Air Brake Plumbing, Cab and Chassis 42.

23
Vehicles Equipped With One Dash Valve

See Fig. 1 for a full view of the plumbing diagram

with one dash valve. See Fig. 2, and Fig. 3 for par-
tial (detailed) views of Fig. 1.
See Fig. 4 for a detailed view of the air manifold and
pressure switch assembly.

MECH GAUGES MOD 882 3

FLIPPER VALVES
MOD 727 3 AIR AIR PRI SEC APP
FLTR SUSP AIR AIR AIR
MOD MOD MOD MOD
878
878 3 888 3 890 3 372 3
878
727
158 ...
... 888 890 372 1 DASH VALVE
... ... ... ...

Fig. 3
2 2 702
AIR HORNS HORN VALVE
882
1 ...
...
198 888 840 840 838
001 001 001 001 001 429 429 429
158

429

727
727
... 428 MOD 702 3

430
...

151

440
A

408

411
066
066

S S
RH SEAT
2
1 401
756 910 910
AIR SEATS 910
... 405 910 PV2 LVA 910
453 E D D PVD PVF 910
PVP
2
1
LH SEAT 404 1 PVB
MOD 756 756 406
... 4 2 2
3 4
407 910
2 2 LVC 2 2
910 1 1
MOD 882
PVG 910 910
3 910
PVE LVB 910
LV1
910 PVC
AU PVA
406
06 GN 056 910
066 11 PV1
067
L AP
5

066
42

06 BK 002
A 439
2
PK 910
1 1 C 06 RD 057
2

AIR AIR ABB

45

R
12 SWITCH BAG BAG
910
MANIFOLD
ABC
22 21 K
6

STEERING 1 2
05

COLUMN D LH AIR BAGS

GN

12 11 RELEASE VALVE E
3

880
40

MOD 880 3
06

FTV
OR

N
2
00

TO 068 M
04

910

Fig. 4
910
BK

STEERING MOD
7

3 B ABD ABA
05

COLUMN 532
06

F
RD

G
06

MOD 880 3 438

H
AIR AIR
P BAG BAG
RH AIR BAGS
MOD 910 3 B
T

J
067
Q

S
08 BK 443
902 904
10 GN 051 904 RCR RCR
902 CB 168
RCF 06
RCF
10 RD 053 406 06 CB 170

06 GN 008 440

WB 166
MOD 904

WB 164
08 RD 007 3
490
901 490
06 BK 002 002

10
901 490 490
... ... SV1 001
SVS

10
2
1 2 490 904
162 160 MOD 490 06 GN 008 VLV
490 490 RQR
901 SVD 3 411 RVB 2
901 904
490 904
CPL
MOD 901 3 ELB 4 RQF
QR2
451 RVA
422 904
1 QR6
413 408 2

QRP 490 2 06 BK 400 1

904
2
RVC 10 WB 163
413 QR5
413 490
1 2 QRA
002 904
SRV 871 MOD 871 3 650 2 904
4 650
425 871 F12 871 650 ...
LQF
1 2 ... QRT
1

490
413 SC1 F13 ... 427 10 WB 165
2

001 904
QRS 3
871 MOD 432 LQR
413 10 RD 053 42
F11 PRIMARY 6
QRB
10 GN 055 LEVELING
450 DRAIN VALVE VALVE
650
MOD 413 3 421
AIR
... AIR
BAG BAG
06 CB 169
MOD 901 901 10 RD 071
3 902
CAB 904 902
ELB 10 TF 069 SUSP LCF 06 CB 167
901 490 LCF LCR
490 904
... SV1 SVS MOD 650 3
1 LCR
161 159 2 871 871
MOD 131 3 10 GN 065 871 871
901 901 490 FT5 FT8
108 871
... CLP SVD MOD 490 3 04 BK 005 FT6
871
FT9
... F10

276
FT7 2
1
2
420 912
871
...
408
2

... PL3 431

1

108
2

912
... 871 REF 900 900

Fig. 2
ENGINE SUPPLY SECONDARY ...
FAN MOD 480 3 PL3 JUNCTION ... ...
GOVERNOR
BLOCK 912 410
480 413 ...
480 DRAIN VALVE DRAIN VALVE F30 900
108 ... 900
... ...
276 276 ... AIR 5TH WHEEL DIFF ...
... ... HOLSET MOD AIR CYL 900 LOCK
COMPRESSOR DRYER
470 108 3 480 ...
...

409
276
423 912
... 276 04 SV 006 ... 900
480 MOD 912 3 900
... 421 10 BK 064 MOD 906 3 ... ...
...
MOD 276 4
151 151 472 MOD 900 3

A 067 THIS SYMBOL DESIGNATION IS FOR CIRCUIT TABLE 1 TABLE 2

NUMBER. SEE SHOP PRACTICE−−−−−−−−−−
BK = BLACK 1 = SUPPLY
FOR AIRLINE SIZE, COLOR AND DESCRIPTION OF
GN = GREEN
THE CIRCUIT. THESE CIRCUITS ARE FOR ALL NON 2 = DELIVERY
RD = RED
BRAKE SYSTEM ITEMS. 3 = EXHAUST

Figs. 2 & 3
OR = ORANGE
SV = SILVER
4 = CONTROL
BU = BLUE
06 BK 002 THIS SYMBOL DESIGNATION DEFINES AIR LINE TF = TEFLON 11 = SUPPLY PRIMARY
SIZE,COLOR AND CIRCUIT NUMBER OF AIR BRAKE YL = YELLOW 12 = SUPPLY SECONDARY
CIRCUITS. SEE SHOP PRACTICE −−−−−−−−−−. BR = BROWN
FOR CIRCUIT DESCRIPTION. CB = COTTON BRAID 21 = DELIVERY PRIMARY
SEE TABLE 1 FOR COLOR ABBREVIATIONS. WB = WIRE BRAID
22 = DELIVERY SECONDARY
PK = PARK BRAKE CIRCUIT
1 INSTALL TUBE AND PIPE THREAD FITTINGS AS PER AP = APPLICATION CURCUIT
SHOP PRACTICE 33−12111.
AU = CONSTANT AIR CIRCUIT

2 SEE TABLE 2 FOR PORT DESCRIPTION ON AIR VALVES

3 EXACT PIPING MAY VARY FROM SHOWN.

SEE MODULE BILL OF MATERIAL FOR APPLICABLE
DIAGRAM.

INDICATES A SPECIFICATION CONTROLLED

BY A SAFETY STANDARD. DESIGNS SHOWN ON THIS
DRAWING MUST COMPLY WITH THE APPLICABLE
Diagram D12−15088 Chg. Ltr. B
09/17/98 f421441b

Fig. 1, Vehicles Equipped With One Dash Valve (full view)

Century Class Trucks Workshop Manual, Supplement 12, January 1999 100/1
42.23 Air Brake Plumbing, Cab and Chassis
Vehicles Equipped With One Dash Valve

MECH GAUGES MOD 882 3

FLIPPER VALVES
MOD 727 3 AIR AIR PRI SEC APP
FLTR SUSP AIR AIR AIR
MOD MOD MOD MOD
878
878 3 888 3 890 3 372 3
878
727
158 ...
... 888 890 372
... ... ... ...
2 2
AIR HORNS HORN VALVE
1
198 888 840 840 838
001 001 001 001 001 429 429 429
158

429

727
727
...
...

151

440
408

411
066

RH SEAT
2
1 401
756
AIR SEATS
... 405
453
2
1
LH SEAT 404
MOD 756 756 406
...
3
407

066
067
L

5
066

42
2 A
1 1 C

2
45
2

22 21 K

6
STEERING 1 2

05
COLUMN D

GN
12 11 RELEASE VALVE E

3
880

40
06
FTV

OR
N

2
00
TO 068 M
Fig. 3

04

BK
STEERING MOD

7
3 B

05
COLUMN 532

06
F

RD
G

06
MOD 880 3
H

10 GN 051

10 RD 053

06 GN 008

08 RD 007

901 901 490

490
... ... SV1
SVS
1
162 160 2
490
MOD 490
901 SVD 3
901
CPL ELB
MOD 901 3
451

413
QRP
413
413
1 2 QRA
SRV
4 425
1 2
413
QRS
413 10 RD 053
QRB
450
MOD 413 3

MOD 901 901 10 RD 071

3
ELB 10 TF 069
901 490 490
... SV1 SVS
1
161 159 2
901 901 490 MOD 131 3
108
... CLP SVD MOD 490 3 04 BK 005
...

276
...
108
ENGINE ...
FAN MOD 480 3
GOVERNOR

480
480
108 ...
...
276 276 ... AIR
... ... HOLSET MOD
COMPRESSOR DRYER
470 108 3 480
...

276
... 276 04 SV 006
421 480
...
...
MOD 276 4
151

A 067 THIS SYMBOL DESIGNATION IS FOR CIRCUIT

NUMBER. SEE SHOP PRACTICE−−−−−−−−−−
TABLE 1 TABLE 2 Diagram D12−15088 Chg. Ltr. B
BK = BLACK 1 = SUPPLY
FOR AIRLINE SIZE, COLOR AND DESCRIPTION OF
GN = GREEN
THE CIRCUIT. THESE CIRCUITS ARE FOR ALL NON 2 = DELIVERY
RD = RED
BRAKE SYSTEM ITEMS. OR = ORANGE 3 = EXHAUST
SV = SILVER
4 = CONTROL
BU = BLUE
06 BK 002 THIS SYMBOL DESIGNATION DEFINES AIR LINE TF = TEFLON 11 = SUPPLY PRIMARY
SIZE,COLOR AND CIRCUIT NUMBER OF AIR BRAKE YL = YELLOW 12 = SUPPLY SECONDARY
CIRCUITS. SEE SHOP PRACTICE −−−−−−−−−−. BR = BROWN
FOR CIRCUIT DESCRIPTION. CB = COTTON BRAID 21 = DELIVERY PRIMARY
SEE TABLE 1 FOR COLOR ABBREVIATIONS. WB = WIRE BRAID
22 = DELIVERY SECONDARY
PK = PARK BRAKE CIRCUIT
1 INSTALL TUBE AND PIPE THREAD FITTINGS AS PER AP = APPLICATION CURCUIT
SHOP PRACTICE 33−12111.
AU = CONSTANT AIR CIRCUIT

2 SEE TABLE 2 FOR PORT DESCRIPTION ON AIR VALVES

3 EXACT PIPING MAY VARY FROM SHOWN.

SEE MODULE BILL OF MATERIAL FOR APPLICABLE
DIAGRAM.

INDICATES A SPECIFICATION CONTROLLED

BY A SAFETY STANDARD. DESIGNS SHOWN ON THIS

04/16/96 DRAWING MUST COMPLY WITH THE APPLICABLE

f421443a

Fig. 2, Vehicles Equipped With One Dash Valve (partial view)

100/2 Century Class Trucks Workshop Manual, Supplement 12, January 1999
Air Brake Plumbing, Cab and Chassis 42.23
Vehicles Equipped With One Dash Valve

1 DASH VALVE
702
882
...
...

428 MOD 702 3

430

A
066

S S

910 910
910 PV2 910
LVA 910
E D D PVD PVF 910
PVP
1 PVB

4 2 2
4
910
2 2 LVC 2 2
910 1 1
MOD 882
PVG 910 910
3 910
PVE LVB 910
LV1
910 PVC
AU PVA
406
06 GN 056 910
11 PV1

AP
06 BK 002
439
PK 910
06 RD 057 ABB
AIR AIR
12 SWITCH BAG BAG
910
MANIFOLD
ABC

LH AIR BAGS

MOD 880 3

910 910

Fig. 4
ABD ABA

438

AIR AIR

Fig. 2 BAG
RH AIR BAGS
BAG
MOD 910 3 B

067

08 BK 443
902 904
904 RCR RCR
902 CB 168
RCF 06
RCF
406 06 CB 170

440

WB 166
MOD 904

WB 164
3
490
06 BK 002 002

10
490
001

10
2 490 904
06 GN 008 490 VLV RQR

411 RVB 2 904

490 904
4 RQF
QR2
RVA
422 904
1 QR6
408 2
490 2 06 BK 400 1
904
2
RVC 10 WB 163 490 QR5

871 002 904

MOD 871 3 650 650 2 LQF
904
871 F12 871 650 ... ... QRT
1

490
SC1 F13 ... 427 10 WB 165
2

001 904
871 MOD 432 3 LQR
42
F11 PRIMARY 6
DRAIN VALVE
10 GN 055 LEVELING
VALVE
650
421 ...
AIR AIR
BAG BAG
06 CB 169
CAB 902 902
904 CB 167
SUSP LCF LCR
06
LCF
904
MOD 650 3
LCR
871 871
10 GN 065 871 871
FT5 FT8
FT9 871
FT6
871 F10
FT7 2
1
2
420 912
871
...
408
2

PL3 431
1
2

912
871
SUPPLY SECONDARY
REF 900 900
...
PL3 JUNCTION ... ...
BLOCK 912 410
413 ...
DRAIN VALVE DRAIN VALVE F30 900
900
5TH WHEEL ...
DIFF ...
AIR CYL 900 LOCK
...

409
423 912
... 900
MOD 912 3 900
10 BK 064 MOD 906 3 ... ...

151 472 MOD 900 3

A 067 THIS SYMBOL DESIGNATION IS FOR CIRCUIT

NUMBER. SEE SHOP PRACTICE−−−−−−−−−−
FOR AIRLINE SIZE, COLOR AND DESCRIPTION OF
TABLE 1
BK = BLACK
TABLE 2
1 = SUPPLY
Diagram D12−15088 Chg. Ltr. B
GN = GREEN
THE CIRCUIT. THESE CIRCUITS ARE FOR ALL NON 2 = DELIVERY
RD = RED
BRAKE SYSTEM ITEMS. OR = ORANGE 3 = EXHAUST
SV = SILVER
4 = CONTROL
BU = BLUE
06 BK 002 THIS SYMBOL DESIGNATION DEFINES AIR LINE TF = TEFLON 11 = SUPPLY PRIMARY
SIZE,COLOR AND CIRCUIT NUMBER OF AIR BRAKE YL = YELLOW 12 = SUPPLY SECONDARY
CIRCUITS. SEE SHOP PRACTICE −−−−−−−−−−. BR = BROWN
FOR CIRCUIT DESCRIPTION. CB = COTTON BRAID 21 = DELIVERY PRIMARY
SEE TABLE 1 FOR COLOR ABBREVIATIONS. WB = WIRE BRAID
22 = DELIVERY SECONDARY
PK = PARK BRAKE CIRCUIT
1 INSTALL TUBE AND PIPE THREAD FITTINGS AS PER AP = APPLICATION CURCUIT
SHOP PRACTICE 33−12111.
AU = CONSTANT AIR CIRCUIT

2 SEE TABLE 2 FOR PORT DESCRIPTION ON AIR VALVES

3 EXACT PIPING MAY VARY FROM SHOWN.

SEE MODULE BILL OF MATERIAL FOR APPLICABLE
DIAGRAM.

INDICATES A SPECIFICATION CONTROLLED

BY A SAFETY STANDARD. DESIGNS SHOWN ON THIS
09/17/98 DRAWING MUST COMPLY WITH THE APPLICABLE
f421442b

Fig. 3, Vehicles Equipped With One Dash Valve (partial view)

Century Class Trucks Workshop Manual, Supplement 12, January 1999 100/3
42.23 Air Brake Plumbing, Cab and Chassis
Vehicles Equipped With One Dash Valve

A A
2

B B
3
C C
4
7 D D

5
E E

6
09/25/98 f421957

A. Auxiliary Air Pressure Circuit

B. Primary Air Pressure Circuit
C. Application Air Pressure Circuit
D. Parking Brake Air Pressure Circuit
E. Secondary Air Pressure Circuit
1. Fan Pressure Switch
2. Primary Low Air Warning Pressure Switch
3. Cruise Control Cutout Pressure Switch
4. Engine Idle Timer Pressure Switch
5. Daytime Running Lights Pressure Switch
6. Secondary Low Air Warning Pressure Switch
7. Stop Light Pressure Switch

Fig. 4, Air Manifold and Pressure Switch Assembly

100/4 Century Class Trucks Workshop Manual, Supplement 12, January 1999