J CHIP R 10K J 1/16W
TK-860G : K,K2,K3,M,M2
12 TK-862G : K,K2
TK-860G/862G
PARTS LIST

R110 RK73GB1J470J CHIP R 47 J 1/16W R175 RK73GB1J682J CHIP R 6.8K J 1/16W
R111 RK73GB1J101J CHIP R 100 J 1/16W R176 RK73GB1J103J CHIP R 10K J 1/16W
R112 RK73GB1J471J CHIP R 470 J 1/16W R177 R92-1261-05 CHIP R 150 J 1/2W
R115 RK73GB1J223J CHIP R 22K J 1/16W R180 RK73GB1J333J CHIP R 33K J 1/16W K3
R116 RK73GB1J473J CHIP R 47K J 1/16W R180,181 RK73GB1J562J CHIP R 5.6K J 1/16W K,K2,M
R117 RK73GB1J221J CHIP R 220 J 1/16W R180,181 RK73GB1J562J CHIP R 5.6K J 1/16W M2
R118 RK73GB1J681J CHIP R 680 J 1/16W R181 RK73GB1J562J CHIP R 5.6K J 1/16W K3
R119 RK73GB1J222J CHIP R 2.2K J 1/16W R182 R92-0670-05 CHIP R 0 OHM
R120 R92-1252-05 CHIP R 0 OHM R184 R92-1252-05 CHIP R 0 OHM K,K2,M

R121 RK73GB1J100J CHIP R 10 J 1/16W R184 R92-1252-05 CHIP R 0 OHM M2
R122 R92-1215-05 CHIP R 470 J 1/2W R185 RK73GB1J473J CHIP R 47K J 1/16W
R123 RK73GB1J472J CHIP R 4.7K J 1/16W R186 R92-1252-05 CHIP R 0 OHM K2,K3,M2
R124 RK73GB1J103J CHIP R 10K J 1/16W R186,187 R92-1252-05 CHIP R 0 OHM K,M
R125 RK73GB1J333J CHIP R 33K J 1/16W R187 RK73GB1J220J CHIP R 22 J 1/16W K2,K3,M2
R127,128 RK73GB1J104J CHIP R 100K J 1/16W R189 RK73GB1J101J CHIP R 100 J 1/16W
R133-136 R92-1252-05 CHIP R 0 OHM R195 RK73GB1J154J CHIP R 150K J 1/16W
R140 RK73FB2A2R2J CHIP R 2.2 J 1/10W R197 R92-1252-05 CHIP R 0 OHM
R141 R92-0685-05 CHIP R 22 J 1/2W R198 RK73GB1J104J CHIP R 100K J 1/16W

R142 RK73GB1J473J CHIP R 47K J 1/16W R199 R92-1252-05 CHIP R 0 OHM K2,M2
R143 RK73GB1J101J CHIP R 100 J 1/16W R199,200 R92-1252-05 CHIP R 0 OHM K,K3,M
R144 RK73GB1J222J CHIP R 2.2K J 1/16W R207 R92-1252-05 CHIP R 0 OHM
R145,146 RK73GB1J473J CHIP R 47K J 1/16W R208 R92-0670-05 CHIP R 0 OHM

R149 RK73GB1J101J CHIP R 100 J 1/16W K2,M2 R221 R92-1252-05 CHIP R 0 OHM
R149 RK73GB1J151J CHIP R 150 J 1/16W K,K3,M R228,229 R92-0670-05 CHIP R 0 OHM K2,M2
R150 RK73GB1J104J CHIP R 100K J 1/16W R230 R92-1252-05 CHIP R 0 OHM K2,M2
R151 RK73FB2A102J CHIP R 1.0K J 1/10W K,K2,M R501 RK73GB1J473J CHIP R 47K J 1/16W
R151 RK73FB2A102J CHIP R 1.0K J 1/10W M2 R502 RK73GB1J472J CHIP R 4.7K J 1/16W
R151 RK73FB2A391J CHIP R 390 J 1/10W K3 R503 RK73GB1J102J CHIP R 1.0K J 1/16W
R152 R92-1252-05 CHIP R 0 OHM R504-507 RK73GB1J473J CHIP R 47K J 1/16W
R154 RK73GB1J152J CHIP R 1.5K J 1/16W R509,510 R92-1252-05 CHIP R 0 OHM

R156 RK73FB2A120J CHIP R 12 J 1/10W K3 R512 RK73GB1J104J CHIP R 100K J 1/16W
R156 RK73FB2A5R6J CHIP R 5.6 J 1/10W K,K2,M R513 RK73GB1J223J CHIP R 22K J 1/16W
R156 RK73FB2A5R6J CHIP R 5.6 J 1/10W M2 R514 RK73GB1J473J CHIP R 47K J 1/16W
R158 R92-0670-05 CHIP R 0 OHM R515,516 RK73GB1J223J CHIP R 22K J 1/16W

R160 RK73FB2A102J CHIP R 1.0K J 1/10W K,K2,M R518 RK73GB1J472J CHIP R 4.7K J 1/16W
R160 RK73FB2A102J CHIP R 1.0K J 1/10W M2 R519 RK73GB1J103J CHIP R 10K J 1/16W
R160 RK73FB2A391J CHIP R 390 J 1/10W K3 R520-523 RK73GB1J102J CHIP R 1.0K J 1/16W
R163 R92-0670-05 CHIP R 0 OHM R527 R92-1252-05 CHIP R 0 OHM
R164 R92-1215-05 CHIP R 470 J 1/2W R528 RK73GB1J472J CHIP R 4.7K J 1/16W
R170 RK73FB2A222J CHIP R 2.2K J 1/10W R531 RK73GB1J394J CHIP R 390K J 1/16W
TK-860G : K,K2,K3,M,M2
TK-862G : K,K2 13
TK-860G/862G
PARTS LIST

R537 RK73GB1J105J CHIP R 1.0M J 1/16W R603 RK73GB1J101J CHIP R 100 J 1/16W
R541 RK73GB1J184J CHIP R 180K J 1/16W R607 RK73GB1J101J CHIP R 100 J 1/16W
R543 RK73GB1J184J CHIP R 180K J 1/16W R610,611 RK73GB1J473J CHIP R 47K J 1/16W
R544 RK73GB1J103J CHIP R 10K J 1/16W R612 R92-1201-05 CHIP R 220 1/2W
R546 RN73GH1J913D CHIP R 91K D 1/16W R614,615 R92-1252-05 CHIP R 0 OHM

R548 RN73GH1J333D CHIP R 33K D 1/16W R617 RK73GB1J472J CHIP R 4.7K J 1/16W
R549 RN73GH1J913D CHIP R 91K D 1/16W R618 RK73GB1J683J CHIP R 68K J 1/16W
R551,552 RK73GB1J223J CHIP R 22K J 1/16W R620,621 RK73GB1J103J CHIP R 10K J 1/16W
R553 RK73GB1J105J CHIP R 1.0M J 1/16W R622 RK73GB1J473J CHIP R 47K J 1/16W
R554 RN73GH1J913D CHIP R 91K D 1/16W R630 R92-1252-05 CHIP R 0 OHM
R558 R92-1252-05 CHIP R 0 OHM R720,721 R92-1252-05 CHIP R 0 OHM

R560 RK73GB1J474J CHIP R 470K J 1/16W D1 HSB123 DIODE
R561 RK73GB1J333J CHIP R 33K J 1/16W D2 02DZ20(Y,Z) ZENER DIODE
R562 R92-1252-05 CHIP R 0 OHM D3-5 HSB123 DIODE
D8 DAN235K DIODE
R563 RK73GB1J473J CHIP R 47K J 1/16W D9 1SS355 DIODE
R565 R92-1252-05 CHIP R 0 OHM D10 DAN235K DIODE
R566 RK73GB1J563J CHIP R 56K J 1/16W D11 MA742 DIODE
D15 DAN202K DIODE
R568 RK73GB1J473J CHIP R 47K J 1/16W D16 DAN235K DIODE
R570 RK73GB1J155J CHIP R 1.5M J 1/16W D17 HSB123 DIODE
R571 RN73GH1J682D CHIP R 6.8K D 1/16W D18 1SV280 VARIABLE CAPACITANCE DIODE
R572 RK73GB1J473J CHIP R 47K J 1/16W D19,20 1SS355 DIODE
D21 02DZ18(X,Y) ZENER DIODE
R573 RK73GB1J474J CHIP R 470K J 1/16W D23 1SV280 VARIABLE CAPACITANCE DIODE
R574 RN73GH1J683D CHIP R 68K D 1/16W
R575 RK73GB1J101J CHIP R 100 J 1/16W D24 02DZ15(X,Y) ZENER DIODE
R576 RK73GB1J224J CHIP R 220K J 1/16W D25 22ZR-10D SURGE ABSORBER
D28 1SV280 VARIABLE CAPACITANCE DIODE
R578 RN73GH1J682D CHIP R 6.8K D 1/16W D29 DSM3MA1 DIODE
R580 R92-1252-05 CHIP R 0 OHM D30 MA4PH633 DIODE
R581 RK73GB1J394J CHIP R 390K J 1/16W D31 1SV280 VARIABLE CAPACITANCE DIODE
R582 RK73GB1J273J CHIP R 27K J 1/16W D33,34 XB15A709 DIODE
D35,36 MA742 DIODE
R583 RK73GB1J470J CHIP R 47 J 1/16W D39 UDZ4.7(B) ZENER DIODE
R585 R92-1252-05 CHIP R 0 OHM D40 MA742 DIODE
R587 R92-1252-05 CHIP R 0 OHM D42 HZU5ALL DIODE
D501-504 MA2S111 DIODE
R588 RK73GB1J103J CHIP R 10K J 1/16W D505 MA2S111 DIODE 862
R591 R92-1252-05 CHIP R 0 OHM D506,507 MA2S111 DIODE
R592 RK73GB1J103J CHIP R 10K J 1/16W D508 MA742 DIODE
R593 RK73GB1J181J CHIP R 180 J 1/16W D523 DAN202U DIODE
D524,525 HSB123 DIODE
R594 RK73GB1J392J CHIP R 3.9K J 1/16W D526 1812L075PR VARISTOR
R595 RK73GB1J181J CHIP R 180 J 1/16W
R598 RK73GB1J473J CHIP R 47K J 1/16W D527,528 HSB123 DIODE
R599 RK73GB1J102J CHIP R 1.0K J 1/16W D529 MA742 DIODE
R600 R92-1252-05 CHIP R 0 OHM IC1,2 TA75S01F IC (OP AMP)
TK-860G : K,K2,K3,M,M2
14 TK-862G : K,K2
TK-860G/862G
PARTS LIST
PLL/VCO (X58-4670-XX)

IC3 MB15A02 IC (PLL SYSTEM) Q501 2SC4619 TRANSISTOR
IC4 NJM4558M IC (OP AMP X2) Q502,503 DTC114EE DIGITAL TRANSISTOR
IC5 TA31136FN IC (FM IF DETECTOR) Q504 2SC4617(S) TRANSISTOR
IC6 M62363FP IC (8BIT D/A CONVERTER) Q505 2SB1132(Q,R) TRANSISTOR
IC7 NJM2904M IC (OP AMP X 2) Q506 DTC114EE DIGITAL TRANSISTOR
IC9 BU4094BCF IC (8-STAGE SHIFT/STORE REGISTER) Q508 2SC4617(S) TRANSISTOR

IC10 NJM78L05UA IC (VOLTAGE REGULATOR/ +5V) Q509 DTC363EU DIGITAL TRANSISTOR
IC11 AN8009M IC (REGULATOR) TH1 157-153-65001 THERMISTOR
IC12 TA7808S IC (REGULATOR)
IC13 LA4422 IC (AF POWER AMP/ 5.8W)
IC14 TC4013BF(N) IC (MEMORY)

IC15 TA75S01F IC (OP AMP) PLL/VCO (X58-4670-XX)
IC400 2C,2F S-AU27AH(K1) IC (POWER MODULE) K2,M2
-12 : K,M -13 : K2,M2 -14 : K3
IC400 2C S-AU27AL(K3) IC (POWER MODULE) K3
IC400 2C,2F S-AU27AM(K3) IC (POWER MODULE) K,M C102 CK73GB1H471K CHIP C 470PF K
C104 CC73GCH1H060D CHIP C 6.0PF D K,M
IC501 AT29C020-90TI IC (ROM) C104 CC73GCH1H070D CHIP C 7.0PF D K2,M2
IC502 30622M4102GP IC (CPU) C104 CC73GCH1H080D CHIP C 8.0PF D K3
IC503 RH5VL42C IC (REGULATOR) C105 CC73GCH1H070D CHIP C 7.0PF D K,K3,M
IC505 AT2408N10SI2.5 IC (8KBIT SERIAL REGISTER)
IC507 NJM2904V IC (APC) C105 CC73GCH1H080D CHIP C 8.0PF D K2,M2
C107 CC73GCH1H030B CHIP C 3.0PF B K,M
IC508 TC35453F IC (AUDIO PROCESSOR) C107 CC73GCH1H040B CHIP C 4.0PF B K2,K3,M2
IC509 BU4066BCFV IC (ANALOG SWITCH X4) C108 CC73GCH1HR75B CHIP C 0.75PF B
IC510 BU4094BCFV IC (8 BIT SHIFT/STORE REGISTER) C110 CC73GCH1H040B CHIP C 4.0PF B K3
IC511 LC73872M IC (DTMF RECEIVER)
IC512 S-81350HG-KD IC (VOLTAGE REGULATOR) C110 CC73GCH1H060D CHIP C 6.0PF D K,K2,M
C110 CC73GCH1H060D CHIP C 6.0PF D M2
IC513 TA75W558FU IC (OP AMP X2) C111 CC73GCH1H050B CHIP C 5.0PF B
IC514 TC75W51FU IC (OP AMP X2) C112 CC73GCH1H1R5B CHIP C 1.5PF B
Q1 DTD114EK DIGITAL TRANSISTOR C113 CC73GCH1H010B CHIP C 1.0PF B K,K2,M
Q2,3 DTA114EKA DIGITAL TRANSISTOR
Q4-6 DTC114EKA DIGITAL TRANSISTOR C113 CC73GCH1H010B CHIP C 1.0PF B M2
C113 CC73GCH1H020B CHIP C 2.0PF B K3
Q7 2SC4649(N,P) TRANSISTOR C114 CC73GCH1H040B CHIP C 4.0PF B K,M
Q8 2SC2412K TRANSISTOR C114 CC73GCH1H050B CHIP C 5.0PF B K2,K3,M2
Q9 2SC4215(Y) TRANSISTOR C115 CC73GCH1H060D CHIP C 6.0PF D K,M
Q10 2SC2412K TRANSISTOR
Q11 2SA1832(GR) TRANSISTOR C115 CC73GCH1H070D CHIP C 7.0PF D K2,K3,M2
C116 CC73GCH1H050B CHIP C 5.0PF B K,K2,M
Q12 2SC4738(GR) TRANSISTOR C116 CC73GCH1H050B CHIP C 5.0PF B M2
Q13 2SC4649(N,P) TRANSISTOR C116 CC73GCH1H060D CHIP C 6.0PF D K3
Q14 2SC5110(O) TRANSISTOR C117 CK73GB1H471K CHIP C 470PF K
Q15 3SK228 FET
Q16 DTC114EKA DIGITAL TRANSISTOR C118 CC73GCH1H050B CHIP C 5.0PF B
Q17 DTC363EU DIGITAL TRANSISTOR C121 CC73GCH1H050B CHIP C 5.0PF B
Q18 2SA1745(6,7) TRANSISTOR C122 CC73GCH1H0R5B CHIP C 0.5PF B
Q19 DTC114EKA DIGITAL TRANSISTOR C123 CK73GB1H471K CHIP C 470PF K
Q20 DTA114EKA DIGITAL TRANSISTOR
Q21 DTC114EKA DIGITAL TRANSISTOR C124 CC73GCH1H0R5B CHIP C 0.5PF B
Q22 2SC4093 TRANSISTOR C126 CK73GB1H471K CHIP C 470PF K
Q23 2SA1641(S,T) TRANSISTOR C127 CC73GCH1H050B CHIP C 5.0PF B
Q24 DTA114EKA DIGITAL TRANSISTOR TC106 C05-0384-05 CERAMIC TRIMMER CAP (10P/8)
Q25 2SC3357 TRANSISTOR
Q26 DTA114EKA DIGITAL TRANSISTOR TC109 C05-0384-05 CERAMIC TRIMMER CAP (10P/8)
Q27 2SC2954 TRANSISTOR CN101 E40-6019-05 PIN ASSY

Q28 2SB1132(Q,R) TRANSISTOR
Q29 DTC114EKA DIGITAL TRANSISTOR - F10-2279-04 SHIELDING CASE
Q32 2SB1565(E,F) TRANSISTOR L101-104 L40-1595-34 SMALL FIXED INDUCTOR (1.5UH/8)
Q33 DTC114EKA DIGITAL TRANSISTOR L106 L40-2775-34 SMALL FIXED INDUCTOR (27NH/8)
Q34 3SK228 FET L107,108 L40-1098-76 SMALL FIXED INDUCTOR (1UH/2522)
Q35 DTC144EKA DIGITAL TRANSISTOR L109,110 L40-1595-34 SMALL FIXED INDUCTOR (1.5UH/8)
Q37-39 2SK1824 FET L111 L34-4547-05 AIR-CORE COIL K2,M2
TK-860G : K,K2,K3,M,M2
TK-862G : K,K2 15
TK-860G/862G
PARTS LIST
PLL/VCO (X58-4670-XX)
Address New Desti- New Desti-

Ref. No. Parts No. Description Ref. No. Address parts Parts No. Description
parts nation nation
L112 L34-4548-05 AIR-CORE COIL K,M
L112 L34-4549-05 AIR-CORE COIL K3
L115 L34-4546-05 AIR-CORE COIL K2,M2
L115 L34-4547-05 AIR-CORE COIL K,M
L116 L34-4548-05 AIR-CORE COIL K3
R101,102 RK73GB1J101J CHIP R 100 J 1/16W

R104 RK73GB1J101J CHIP R 100 J 1/16W
R107-110 RK73GB1J103J CHIP R 10K J 1/16W

R111 RK73GB1J331J CHIP R 330 J 1/16W
R112 RK73GB1J181J CHIP R 180 J 1/16W K3
R112,113 RK73GB1J221J CHIP R 220 J 1/16W K,K2,M
R112,113 RK73GB1J221J CHIP R 220 J 1/16W M2
R113 RK73GB1J221J CHIP R 220 J 1/16W K3

R117 RK73GB1J101J CHIP R 100 J 1/16W
D101-104 1SV283 VARIABLE CAPACITANCE DIODE

D105 1SV214 VARIABLE CAPACITANCE DIODE
Q101 2SK508NV(K52) FET
Q102 DTC114EUA DIGITAL TRANSISTOR
Q103 2SK508NV(K52) FET
Q104,105 2SC4081 TRANSISTOR

Q106 2SC4226(R24) TRANSISTOR
TK-860G : K,K2,K3,M,M2
16 TK-862G : K,K2
TK-860G/862G
ADJUSTMENT
Test Mode (TK-860G Only) • Signalling

Signalling No. RX TX
■ Test Mode Operating Features
1 None None
This transceiver has a test mode. To enter test mode,
2 None 100Hz square
press [SCN] key and turn power on. Hold [SCN] key un-
til test channel No. and test signalling No. appears on 3 QT 67.0Hz QT 67.0Hz
LCD. Test mode can be inhibited by programming. To exit 4 QT 151.4Hz QT 151.4Hz
test mode, switch the power on again. The following func- 5 QT 210.7Hz QT 210.7Hz
tions are available in test mode. 6 QT 250.3Hz QT 250.3Hz
7 DQT D023N DQT D023N
• Controls 8 DQT D754I DQT D754I
[PTT] Used when making a transmission. 9 DTMF DEC, (159D) DTMF ENC, (159D)
[MON] Monitor on and off. 10 None DTMF tone (9)
[SCN] Sets to the tuning mode. 11 2-tone 321.7/928.1Hz 2-tone 321.7/928.1Hz
[A] Function on.
12 Single tone 1200Hz Single tone 1200Hz
[D/A] RF power high and low.
[ ] Changes signalling.
• Preparations for tuning the transceiver
[ ] Changes wide and narrow
Before attempting to tune the transceiver, connect the
[CH / ] Changes channel.
unit to a suitable power supply.
[Volume / ] Volume up/down.
Whenever the transmitter is turned, the unit must be
connected to a suitable dummy load (i.e. power meter).
• LCD indicator
The speaker output connector must be terminated with a
"SCN" Unused.
4Ω dummy load and connected to an AC voltmeter and an
"AUX" Lights at RF power low.
audio distortion meter or a SINAD measurement meter at all
"MON" Lights at monitor on.
times during tuning.
"Right side dot" Lights at narrow.
• Transceiver tuning
• LED indicator
(To place transceiver in tuning mode)
Red LED Lights during transmission.
Channel appears on LCD. Set channel according to tun-
Green LED Lights when there is a carrier.
ing requirements.
■ Frequency and Signalling LCD display (Test mode)
The set has been adjusted for the frequencies shown in
the following table. When required, re-adjust them follow- 1 – 1
ing the adjustment procedure to obtain the frequencies you
want in actual operation. Channel No. Signalling No.
• Frequency (MHz)
Channel No. TK-860G/862G (K2) Tk-860G (M2) Press [SCN], now in tuning mode. Use [D/A] button to
RX TX RX TX write tuning data through tuning modes, and [CH / ] to
adjust tuning requirements (1 to 256 appears on LCD).
1 (Center) 498.55000 498.60000 502.55000 502.60000
Use [ ] button to select the adjustment item through
2 (Low) 485.05000 485.10000 485.05000 485.10000
tuning modes. Use [A] button to adjust 3-point or 5-point
3 (High) 511.95000 511.90000 519.95000 519.90000
tuning, and use [ ] button to switch between wide/narrow.
4 498.50000 498.50000 502.00000 502.00000
5 498.70000 498.70000 502.20000 502.20000 LCD display (Tuning mode)
6 498.90000 498.90000 502.40000 502.40000
Wide/Narrow indicator
7~16 – – – – Off : Wide
Adjustment item On : Narrow
F . R . E . Q. . 1.
Adjustment
Point tuning indicator (1~256)
17
TK-860G/862G
ADJUSTMENT
■ Tuning Mode
Display
Function name
FREQ_ _XX
Frequency adj.
HPOW_XXX H.POW_XXX [ ] H.P.OW_XXX [ ] H.P.O.W_XXX [ ] H.P.O.W._XXX [ ] H.P.O.W._.XXX [ ]

RF high power Hi power (L) Hi power (L') Hi power (C) Hi power (H') Hi power (H)
[A]
[ ] [D/A] [D/A] [D/A] [D/A] [D/A]
LPOW_XXX L.POW_XXX [ ] L.P.OW_XXX [ ] L.P.O.W_XXX [ ] L.P.O.W._XXX [ ] L.P.O.W._.XXX [ ]

RF low power Low power (L) Low power (L') Low power (C) Low power (H') Low power (H)
[A]
[ ] [D/A] [D/A] [D/A] [D/A] [D/A]
NARROW WIDE
_MAX_ XXX. _MAX_XXX _.MAX_XXX [ ] _.M.A.X_XXX [ ] _.M.A.X._.XXX [ ]
Max deviation (Narrow) Max deviation (Wide) Max deviation (L) Max deviation (C) Max deviation (H)
[ ] [A]
[ ] [ ] [D/A] [D/A] [D/A]
_BAL_XXX. _BAL_XXX _.BAL_XXX [ ] _.B.A.L_XXX [ ] _.B.A.L._.XXX [ ]

DQT balance (Narrow) DQT balance (Wide) DQT balance (L) DQT balance (C) DQT balance (H)
[ ] [A]
[ ] [ ] [D/A] [D/A] [D/A]
_FQT_ XXX. _FQT_XXX _.FQT_XXX [ ] _.F.Q.T_XXX [ ] _.F.Q.T._.XXX [ ]

QT fine deviation (Narrow) QT fine deviation (Wide) QT fine deviation (L) QT fine deviation (C) QT fine deviation (H)
[ ] [A]
[ ] [ ] [D/A] [D/A] [D/A]
FDQT_XXX. FDQT_XXX F.DQT_XXX [ ] F.D.Q.T_XXX [ ] F.D.Q.T._.XXX [ ]

DQT fine deviation (Narrow) DQT fine deviation (Wide) DQT fine deviation (L) DQT fine deviation (C) DQT fine deviation (H)
[ ] [A]
[ ] [ ] [D/A] [D/A] [D/A]
DTMF_XXX. DTMF_XXX
DTMF fine deviation (Narrow) DTMF fine deviation (Wide)
[ ]
[ ] [ ]
TONE_XXX. TONE_XXX
Single tone fine deviation (Narrow) Single tone fine deviation (Wide)
[ ]
[ ] [ ]
SENS_XXX S.ENS_XXX [ ] S.E.N.S_XXX [ ] S.E.N.S._.XXX [ ]

Seisitivity Sensitivity (L) Sensitivity (C) Sensitivity (H)
[A]
[ ] [D/A] [D/A] [D/A]
NARROW WIDE
SQL3_XXX. SQL3_XXX S.QL3_XXX [ ] S.Q.L.3_XXX [ ] S.Q.L.3._.XXX [ ]
Squelch (Open) (Narrow) Squelch (Open) (Wide) Squelch (Open) (L) Squelch (Open) (C) Squelch (Open) (H)
[ ] [A]
[ ] [ ] [D/A] [D/A] [D/A]
SQL9_XXX. SQL9_XXX S.QL9_XXX [ ] S.Q.L.9_XXX [ ] S.Q.L.9._.XXX [ ]

Squelch (Tight) (Narrow) Squelch (Tight) (Wide) Squelch (Tight) (L) Squelch (Tight) (C) Squelch (Tight) (H)
[ ] [A]
[ ] [ ] [D/A] [D/A] [D/A]
18
TK-860G/862G
ADJUSTMENT
Test Equipment Required for Alignment

Test Equipment Major Specifications
1. Standard Signal Generator Frequency Range 400 to 520MHz
(SSG) Modulation Frequency modulation and external modulation
Output –127dBm/0.1µV to greater than –7dBm/100mV
2. Power Meter Input Impedance 50Ω
Operation Frequency 400 to 520MHz or more
Measurement Capability Vicinity of 100W
3. Deviation Meter Frequency Range 400 to 520MHz
4. Digital Volt Meter Measuring Range 1 to 20V DC
(DVM) Accuracy High input impedance for minimum circuit loading
5. Oscilloscope DC through 30MHz
6. High Sensitivity Frequency Range 10Hz to 1000MHz
Frequency Counter Frequency Stability 0.2ppm or less
7. Ammeter 20A
8. AF Volt Meter Frequency Range 50Hz to 10kHz
(AF VTVM) Voltage Range 1mV to 3V
9. Audio Generator (AG) Frequency Range 20Hz to 20kHz or more
Output 0 to 1V
10. Distortion Meter Capability 3% or less at 1kHz
Input Level 50mV to 10Vrms
11. 4Ω Dummy Load Approx. 4Ω, 10W or more
12. Regulated Power Supply 13.6V, approx. 20A (adjustable from 9 to 17V)
Useful if ammeter requipped
Tuning cable (E30-3383-05) Test cable for microphone input (E30-3360-08)
Adapter cable (E30-3383-05) is required for

injecting an audio if PC tuning is used.
See "PC Mode" section for the connection.
MIC connector
(Front view)
Lead wire + 8 1
Shield wire –
MIC
1 : BLC
2 : PSB
3:E
4 : PTT
5 : ME
6 : MIC
7 : HOOK
8 : CM
19
TK-860G/862G
ADJUSTMENT
Adjustment Location ■ Adjustment Point
■ Switch (TK-860G)
LED
Volume Channel
Power up/down Display up/down
TX-RX UNIT (A/2)

MIC jack Programmable function keys
L22
TC106
■ Note PLL/VCO
L13 CV L5 RSSI
• Flash memory
TC109
The firmware program (User mode, Test mode, Tuning
mode, etc.) and the data programmed by the FPU (KPG-56D)
for the flash memory, is stored in memory. When parts are
changed, program the data again.
• EEPROM
The tuning data (Deviation, Squelch, etc.) for the
EEPROM, is stored in memory. When parts are changed,
readjust the transceiver.
■ Repair Jig
• Chassis
Use jig (Part No. : A10-4010-02) for repairing the TK-
860G/862G. The jig facilitates the voltage check when the
voltage on the component side TX-RX unit is checked during
repairs.
• Extension cable
Part No. : E30-3404-05
Ax4 Bx2
Ax5
Ax2
Extension cable
A ø2.6 x 6
B M3 x 8
20
TK-860G/862G
ADJUSTMENT
Common Section To adjust TK-862G, use KPG-56D, otherwise you cannot tune this transceiver from the front panel.
Measurement Adjustment
Item Condition Test- Specifications/Remarks
equipment Unit Terminal Unit Parts Method
1. PLL lock 1) Set test mode DVM TX-RX CV PLL TC106 6.5V ± 0.1V
voltage CH : CH3 - Sig1 Power meter (A/2)
RX F. conter
TX 2) PTT : ON (Transmit) TC109 6.5V
RX 3) CH : CH2 - Sig1 Check 0.9V or more
TX 4) PTT : ON (Transmit) 0.9V or more
Receiver Section
1. Discriminator 1) Set test mode SSG Rear ANT TX-RX L5 AF output maximum.
• Wide CH : CH1 - Sig1 panel (A/2)
SSG output : –53dBm/501µV AF VTVM ACC
SSG MOD : 3kHz Oscilloscope (EXT.SP)
AF : 1.4V/4Ω
2. Sensitivity 1) Set test mode SSG Rear ANT TX-RX L13 RSSI voltage
• Wide Select “SENS” in tuning mode. panel (A/2) L22 maximum.
“S.E.N.S” AF VTVM ACC
Adjust [250] Distortion (EXT.SP)
SSG freq' meter
: 511.950MHz K2 Oscilloscope
: 519.950MHz M2 AG
SSG output : –116dBm/0.35µV
SSG MOD : 3kHz DVM TX-RX RSSI
AF output : 1V/4Ω (A/2)
2) “S.ENS” Front CH / RSSI voltage

Adjust [ ***] panel maximum.
SSG freq' : 485.050MHz
3) “S.E.N.S._.”
Adjust [ ***]
SSG freq'
: 498.550MHz K2
: 502.550MHz M2
3. Squelch 3 1) Set test mode SSG Rear ANT Front CH / Adjust to the
• Wide Select “SQL3” in tuning mode. panel panel squelch threshold
“S.QL3” AF VTVM ACC point.
Adjust [ ***] Distortion (EXT.SP)
SSG freq' : 485.050MHz meter
SSG output : –127dBm/0.1µV Oscilloscope
SSG MOD : 3kHz (Wide) AG
1.5kHz (Narrow)
21
TK-860G/862G
ADJUSTMENT
2) “S.Q.L.3” SSG Rear ANT Front CH / Adjust to the

Adjust [***] panel panel squelch threshold
SSG freq' AF VTVM ACC point.
: 498.550MHz K2 Distortion (EXT.SP)
: 502.550MHz M2 meter
3) “S.Q.L.3._.” Oscilloscope
Adjust [***] AG
SSG freq'
: 511.950MHz K2
: 519.950MHz M2
• Narrow 4) “SQL3***.”
Adjust [***]
SSG freq'
: 498.550MHz K2
: 502.550MHz M2
4. Squelch 9 1) Set test mode

• Wide Select “SQL9” in tuning mode.
“S.QL9”
Adjust [***]
SSG freq' : 485.050MHz
SSG MOD : 3kHz (Wide)
1.5kHz (Narrow)
2) “S.Q.L.9”
Adjust [***]
SSG freq'
: 498.550MHz K2
: 502.550MHz M2
3) “S.Q.L.9._.”
Adjust [***]
SSG freq'
: 511.950MHz K2
: 519.950MHz M2
• Narrow 4) “SQL9***.”
Adjust [***]
SSG freq'
: 498.550MHz K2
: 502.550MHz M2
5. Squelch 1) Set test mode Check Squelch must be opened.

check CH : CH1 - Sig1~CH3 - Sig1 (Wide/Narrow)
2) SSG output : OFF Squelch must be closed.
(Wide/Narrow)
6. QT check 1) Set test mode

CH : CH1 - Sig4
SSG MOD
INT : 3kHz (Wide)
1.5kHz (Narrow)
EXT : 151.4Hz
SSG system MOD DEV
: ±3.75kHz (Wide)
: ±1.85kHz (Narrow)
SSG output : 10dB SINAD level
2) CH : CH1 - Sig3 Check Squelch must be opened.
CH1 - Sig5
CH1 - Sig6
22
TK-860G/862G
ADJUSTMENT
Transmitter Section
1. Frequency 1) Set test mode Power meter Rear ANT Front CH / Check 498.600MHz±100Hz K2
Select “FREQ” in tuning mode. F. counter panel panel 502.600MHz±100Hz M2
PTT : ON
Adjust [_**]
2. Power 1) Maximum power Check More than 26.0W

output Set test mode
Select “HPOW” in tuning mode.
“H.POW”
Adjust [256]
PTT : ON
3. High power 1) Set test mode 25.0W ± 1.0W

Select “HPOW” in tuning mode.
“H.POW”
PTT : ON
Adjust [***]
2) “H.P.OW”
PTT : ON
Adjust [***]
3) “H.P.O.W”
PTT : ON
Adjust [***]
4) “H.P.O.W.”
PTT : ON
Adjust [***]
5) “H.P.O.W._.” 25W K2 ± 1.0W

PTT : ON 22W M2
Adjust [***]
4. Low power 1) Set test mode Power meter 5.0W ± 0.5W

Select “LPOW” in tuning mode.
“L.POW”
PTT : ON
Adjust [***]
2) “L.P.OW”
PTT : ON
Adjust [***]
3) “L.P.O.W”
PTT : ON
Adjust [***]
4) “L.P.O.W.”
PTT : ON
Adjust [***]
5) “L.P.O.W._.”
PTT : ON
Adjust [***]
5. Power check 1) Set test mode Power meter Rear ANT Check 25W±1W, 8A or less
CH : CH1 - Sig1 panel
CH2 - Sig1 Ammeter DC IN
CH3 - Sig1
PTT : ON
23
TK-860G/862G
ADJUSTMENT
6. Modulation 1) Set test mode Power meter Rear ANT Front CH / Make the de- (Wide/Narrow)
balanced MIC input : OFF Deviation panel panel modulation
• Wide Select “BAL” in tuning mode. meter waveform neat.
“_.BAL” Oscilloscope
Deviation meter filter
LPF : 3kHz AF VTVM Front MIC
HPF : OFF AG panel
De-emphasis : OFF
PTT : ON
Adjust [***]
2) “_.B.A.L”
PTT : ON
Adjust [***]
3) “_.B.A.L._.”
PTT : ON
Adjust [***]
• Narrow 4) “_BAL***.”
PTT : ON
Adjust [***]
7. Maximum 1) Set test mode 3.95kHz (Wide) ± 50Hz (Wide/Narrow)

deviation Connect AG to the MIC 1.75kHz (Narrow)
• Wide terminal. (According to the
Select “MAX” in tuning mode. larger +, –)
“_.MAX”
AG : 1kHz/50mV
LPF : 15kHz
HPF : OFF
De-emphasis : OFF
PTT : ON
Adjust [***]
2) “_.M.A.X”
PTT : ON
Adjust [***]
3) “_.M.A.X._.”
PTT : ON
Adjust [***]
• Narrow 4) “_MAX***.”
PTT : ON
Adjust [***]
8. MIC 1) Set test mode Check ± 3kHz± 0.2kHz (Wide)

seisitivity CH : CH1 - Sig1 ± 1.5kHz± 0.05kHz (Narrow)
check AG : 1kHz/5mV
PTT : ON
Adjust [***]
24
TK-860G/862G
ADJUSTMENT
9. QT deviation 1) Set test mode Power meter Rear ANT Front CH / 0.75kHz ± 50Hz (Wide/Narrow)
• Wide Select “FQT” in tuning mode. Deviation panel panel
“_.FQT” meter
Deviation meter filter Oscilloscope
LPF : 3kHz
HPF : OFF AF VTVM Front MIC
PTT : ON AG panel
Adjust [***]
2) “_.F.Q.T”
PTT : ON
Adjust [***]
3) “_.F.Q.T._.”
PTT : ON
Adjust [***]
• Narrow 4) “_FQT***.” 0.35kHz
PTT : ON
Adjust [***]
10. DQT 1) Set test mode Front CH / 0.75kHz ± 50Hz (Wide/Narrow)

deviation Select “FDQT” in tuning mode. panel
• Wide “F.DQT”
LPF : 3kHz
HPF : OFF
PTT : ON
Adjust [***]
2) “F.D.Q.T”
PTT : ON
Adjust [***]
3) “F.D.Q.T._.”
PTT : ON
Adjust [***]
• Narrow 4) “FDQT***.” 0.35kHz
PTT : ON
Adjust [***]
11. DTMF 1) Set test mode Front CH / 3.0kHz ± 0.2kHz

deviation Select “DTMF” in tuning mode. panel
• Wide Deviation meter filter
LPF : 15kHz
HPF : OFF
PTT : ON
Adjust [***]
• Narrow 2) “DTMF***.” 1.5kHz ± 0.1kHz
PTT : ON
Adjust [***]
12. TONE 1) Set test mode Front CH / 3.0kHz ± 0.1kHz (Wide/Narrow)

deviation Select “TONE” in tuning mode. panel
• Wide Deviation meter filter
LPF : 15kHz
HPF : OFF
PTT : ON
Adjust [***]
• Narrow 2) “TONE***.” 1.5kHz
PTT : ON
Adjust [***]
25
A B C D E
TK-860G/862G
TK-860G/862G PC BOARD VIEWS
1
DISPLAY UNIT (X54-3270-10) : TK-860G DISPLAY UNIT (X54-3270-10) : TK-860G
Component side view Foil side view
D804
D804
Q801
Q801
3
D808
D808
C
B
B
C
E
E
C806 C807 C807 C806
R809 R808 R808 R809
D803
D803
CN801 CN801
2 E MBL 1 1 MBL E 2
E 5C 5C E
4
SB CE CE SB
8 DI CL 7 7 CL DI 8
R806
R806
L801
L801
D805
D805
C801 C801
R801 R801
R802
R802
5
C802 C802
R803
R803
C803 C805 C805 C803

R805 C804 R804 R804 C804 R805
D801 D801
49 64 64 49
48 1 1 48
6 IC801 IC801
D802
D802
33 16 16 33
32 17 17 32
J72-0683-02 J72-0683-02
7
26 Component side Foil side

A B C D E F G H I J
PC BOARD VIEWS TK-860G/862G

DISPLAY UNIT (X54-3280-10) : TK-862G DISPLAY UNIT (X54-3280-10) : TK-862G PLL/VCO (X58-4670-XX) -12 : K,M -13 : K2,M2 -14 : K3 1
Component side view Foil side view Component side view
J72-0676-02
L101
TC106
D103
D101
C115
C119
L111
C111
C107
L107
C118
D
S
L109
R101
G
L103 CN101
C104
Q101
R113
Q801
Q801
L112 RX 2
C117
R104
C122 (ST) 6
R805 R803 R813 R813 R803 R805 Q105 L106
Q106
Q806
D801
Q806
D801
R109 Q102 HT
G
S
C125
S
R814 R814 R111
D
D
Q802
Q802
C127
R116
R110
L105
G
S
G
S
Q807
C801 C801
Q807
R108 E
D
D
R107 R115
R117
C806 C806 R114
C126 8CL
R106
C808 C808 C120
R105
Q104
Q808
Q808
R103
R112
MD
D105
C124
D
C108
C812 C812
Q803
Q803
G
G
S
C102
S
L108
D804
D804
Q804 Q804
Q809
Q809
C112
CV 1
D
D
R815 R815
G
G
S
S
L116
L110
R102
C105
R816 R810 R809 R809 R810 R816 L104
C116
Q805
Q805
C110
C113
C123
R812
R812
C121
L115
D102
TC109
D104
D
S
L102
C114
G
CN801 CN801
Q103
2 E MBL 1 1 MBL E 2
E 5C 5C E
4
SB CE CE SB
8 DI CL 7 7 CL DI 8 PLL/VCO (X58-4670-XX) -12 : K,M -13 : K2,M2 -14 : K3

Foil side view
Q103
C114
TC109
L102
D104
G
D102
C121
C123
D
S
L801 L801 L115
C113
C110
R801 R801
5
R102
C802 C802
D802
D802
C116
R806
R806
L104 CN101
C105
C112
R802 R802 L110
L116
L108
C803 C805 C805 C803 CV 1
C108
C124
D105
R112
R804 R808 R807 R807 R808 R804 C102
R105
R106
C804 C807 C807 C804 R103 MD
Q104 C120
R117
37 48 48 37 C126 8CL
36 1 1 36 Q102 R114
R107 R115
L105
R116
R108 E
D803
D803
R110 C127
IC801 IC801 6
R111 C125
R109 Q106 HT
L106
R104
C117
Q105
R113
C122
Q101
25 12 12 25 RX
24 13 13 24 L112 (ST) 6
R101
C104
L103
C118
L107
C107
L109
C111
D
S
TC106
L111
D103
D101
L101
C119
C115
J72-0684-02 J72-0684-02 Component side
J72-0676-02
Foil side
7
Component side Foil side 27 28

A B C D E F G H I J K L M N O P Q R S
1 TK-860G/862G PC BOARD VIEW

TX-RX UNIT (X57-5960-XX) (A/2)
Component side view
-10 : TK-860G K,M -11 : TK-862G K -12 : TK-860G K2,M2 -13 : TK-862G K2 -14 : TK-860G K3 Ref. No. Address Ref. No. Address Ref. No. Address Ref. No. Address
IC3 10H IC13 8R Q32 4O D30 5E
IC4 12M IC400 2I Q35 12L D33 7C
IC5 12I Q2 12R Q37 11L D34 7C
2 Component side IC400
IC6 10M Q8 7F Q38 12R D40 11M
Pattern 1 IC7 9L Q9 10F Q39 9N D42 11G
Pattern 2 IC11 10J Q11 11G D9 9G
Pattern 3 IC12 6O Q12 11G D25 5O
1 2 3 4 5
Pattern 4
3 Foil side
Q32
4 C192 +
+ C198 E
J1
EXT. SP
D43
C
GND
C166
L31 B
D25
5
C226
L21
+
D30 R177
1
B
IC12
CN8
L30 C225
C210
C212
C203
C207
SP
E
O CN7
TH1
C134
1 PA/LI
6 L29 G
10
SPO
C138
C172
L32
I 3 SPI
Q8 C77 +
+
D34 D33
C67
R49
C215
7 C47 +
C54
C165
C211
C209
L27 8CL
C161 +
IC13
+
C208
C206
L26
8 R131
R200
A1 : X58-4670-XX
C260
R195
+ C272
C261
R91
C188 C160 +
C141
C32 + 5 4
R78
S
D
R208
C73
C68
TV G
R90
R34
C35
IC7 5C Q39
L22
+
C107
9
R77
R89
8 1
1
R37
C131
R51
R52
R53
D9
R221
C103
C40
RX IC11 I
(ST) R62 C270 C84 +
G C144
C71
+ C114
C91 Q9
HT
C45
O 13 12
C61
10
C117 CN3
10 E R55
IC3
R57
8R
C75
SB 3
R87
RSSI GND
8CL
20
11
R66
R86
IC6 E
C97 +
C96
Q12
R71
MD
C81
1
CV R65 HOR 1
R197
R193
CV Q11 C1 DEO
C30
R70
R2
R1
R93 R82 R79 24 1
R85
C5 DTC
D42
11
+ C70
R64 R3
D40
C89 Q37 C8 IGN
R9
C104 +
C93 +
C72 + 1
R56 G
C99 +
DI R4
CN4
R75 S
D C11
AM C10
C60
L5 CF1 C12 ME R5
R50
CN5
R76
MI MM C7
C46 R48 R201
L13 GND SB
R59 EMG/TXS
R19
C3
+ C43
PTT
R6
C9 R10
C83
TP1 SQ 3
C6
Q38
R44
12
C271
R11
S
G
4
D
C2 8
16
9
C98
IC4
C86 +
R8
R7
R40
R73
R188
C64
IC5
Q35
R67
R68
XF1
8
CF2 CN1
C74
1
Q2
15
1
AUX2
AUX4
AUX1
AUX3
AUX6
AUX5
GND
AFO
MIO
ALT
R63
AFI
MII
C63
NC
13
5S
8C
C80
C79
C13
C14
C15
C17
C18
C19
C21
C16
J72-0760-02 A/2
29
14
Ref. No. Address Ref. No. Address Ref. No. Address Ref. No. Address Ref. No. Address Ref. No. Address Ref. No. Address TX-RX UNIT (X57-5960-XX) (A/2) Foil side view PC BOARD VIEW TK-860G/862G 1
IC1 11E Q4 12H Q17 9B Q26 8C D2 12B D16 11N D28 9Q -10 : TK-860G K,M -11 : TK-862G K -12 : TK-860G K2,M2 -13 : TK-862G K2 -14 : TK-860G K3
IC2 9J Q5 11B Q18 13N Q27 6I D3 13C D17 7J D29 5D
IC9 9G Q6 11B Q19 7C Q28 7I D4 13C D18 12Q D31 9R
IC10 8E Q7 11K Q20 8C Q29 7H D5 13D D19 8B D35 7Q
IC14 9D Q10 13G Q21 7C Q31 6H D8 11J D20 8D D36 7R IC400 Component side 2
IC15 7O Q13 13K Q22 7L Q33 7N D10 12I D21 7C D39 8L Pattern 1
IC400 2K Q14 10N Q23 7E Q34 10Q D11 12G D23 12R D41 6H Pattern 2
Q1 11B Q15 12O Q24 8B Q36 9K D14 10H D24 8D Pattern 3
5 4 3 2 1
Pattern 4
Q3 12H Q16 13M Q25 7K D1 13D D15 10B D27 8D
Foil side 3
C191
C197
C201
C202
C195
C190 ANT
R170
R158
L24
L33
DB R160
C189
C186
D29
R156
C229
C250
C179
5
SP
C243
R151 C227
+ C128
R141
R182
C221
L16 C162 C241
Q31
R163
R123 8C R132
Q27
C177
E
C173
R164
C157
C156 L18 C 6
C216
R172
D41
C222
C148 C143 R121
C142
C145
R153
B
R140
R171 R169 R176
R119
R112 C110 C115

R108 R113
SB C219
R174 R178
R129 Q25 C217 C223
L12
4 3
R122
C196
E IC15
Q19 C158 R130
R104
C108
4 1
3 2
C265
5 1
L11
Q22
D35
D36
+ C204
Q29
R120
8TC
B
E
C
B
R187 C105
R154
R159
R186 R219
R118 D17 B L9 C224
Q23
R181
C 7
R166
R173 R179 R180
C220
C182
C140
R133 R117 C112 R109
R175
Q21
R196
E
C164 R136
C218
R185
R111
D21
R135
R134 Q28 C118 R106 Q33

R126 PC C254
D20 C109 8CL
C
C154
8T
C259 R124
Q20
R138
D27
D24
C185
C116
D19
8
R125
Q24 D39
R152
R142
G
O
IC10
I
R192
R146 C183
Q26
C187
+ C248
R190
C129 R194 R189 C181 R162
R107
1 14
R161
5C D31
C113 +
R210 C150 Q36 TV

C82 +
16
ST DT CK D28 9
C22 R69
+ C125
Q17
IC9
R145
C122
IC14 UL
C178
1 5
IC2 RX
1
3 4 (ST)
R148
R150
R184
R92
R22
C33
R36
C36
F1
D15
L1
R29
7 8 R14 R15 R94 R84 L19 C175
D14
Q14 C100
HT
R20 C95 G1 S R149
C167
R198 9C R155
R103 R26 R98
E Q34 C169 8R
10
C94
+ C29 C174 G2 D
RSSI
C4
C123 C101 8CL R144
R143
R100
C102
R147
L15
L6
R31
R97 L14 C163
C41
R199 C155
C275
MD
Q7
C92
Q6
CV C153
C31
D16
CV
R47
X1
L2
R207
R101
R32
R30
R95
R35 ASQ R41 11
R13
R24 C44 L3
Q5
Q1
+ C20 R12 C25
L17
D8
4 3
5 1
C139
C52 C49
IC1
C24 +
C120
R17
C28
D11
R18
D2 R39
C56
C124
L4
R21
C168
C37
D23
Q3 + C23
C152 R127
R16 L10 C149
R128
R54 TP1 C26 R115
C62 12
S G1
R43
D G2
Q15
R33 R81
C136
D18
C53
R58
C58
R23
Q4
C87
R80
C88
D10 L7 C135
SFTDT
UL
PLST
PLDT
PLCK
RSSI
ASQ
TO
SPTST
DAST
CNTDT
CNTCK
W/N
CTO
DTMFIO
MO
AFO
SB
SB
PSW
AUX3
AUX1
AUX4
AUX2
EMG/TXS
8C
MM
MI
ME
ALT
DEO
MII
MIO
E
R42
C263 C111 R99

R25
C106
C66
R46
L20
R110
C130
R60
C133
34
1
CN2 Q13
C78 C51
C231
C121 C126
L8
R88
C146
R72
Q18
Q10
C230 R83
R61
C119
R38
R105 13
C69 R114
8RC
R116
C127
Q16
J72-0760-02 A/2
D4
D1
D3
D5
32
14

TX-RX UNIT (X57-5960-XX) (A/2)
Component side view + Foil side
Ref. No.
IC1
Address
11O
Ref. No.
IC13
Address
8R
Ref. No.
Q8
Address
7F
Ref. No. Address Ref. No.
Q19 7Q Q31
Address
6L
Ref. No.
D3
Address
13Q
Ref. No. Address Ref. No. Address
D18 12C D31 9B
-10 : TK-860G K,M -11 : TK-862G K -12 : TK-860G K2,M2 -13 : TK-862G K2 -14 : TK-860G K3 IC2 9J IC14 9P Q9 10F Q20 8Q Q32 4O D4 13Q D19 8R D33 7C
IC3 10H IC15 7E Q10 13M Q21 7Q Q33 7F D5 13P D20 8P D34 7C
Component side IC4 12M IC400 2I Q11 11G Q22 7H Q34 10C D8 11J D21 7Q D35 7C
Pattern 1 IC5 12I Q1 11R Q12 11G Q23 7O Q35 12L D9 9G D23 12B D36 7B
2 IC400
IC6 10M Q2 12R Q13 13I Q24 8R Q36 8I D10 12K D24 8P D39 8H
Pattern 2
Pattern 3 IC7 9L Q3 12L Q14 10F Q25 7I Q37 11L D11 12M D25 5O D40 11M
Pattern 4 IC9 9M Q4 12L Q15 12E Q26 8Q Q38 12R D14 10L D27 8P D41 6L
Foil side 1 2 3 4 5 IC10 8O Q5 11R Q16 13G Q27 6K Q39 9N D15 10R D28 9C D42 11G
IC11 10J Q6 11R Q17 9R Q28 7K D1 13P D16 11F D29 5P
3
Connect 1 and 4 IC12 6O Q7 11I Q18 13F Q29 7L D2 12R D17 7J D30 5E
C191
Q32
4
C202
C201
C197
+
C195
+ C190 C192
ANT C198 E R170
R158
J1
L33
L24
EXT. SP
D43
R160 C
C189
C186
R156
GND
D29
L31 C229
C166
B
D25
C250
C179
5
C226
SP
C243
C227 L21 R151
+ C128
R141
+
D30 R177
C221
1
R182
B
L16 IC12
C173 CN8
L30 C241 C162
C225
C210
C212
C203
C207
SP
E
R123
Q31
R163
R132 O CN7
TH1 Q27
C177
E
C134
1 PA/LI
C145
R164
C157
C156
6 C L18
C216
L29 R172 G
10
C222
R121 C148
C142
SPO
R153
B
R140
R169 R171
C138
C172
R176 C143
R119
R108 R113
R112 C110 C115
C219 Q25 I
R174 R178
L32 C223 C217 C265 R129 3 SPI
D41
L12
3 4
R122
+
C196
IC15 E
Q8 C77 R130 C158 Q19
C108
R104
3 2
4 1
D36
+
D35
1 5
Q22
+ C204
L11
R219 Q29
R120
8TC
R166
E
C
D34 D33 B
R187 C105
R159
R154
C67
R180 C47 B R118 R186
R49
C224 L9 D17
Q23
C215
7 R179 R173 + C
C140
C182
R109 C112
C54
R117 R133
R175
E Q21
C218
C164 R136
R185
R111
R181
+ C165
D21
R135
R106
C211
Q33 C118 Q28 R134

C220
C209
C254 PC R126
8CL D20
R196
C109
C
L27 +
C154
8T
C259 R124
IC13
C161 Q20
C208
C206
R138
D24
L26
C185
C116
D19
D27
8 R131
R200
R125
D39 Q24
R152
R142
O
G
IC10
I
R192
Q36
A1 : X58-4670-XX
C260
R195
+ C272
C183 R146
Q26
C187
C181 C261
+ C248
R190
R91
C141
R162 C188 R189 R194 + C129
C32 + 5 4 R107
14 C160 1
R78
S
R161
D
5C
R208
C73
C68
D31 TV G
C113 +
R210
R90
C150
R34
C35
+ C82 IC7
16
9
L22 5C Q39
+
D28
C107
9 DT
R77
R89
ST C22 C1251 +
CK
IC9
R145
C122
Q17
8
1
R69
R37
UL C131 IC14
C178
5 1
R51
R52
R53
D9
R221
R92
C103
C40
RX IC11 IC2
I
1
(ST) R62 C270 4 3 C84 +
R150
R148
C144
C114
R184
C33
1 C36
G
R36
R22
D15
Q9 R94 L1 C71
F1
R29
C175 L19 R84 C91 R15 R14 8 7
D14
HT
C45
O 13 12
C61
C100
9C
10
R149 S G1 C95 R20

C167
R155 C117 R198 CN3
+
10 E R55
Q14
Q34
IC3
R26 R103
R57
8R C169 R98 SB 3
C94
C75
R87
D G2 C174 C29 +
R31
RSSI GND C123
C4
8CL
20
11
R66
R144 C101
R143
R86
R207 R100
C102
R147 IC6 E
+
L15
L6
C97
C96
C163 L14 R97 Q12
C41
R71
C155 R199
C275
MD
C81
1
Q7 HOR 1
C92
CV
Q6
D16
C153 R65 X1 R197
CN4
R193
CV Q11 C1 DEO
R47
L2
C30
R101
R70
R2
R1
R93 R82 R79 24 1
R30
R32
R85
C5 DTC
R95
R41 ASQ
D42
C31
11 R35
+ C70
R64 R13 R3
D40
C89 Q37 C8 IGN
R9
L3 C44 R24
C104 +
C93 +
Q1
C72 +
Q5
C25 R12 C20 +
L17
D8 R56 G
C99 +
R75 D C11 DI R4
5 1
4 3
CN5
C139
C49 C52
IC1
S
+
AM C10
C60
CF1
R18
L5 R50 C12 ME R5 D2
R76
R39
C56
C124 D11
R17
L4
R21 MM
C24
R201 MI C7
L13
C168
C37
C120
C46 R48
D23
C28
C23 +
C152 R127
C149 L10 R59 GND SB
R19
EMG/TXS C3
+ C43
R16 PTT
R6
R128 C9 R10
C83
R23
C62
R115 C26 TP1 R54 SQ

C98 C87
C53 C6 3
Q38
S G1
12
R44
D G2
Q3
Q15
C271
R81 R11
R43
S
G
R33
D18
C136
R8
R7
C584
D
R58
Q4 C2 8
R188R80
16
9
C88
C135 L7 D10 C66
E
MIO
MII
DEO
ALT
ME
MI
MM
8C
EMG/TXS
AUX2
AUX4
AUX1
AUX3
PSW
SB
SB
AFO
MO
DTMFIO
CTO
W/N
CNTCK
CNTDT
DAST
SPTST
TO
ASQ
RSSI
PLCK
PLDT
PLST
UL
SFTDT
IC4
C86 +
R99 C111 C263
R40
R73
R42
C64
R25
C106
Q35
L20
R46
C130
C133
R110
R60
34
1
IC5
Q13
R68
XF1 C51 C78 CN2
8
CF2
C121 C126
C74 CN1
L8
R88 C231
1
Q10
Q2
15
Q18
1
R67
R83 C230
AUX2
AUX4
AUX1
AUX3
AUX6
AUX5
R61 R72
GND
C119
AFO
MIO
ALT
R63
R38
R105
C146
AFI
MII
C63
NC
13
5S
8C
R114 C69
8RC
R116
C80
C127 C79
C21
C16
Q16
J72-0760-02 A/2
D1
D4
D5
D3
C17
C18
C19
C13
C14
C15
33
14
TX-RX UNIT (X57-5960-XX) (B/2) Component side view

-10 : TK-860G K,M -11 : TK-862G K -12 : TK-860G K2,M2 -13 : TK-862G K2 -14 : TK-860G K3
PC BOARD VIEWS TK-860G/862G 1
D512
J72-0760-02 B/2 D511
R566
16
1
R559
R630
C543 C632 LCD CNT 2
R567 MBL 5C 1 16 L501
CS
R529
R560 CK
R622
R540
C628
R616
R539
R541 C526
C501
R536 C521
R619
C542
D529 R618
D521
+ C538
PSW 1 8 SB CNT IC510 CH
R561 E E
VOL IC507 DT UP
R572
R538
C626
UP 4 5 R533
8 9
C517
R534
C537 R564 C525 R517
R531
5 4
IC501
3
C631
R543 R505
C523
C630 +
IC513
R563 C541 R562 8 1
C527
C503 R510
5 4
C580 R592
R518
C507
R519
C508
R514
C528
IC503
R535
R532
C524
R520
R537
IC514
C520
G
1
I
8 R521
VOL R547 R542 R544
R555
DN CH
R545 4
C601
C605
R602
D506
C599
C603
C613
C609
DN
R551
C531
R556
C532
C529 R512 C505
32
17
R552
J501
D513
D510
PTT/
CM MIC PSB
TXD D514 D509
HOOK/ 5
ME GND MBL
RXD
MON A (TK-860G) D/A (TK-860G) (TK-860G) (TK-860G) SCN
(TK-860G) MON (TK-862G) (TK-862G) (TK-862G) A (TK-862G) (TK-860G)
Ref. No. Address Ref. No. Address Ref. No. Address Ref. No. Address Ref. No. Address Component side
IC501 3O IC510 2L D506 4L D511 2R D514 5I Pattern 1
IC503 4L IC513 3I D509 5M D512 2E D521 2C Pattern 2
IC507 2G IC514 4I D510 5R D513 5E D529 3I Pattern 3 7
Pattern 4
TX-RX UNIT (X57-5960-XX) (B/2) Foil side view Foil side
8
C620
C633
R607
C582
R591
R704
L510
L504
R528
C515
D528
C504 CP534 C518
R513
C506
R516
R701
R502
R610
+ C509
R599 C584
R515 C516 X502
D508 R721
SPD C576 C514
R504
R590
CP533 R527
R722 CN501
EMG/TXS
34
DTMFIO
+ C564
1
+ C568
CNTCK
CNTDT
R720
14
SPTST
SFTDT
8
AUX2
AUX4
AUX1
AUX3
CP538
DAST
PLCK
PLDT
PLST
PSW
RSSI
ASQ
DEO
D526
AFO
CTO
W/N
MIO
MM
ALT
MO
ME
IC511
MII
CP535
TO
SB
SB
UL
MI
8C
CP536 Q501
E
C567
D524
C573
25 1 9
C574
C502
C563
26 100
R584
CP531
7
1
C569
R614 CP532 L503

R603
C562
C561
R583 R511 CP530

C565
C720 +
R600 R509
C611
C560 R581 R523

C610
C594
C616
C621
C608
C602
C598
C597
C618
C606
C600
C596
C604
C566 R582
D503
C615 C577
D525 C623 R617
12 C557 C558 CP529 CP526
R608
C612
R606
22
R588
R508
IC512
23 11
CP527
C554
+ C555
D527
R577
R615
R579
IC502 10
C570
C590 CP523
CP524
D507
C522 +
R605
D523
C548 C551
CP521
C552
R576 R585 CP522
+ C589
R604
Q C559 D502
R574
O
G
R587
R575
I
+ C583
R522
C549 502 8 D501
C581 Q508 IC508 7 CP518 CP520
C553 CP
Q509
D505
C629
C579 C585
R573
519
R580
CP539
C550
C556
R621
C575
X501 IC509 C578 C587
Q506
R586
Q504 R578 D504

C545 50 76 F.RESET
14 1
R571
C546
R620 CP517 51 75 11
CP516
C544
R570
5 4
C547
33 1
C571
C572
CP502
B
C
R611 CP514
E
R569
CP505
Q505
CP508
R593
CP504
Q503
34 44 R526
R594
CNT
R503
E E SB
R565
R554 DT IC505
C536 R558
R530
CP501
CP503
R595
R557
C535
C540
R546
R549
C539
R568
R598
R613
C519
C530 LCD CNT 8 1
CP510
CP509
MBL 5C
CP511
CP513
CS
CP512
R553 CK
R506
C534
C533
R612
R507
R548 R501 12
R550
J72-0760-02 B/2
Ref. No. Address Ref. No. Address Ref. No. Address Ref. No. Address Ref. No. Address Ref. No. Address Ref. No. Address Ref. No. Address Ref. No. Address Component side
IC502 10P IC509 11I Q501 9R Q504 11C Q508 11C D502 10N D505 11N D523 10A D526 9C Pattern 1 13
IC505 11N IC511 9D Q502 10H Q505 11B Q509 10B D503 10N D507 10N D524 9A D527 10A Pattern 2
IC508 10F IC512 10L Q503 11I Q506 11A D501 11N D504 11N D508 9G D525 9C D528 8C Pattern 3
Pattern 4
35 36
Foil side 14

TX-RX UNIT (X57-5960-XX) (B/2) Component side view + Foil side
2 J72-0760-02 B/2 D512

R550
R507
D511
C533
R548 R501
R506
CP512
R546
CP513
CP511
R553
CP509
CP510
R612 C534 R566
16
1
C519
R559
R630
C543
R568
R598
C632 LCD CNT
CP514 R611
CP503
R557
+ C538 C535
C539
C540
CP501
R567 MBL 5C 1 16 8 L5011
C542
R530
CS
R529
R613 R560 CK
R622
R565
R540
R595
C546 C628
R616
R539
R541 C526
C530 C501
R536 C521
R619
D529 R618
D521
R503
CP504
C536 R558
R549
R594
CP502
CP505
Q503
1 R554 8 CNT IC505
R569
CH
CP508
PSW R561 E E SB IC510
C572
CP516
C547
DT
R570
R526
C544
3 34 44 IC507
C571
R593 VOL UP
B
C
R572 R571
E
R538
C626
33 41 R533
R580
C585 C579
UP 5 5 4 51 75
R620 14 1 8 9 CP517
Q506
C545 C517 50 76 F.RESET
CP539
IC509
C575
R534
Q505
C537 R564 C525 R517 D504
C556
R586
R531
Q504 R578
X501
R573
C629
5 4
D505
C578 C587
Q509
IC501
C631
R621 R543 R505
IC503 C583 +
C551 C548
C550
C523
CP
C630 +
C541 R562 IC513
R522
Q C553 519
R587
C589 +
CP518
C508R574
C581 Q508 IC508 8 71 CP520
R604
C549 R563 C527 8 D501
C503 R510
502
C552
R575
O
G
D523
5 4
R605
D507
R520 D502
C580 R592
R518
C507
R514
C528 R535
R532
C524
4 R576 C559 R585 CP522
C570
CP521
R537
IC514
R579
C522 + CP524
C590
C520
G
R615
1 CP523
I
8 R521 IC502
IC512
R519
D527
CP527
R588
+ C555 R542 R544
R608
C612
R606
VOL R547
R555
R577
23 11 C623 R508 CH
C554
DN 22 12 C557 C558 R545
+ C720
CP526
D503
R617 CP529
C601
C618 C605
R602
D506
C599
C603
C613
C609
C604 R551
C531
C598 R556
C596 C532
C594
D525
C610
C615 DN
C611
C577 R509
C566 R582 C529 R512 C505
32
17
R552 R523
C562
C561
R600 C560 R581
R603
C597
C616
C621
C608
C606
C569
C602
C600
C565 R511 CP530
R584
R583
C563
5 R614 J501 CP532 L503
C574
1
C573
CP531
C567
26 100
IC511
C502
C568 +
C564 +
PTT/ 25 1
D526
D524 CM MIC PSB
R721 D508
R720
TXD CP536 Q501
E
MIO
MII
DEO
ALT
ME
MI
MM
8C
EMG/TXS
AUX2
AUX4
AUX1
AUX3
PSW
SB
SB
AFO
MO
DTMFIO
CTO
W/N
CNTCK
CNTDT
DAST
SPTST
TO
ASQ
RSSI
PLCK
PLDT
PLST
UL
SFTDT
D513 D509 CP535 D510
14
CP538
8
34
R590
R504
HOOK/ R722
C509 +
ME GND MBL D514 CN501 CP533
RXD SPD C576 R527 C514
X502
R502
R515
R513
C506
R516
A (TK-860G) D/A (TK-860G) (TK-860G) C516
D528
R528
C515
L504
R591
R704
C582
L510
C633
R599 R610 MON C584 MON (TK-862G) (TK-862G) (TK-862G) R701 SCN
6 (TK-860G) C504 CP534 C518 (TK-860G)
C620 R607
(TK-860G)
A (TK-862G)
Ref. No. Address Ref. No. Address Ref. No. Address Ref. No. Address Ref. No. Address Ref. No. Address Component side
7 IC501 4P IC510 3M Q503 3J D502 4O D509 5N D523 4B Pattern 1
IC502 4Q IC511 5E Q504 3C D503 5O D510 5R D524 5B Pattern 2
IC503 4L IC512 4L Q505 3B D504 3O D511 2R D525 5C Pattern 3
Pattern 4
IC505 3O IC513 4J Q506 3B D505 4O D512 2E D526 5D
IC507 3H IC514 4J Q508 4C D506 5L D513 5E D527 4B Foil side
8
IC508 4G Q501 5S Q509 4B D507 4O D514 5I D528 6D Connect 1 and 4
IC509 3J Q502 4I D501 4O D508 5G D521 3C D529 3I
9 2SB1565 DTC114EE 2SC4619 2SB1132 2SA1641 2SC4081 DTC363EU DTA114EKA 2SC4649 LA4422 NJM2904M DAN202K MA742 2SK508NV
2SA1745 2SC4738 2SC2954 DTC114EKA NJM4558M DAN202U
2SA1832 2SC5110 2SC3357 DTC114EUA TA75W558FU DAN235K
2SC2412K DTC144EKA TC75W51FU
2SC4215 DTD114EK
2SC4226 KRA225S
2SC4617
10
2SC4093 3SK228 2SK1824 BU4094BCF TC4013BF BU4066BCFV M62363FP AN8009M AT29C020-90TI AT2408N10SI2.5 TC35453F LC75823W
4
11
3
1
2
12 S-AU27AH MB15A02 NJM78L05UA BU4094BCFV TA7808S NJM2904V TA75S01F TA31136FN LC73872M LC75833W 30622M4102GP
S-AU27AL RH5VL42C
S-AU27AM S-81350HG-KD
13
37 38
14
A B C D E F G H I J K L M N O P Q R S T
Note : Components marked with a dot (·) are parts of patterun 1. SCHEMATIC DIAGRAM TK-860G
1
42
A B C D E F G H I J K L M N O P Q R S T
TK-862G SCHEMATIC DIAGRAM Note : Components marked with a dot (·) are parts of patterun 1.
43
TK-860G/862G
SPECIFICATIONS
GENERAL
Frequency Range ................................ K2 : 485 to 512MHz M2 : 485 to 520MHz
Number of Channels ........................... TK-862G : Maximum 8 channels TK-860G : Maximum 128 channels
Number of Groups .............................. TK-860G : Maximum 128 groups
Channel Spacing ................................. Wide : 25kHz Narrow : 12.5kHz
PLL Channel Stepping ........................ 5, 6.25kHz
Operating Voltage ............................... 13.6V DC ± 15%
Current Drain ...................................... Less than 0.4A on standby
Less than 1.0A on receive
Less than 8.0A on transmit
Operating Temperature Range ........... –30°C to +60°C (–22°F to +140°F)
Dimensions & Weight ........................ 140 (5-33/64) W x 40 (1-37/64) H x 145 (5-45/64) D mm (inch), 940g (2.07 lbs)
Channel Frequency Spread ................ K2 : 27MHz M2 : 35MHz
RECEIVER (Measurements made per EIA standard EIA/TIA-204-D)

Sensitivity (12dB SINAD) .................... Wide : 0.28µV Narrow : 0.35µV
Selectivity ........................................... Wide : 80dB Narrow : 65dB
Intermodulation ................................... Wide : 75dB Narrow : 63dB
Spurious Responce ............................. 85dB
Audio Power Output ........................... 4.0W
Frequency Stability ............................. ± 2.5ppm
TRANSMITTER (Measurements made per EIA standard EIA-152-C)

RF Power Output ................................ 25W
Spurious and Harmonics ..................... 65dB
Modulation .......................................... Wide : 16K0F3E Narrow : 11K0F3E
FM Noise ............................................ Wide : 50dB Narrow : 45dB
Audio Distortion .................................. Less than 3%
Frequency Stability ............................. ± 2.5ppm
47
TK-860G/862G
KENWOOD CORPORATION
14-6, Dogenzaka 1-chome, Shibuya-ku, Tokyo 150-8501, Japan
KENWOOD SERVICE CORPORATION
P.O. BOX 22745, 2201 East Dominguez Street, Long Beach, CA 90801-5745, U.S.A.
KENWOOD ELECTRONICS CANADA INC.
6070 Kestrel Road, Mississauga, Ontario, Canada L5T 1S8
KENWOOD ELECTRONICS DEUTSCHLAND GMBH
Rembrücker Str. 15, 63150 Heusenstamm, Germany
KENWOOD ELECTRONICS BELGIUM N.V.
Mechelsesteenweg 418 B-1930 Zaventem, Belgium
KENWOOD ELECTRONICS FRANCE S.A.
13, Boulevard Ney, 75018 Paris, France
KENWOOD ELECTRONICS U.K. LIMITED
KENWOOD House, Dwight Road, Watford, Herts., WD1 8EB United Kingdom
KENWOOD ELECTRONICS EUROPE B.V.
Amsterdamseweg 37, 1422 AC Uithoorn, The Netherlands
KENWOOD ELECTRONICS ITALIA S.p.A.
Via G. Sirtori, 7/9 20129 Milano, Italy
KENWOOD IBERICA S.A.
Bolivia, 239-08020 Barcelona, Spain
KENWOOD ELECTRONICS AUSTRALIA PTY. LTD.
(A.C.N. 001 499 074)
16 Giffnock Avenue, North Ryde, N.S.W. 2113 Australia
KENWOOD ELECTRONICS (HONG KONG) LTD.
Unit 3712-3724, Level 37, Tower one Metroplaza, 223 Hing Fong Road, Kwai Fong, N.T., Hong Kong
KENWOOD ELECTRONICS TECHNOLOGIES(S) PTE LTD.
Sales Marketing Division
1 Ang Mo Kio Street 63, Singapore 569110

TK-860G/862G: Service Manual Supplement

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TK-860G/862G: Service Manual Supplement

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UHF FM TRANSCEIVER

OPERATING FEATURES ................................................................................................. 3

PARTS LIST ...................................................................................................................... 8

DISPLAY UNIT (X54-3270-10) : TK-860G ................................................................ 26

DISPLAY UNIT (X54-3280-10) : TK-862G ................................................................ 27

PLL/VCO (X58-4670-XX) .......................................................................................... 28

TX-RX UNIT (X57-5960-XX) (A/2) ........................................................................... 29

TX-RX UNIT (X57-5960-XX) (B/2) ............................................................................ 35

SCHEMATIC DIAGRAM ................................................................................................ 39

Emergency Radio Password (TK-860G only)

■ Emergency mode system chart (TK-860G)

[D/A] key 1 push Emergency mode reset

■ Emergency mode system chart (TK-862G)

Foot switch 1 push (Hold it down for about one second.)

[D/A] key 1 push Emergency mode reset

PA/HA Unit (KAP-1 : Option)

HR2 Disable HR1

TX-RX UNIT KAP-1 (SWITCH UNIT : X41-3380-20)

CN8 C4 0.01 12 : PA (HR2)

• Change the power switch circuit

TX-RX unit (A/2) : RF section

Once the transceiver is modified, it cannot be turned on

Q505 Control section

KCT-19 Terminal KCT-18 Outside R142

18 2B,2E F12-0435-04 CONDUCTIVE SHEET

30 3G H10-6618-12 POLYSTYRENE FOAMED FIXTURE (F) C808 CK73GB1H471K CHIP C 470PF K

TX-RX UNIT (X57-5960-XX) C86 C92-0662-05 CHIP-TAN 15UF 6.3WV

Ref. No. Address New Desti- Address New Desti-

C144 CK73GB1H102K CHIP C 1000PF K C212 CK73GB1H471K CHIP C 470PF K

C150 CK73FF1C105Z CHIP C 1.0UF Z C218 CK73GB1C104K CHIP C 0.10UF K

C154,155 CK73GB1H102K CHIP C 1000PF K K2,M2 C221 C93-0552-05 CHIP C 2.0PF C K3

C158 CK73GB1H471K CHIP C 470PF K C226 C93-0555-05 CHIP C 5.0PF C K2,M2

C166 CE04EW1E471M ELECTRO 470UF 25WV C227 C93-0560-05 CHIP C 10PF D K3

C177 CC73FCH1H220J CHIP C 22PF J C254 CK73GB1C104K CHIP C 0.10UF K

C182 CK73GB1H102K CHIP C 1000PF K K2,M2 C270 CK73GB1H471K CHIP C 470PF K

C195 CK73GB1C104K CHIP C 0.10UF K C503 CK73GB1H471K CHIP C 470PF K

C203 CK73GB1H471K CHIP C 470PF K C509 C92-0507-05 CHIP-TAN 4.7UF 6.3WV

Address New Desti- Address New Desti-

C523 CC73GCH1H221J CHIP C 220PF J C604-606 CC73GCH1H101J CHIP C 100PF J

C528 CK73GB1H103K CHIP C 0.010UF K C616 CC73GCH1H101J CHIP C 100PF J

C534,535 CK73GB1H103K CHIP C 0.010UF K C626 CK73GB1C104K CHIP C 0.10UF K

C542 CC73GCH1H331J CHIP C 330PF J C632 CK73FF1C105Z CHIP C 1.0UF Z

C564 C92-0507-05 CHIP-TAN 4.7UF 6.3WV - J31-0543-05 COLLAR (LH-5-1.5)

Ref. No. Address New Desti- Address New Desti-

Address New Desti- Address New Desti-

R120 R92-1252-05 CHIP R 0 OHM R184 R92-1252-05 CHIP R 0 OHM K,K2,M

R141 R92-0685-05 CHIP R 22 J 1/2W R198 RK73GB1J104J CHIP R 100K J 1/16W

R147 RK73GB1J683J CHIP R 68K J 1/16W R210 R92-1252-05 CHIP R 0 OHM

R154 RK73GB1J152J CHIP R 1.5K J 1/16W R509,510 R92-1252-05 CHIP R 0 OHM

R158 R92-0670-05 CHIP R 0 OHM R515,516 RK73GB1J223J CHIP R 22K J 1/16W

Ref. No. Address New Desti- Address New Desti-

R546 RN73GH1J913D CHIP R 91K D 1/16W R614,615 R92-1252-05 CHIP R 0 OHM

R558 R92-1252-05 CHIP R 0 OHM R720,721 R92-1252-05 CHIP R 0 OHM

Address New Desti- Address New Desti-

IC9 BU4094BCF IC (8-STAGE SHIFT/STORE REGISTER) Q508 2SC4617(S) TRANSISTOR

IC14 TC4013BF(N) IC (MEMORY)

Q27 2SC2954 TRANSISTOR CN101 E40-6019-05 PIN ASSY

Address New Desti- New Desti-

R101,102 RK73GB1J101J CHIP R 100 J 1/16W

R107-110 RK73GB1J103J CHIP R 10K J 1/16W

R113 RK73GB1J221J CHIP R 220 J 1/16W K3

D101-104 1SV283 VARIABLE CAPACITANCE DIODE

Q104,105 2SC4081 TRANSISTOR