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12/1/2019

Advanced Nuclear Reactors Design Components of Power Plant


and Features In each plant, whether nuclear or fossil-
fueled, the following basic components
are present:
Course No: NEOP 4201 Heat source: Provides heat to generate
Department of Nuclear Engineering steam. In a nuclear power plant, the heat
source is the nuclear reactor, often
Dhaka University referred to as the reactor core.
Turbine/generator: Uses the energy of
the steam to turn a turbine/generator that
Dr. Md. Abdul Malek Soner
produces electricity.
CSO & Director Condenser: Condenses the steam back
Center for Research Reactor to water so that it can be returned to the
Bangladesh Atomic Energy Commission heat source to be heated again.
mamalek90@yahoo.com Pump: Provides the force to circulate the
water through the system.
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Components of Nuclear Reactor Components of Nuclear Power Plant


A Nuclear Reactor mainly consists of
a) Fuel
b) Moderators
c) Control rods
d) Reflector
e) Coolant
f) Shielding
g) Cooling Systems
h) Nuclear Reactor Structures, etc.

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Components of Nuclear Power Plant Components of Nuclear Power Plant


There are several components common to most types of reactors: Pressure vessel: Usually a robust steel vessel containing the
Fuel: Uranium is the basic fuel. Usually pellets of uranium oxide reactor core and moderator/coolant, but it may be a series of tubes
(UO2) are arranged in tubes to form fuel rods. The rods are holding the fuel and conveying the coolant through the surrounding
arranged into fuel assemblies in the reactor core. moderator.

Moderator: Material in the core which slows down the neutrons Steam generator: Part of the cooling system of pressurized water
released from fission so that they cause more fission. It is usually reactors (PWR & PHWR) where the high-pressure primary coolant
water, but may be heavy water or graphite. bringing heat from the reactor is used to make steam for the
turbine, in a secondary circuit. Reactors have up to six 'loops', each
Control rods: These are made with neutron-absorbing material with a steam generator.
such as cadmium, hafnium or boron, and are inserted or withdrawn
from the core to control the rate of reaction Containment: The structure around the reactor and associated
steam generators which is designed to protect it from outside
Coolant: A fluid circulating through the core so as to transfer the intrusion and to protect those outside from the effects of radiation in
heat from it. In light water reactors the water moderator functions case of any serious malfunction inside. It is typically a metre-thick
also as primary coolant. Except in BWRs, there is secondary concrete and steel structure.
coolant circuit where the water becomes steam.

Nuclear Reactor Systems Nuclear Reactor Systems


• Primary coolant system
• Primary coolant system - Reactor pressure vessel

• Secondary coolant system - Pressurizer

• Auxiliary systems - Steam generator

- Main circulating pump


• Safety systems
- Hot leg and cold leg piping system

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Nuclear Reactor Systems Nuclear Reactor Systems

• Secondary coolant system • Auxiliary systems


- Chemical and volume control system
- Steam lines - Safety injection system
- Turbine set - Residual heat removal system
- Containment spray system
- Condenser
- Ventilation and air-conditioning system
- Preheater - Compressed air system
- Feed water pump and piping - Fire protection system

Nuclear Reactor Systems Nuclear Reactor Systems


• Safety systems Emergency
There are two core cooling
purposes of system:
the emergency core cooling
systems (ECCS).
- Emergency core cooling system in PWR  The first is to provide core cooling to minimize fuel damage
 High pressure injection system following a loss of coolant accident. This is accomplished
 Low pressure injection system by the injection of large amounts of cool, borated water into
 Accumulators the reactor coolant system.
- Emergency core cooling system in BWR  The second is to provide extra neutron poisons to ensure
 High pressure injection system the reactor remains shutdown following the cooldown
 Low pressure injection system associated with a main steam line rupture, which is
accomplished by the use of the same borated water source.

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Nuclear Reactor Systems Nuclear Reactor Systems


Steam
Steam turbine is a common
generator: Pressurizer:
feature of all thermal power  The pressurizer is the
plants. Steam Turbine was component in the reactor
invented in 1884 by Sir Charles coolant system which
Parsons. The reactor coolant provides a means of
flows from the reactor to the
controlling the system
steam generator. Inside of the
steam generator, the hot reactor
pressure.
coolant flows inside of the many  Pressure is controlled by the
tubes. The secondary coolant, or use of electrical heaters,
feed water, flows around the pressurizer spray, power
outside of the tubes, where it operated relief valves, and
picks up heat from the primary safety valves.
coolant. When the feed water
absorbs sufficient heat, it starts
to boil and form steam.

Nuclear Reactor Systems Nuclear Reactor Systems


 The
Reactor
purpose
Coolant
of the
Pump:
reactor coolant pump is to
provide forced primary coolant flow to remove the
amount of heat being generated by the fission
process.
 Even without a pump, there would be natural
circulation flow through the reactor. However, this
flow is not sufficient to remove the heat being
generated when the reactor is at power.

 Natural circulation flow is sufficient for heat


removal when the plant is shutdown (not critical).
Reactor Pressure Vessel & Primary Cooling piping

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Nuclear Reactor Systems Nuclear Reactor Systems


The purposes of the reactor vessel assembly are to:  Cooling
A cooling tower is a heat rejection
tower
device which extracts waste heat to
• House the reactor core, the atmosphere through the cooling
of a water stream to a lower
• Serve as part of the reactor coolant pressure temperature. Cooling towers may
boundary, either use the evaporation of water
to remove process heat and cool the
• Support and align the fuel and control rods, working fluid to near the wet-bulb air
temperature or, in the case of closed
• Provide a flow path for circulation of coolant past circuit dry cooling towers, rely solely
on air to cool the working fluid to
the fuel. near the dry-bulb air temperature.

Nuclear Reactor Systems Nuclear Reactor Structure


The structure around the reactor and associated Molten Core Catcher (MCC):
steam generators which is designed to protect it The system of catching and
from outside intrusion and to protect those outside cooling of molten core
from the effects of radiation in case of any serious beyond the reactor, which
basic component is MCC.
malfunction inside. It is typically a metre-thick The MCC is intended for
concrete and steel structure. retention and cooling of liquid
and solid fragments of the
destroyed core at severe
accidents with core
meltdown.

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Nuclear Reactor Structure Nuclear Reactor Systems

Multiple barriers: Multiple barriers like


(1) fuel matrix
(2) fuel cladding
(3) reactor pressure vessel as well as primary
piping and
(4) containment building are used to prevent any
Ref. Indian PHWRs
release of radioactivity into the atmosphere.

Containment Spray System (CSS)

Gen-III+ Safety Barriers Nuclear Reactor Structure


Containment building is the single most important part of the
Multiple Barriers provided against radioactive release

5 Second 1.2 m PROTECTION AGAINST


containment EXTERNAL HAZARDS
Fuel Assembly
First containment with 1.8 m
4 6 mm thick steel liner
1 m thick concrete
structure with steel lining
3 0.8 m
2
1
800 m (min)

The Double Containment provides protection against External Events

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Nuclear Power Plant (NPP) Boiling Water Reactor (BWR)


 These are reactors cooled and
The two main types of Power Reactors (also called BWR:
moderated by water

LWRs or Light Water Reactors) are The water is allowed to boil in the
reactor pressure vessel
 Inside BWR vessel, a steam
– PWR (Pressurised Water Reactor) water mixture is produced when
water (reactor coolant) moves
(> 60% of the operating reactors are PWRs) 
upward through the core.
The steam-water mixture leaves
the top of the core and enters the

– BWR (Boiling Water Reactor) two stages of moisture


separation, where water droplets
are removed before the steam is
allowed to enter the steam line.
( 20% of the operating reactors are BWRs)  The steam turn the turbine with
attached electrical generator to
produce electricity.

Pressurized Water Reactor (BWR) Basic Safety Functions


 PWR is the most common
types of commercial reactor
and was initially developed in Three (3) Basic Safety Functions to be
incorporated in Nuclear Reactors for
the US for submarine
propulsion.

ensuring safety:
In a PWR, water at 150 times
atmospheric pressure is
used as a coolant.
 The high pressure keeps the
water from boiling and at a 1. Control Reactivity
heat exchanging device
known as a steam generator, 2. Remove Decay Heat
 A separate stream of water is
heated in a secondary closed 3. Contain and Confine Radioactivity
circuit at about 70 times
atmospheric pressure and
280°C to produce steam to
drive a turbine-generator
which produces electricity.

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Basic Safety Functions Basic Safety Functions

Decay Heat/Power Animations on


Time after Decay Power
Shut (% of Operating Passive Safety Features of Gen-III+ Reactors for
Down Power
addressing 3 Basic Safety Functions, i.e., –
1s 07%
1m 05%
(1) Control Reactivity,
1h 1.5% (2) Removing Decay Heat and
1d 0.5% (3) Confining Radioactivity
1w 0.3%
1m 0.15%
1y 0.03%
Decay power of 4.5 MW after 1 month
for a 10000 MWe NPP

Basic Safety Functions Basic Safety Functions


Passive Quick Boron Injection Systems for Controlling Reactivity (SF Passive Decay Heat Removal Systems (SF #2)
#1)
System ensures long-
Steam
 System ensures Reactor generator term removal of reactorDrag shaftDrag shaft

reactor shut down core decay heat in


absence of all power
 Injects high
supplies
concentration
borated water into hffhff LOSS OF POWER
primary coolant by Quick
ГЦН acting Steam
inertial rotation of RCP valve generator
cooling pumps.

LOSS OF POWER Boric


Atmospheric Atmospheric
Atmospferic air
acid tank Reactor
air air
Animation on Safety of Gen-III+ Reactor Animation on Safety of Gen-III+ Reactor

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Basic Safety Functions Reactor Accidents


Animation on Safety of Gen-III+ Reactor
Core Catcher (Contain/Confine, SF #3)
Three Mile Island (TMI) Accident (March 28, 1979):
1 TMI Unit-2
1 - reactor; 4 3
1. Maintain Sub-criticality
2 - core catcher;
2. Remove Decay Heat
3 - fuel pool;
4 - monitor chamber for
3. Contain Radioactivity
reactor internals;
5 - pipeline of water
supply to the surface
TMI Unit-2 Reactor:
of molten corium; Power: 900 MWe
6 - water supply pipeline 2
Type: PWR (Pressurized Water Reactor)
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from external source 5 Note: TMI Unit-1 is a 800 MWe PWR commissioned in
1974 . The reactor is still operating with very good
Date of accident: 28 March, 1979 records.

Loss of life/over exposure to radiation: None

33 PWR, Gen-II

Reactor Accidents Reactor Accidents

Chernobyl Accident (April 26, 1986): Fukushima Accident (March 11, 2011):
1. Maintain Sub-criticality RBMK 1. Control Reactivity BWR, Gen-II
2. Remove Decay Heat 2. Remove Decay Heat
3. Contain Radioactivity 3. Contain and Confine Radioactivity

Fukushima Diichi Reactors:


Chernobyl Unit-4 Reactor:
Power: 1x460 MWe & 3x784 MWe
Power: 1000 MWe
Type: BWR
Type: RBMK (Graphite moderated BWR)
Date of accident: 11 March, 2011
Date of accident: 26 April, 1986
Loss of life: 2 crew members
Loss of life: 62 (as of 2008)
Cases of cancer: 1000 (expected)
Cases of cancer: 4000
Evacuation/resettlement: 300,000
Evacuation/resettlement: 335,000

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Reactor Accidents Reactor Accidents

Fukushima Diichi NPP Accident Fukushima Accident (March 11, 2011)


Note:
- When earthquake occurred, all
Grid line
Grid line
March 11, 2011 the operating reactors were
Diesel Generator (D/G) put to shutdown automatically. Loss of external
- Emergency D/Gs had been power supply
working properly until the due to Earthquake
Tsunami attacked.

Tsunami (over 14m) Reactor


Reactor Building
Building Turbine
Turbine Building
Power Building
Estimated maximum Tsunami facilities
height 5.7m above sea level

5.7m Elevation 10m above sea level Elevation: Loss of D/G function due to Tsunami flood
Approx. 10m Approx. 10m
Seawater Loss of all A/C power (Station Black
Level out)
Seawater
Level
Seawater Pump Loss of all motor-driven pump functions
Seawater Pump (including ECCS pumps)

Reactor Accidents Reactor Accidents

Plaster Board

RCC
Containment

Fukushima Diichi NPP after Hydrogen


Explosion

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Reactor Accidents Reactor Accidents

One of the most important lessons learned from the


Fukushima Accident:

 While developing the design basis, due


attention must be given to the historical data of
all natural events.
Tsunami Wall Height : 5.7m

Safety of Gen-III Reactors Safety of Gen-III Reactors

Safety features of Gen-III+ Reactors Both the Engineered and Passive Safety
include the followings:
Systems of Gen-III+ Reactors have been
 Inherent safety features, designed in a way such that they can
 Engineered / Active safety features, and ensure all three safety functions during
 Passive safety features. normal as well as abnormal operating
conditions including BDBAs*.
BDBAs: Beyond Design Basis Accidents

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