Professional Documents
Culture Documents
CONSTRUCTION OF TUBEWELLS
14.1 SCOPE
The work covered by this Section of the Specification shall consist of all plant,
labour, equipment, appliances, materials etc. as necessary for the well drilling,
installation of materials, well completion, development, testing and miscellaneous
work required for the satisfactory completion of all work involved with the
construction of tubewells for water supply system.
14.2 DRILLING
14.2.1 General
The Contractor shall drill each bore hole for water supply wells at the location
established in the field by the Engineer. The Contractor shall prepare the site for the
construction of the tubewell and shall provide for the disposal of water, cuttings, and
refuse from his operations away from the tubewell.
The bore hole shall be drilled by the revers circulation rotary method with a
minimum drill bit diameter of 22/ 18 inches as per project requirement mentioned in
Bill of Quantities. The contractor at his own risk and with the permission of the
engineer may adopt other method of drilling at locations where sub-surface
conditions are such that the reverse circulation rotary method is not feasible or
suitable in which case the contractor shall not be entitled to any extra claim. Each
bore hole shall be drilled to the depth specified by the Engineer. It is anticipated
that the depth of tubewells will vary; however, no minimum depth for any individual
tubewell or average depth for all tubewells is guaranteed. The bore holes shall be
drilled sufficiently straight and plumb so that the pump and tubewell casing may be
installed concentric with the hole and within the tolerance specified for plumbness
of the casing. Waste materials from the drilling operation shall be disposed off in a
manner approved by the Engineer.
The Contractor shall be responsible for protecting the tubewells from contamination
by foreign material until the completion of the tubewell. The Contractor shall bear
any expense that may result from damage to any tubewell, tools, or equipment that
may be caused by caving, washing, or other disturbances within the tubewell.
Where necessary to prevent sloughing and caving of surface material, the Contractor
shall furnish and install a conductor casing with a minimum diameter 2 inches
greater than the bit diameter not less than 6 inches above the ground surface upto a
sufficient depth to encounter firm material. The conductor casing shall be new or
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used pipe of adequate strength for the purpose. After the drilling is completed, the
conductor casing shall be removed by the Contractor and shall remain his property.
If unstable material is encountered during drilling, the Contractor shall stabilize the
material in a manner approved by the Engineer. The use of drilling fluid additives
or other suitable materials specially approved by the Engineer may be employed in
stabilizing the bore hole. All temporary casing shall be removed by the contractor in
5 to 10 feet stages as ground shrouding is placed. If in the opinion of the Engineer, it
is necessary to discontinue work on any bore hole because it is out of line more than
the amount specified or on account of jammed tools, caving ground, or because of
negligence on the part of the Contractor, the Contractor shall drill another bore hole
at an alternative location designated by the Engineer. The Contractor will not be
entitled to payment for any work done or materials furnished for bore holes
abandoned as a result of his operation or negligence.
The Contractor shall keep an accurate drilling log of each bore hole including a
description of all materials encountered and their location in the bore hole. The fact
that the Engineer or his representative may be present and keeping a separate record
shall not release the Contractor from this responsibility.
In the case of defective or incomplete records the Contractor shall complete the
records at his own expense. All records and data shall be kept by the Contractor on
forms approved by the Engineer. The Contractor shall deliver to the Engineer the
original of all records.
14.2.4 Sampling
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14.3.1 General
Installation of casing shall consist of all work required in connection with the
installation of casing pipe, comprising mild steel housing pipe, blind pipe, reducer,
sand trap and brass screen required for each tubewell as specified herein or on the
Drawings or as directed by the Engineer and shall include, but not be limited to
storing, fabricating and installing all pump housing and tubewell casing including
concentric reducers.
14.3.2 Materials
Pump Housing Pipe shall be of mild steel of designated diameters and wall
thickness indicated in the drawings or BOQ. The pipes shall be made from steel
plates conforming to ASTM Specifications A-53/79.
The pipes shall have beveled ends. The pipe shall be furnished in standard lengths of
16 ft. and shall be painted outside with antirust chemical. All pipes shall be free
from dents, injuries, scars and ovalties.
The housing pipe shall be installed to extend a minimum 3' above ground level in
addition to the housing as specified by the final design below ground level.
Well blind pipes shall be of fiber glass or as mentioned in BOQs and drawings.
Well blind pipes shall be of designated diameters as indicated in the drawings. The
manufacturing company approved for ISO 9001-2008 for fiber glass pipes and
strainers.
14.3.2.3 Reducer
For connecting M.S. housing pipe and well blind pipe at depths below ground level
a transitional reducer shall be provided and made of the same material and of the
same thickness as used for well casing specified above. The ends of the reducer
shall be suitable for welding to the pump housing and well blind pipe.
Sand trap shall be of the same material and thickness as followed for well casing.
Sand trap shall be provided with a base plate, welded at one end of the pipe. A steel
hook bent in the form of 'U' shall be bolted to the base plate to sustain a maximum
suspended length of 500 ft. of well casing. Sand trap shall be 10 feet long in sizes as
indicated in the drawing.
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Well screen shall be of fiber glass or as mentioned in drawings suitable for gravel
pack tubewell and strong enough for location at a depth not exceeding 400 ft. below
ground level. The strainer shall have minimum open area of 10 percent, minimum
wall thickness of 0.25 inch and slot size of 0.04 inch. The slots shall be of a shape
that produces an opening of a 'V' form, narrow on the outside and wide on the
inside. The openings shall be free from jagged edges, irregularities or any thing that
will accelerate or contribute to clogging or corrosion of the screen. The
manufacturing company approved for ISO 9001-2008 for fiber glass pipes and
strainers.
14.3.3 Fabrication
The depth of pump housing casing will be established by the Engineer for each
tubewell depending on the future water levels and draw down anticipated. Lengths
of the specified diameter of steel casing shall be provided to extend the pump
housing casing from the elevation of the top of the pump housing casing to the depth
established by the Engineer.
The length and sizes of tubewell casing to be installed shall be specified for each
tubewell by the Engineer and shall be sufficient to extend from the bottom of the
housing casing to the bottom of the tubewell. The bottom of the tubewell casing
shall be provided with bail plug as shown on the drawings.
The tubewell casing shall consist of slotted sections for installation opposite water
yielding formations and plain pipe sections or bail plug opposite non- water yielding
formations as directed by the Engineer.
14.3.4 Installation
The Contractor shall install the entire pump housing and tubewell casing assembly
straight, plumb, and concentric in the drilled hole to permit the installation of the
pump in such a manner that it will operate satisfactorily and without damage. The
methods employed by the Contractor in the installation of the casing and in
obtaining or correcting the verticality and straightness of the pump housing casing
shall be subjected to the approval of the Engineer.
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casing so that it will be centered in the drill hole throughout its entire length and
held in such position while gravel shrouding is being placed. Centralizers shall be
attached to the pipe in a manner that ensures that the pipe is accurately centered in
the drill hole. The detail design of centralizers and the method of attachment to the
pipe shall be subject to the approval of the Engineer. Unless otherwise directed
centralizers shall be spaced at no more than 60 ft. along the overall length of screen
and casing assembly.
The Contractor shall install the pump casing so that the deviation of its axis from the
vertical shall not exceed 4 inches at the bottom of the pump housing casing.
Measurements for determination of verticality and straightness of the pump housing
casing shall be made by the Contractor in the presence of the Engineer upon
completion of the gravel shrouding.
Measurements for determining the deviation of the pump housing casing from the
vertical shall be made by the use of a circular plumb having a minimum outside
diameter of 1 inch less than the inside diameter of the pump housing casing. The
plumb shall have vertically and shall be suspended in the centre of the pump
housing casing from a point 10 ft. above the top of the casing. When the plumb is
lowered to the bottom of the pump housing casing, the line from which the plumb is
suspended shall not deviate from the centre of the pump housing casing at the top by
more than corresponding to at deviation of the plumb 4 inches at the bottom of the
pump housing casing. All deviations shall refer to a vertical line passing through the
centre of the pump housing casing to the top of the pump housing casing.
Any tubewell failing to meet the specified requirements for straightness, verticality
and concentricity shall be abandoned, and the Contractor shall construct a new well
at his own expense at an alternative site designated by the Engineer.
After completion of installation of the pump housing casing and approval of the
installation by the Engineer, the Contractor shall paint the letter and number
designation of the tubewell on that portion of the pump housing casing which
projects above the ground surface. All paint, brushes, stencils and other materials
required shall be furnished by the Contractor. The characters shall not be less than 6
inches shall be painted with lines 1 inch wide, and shall be positioned on the casing
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in accordance with the Engineer's instructions.
14.4.1 General
Gravel shrouding shall consist of all work required in connection with supply and
placing of gravel shrouding in annular space between the walls of the drilled hole
and the outside of the pump casing. The work shall include, but not limited to
development of source, excavation, stock piling, grading, washing, storing,
transporting and placing of gravel shrouding as specified herein or as directed by
the Engineer.
The Contractor may obtain gravel from any source or location subject to the
approval of the Engineer provided that the gravel meets the requirements of the
specifications. The Employer will not be responsible for the amount of work
involved or the amount of materials wastage in order to obtain the required amount
of gravel of proper gradation.
14.4.3 Specifications
The gravel shrouding shall be clean, washed, water worn, hard, well rounded of
siliceous material and without platy particles free from gypsum shale under no
circumstances shall contain >5% calcareous material. The gravel supplied shall be
subject to inspection and screening in the field to ensure proper gradation suitable to
the formation. The gravel shall be reasonably graded and shall conform to the
following requirements:
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TYPICAL GRADING
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Gravel shall be placed at constant rate using tremie pipe, hoppers or other similar
devices to provide a continuous and uniform gravel flow so as to minimise
segregation of particle sizes. When tremie pipe or hoppers are used, gravel shall be
introduced in the annular space between the pump-housing and the edge of the hole
at two points located 180 apart. The tremie pipe, when used, shall be of suitable
size and lowered to the bottom of the well on two opposite sides of the bore hole and
calculated quantity of gravel shall be poured in the pipe through a funnel and the
pipe shall be raised by 6 ft. interval. In all cases water shall be circulated steadily
during gravel placement by inserting the drilling rod into pump housing and
operating the circulation pump on the drilling rig. The water level in the annular
space outside the pump housing shall be maintained at or above natural ground
surface level by return flow from the cutting bit.
14.5.1 General
Grouting of pump housing casing shall cover providing all equipment, labour and
doing all work required to seal the annular space between the pump housing casing
and the bore hole face by the introduction of grout as specified herein and on the
Drawings according to procedures approved by the Engineer.
14.5.2 Material
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The grouting operation shall be done with 1:2 cement sand mortar. Cement and
sand shall conform to the requirements of Section "CONCRETE".
The grout may be placed by either the trimmie method or by being pumped into
place provided that both the method and the type of grout is approved by the
Engineer prior to the start of the operation.
If the trimmie method is selected and approved the grout material shall be placed by
trimmie pouring, (after water or other drilling fluid has been circulated in the
annular space sufficient to clear obstructions). The trimmie method shall be used
where there is a minimum annular space of 3 inches only between the upside surface
of the inside casing and the inside surface of either the external casing or the
borehole. The minimum size trimmie pipe utilized shall be 2 inches inside diameter.
Where concrete grout is used the minimum size trimmie pipe used shall be three
inches inside diameter. When making a trimmie pour, the trimmie pipe shall be
lowered to the bottom of the zone being grouted and raised slowly as the grout
material is introduced. The trimmie pipe shall be kept full continuously from start to
finish of the grouting procedure, with the discharge end of the trimmie pipe being
continuously submerged in the grout until the zone to be grouted is completely
filled. The minimum curing time before construction may be resumed is 72 hours. If
the method of grout placement selected and approved is to be by pumping, the grout
shall be injected (after water or other drilling fluid has been circulated in the annular
space sufficient to clear obstructions) in the annular space between the inner casing
and either the outer casing or the borehole. The annular space must be a minimum of
1½ inches for sand and cement of neat cement grout, and not less than three times
the size of the largest coarse aggregate used. The grout pipe shall extend from the
surface to the bottom of the zone to be grouted. The grout pipe shall have a
minimum inside diameter of one inch for sand cement of neat cement grout. It shall
have a minimum diameter of 1½ inches for concrete grout.
Grout shall be placed, from bottom to top, in one continuous operation. The grout
pipe may be slowly raised as the grout is placed but the discharge end of the grout
pipe must be submerged in the emplaced grout at all times until grouting is
completed. The grout pipe shall be maintained full, to the surface, at all times until
the completion of the grouting of the entire specified zone. In the event of
interruption in the grouting operation, the bottom of the pipe should be raised above
the grout level and should not be re-submerged until all air and water have been
displaced from the grout pipe and the pipe flushed clear water. Curing time before
construction may be resumed is minimum of 72 hours.
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14.6.1 General
Development and testing shall consist of all work required in connection with the
development of each tubewell to produce the design capacity of sand-free water
with a minimum draw-down, and the testing of each tubewell to determine the
effectiveness of the development operations as specified herein. Development and
testing shall include, but not be limited to surging, backwashing and pumping the
tubewell at higher than rated capacity; testing the tubewell for specific capacity,
sand content and degree of development and disinfection and sealing each tubewell.
The Contractor shall be required to sound the well, to determine whether excess
sand has accumulated in the bottom of the well at the following stages of the work:
If it is found at any stage mentioned above that the well contains more than 3
ft. of sand or other material in the bail plug, the Contractor shall clear the
well down to a level approximately 3 ft. above the bottom plate of the bail
plug.
14.6.2 Development
The development procedure and methods used for development of the tubewells
shall be established by the Contractor subject to approval by the Engineer and the
development operations shall be witnessed by the Engineer, from their initiation to
their completion. The Contractor shall maintain a complete record of the
development operation and shall make regular periodic measurements of discharge
rates, sand content and water level measurements. The procedures used shall
include back washing and pumping at 1.5 times the rated capacity and may include
surging or similar procedures determined by the Contractor. The Contractor shall
notify the Engineer following the completion of the 6 hours pumping period, that the
tubewell is ready for testing. In wells where bentonite or other formation stabilizing
agents are used, the Contractor shall undertake a programme of cleaning the well
with poly phosphates or other dispersing agents in a manner and with chemical
dosages as approved by the Engineer prior to starting normal development work.
14.6.3 Testing
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The contractor shall test each tubewell under the direction of the Engineer as
described herein. Upon completion of the development operations the tubewell shall
be permitted to recover for a minimum period of one hour. During this recovery
period, the tubewell shall be sounded. If the comparison of the depth by sounding
and the length of the casing string indicates that there is more than 6.00 feet of
material in the tubewell, it shall be cleaned to within 2.0 feet of the bottom of the
casing by bailing.
At the end of the first five minutes of pumping, the sand content of the water shall
be determined by using a 40 inches Imhoff cone or other device approved by the
Engineer. The sand content of the water at this time shall be less than 100 mg/1. A
second sand content determination shall be made 10 minutes after the start of
pumping. The sand content at this time shall be less than 30 mg/1. If the sand
content tolerances are exceeded at this time, or at any subsequent time upto the time
of final acceptance of the installation, sand content determinations, water level, and
discharge measurements during the remainder of the one hour sand test period shall
be made as directed by the Engineer.
When the sand test has been satisfactorily completed, the tubewell shall be further
developed for 4 hours by surging and backwashing with the test pump at five to ten
minute intervals. Following the development period, the tubewell shall again be
pumped for a period of one hour during which time the sand test shall be repeated.
The specific capacity of the tubewell shall be determined from the water level
measurements and flow rates obtained during the pumping periods. If the specific
capacity obtained from the second pump test is found to be more than 10 percent
greater than that obtained in the first pump test, the development shall be continued
as directed by the Engineer.
Upon satisfactory completion of the above one hour pumping period the tubewell
shall be permitted to recover for a period of one hour. Upon the completion of this
recovery period, a four hour multiple step pump test shall be performed by pumping
the tubewell for one hour at each of approximately four equal increments.
14.6.4 Summary
14.6.5 Development
14.6.6 Testing
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Development 4 hour
Pumping period 1 hour
Recovery 1 hour (minimum)
Step pumping 4 hour
Pumping period 2 hours
14.6.7 Equipment
The Contractor shall furnish all necessary equipment for testing the tubewell,
including a water lubricated or oil lubricated test pump, a valve for fine adjustment
of the discharge, an electric measuring device to determine the drawdown during
each stage of the test and Imhoff cones to measure sand content. If oil lubricated
test pumps are used, the contractor shall exercise all reasonable precautions to keep
the leakage of lubricating oil into the tubewell at a minimum and shall promptly
remove all oil which collects on the water surface in the tubewell by the addition of
detergents or other suitable chemicals and pumping the emulsified oil from the
tubewell. In the event the Contractor fails to keep the leakage of oil into the
tubewell within acceptable limits or to promptly remove oil accumulations from the
tubewell, the Engineer will order the use of oil lubricated test pumps discontinued
and the Contractor shall use water lubricated pumps for testing of the tubewells.
The actual depth of setting for the test pump will be determined by the Engineer
after the tubewell has been developed. Piping, gauges, orifices, meters, wire boxes
or other measuring devices shall be furnished, installed and removed by the
Contractor and will remain his property. All measuring devices and testing
equipment shall be subject to approval by the Engineer.
The Contractor shall take drawdown and discharge measurements and other
pertinent data during each test at intervals as specified by the Engineer. All such
data shall be recorded on forms approved by the Engineer, and the original of such
forms shall be delivered to the Engineer at the completion of the development and
testing operations.
The contractor shall collect water sample from tubewell, after completion of the D
& T. Water samples shall be completely tested from any approved laboratory and
result shall be submitted to the engineer at the completion of the tubewell.
After development and testing of the tubewell has been satisfactorily completed, and
when approved by the Engineer, the Contractor shall disinfect the tubewell by
dispersing chlorine solution throughout the entire depth of the well to obtain a
minimum chlorine content of 50 mg/1. The procedure and equipment used to
introduce and disperse the chlorine in the tubewell shall be subject to approval by
the Engineer.
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14.6.10 Sealing of the Well
Upon completion of the tubewell the Contractor shall seal the tubewell with a ¼
inch thick steel plate cap welded to the pump housing at few points using Arc
welding, or by some other method approved by the Engineer. Compliance with this
requirement will not relieve the Contractor of his responsibility for the safeguarding
of any part of the tubewell completed until the Certificate of Acceptance is issued
for the entire tubewell installation.
14.7.1 Drilling
Measurement and payment for drilling will be made in accordance with the
provisions given hereafter.
Measurement for drilling of tubewells will be made of the actual depth in feet of
each bore hole drilled, measured from the top of pump pedestal for the depth of bore
hole specified by the Engineer. No measurement will be made of over drilling
required because of sloughing, caving ground or for the Contractor's use in setting
casing; for tubewells abandoned due to jammed tools, caving ground or negligence
on the part of the Contractor; or for tubewells not constructed in accordance with all
the requirements of these Specifications.
No measurement for taking soil samples after every 5 ft. depth. Lump sum will be
the basis for payment.
No measurement for taking samples of water from each bore log. Lump sum will be
the basis for payment.
No measurement for providing and fixing of MS cap to cover the pump housing.
Lump sum will be the basis for payment.
Payment will be made for the depth of bore hole per linear foot bid in the Bill of
Quantities.
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Description Unit
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Drilling of bore hole below
ground level Lft.
Measurement and payment for installation shall be made in accordance with the
provisions given hereafter.
Measurement for installation of casing will be made of the total length in feet of
pump housing and tubewell casing actually provided & installed in the tubewell,
including length of concentric reducers. The measurement of length will be taken
from the elevation of the top of the pump housing casing to the bottom of the
tubewell casing. For measurement of length, concentric reducers will be considered
as casing. No measurement will be made of centralizers, bail plugs or other
accessories required for the complete installation.
Basis of Payment
Payment will be made for the actual cased depth at the unit price per foot bid in the
Bill of Quantities and shall constitute full compensation for all the works related to
the item.
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Description Unit
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Installation of tubewell casing:
As per BOQs
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Measurement and payment for gravel shrouding shall be made in accordance with
the provisions given hereafter:
Measurement for payment shall be made of the depth in feet of gravel provided &
filled, as shown on the Drawings and as directed by the Engineer.
Payment will be made for the actual depth of gravel shrouding at the unit price per
linear foot bid in the Bill of Quantities, & shall constitute full compensation for all
the works related to the item.
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Description Unit
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Provide and fill gravel shrouding
around, above and below bail plug/sand trap,
well screen & blind pipe. C.ft.
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Measurement and payment for grouting shall be made in accordance with the provi-
sions given hereafter.
Measurement for payment will be made for the theoretical volume of grout provided
& placed, as shown on the drawings and as directed by the Engineer.
Payment will be made for the volume of grout measured as above at the Unit price
per linear foot bid in the bill of quantities, & shall constitute full compensation for
all the works related to the item.
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Description Unit
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Cement sand grouting annular space around
housing pipe. L.ft.
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Measurement and payment for development, testing, disinfection and sealing shall
be made in accordance with the provision given hereafter.
No measurement for development and testing will be made lump sum will be the
basis for payment.
Payment for the accepted development, testing disinfection and sealing work shall
be made on lump sum basis at the contract price. This price and payment shall
constitute full compensation for all operations including furnishing all plant, tools,
machinery, material, labour, 20 hours of development and testing, disinfection and
all incidentals to complete the work. Payment shall be made as shown in the Bills of
Quantities.
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Description Unit
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Development, testing and
disinfection of completed
well. Lump sum.
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