Design Calculation of Transverse Bearing

Construction of 2 Nos. lane ROBs (Including Approaches & LHS) in lieu of Level crossing No. 104 &
Project 108 at Km. 555/4-5 at Sirohi road & Km 565/0-1 at Banas yard of Madar-Palanpur section of Ajmer
Division of North Western Railway
Client:- DFCCIL, Ajmer
Contractor BSP-SHC (JV) Jaipur
Location ROB at LC-108 on Madar-Palanpur Section
Design Date 13.04.2019 Rev. 00 Date of revision
Type T Quantity 3
Cone. Grade for Pedestal M 35
Cone. Grade for Superstructure M 35

LOADINGS & REQUIREMENTS :

LOADS NON-SEISMIC SEISMIC
MT kN MT kN
Vertical ( Max.) 152 1490.62 106 1039.51
Vertical ( Min.) 75.6 741.39 67.9 665.87
Horizantal loads
Longitudinal 8.4 82.38 11.4 111.80
Transverse 0 0 11.4 111.80
Resultant 82.38 158.10

| Actual Requirement I
Movement Requirement As Per IRC 83 Part ( III ) Cl. 926.1.6
Longitudinal Movement ( mm ) 0 (+ 0 /- 0 )(+ 0 /- 0 )
Transverse Movement ( mm ) 0 (+ 0 /- 0 )
Rotational Requirement
Rotation (Total) 0.01 0.01 x 1.3 = 0.013 radians
Rotation ( Due to Permanent Actions ) 0.008 0.008 x 1.3 = 0.0104 radians
Rotation ( Due to Variable Actions ) 0.002 0.002 x 1.3 = 0.0026 radians
PERMISSIBLE VALUE OF STRESS IN PAD, PTFE, STEEL & CONCRETE

Neoprene Pad Average Minimum Stress < 5 MPa AS PER IRC 83 PART (III) Cl.926.2 3.3
Neoprene Pad Average Stress < 35 MPa AS PER IRC 83 PART (III) Cl.926.2.3.2
Neoprene Pad Extreme Fibre Stress < 40 MPa AS PER IRC 83 PART (III) Cl.926.2.3.2
PTFE Stress (Average Preassure) < 40 MPa AS PER IRC 83 PART (III) CI.926.2.4.3
PTFE Stress (Extreme Fibre Preassure) < 45 MPa AS PER IRC 83PART (III) Cl.926.2.4.3

Steel Stress (Working) for Design Use 340 MPa (Grade-340-570W) AS PER IS -1030
Steel Stress (Working) for Design Use 240 MPa (Grade-B) AS PER IS - 2062

PERMISSIBLE STEEL STRESS IN NORMAL IN SEISMIC

In Axial Tension 204 MPa 204 MPa (.6 x YIELD STRESS OF MATERIAL)
In Bending 224.4 MPa 224.4 MPa (.66 x YIELD STRESS OF MATERIAL)
In Shear 153 MPa 153 MPa (.45 x YIELD STRESS OF MATERIAL)
In Bearing 255 MPa 255 MPa (.75 x YIELD STRESS OF MATERIAL)
In Combined bending & Shear 306 MPa 306 MPa (.9 x YIELD STRESS OF MATERIAL)

PERMISSIBLE STEEL STRESS IN NORMAL IN SEISMIC

In Axial Tension 144 MPa 144 MPa (.6 x YIELD STRESS OF MATERIAL)
In Bending 158.4 MPa 158.4 MPa (.66 x YIELD STRESS OF MATERIAL)
In Shear 108 MPa 108 MPa (.45 x YIELD STRESS OF MATERIAL)
In Bearing 180 MPa 180 MPa (.75 x YIELD STRESS OF MATERIAL)
In Combined bending & Shear 216 MPa 216 MPa (.9 x YIELD STRESS OF MATERIAL)

PERMISSIBLE CONCRETE STRESS IN NORMAL IN SEISMIC AS PER IRC 83 PART (III) Clause 926.2.1.1
PEDESTAL < 17.5 MPa < 21.875 MPa BEARING STRESS
SUPERSTRUCTURE < 17.5 MPa < 21.875 MPa BEARING STRESS
PEDESTAL < 11.66667 MPa < 14.58333 MPa FLEXURAL STRESS
SUPERSTRUCTURE < 11.66667 MPa < 14.58333 MPa FLEXURAL STRESS
IDESIGN INPUTS : I

Neoprene Pad Size dia. in mm = 240 > 180 Pedestal Size (mm) 660 x 660
Neoprene Pad thk. in mm = 16 > 16or16
No of Sealing Rings = 2
Total Thk of rings (in mm) = 4

P. T. F. E. Size dia. in mm = 240

P. T. F. E th.k. in mm = 4.5
#N/A
Pot Base effective dia (actual in mm) = 352 #N/A
Pot Base Thickness (mm) = 28
Pot internal dia. (mm) = 240
Pot Wall Outer to Outer dia (in mm) = 288
Pot depth (mm) = 26 > 21
Pot Wall Thickness (mm) = 24
Gap Between pot wall & underside of piston (mm) = 7

Piston size (L x W) (mm) = 290 x 290

Piston Thickness above Spiggot (mm) = 12 15
Spiggot Projection (in mm) = 17 > 17
Vertical Face of Piston Provided (in mm) = 5

Slide Plate effective contact area dia. (mm) = 364

Slide Plate Thickness (mm) = 31
Stainless Steel = Gr. 304 Thk.(mm) = 1.5
Effective thickness of Slide Plate = 32.5
Slide Plate Dimension ( Rectangle L X W) in mm = 365 x 346
Stainless Steel size (L x W) in mm = 250 x 292
Guide Bar Size (Height x Thk.) in mm = 20 x 20

Bolt Diameter = 16 Gr. 8.8 Length of Bolt = 33 mm Say 35 mm

No. of Bolts per component = 4
Bolt Flange Thickness = 12

Dowels / Sleeves for Bottom Pedestal (in mm) = 40 Dia X 200 mm

Dowels / Sleeves for Top Superstructure (in mm) = 40 Dia X 200 mm

Total Height of Bearing Assembly (in mm) = 107.5

DESIGN OUTPUTS :

NON SEISMIC SEISMIC

Permissible Concrete Stress (Pedestal)= 16.40625 MPa 20.5078 MPa
Permissible Concrete Stress (Superstructure)= 15.8653846 MPa 19.8317 MPa
Neoprene Pad Stress = 32.9666136 MPa < 35 Mpa OK 22.9899 MPa < 35 Mpa OK
Neoprene Pad Edge Stress = 33.9377663 MPa < 40 Mpa OK 24.8538 MPa < 40 Mpa OK
Rotation ( Radius ) = 0.013 radians < 0.015 radians OK 0.013 radians < 0.015 radians OK
D/T ratio of Neoprene Pad = 15 < 15 OK 15 < 15 OK
P. T. F. E. Stress = 32.9666136 MPa < 40 Mpa OK 22.9899 MPa < 40 Mpa OK
P. T. F. E. Edge Stress = 34.9999646 MPa < 45 Mpa OK 27.9409 MPa < 45 Mpa OK
Direct Bearing Stress due to Vertical Load (POT) 15.3253885 MPa < 17.5 Mpa OK 10.6874 MPa < 21.875 MPa OK
Flexural Stress due to induced Moment resulting from
1.24817047 MPa < 11.666667 Mpa OK 1.54831 MPa < 14.5833333 MPa OK
resistance to Rotation (POT)
Coexisting Direct and Flexural Stress Check (POT):- 0.982723 < 1 OK 0.59474 < 1 OK
Direct Bearing Stress due to Vertical Load (TOP
14.3315794 MPa < 17.5 MPa OK 9.99439 MPa < 21.875 MPa OK
SLIDE PLATE)
Flexural Stress due to induced Moment resulting from
1.12874994 MPa < 11.666667 MPa OK 1.40017 MPa < 14.5833333 MPa OK
resistance to Rotation (TOP SLIDE PLATE)
Coexisting Direct and Flexural Stress Check (TOP
0.915697 < 1 OK 0.5529 < 1 OK
SLIDE PLATE):-
Hoop tensile Stress on Pot wall Section :- 167.442369 Mpa < 204 MPa OK 197.424 Mpa < 204 MPa OK
Shear Stress at Pot Wall & Interlace :- 43.4298986 Mpa < 153 Mpa OK 56.4995 Mpa < 153 Mpa OK
Bending Stress at Pot & Base Interface 143.171707 Mpa < 224.4 Mpa OK 221.078 Mpa < 224.4 Mpa OK
Equivalent Stress due to combined effect of Bending &
161.730041 Mpa < 306 Mpa OK 241.768 Mpa < 306 Mpa OK
Shear on Pot Wall =
Stress Check in Guide Bar (In Shear) = 14.2028069 Mpa < 153 Mpa OK 27.2593 Mpa < 153 Mpa OK
Stress Check in Guide Bar (In Bending) = 46.8692628 Mpa < 204 Mpa OK 89.9557 Mpa < 204 Mpa OK
Stress Check in Guide Bar (In Combined) 52.9328533 Mpa < 306 MPa OK 101.593 Mpa < 306 Mpa OK
Transverse Movement = 0 mm < 0.5 mm OK 0 mm < 0.5 mm OK
Total Resistance offered by Bolts = 82.37628 kN < 267.5973 kN OK 158.104 kN < 252.494986 kN OK
Dowels Design (Pedestals) = 11.18625 Mpa < 11.666667 Mpa OK 11.1863 Mpa < 14.5833333 Mpa OK
Dowels Design (Superstructure) = 11.18625 Mpa < 11.666667 Mpa OK 11.1863 Mpa < 14.5833333 Mpa OK
Stress into Lugs because of Horizontal Force = 30.6459375 Mpa < 153 Mpa OK 58.8184 Mpa < 153 Mpa OK
Check for Thickness of Top Slide Plate in Bending -
32.3014304 mm < 32.5 mm OK 32.3014 mm < 32.5 mm OK
Top
25.3479578 mm < 28 mm OK 25.348 mm < 28 mm OK
Check for the Thickness of Pot in Bending : Bottom
Vertical Face of Piston required = 4.78768097 mm < 5 mm OK 4.78768 mm < 5 mm OK
Requirement of clearance 6.8 mm < 7 mm OK 6.8 mm < 7 mm OK
 Calculation for Permissible Stresses in Pedestal Concrete

Bottom on Pedestal Surface:-

Pot Base Effective dia. = 352 mm Available Pedestal Size (mm) = 660 x 660

Loaded area ( A2 ) = 3.14 / 4x 352 x 352 = 97264.6 mm2

Disp. Area (A1) = 3.14 / 4x 660 x 660 = 341946 mm2

Permissible Concrete Stress = (A1/A2)^.5*.25*fck AS PER IRC 83 PART (III) Cl 926 2.1.1

( 341946 / 97264.64 )^.5 * 0.25 * 35 = 16.40625 Mpa

Top on Superstructure Surface

Piston Effective dia. = 364 Min. Superstructure Size = 660 x 660 mm

Available for dispersion

Loaded area ( A2) = 3.14 / 4x 364 x 364 = 104009 mm2

Disp. Area (A1) = 3.14 / 4x 660 x 660 = 341946 mm2

Permissible Concrete Stress = (A1/A2)^.5*.25*fck AS PER IRC 83 PART (III) Cl 926 2.1.1

( 341946 / 104009.36 )^.5 * 0.25 * 35 = 15.8653846 Mpa

NEOPRENE PAD AND P.T.F.E. DESIGN CHECK NON SEISMIC CASE

Neoprene Pad Stress = AS PER IRC 83 PART (III) Cl.926.2.3.2
1490.6184 x 1000 x 4 = 32.9666 < 35 Mpa OK
3.14 x 240 x 240
Neoprene Pad Edge Stress = AS PER IRC 83 PART (III) Cl.926.2.3.2
Eccentricity = 16 mm

= 1490.6184 x 1000 x 4 + 82.3763 x 1000 x 16

3.14 x 240 x 240 0.09818 x 240 x 240 x 240

= 32.9666136 + 0.9712 = 33.9378 < 40 Mpa OK

P. T. F. E.Stress = AS PER IRC 83 PART (III) Cl.926.2.4.3
1490.6184 x 1000 x 4 = 32.9666 < 40 Mpa OK
3.14 x 240 x 240
P. T. F. E. Edge Stress = AS PER IRC 83 PART (III) Cl.926.2.4.3
Eccentricity = 33.5 mm

= 1490.6184 x 1000 x 4 + 82.3763 x 1000 x 33.5

3.14 x 240 x 240 0.09818 x 240 x 240 x 240

= 32.9666136 + 2.0334 = 35 < 45 Mpa OK

NEOPRENE PAD AND P.T.F.E. DESIGN CHECK SEISMIC CASE

Neoprene Pad Stress = AS PER IRC 83 PART (III) Cl.926.2.3.2
1039.5102 x 1000 x 4 = 22.9899 < 35 Mpa OK
3.14 x 240 x 240
Neoprene Pad Edge Stress = AS PER IRC 83 PART (III) Cl.926.2.3.2
Eccentricity = 16 mm

= 1039.5102 x 1000 x 4 + 158.104 x 1000 x 16

3.14 x 240 x 240 0.09818 x 240 x 240 x 240

= 22.9898753 + 1.8639 = 24.8538 < 40 Mpa OK

P. T. F. E.Stress = AS PER IRC 83 PART (III) Cl.926.2.4.3

1039.5102 x 1000 x 4 = 22.9899 < 40 Mpa OK
3.14 x 240 x 240
P. T. F. E. Edge Stress = AS PER IRC 83 PART (III) Cl.926.2.4.3
Eccentricity = 42.5 mm

= 1039.5102 x 1000 x 4 + 158.104 x 1000 x 42.5

3.14 x 240 x 240 0.09818 x 240 x 240 x 240

= 22.9898753 + 4.951 = 27.9409 < 45 Mpa OK

Rotation Capacity - ( IRC 83 Part ( III ) Clause 926.2.3.4 )

Check Compression at edge of Neoprene Pad Max. Permitted = 15 % of T1 Thickness T1 is thickness of Pad less seal rings thickness
= 0.15 x 12 = 1.8 mm

Rotation ( Radius ) = ( IRC 83 Part ( III ) Clause 926.2.3.4 )

= 1.8 = 0.015 radian >= 0.013 radian OK
240 x 0.5
 ( IRC 83 Part ( III )Clause 926.2.3.6 )
D/T ratio of Neoprene Pad =
= 240 = 15 <= 15 OK
16

Stress Check over Concrete surface due to Pot Base (Non Seismic)

1. Direct Bearing Stress due to Vertical Load (IRC 83 Part (III ) Clause 926.1.5 )
Stress = 1490.6184 x 1000 x 4 = 15.3254 Mpa < 17.5 Mpa OK
3.14 x 352 x 352

II. Flexural Stress due to induced Moment resultinq from resistance to Rotation
1)
di= 240 mm D/T ratio = 15
k1= 2.2 k2= 101
qp= 0.0104 qv = 0.0026 rad.

M. .e. d. = di3 x ( k 1 . q p + k 2. q v) (IRC 83 Part (III) Clause 926.1.5.1)

M. .e. d. 240 ^ 3 x( 2.2 x 0.0104 + 101 x 0.0026 )
= 3946475.52 N.mm

2) ( IRC 83 Part (III) Clause 926.1.5.2)

M. e D. = 0.2 x C x H
C= 84.8528137 mm H= 82.37628 kN
M. e D . = 0.2 x 84.853 x 82.37628 x 1000
= 1397971.83 N.mm

Total Induced Moment (M.I D )= M. e. d + M. R D ( IRC 83 Part ( III) Clause 926.1.5.3)

Total Induced Moment (M.I D ) = 5344447.349 N.mm

Stress = 7899428.569 0.0982 x 330 x 330 x 330 5344447.3

0.0982 x 352 x 352 x 352
= 1.24817047 MPa < 15 Mpa OK

III. Coexistina Direct and Flexural Stress Check ( IRC 83 Part ( III ) Clause 926.2.1.3)
Stress= 15.3253885 + 1.2482 = 0.982723 <= 1 OK
17.5 11.667
22.50 15
Stress Check over Concrete surface due to Pot Base (Seismic)

1. Direct Bearing Stress due to Vertical Load (IRC 83 Part (III ) Clause 926.1.5 )
Stress = 1039.5102 x 1000 x 4 = 10.6874 Mpa < 21.875 Mpa OK
3.14 x 352 x 352

II. Flexural Stress due to induced Moment resultinq from resistance to Rotation
1)
di= 240 mm D/T ratio = 15
k1= 2.2 k2= 101
qp= 0.0104 qv = 0.0026 rad.
 M. .e. d. = di3 x ( k 1 . q p + k 2. q v) (IRC 83 Part (III) Clause 926.1.5.1)
M. .e. d. 240 ^ 3 x( 2.2 x 0.0104 + 101 x 0.0026 )
= 3946475.52 N.mm

2) ( IRC 83 Part (III) Clause 926.1.5.2)

M. e D. = 0.2 x C x H
C= 84.8528137 mm H= 158.103957 kN
M. e D . = 0.2 x 84.853 x 158.104 x 1000
= 2683113.12 N.mm

Total Induced Moment (M.I D )= M. e. d + M. R D ( IRC 83 Part ( III) Clause 926.1.5.3)

Total Induced Moment (M.I D ) = 6629588.64 N.mm

Stress = 7899428.569 0.0982 x 330 x 330 x 330 6629588.64

0.0982 x 352 x 352 x 352
= 1.54830915 MPa < 14.58333 Mpa OK

III. Coexistina Direct and Flexural Stress Check ( IRC 83 Part ( III ) Clause 926.2.1.3)
Stress= 10.687442 + 1.5483 = 0.594739 <= 1 OK
21.875 14.583

Stress Check over Concrete surface due to Top Slide Plate (Non Seismic)

Cone. Stress at Top Slide Plate =

I. Direct Bearing Stress due to Vertical Load

Stress= 1490.6184 x 1000 x 4 = 14.3316 Mpa < 21.875

3.14 x 364 x 364

II. Flexural Stress due to induced Moment resultinq from resistance to Rotation
1)
di= 240 mm D/T ratio = 15
k1= 2.2 k2= 101
qp= 0.0104 qv = 0.0026 rad.

M. .e. d. = di3 x ( k 1 . q p + k 2. q v) (IRC 83 Part (III) Clause 926.1.5.1)

M. .e. d. 240 ^ 3 x( 2.2 x 0.0104 + 101 x 0.0026 )
= 3946475.52 N.mm

2)
M. R D. = 0.2 x C x H ( IRC 83 Part (III) Clause 926.1.5.2)
C= 84.8528137 mm H= 82.37628 kN
M. e D . = 0.2 x 84.853 x 82.37628 x 1000
1397971.83 N.mm
Total Induced Moment (M. I D )= M. e. d + M. R D ( IRC 83 Part ( III) Clause 926.1.5.3)
Total Induced Moment (M.I D ) = 5344447.349 N.mm
 Stress = 5344447.349
0.0982 x 364 x 364 x 364
= 1.12874994 MPa < 15 Mpa OK

III. Coexistina Direct and Flexural Stress Check ( IRC 83 Part ( III ) Clause 926.2.1.3)
Stress= 14.3315794 + 1.1287 = 0.915697 <= 1 OK
17.5 11.667

Stress Check over Concrete surface due to Top Slide Plate (Seismic)

Cone. Stress at Top Slide Plate =

I. Direct Bearing Stress due to Vertical Load

Stress= 1039.5102 x 1000 x 4 = 9.99439 Mpa < 21.875

3.14 x 364 x 364

II. Flexural Stress due to induced Moment resultinq from resistance to Rotation
1)
di= 240 mm D/T ratio = 15
k1= 2.2 k2= 101
qp= 0.0104 qv = 0.0026 rad.

M. .e. d. = di3 x ( k 1 . q p + k 2. q v) (IRC 83 Part (III) Clause 926.1.5.1)

M. .e. d. 240 ^ 3 x( 2.2 x 0.0104 + 101 x 0.0026 )
= 3946475.52 N.mm

2)
 M. R D. = 0.2 x C x H ( IRC 83 Part (III) Clause 926.1.5.2)
C= 84.8528137 mm H= 158.103957 kN
M. e D . = 0.2 x 84.853 x 158.104 x 1000
2683113.12 N.mm
Total Induced Moment (M. I D )= M. e. d + M. R D ( IRC 83 Part ( III) Clause 926.1.5.3)
Total Induced Moment (M.I D )= = 6629588.64 N.mm

Stress = 6629588.6
0.0982 x 364 x 364 x 364
= 1.40017243 MPa < 14.58333 Mpa OK

III. Coexistina Direct and Flexural Stress Check ( IRC 83 Part ( III ) Clause 926.2.1.3)
Stress= 9.99439089 + 1.4002 = 0.552898 <= 1 OK
21.875 14.583

Stress Check over Pot Wall Section (In Non Seismic Case)

In Non Sesimic Case In Sesimic Case

Neoprene Pad Size dia. in mm 240 240
Neoprene Pad thk. in mm 16 16
Area of Pad in (sq. mm.) 45216 45216
Neoprene Pad Compressive Stress (Mpa) 32.96661 22.989875
Pot internal dia. (mm) 240 240
Pot Wall Outer to Outer dia (in mm) 288 288
Pot depth (mm) 26 26
Pot Wall Thickness (mm) 24 24
Vertical Load (kN) 1490.618 1039.5102
Resultant Horizontal Force (kN) 82.37628 158.10396

Check for Hoop tensile Stress on Pot wall Section ( IRC 83 Part ( III ) Clause 926.3.1.1.7.1)
Pressure from Pad due to Fluid Preassure (P1) = 240 x 16 x 32.97 = 101.436 MPa
2 X ( 26 x 24 )
Stress into Wall due to Horizontal Force (P2) = 82.4 x 1000 = 66.0066 MPa
2 x ( 26 x 24 )

Total Hoop tensile Stress (P) = P1 + P2 = 101.4357 + 66.006635 = 167.4424 Mpa

Total Hoop tensile Stress (P) = 167.4424 Mpa < 204 MPa OK

Shear Stress at Cylinder Wall & Interface ( IRC 83 Part ( III ) Clause 926.3.1.1.7.2 )
Shear stress at cylinder & base interface considering 1 mm slice
Fluid Pressure ( SP1 ) = 16 X 32.967 = 21.97774 Mpa
24
Horizontal Force ( SP2 ) = 1.5 x 82.376 x 1000 = 21.4522 Mpa
240 x 24

Total Shear Stress at Cylinder wall (SP) = SP1 + SP2 = 21.97774 Mpa + 21.45216 Mpa = 43.4299 Mpa
Total Shear Stress at Cylinder wall (SP) = 43.4299 Mpa < 153 Mpa OK

Bendinq Stress at Cylinder & Base Interface:- ( IRC 83 Part ( III ) Clause 926.3.1.1.7.3 )
Bending stress at cylinder & base interface considering 1 mm slice
Fluid Pressure ( BP1 ) = 6 x 32.967 x 16 x 16 = 43.9555 Mpa
2 x 24 x 24
Horizontal Force ( BP2) = 1.5 x 6 x 82.37628 x 1000 x( 16 + 2.5 )
240 x 24 x 24
Horizontal Force ( BP2 ) = 99.2162227 Mpa

Total Bending Stress at Cylinder wall (BP) = (BP1 + BP2) = 43.95548 Mpa + 99.21622 Mpa = 143.172 Mpa
Total Bending Stress at Cylinder wall (BP) = 143.1717 Mpa < 224.4 Mpa OK

Equivalent Stress due to combined effect of Bendinq & Shear :- ( IRC 83 Part ( III ) Clause 926.3.1.1.7.4 )
IRC 83 Part ( III ) Clause 926.2.2.5 )
Equivalent Stress / Combined Stress = ( 3 x SP2 + BP2 ) ^ 0.5
= ( 3 x 1886.1561 + 20498.14 ) ^ 0.5
= 161.730041 Mpa < 306 Mpa OK

Stress Check over Pot Wall Section (in Seismic Case)

Check for Hoop tensile Stress on Pot wall Section ( IRC 83 Part ( III ) Clause 926.3.1.1.7.1)
Pressure from Pad due to Fluid Preassure (P1) = 240 x 16 x 22.99 = 70.7381 MPa
2 X ( 26 x 24 )
Stress into Wall due to Horizontal Force (P2) = 158.1 x 1000 = 126.686 MPa
2 x ( 26 x 24 )

Total Hoop tensile Stress (P) = P1 + P2 = 70.73808 + 126.68586 = 197.4239 Mpa

Total Hoop tensile Stress (P) = 197.4239 Mpa < 204 MPa OK

Shear Stress at Cylinder Wall & Interface ( IRC 83 Part ( III ) Clause 926.3.1.1.7.2 )
Shear stress at cylinder & base interface considering 1 mm slice
Fluid Pressure ( SP1 ) = 16 X 22.99 = 15.32658 Mpa
24
Horizontal Force ( SP2 ) = 1.5 x 158.1 x 1000 = 41.1729 Mpa
240 x 24

Total Shear Stress at Cylinder wall (SP) = SP1 + SP2 = 15.32658 Mpa + 41.17291 Mpa = 56.4995 Mpa
Total Shear Stress at Cylinder wall (SP) = 56.49949 Mpa < 153 Mpa OK

Bendinq Stress at Cylinder & Base Interface:- ( IRC 83 Part ( III ) Clause 926.3.1.1.7.3 )
Bending stress at cylinder & base interface considering 1 mm slice
Fluid Pressure ( BP1 ) = 6 x 22.99 x 16 x 16 = 30.6532 Mpa
2 x 24 x 24
Horizontal Force ( BP2) = 1.5 x 6 x 158.104 x 1000 x( 16 + 2.5 )
 240 x 24 x 24
Horizontal Force ( BP2 ) = 190.424688 Mpa

Total Bending Stress at Cylinder wall (BP) = (BP1 + BP2) = 30.65317 Mpa + 190.4247 Mpa = 221.078 Mpa
Total Bending Stress at Cylinder wall (BP) = 221.0779 Mpa < 224.4 Mpa OK

Equivalent Stress due to combined effect of Bendinq & Shear :- ( IRC 83 Part ( III ) Clause 926.3.1.1.7.4 )
IRC 83 Part ( III ) Clause 926.2.2.5 )
Equivalent Stress / Combined Stress = ( 3 x SP2 + BP2 ) ^ 0.5
= ( 3 x 3192.1922 + 48875.42 ) ^ 0.5
= 241.768473 Mpa < 306 Mpa OK

Stress Check in Guide Bar (In Non Seismic) (IRC 83 Part ( III ) Clause 926.3.5.5 )
Shear Stress (SS)= 82.37628 x 1000 = 14.20281 < 153 Mpa OK
290 x 20
Eccentricity = 1.5 + 2 + 6 = 11.00
Moment ( M ) = 82.37628 x 1000 X 11.00 = 906139.08 N-mm
Flexural Stress (FS)= M
Lx( H)2 /6
Flexural Stress (FS)= 906139.1 x 6 = 46.8693 < 204 Mpa OK
290 x 20 x 20

Equivalent Stress due to combined effect of Bendinq & Shear :- ( IRC 83 Part ( III ) Clause 926.3.1.1.7.4 )
IRC 83 Part ( III ) Clause 926.2.2.5 )
Equivalent Stress / Combined Stress = ( 3 x SS2 + FS2 ) ^ 0.5
= ( 3 x 201.71972 + 2196.728 ) ^ 0.5
= 52.9328533 Mpa < 306 Mpa OK

Stress Check in Guide Bar (In Seismic) (IRC 83 Part ( III ) Clause 926.3.5.5 )
Shear Stress (SS)= 158.103957 x 1000 = 27.2593 < 153 Mpa OK
290 x 20
Eccentricity = 1.5 + 2 + 6 = 11.00
Moment ( M ) = 158.103957 x 1000 x 11.00 = 1739143.525 N-mm
Flexural Stress (FS)= M
Lx( H)2 /6
Flexural Stress (FS)= 1739144 x 6 = 89.9557 < 204 Mpa OK
290 x 20 x 20

Equivalent Stress due to combined effect of Bendinq & Shear :- ( IRC 83 Part ( III ) Clause 926.3.1.1.7.4 )
IRC 83 Part ( III ) Clause 926.2.2.5 )
Equivalent Stress / Combined Stress = ( 3 x SS2 + FS2 ) ^ 0.5
= ( 3 x 743.06959 + 8092.028 ) ^ 0.5
= 101.593487 Mpa < 306 Mpa OK

Movement / Sliding Capacity Check for Top Plate w.r.t. PTFE =

Slide Plate Dimension used = 365 mm length x 346 mm wide ( IRC 83 Part ( III ) Clause 926.3.2.4 )
Effective Dia of Concrete at top = 364 mm dia.
 Preset= = 0.00 mm
In order to satisfy the 330clause no 926.3.2.4, instead of PTFE effective dia of top plate is considered. 80 mm
Longitudinal Movement = 365 - 364 = 1 mm
M'ment possible in one direction = 1 + 0 = 0.5 mm >= 0 mm OK
2
M'ment possible in other direction = 1 + 0 = 0.5 mm >= 0 mm
Guides = 2
Inside Dimension of Slide Plate = 346 -( 20 + 20 )= 306 mm
Length of Piston = 306 -( 10 + 5 )= 291 mm

Design for the Anchoring Arrangement (Bolts & Dowels) for Fixing of Bearing

(IRC 83 Part (III) Clause 926.3.6 )

Contribution to resistance by Bolts ( F1)
No of bolts used = 4 Nos. Bolt Diameter = 16 mm
C Sec Area of one Bolt = 157 mm2 Total C. Sec. Area of Bolts = 628 mm2
Shear Strength of the Bolt Gr. = 8.8 = 190 Mpa Shear Strength in Seismic = 190 Mpa
Tensile Strength of the Bolt Gr. = 8.8 = 285 Mpa Shear Strength in Seismic = 285 Mpa

Non Seismic Seismic

Total Horizontal Force Acting = 82.37628 kN 158.104 kN

Total Shear Force Offered By the Bolts ( F1 ) 628 x 190 = 119.32 kN 628 x 190 = 119.32 kN

Contribution to resistance by Friction ( F2 ) :-

Vertical Load (Min. ) = 741.38652 kN 665.875 kN
Co - efficient of Friction between Concrete and Steel as 0.2
Frictional Force ( F2 ) 741.38652 x 0.2 = 148.2773 kN 665.875 x 0.2 = 133.175 kN
Total Resistance offered ( F1 + F2 )= 267.597304 > 82.376 252.495 > 158.104
HENCE OK HENCE OK

Total Tensile Force Resisted By the Bolt = 628 x 285 = 178.98 kN 628 x 285 = 178.98 kN
1000 1000

Dowels Design (Pedestals) = (IRC 83 Part ( III ) Clause 926.3.6.5 )

Size = Dia. = 40 mm Length = 200 mm

Non Seismic
Horizontal Force over the Dowels By Bolts 3 x 157 x 190 = 89490 N
Stress = 89490 = 11.18625 Mpa < 11.6667 Mpa OK
40 x 200

Seismic
Horizontal Force over the Dowels By Bolts 3 x 157 x 190 = 89490 N
Stress = 89490 = 11.18625 Mpa < 14.5833 Mpa OK
40 x 200

Dowels Design (Superstructure) = (IRC 83 Part ( III ) Clause 926.3.6.5 )

 Size = Dia. = 40 mm Length = 200 mm

Non Seismic
Horizontal Force over the Dowels By Bolts 3 x 157 x 190 = 89490 N
Stress = 89490 = 11.18625 Mpa < 11.6667 Mpa OK
40 x 200

Seismic
Horizontal Force over the Dowels By Bolts 3 x 157 x 190 = 89490 N
Stress = 89490 = 11.18625 Mpa < 14.5833 Mpa OK
40 x 200

Stress into Lugs because of Horizontal Force

Effective Length of Lug taking Shear = 56 mm

Thickness of Lug = 12 mm

Total Cross Sectional Area of Each Lug = 672 mm2

Number of Lugs in Each Bearing = 4 Nos.

Non Seismic Seismic

Total Horizontal Force on Bearing = 82.37628 kN 158.104 kN

Horizontal Force on Each Lug = 82.37628 = 20.594 kN 158.104 = 39.526 kN

4 4

Stress on lug due to horizontal force= 20.59407 x 1000 = 30.64594 Mpa 39.526 x 1000 = 58.8184 Mpa
672 672
30.6459375 < 153 Mpa HENCE OK 58.8184 < 153 Mpa HENCE OK

Check for Thickness of Tod Slide Plate in Bending Top

Maximum Vertical Load = 1490.6184 kN
Effectice Dia of Top Slide Plate = 364 mm
Effective area of the Top Slide Plate in contact to 3.14 x 364 x 364 = 104009 mm2
concrete = 4
Stress to Cone, at Top Slide Plate = 1490.6184 x 1000 = 14.33158 N/mm
104009.4
Diameter of the Loaded Area (P. T. F. E.) = 240 mm
Projection of the Top Slide Plate = 364 - 240 = 62 mm
2
Bending Moment at the Top B. M. = 14.3315794 x 62 x 62 x 0.5 = 27545.3 N-mm

Thk. Of Top Plate required to cater the B. M. = ( 27545.3 x 6 )^ 0.5 = 32.3014 mm

( 1 x 158.4 )^ 0.5
Thk. Of Top Plate required to cater the B. M. = 32.3014304 < 32.5 mm OK

Check for Thickness of Pot in Bending Bottom

Maximum Vertical Load = 1490.6184 kN
Pot Base Effective contact dia. (mm) = 352 mm
 3.14 x 352 x 352 = 97264.6 mm2
Effective area of the Pot Base in contact to concrete=
4
Concrete Stress on Bottom Plate = 1490.6184 x 1000 = 15.32539 N/mm
97264.64
Diameter of the Loaded Area (Pad) = 240 mm
Projection of Bottom Plate each side = 352 - 240 = 56 mm
2
Bending Moment at the Top B. M. = 15.3253885 x 56 x 56 x 0.5 = 24030.2 N-mm

Thk. Of Top Plate required to cater the B. M. = ( 24030.21 x 6 )^ 0.5 = 25.348 mm

( 1 x 224.4 )^ 0.5
Thk. Of Top Plate required to cater the B. M. = 25.3479578 < 28 mm OK

Vertical Face of Piston required

( IRC 83 Part ( III) Clause 926.3.1.3.1 )

Width = 1.3 x 158.10396 x 1000 = 4.78768 <= 5 mm OK

( 240 - 1.5 )x 0.75 x 240
 Requirement of clearance
Non Seismic Seismic

Variation due to rotation 1.8 mm 1.8 mm

Minimum clearance required 5 mm 5 mm
Gap required in rotation 6.8 mm 6.8 mm
Gap Provided 7 mm 7 mm