Sensor Pedal Izquierdo PDF

26/7/2020 Sistemas y componentes - REBE8121 - PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE ROTARY POSITION SENSOR…
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Bienvenido: r080flma
Producto: WHEEL DOZER
Modelo: 834H WHEEL DOZER BTX
Configuración: 834H Wheel Dozer BTX00001-UP (MACHINE) POWERED BY
C18 Engine
Carta de Servicio
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE ROTARY POSITION SENSOR ON THE
LEFT PEDAL ON CERTAIN 815F, AND 825H SOIL COMPACTORS, 816F, 826H, AND 836H LANDFILL
COMPACTORS, 824H, 834H, AND 844H WHEEL DOZERS, 988H, AND 990H WHEEL LOADERS
Número de medio -REBE8121-01 Fecha de publicación -08/03/2012 Fecha de actualización -03/04/2012
Caterpillar: Confidential Yellow
REBE8121-01
08Mar2012
(Revised 03Apr2012)
U-117
A-95
D-103
O-112
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE

ROTARY POSITION SENSOR ON THE LEFT PEDAL ON
CERTAIN 815F, AND 825H SOIL COMPACTORS, 816F,
Priority 826H, AND 836H LANDFILL COMPACTORS, 824H, 834H,
AND 844H WHEEL DOZERS, 988H, AND 990H WHEEL
LOADERS
4269 5737 5736 PI32003
NOTE: This Program must be administered as soon as possible. When

reporting the repair, use "PI32003" as the Part Number and "7751"
as the Group Number, "56" as the Warranty Claim Description Code
and "T" as the SIMS Description code. Exception: If the repair is r080flma
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/mediasearch/mediaheaderinfoframeset.jsp&calledpage=/… 1/9
done after failure, use "PI32003" as the Part Number, "7751" as the
Group Number, "96" as the Warranty Claim Description Code, and "Z"
as the SIMS Description Code.
NOTE: The information supplied in this service letter may not be valid
after the termination date of this program. Do not perform the work
outlined in this Service Letter after the termination date without
first contacting your Caterpillar product analyst.
NOTE: This Revised Service Letter replaces the 08Mar2012 Service Letter.
Changes have been made to the Parts Needed and Rework Procedure.
COMPLETION DATE TERMINATION DATE
30Sep2012 31Mar2013
PROBLEM
The 266-1478 Rotary Position Sensor for the left pedal needs to be
replaced on certain 815F, and 825H Soil Compactors, 816F, 826H, and 836H
Landfill Compactors, 824H, 834H, and 844H Wheel Dozers, 988H, and 990H
Wheel Loaders. The existing sensor can cause the machine to shift gears
excessively or operate intermittently.
AFFECTED PRODUCT
Model Identification Number
815F BYN00622-00663, 665
816F BZR00361-00371, 373
824H ASX00421-00444, 446, 448, 451
825H AZW00332-00347
826H AWF00671-00688, 691-701, 703-707, 712
834H BTX01100-01112, 1114-1137, 1200-1201, 1203-1204, 1206-
1207, 1209-1211, 1214, 1216
836H BXD01066-01073, 1076-1077, 1079, 1081-1082, 1084-1085,
1087-1091, 1093
844H BTW00218-00228
988H A7A00190, 194
BXY04605-04616, 4618-4632, 4634-4640, 4642-4660, 4662-

4681, 4683-4685, 4687-4688, 4690-4734, 4736-4737, 4739-
4740, 4742, 4744-4745, 4748-4750, 4753-4755, 4757,
4759-4770, 4772-4792, 4794, 4796-4809, 4811-4816, 4821,
4824, 4827, 4835-4838, 4844, 4849-4853, 4855-4856,
5000-5019, 5024, 5030, 5032-5035, 5037-5038, 5041-5042, r080flma
5046, 5052-5053, 5057, 5061, 5065, 5067, 5072
990H BWX00558-00581
PARTS NEEDED
Qty Part Number Description
1 2661478 SENSOR GP-POSN
In order to allow equitable parts

availability to all participating dealers,
please limit your initial parts order to
not exceed 39% of dealership population.
This is an initial order recommendation
only, and the ultimate responsibility for
ordering the total number of parts needed
to satisfy the program lies with the
dealer.
ACTION REQUIRED
The 266-1478 Position Sensor with a change level 02 or a lower change
level needs to be replaced with a new 266-1478 Position Sensors with a
change level 03 or a higher change level. Refer to the attached Rework
Procedure.
Image1
OWNER NOTIFICATION
U.S. and Canadian owners will receive the attached Owner Notification.
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SERVICE CLAIM ALLOWANCES

Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
100% 100% 0% 0% 0% 0%
NOTE: This is a 1.0-hour job
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty
parts handling.
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
COPY OF OWNER NOTIFICATION FOR U.S. AND CANADIAN OWNERS
XYZ Corporation
3240 Arrow Drive
Anywhere, YZ 99999
PRIORITY - PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE ROTARY

POSITION SENSOR ON THE LEFT PEDAL ON CERTAIN 815F, AND 825H SOIL
COMPACTORS, 816F, 826H, AND 836H LANDFILL COMPACTORS, 824H, 834H,
AND 844H WHEEL DOZERS, 988H, AND 990H WHEEL LOADERS
MODELS INVOLVED - 815F, 816F, 824H, 825H, 826H, 834H, 836H, 844H,
988H AND 990H
Dear Caterpillar Product Owner:
The 266-1478 Rotary Position Sensor for the left pedal needs to be
replaced. The existing sensor can cause the machine to shift gears
excessively or operate intermittently. You will not be charged for
the service performed.
Contact your local Caterpillar dealer immediately to schedule this

service. The dealer will advise you of the time required to complete
this service.
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Please refer the dealer to their Service Letter dated 08Mar2012 when
scheduling this service.
We regret the inconvenience this may cause you, but urge you to have
this service performed as soon as possible to prevent unscheduled
downtime.
Caterpillar Inc.
Identification #(s)
Attached to 08Mar2012 Service Letter
Rework Procedure
Note: Retain and reuse all removed hardware.
Removing the 266-1478 Position Sensor change level 02
1. Disconnect the brake lamp switch and rotary sensor DT connectors.
Image1.1.1
2. Remove the M8 bolts holding down the left pedal and remove the pedal for
easier access to the cover.
3. Remove the six cover screws. If there is a rubber seal, ensure that it
does not fall out or get damaged. The seal will be reused.
r080flma
Image1.3.1
4. Remove the two rotary position sensor mounting screws and remove the
rotary position sensor.
Image1.4.1
Installing the new 266-1478 Position Sensor change level 03
Note: replacement of the new sensor depends on the pedal type being
reworked. If the machine is an 844H or 990H, proceed to Step 3.
1. (815F, 816F, 824H, 825H, 826H, 834H, and 988H only) Loosen but do not
remove the treadle plate set screw about two full turns. This will allow
the pedal shaft to align with the sensor slot.
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Image1.5.1
2. Using pliers or an 8mm socket, turn the shaft slightly clockwise

approximately 10 degrees. This will allow shaft alignment to the sensor.
Image1.6.1
3. Carefully place the new 266-1478 Position Sensor change level 03 into
the pedal aligning the shaft to the sensor slot.
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Image1.7.1
4. Reinstall the sensor screws, applying 242 Loctite and tightening to 2.4
Nm +/- 0.4 Nm.
5. Reinstall the cover plate. If there was a rubber seal, ensure that the
existing rubber seal is put back in place. Reinstall the cover plate
screws, applying 242 Loctite and tightening to 2.4 Nm +/- 0.4 Nm.
6. (815F, 816F, 824H, 825H, 826H, 834H, and 988H only) Retighten the
treadle plate set screw to 9.6 Nm +/- 1.2 Nm.
Image1.10.1
7. Reinstall the pedal aligning with the brake shaft and bolt holes in the
floor of the cab.
Image1.11.1
8. Reinstall the three M8 bolts and tighten to 28 Nm +/- 7 Nm. r080flma

9. Reconnect the brake lamp and rotary sensor connector.
10. Calibrate the left pedal in Cat ET by following the procedure in the
machine's Testing and Adjusting manual.
Copyright 1993 - 2020 Caterpillar Inc. Sun Jul 26 2020 17:53:03 GMT-0500 (hora estándar de Perú)
Todos los derechos reservados.
r080flma
Red privada para licenciados del SIS.
r080flma

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26/7/2020 Sistemas y componentes - REBE8121 - PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE ROTARY POSITION SENSOR…

PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE

4269 5737 5736 PI32003

NOTE: This Program must be administered as soon as possible. When

COMPLETION DATE TERMINATION DATE

BXY04605-04616, 4618-4632, 4634-4640, 4642-4660, 4662-

Qty Part Number Description

1 2661478 SENSOR GP-POSN

In order to allow equitable parts

SERVICE CLAIM ALLOWANCES

Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%

NOTE: This is a 1.0-hour job

MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.

COPY OF OWNER NOTIFICATION FOR U.S. AND CANADIAN OWNERS

PRIORITY - PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE ROTARY

Dear Caterpillar Product Owner:

Contact your local Caterpillar dealer immediately to schedule this

Attached to 08Mar2012 Service Letter

Note: Retain and reuse all removed hardware.

Removing the 266-1478 Position Sensor change level 02

1. Disconnect the brake lamp switch and rotary sensor DT connectors.

Installing the new 266-1478 Position Sensor change level 03

2. Using pliers or an 8mm socket, turn the shaft slightly clockwise

8. Reinstall the three M8 bolts and tighten to 28 Nm +/- 7 Nm. r080flma

9. Reconnect the brake lamp and rotary sensor connector.

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