ASSEMBLY AND PARTS ALBUM

KGE1000Ti(1)
1

6
2 5 7
4

181

8 6
61 10

11
12
3

13

60
34

17

38

35

59
14
33

37

58 15
57 144 16
56

40 31
54
28
30
24
24

18
27
45 22
28 28
52
25
42
24

13 22
44

26 19
41 21
51 20

48
49 43
46
47
44

No. Code. Description Qty. No. Code. Description Qty. No. Code. Description Qty. No. Code. Description Qty. No. Code. Description Qty. No. Code. Description Qty.
1 KGE1000Ti-06610 Rear case 1 26 KGB1000Ti-07002 Fuel pipe 1 51 KGE1000Ti-06201 Left case lid 1 76 KGE1000Ti-13100CH Control panel (H) 101 KG160-01019 Wire clip 1 126 KG55-10218 Air conduit pipe( ) 1
2 KGE1000Ti-06601 Seal strip 1 27 KG55-01036a Air inlet pipe 1 52 KGE1000Ti-00006 Screw M6 1 77 GB/T818-2000 H-type plus screw M5 8 6 102 KGE1000Ti-00001 Fixing plate of wire clip 1 127 KG55-10200 Carburetor 1
3 KGE1000Ti-06115 Back-cover fixing inserter of rear case 6 28 KGE1000Ti-07007 Clip 9 3 53 GB/T6172-2000 Nut M3 7 78 KGE1000Ti-0302 Cylinder head air guide plate(2) weldment 1 103 KG55-01029a Oil dipstick sleeve 1 128 KG55-10100 Air inlet pipe 1
4 KGE1000Ti-06310 Right case 1 29 KGE1000Ti-05600 Ground cable of engine mountings 1 54 KGE1000Ti-05205 Micro-active switch fixing plate 1 79 KGE1000Ti-04202 Gasket 6 104 KG55-00000 KG55 engine 1 129 KG55-01034 Air outlet pipe 1
5 GB/T97.1-85 Gasket 6 8 30 KGE1000Ti-07100 Vaccum fuel pump 1 55 KG55-12005a Starter rope 1 80 KGE1000Ti-04301 Upper damping sleeve 2 105 KG55-01028 Air guide cover stud( ) 2 130 KG55-01002 Bleeding pipe 1
6 GB/T818-2000 H-type plus screw M6X20 3 31 KGE1000Ti-07003 Fuel pipe 1 56 GB/T845-85 Self-tapping plus screw ST3.5X10-C-H 2 81 KGE1000Ti-04302 Upper shaft bushing 1 106 KG55-01014 Air guide cover stud( ) 1 131 KGE1000Ti-04201 Lower damping sleeve 4
7 KGE1000Ti-06401 Right case coping 1 32 KG55-05006 Starter ratchet reel 1 57 KWX7-4 Micro-active switch 1 82 GB/T5788-2000 Hexagonal flange bolt M5 20 6 107 KG55-01029a Crankcase cover 132 KGE1000Ti-04204 Lower hollow shaft 2
8 KGE1000Ti-06402 Sponge strip of right case coping 2 33 KGE1000Ti-0008 Damping cushion 2 58 GB/T818-2000 H-type pluse screw M3X15 1 83 KG55-01009a Cylinder head cover 1 108 KG55-14200 Oil alert system 1 133 KGE1000Ti-04100 Mountings weldment of engine 1
9 GB/T5789-1986 Hexagonal flange bolt M6 25 1 34 KGE1000TC-05300 Inverter module 1 59 KGE1000Ti-06202 Sponge strip of left case lid(1) 1 84 KGE1000Ti-04303 Upper hollow shaft 1 109 GB/T5789-1986 Hexagonal bolt M5X15 3 134 KGE1000Ti-04203 Lower shaft bushing 2
10 KGE1000Ti-07009 Protective sleeve 1 35 KGE1000Ti-06502 Sponge strip of front case 2 60 KGE1000Ti-06203 Sponge strip of left case lid(2) 1 85 KG55-01033 O-ring 1 110 KGE1000Ti-05201 Trigger 90A 1 135 GB/T5789-1986 Hexagonal flange bolt M6 16 3
11 KGE1000Ti-06301 Cross type protective holder of right case 1 36 KGE1000Ti-06003 Starter handle cover 1 61 GB/T818-2000 H-type pluse screw M5 20 4 86 KG55-08001a Exhaust pipe 1 111 GB/T818-2000 H-type pluse screw M6 10 1 136 KD10-02100 Alternator stator 1
12 KGE1000Ti-00007 Bolt M6X105 2 37 KGE1000Ti-06001 Electrical elements protect cover 62 GB/T845-85 Self-tapping plus screw ST4.81 5-C-H 1 87 KG55-01023 Exhaust pipe washer 1 112 KGE1000Ti-03031 Air guide plate weldment of oil sump 1 137 GB/T5789-1986 Hexagonal flange bolt M6 25 2
13 GB/T818-2000 H-type plus screw M5X25 2 38 KGE1000Ti-00004 Square type rubber protective frame 1 63 QTY.500PCS Nylon fastener 4X200(with hole) 1 88 KG55-08002 Muffler washer 1 113 KGE1000Ti-03011 Cylinder head air guide plate weldment(1) 1 138 KD10-02200 Alternator rotor 1
14 KGE1000Ti-06501 Front case (E) 1 39 GB/T818-2000 H-type plus screw M5 20 64 KG55-07123A Air guide cover 1 89 KGE1000Ti-06501 Front case (H) 114 KGE1000Ti-05403 Bracket cover of stepping motor 1 139 GB/T5789-1986 Hexagonal flange bolt M6 12 1
15 GB/T97.1-85 Gasket 5 15 40 KGE1000Ti-06101 Cross type protective holder of left case 1 65 KG55-07001 Clamp 2 90 KGE2800Xi-13403 Location spring 1 115 GB/T818-2000 H-type pluse screw M3 8 1 140 KG55-05004 Flywheel nut M10 1
16 GB/T818-2000 H-type plus screw M5X15 4 41 KGE1000Ti-06110 Left case 1 66 KG55-07002 Connecting pipe 1 91 KG55-08100a Muffler weldment 1 116 KGE2800Xi-13400 Stepping motor 2 141 KD10-0201 Impeller 1
17 KGE1000Ti-07011 Filter 1 42 KGE1000Ti-06105 Micro-active switch guarder 1 67 KG55-07111a Air cleaner cover 1 92 GB/T5789-1986 Hexagonal flange boltM5X40 2 117 KG55-01016 Carburetor insulator 1 142 KG55-05005 Starter ratchet bracket 1
18 KGE1000Ti-07005 Fuel tank 1 43 KGE1000Ti-06700 Damping cushion of the case bottom 4 68 KGE1000Ti-13100FA Control panel (A) 93 KGEM6X45 Hexagonal flange boltM6 45 1 118 KGE1000Ti-05401 Stepping motor bracket 1 143 GB/T5788-2000 Hexagonal flange bolt M5 12 2
19 KGE1000Ti-07004 Strainer 1 44 GB/T5789-1986 Hexagonal flange bolt M6 10 7 69 KG55-07123a Seal packing 1 94 KG55-01038 Air inlet pipe stud 2 119 KG55-10009 Carburetor washer A 1 144 KGE1000Ti-13100CH Control panel (E) 1
20 KGE1000Ti-07012 Clip 10 1 45 GB/T96-85 Big gasket 5 2 70 GB/T6177-1986 Hexagonal flange nut M6 3 95 KG55-01018 Air inlet pipe washer 1 120 KG55-10003 Carburetor washer 1 145 10/16A 250V Fall-off proof receptacle 1
21 KGE1000Ti-07001 Fuel pipe 1 46 KGE1000Ti-07008 Oil switch lever 1 71 GB/T5789-1986 Hexagonal flange bolt M5 12 5 96 KG55-01017 Heat shield of carburetor 1 121 KG55-01037 Oil seal 146 GB/T97.1-85 Gasket 4 4
22 KGE1000Ti-07006 Clip 7 2 47 KGE1000Ti-07304 Screw 1 72 KG55-12000 Starter reel 1 97 KG55-01015 O-ring 1 122 KG55-10217 Air conduit pipe( ) 1 147 GB/T93-87 Spring gasket 4 4
23 GB/T818-2000 H-type plus screw M6X16 1 48 KGE1000Ti-06102 Fixing sleeve of starter handle 1 73 KG55-14100 Ignition winding 1 98 KG340-01032 Oil dipstick 1 123 KG55-10221 Clamp 1 148 GB/T6172-86 Thin nut M4 4
24 GB/T845-85 Self-tapping screw ST4.8X20-C-H 5 49 GB/T818-2000 H-type plus screw M5 12 3 74 KG55-14001 Damping sleeve 1 99 KG240-01031 Oil dipstick washer 1 124 KG55-10216 Over-flow pipe 1 149 KBPC25-10 Graz rectifier 1
25 KGE1000Ti-07300 Fuel valve assembly 1 50 KGB1000Ti-06002 Starter handle 1 75 GB/T845-85 Self-tapping plus screw ST5.52 5-C-H 2 100 KGE2800Xi-13402 Location fork 1 125 KG55-10219 Tee pipe 1 150 250V 26A Plug 1

11/F Suntime International Mansion, 450 Fushan Road, Pudong, Shanghai, China
KIPOR POWER CO., LTD. TEL: 86-21-58208881 FAX: 86-21-58208877
 ASSEMBLY AND PARTS ALBUM
KGE1000Ti(2)
Generator and Electrical Parts

79 78 64 63

81 80 62
66 65
92 84 82
91 83 82

86

67
88
15
93
87

70
72
69 74
73
94
106 71
95

96
136
97 101
102
77
138 5
104
75

105
27
110
114
141
9 140
111

115 115
142
77 116
112
77 113 143
118 32

90 100 119 139

117

167 137
44

Parts of instruments board

120 134
128
124 122
133 138
123
31 125
152
130 126

129 132

131 135
79

5
23

29

Parts of hand-pulling wheel Parts of instruments board

Parts of Gasotinetank cover

Parts of carbureter

184 149 151

170
171

152
15 153
185 169 154
172 151
186 168 173

174 15
175
193 155
187
176 49
194
195 188
148
177 147 150
146
197 196 192 180 156
198 189
199 178
200 179 145
190 158
183 157
49
182

No. Code. Description Qty. No. Code. Description Qty. No. Code. Description Qty. No. Code. Description Qty.
151 GB/T93-87 Spring gasket 5 2 164 KG55-05003 Key 1 177 KG55-10207 Seal packing 1 190 KGE1000Ti-07207 Holding spring of fuel tank cover 1
152 GB/T6177-2000 Hexagonal flange nut M5 3 165 KG55-05001 Crankcase 1 178 KG55-10208 Drain screw 1 191 KG55-12000 Start reel 1
153 KMDK-01 Comprehensive controller 1 166 KG55-04201 Link lever cover 1 179 KG55-10209 Set bolt 1 192 KG55-12005a Rope 1
154 GB/T818-2000 H-type plus screw M5X8 1 167 KG55-10200 Carburetor assembly 1 180 KG55-10211 Seal packing 1 193 KG55-12001a Bottom case of starter reel 1
155 WZ-Z2 DC receptacle(DC12V,8.3A) 1 168 KG55-10213 Negative voltage screw 1 181 KGE1000Ti-07200 Fuel tank cover assembly 1 194 KGE1000Ti-06003 Knob cover 1
156 QZ-Z2 Throttle-master switch 1 169 KG55-10214 Idle screw 1 182 KGE1000Ti-07208 Garter spring of fuel tank cover 1 195 KG55-12003 Recoil starter spring 1
157 GB/T818-85 H-type plus screw M4 10 4 170 KG55-10215 Idle spring 1 183 KGE1000Ti-07209 Gasket 1 196 KG55-12002 Starter reel 1
158 KGE1000Ti-13101CE Control panel (E) 1 171 KG55-10215a Carburetor body 1 184 KGE1000Ti-07202 Switch lever 1 197 KG55-12006 Stop lever 2
159 KG55-04100 Oil ring assembly 1 172 KG55-10202 Needle valve 1 185 KGE1000Ti-07203 O-ring 1 198 KG55-12007 Stop lever reel 1
160 GB895.1-86 Retainer ring 10 2 173 KG55-10203 Seal packing 1 186 KGE1000Ti-07201 Fuel tank cover 1 199 KG55-12004 Compression spring 1
161 KG55-04003 Piston 1 174 KG55-10204 Float 1 187 KGE1000Ti-07204 Damping seal packing 1 200 KG55-12008 Screw 1
162 KG55-04004 Piston pin 1 175 KG55-10205 Fixing shaft of float 1 188 KGE1000Ti-07205 Element 1 201 KGE1000Ti-06002 Start lever
163 KG55-04201 Link lever body 1 176 KG55-10206 Outer case of float chamber 1 189 KGE1000Ti-07206 Bracket 1

11/F Suntime International Mansion, 450 Fushan Road, Pudong, Shanghai, China
KIPOR POWER CO., LTD. TEL: 86-21-58208881 FAX: 86-21-58208877
 ASSEMBLY AND PARTS ALBUM
KGE1000Ti(3)
Type of front panel &corresponding parts of front cover

61 72 89 14

55 68 76 144

A-type front panel with sockets AB-type front panel with combined sockets H-type front panel with sockets E-type front panel with sockets

Parts of engine

82 214

83 218

215
219
209 217
216 222
50
210

223 159
208
211

160
224 161
207
226

162

212
206
203 205
213
163
204
202
227
228

220 164

221 229
99 165 107
103 230
98 225
231 121
232 166
85 235
233
36 50

234
108

127

109

No. Code. Description Qty. No. Code. Description Qty. No. Code. Description Qty. No. Code. Description Qty. No. Code. Description Qty. No. Code. Description Qty.
202 KG55-01101a Crankcase rear cover 1 208 KG55-06001 Air valve tappet 2 214 KG55-01003 First air ring 1 220 KG55-01003 Lactating pin of crankcase 2 226 GB/T7825-1987 Spark plug ATRC 1 232 KG55-01202 Exhaust conduit 1
203 KG55-01104 Washer 1 209 KG55-06002 Air valve pushing rod 2 215 KG55-01201 Second air ring 1 221 KG55-01201 Inlet conduit 1 227 KG55-01004 Locating pin of crankcase 2 233 KG55-01204 Exhaust valve seat 1
204 KG55-01102 Oil distribution gear 1 210 KG55-06003 Shaft bushing 1 216 KG55-01026 Adjusting screw of air valve clearance 2 222 KG55-01026 Valve spring seat 2 228 KG55-01012 Breathing plate 1 234 LG55-01025 Exhaust valve 1
205 KG55-01103 Oil distribution gear bearing 1 211 KG55-06101 Cam and driving gear 1 217 KG55-01027 Air valve rocker arm 2 223 KG55-01027 Valve spring 2 229 KG55-01013 Press plate of breathing plate 1 235 KG55-01024 Inlet valve 1
206 GB895.2-86 Clip ring 4 1 212 KG55-05002 Crankshaft timing gear 1 218 KG55-01002 Adjusting nut of air valve clearance 2 224 KG55-01002 Crankcase body 1 230 GB/T818-2000 H-type plus screw M3 5 1
207 KG55-01005 Tappet shaft 2 213 GB/T276-1994 Ball bearing 6203 2 219 KG55-01203 Rocker arm shaft 1 225 KG55-01203 Inlet valve seat 1 231 GB95.2-86 Clip band 7 1

11/F Suntime International Mansion, 450 Fushan Road, Pudong, Shanghai, China
KIPOR POWER CO., LTD. TEL: 86-21-58208881 FAX: 86-21-58208877
 ASSEMBLY AND PARTS ALBUM
KGE1000Ti(4)
Electric wiring diagram

W
Y/G
Microswitch G

Stator of motor
R
Instruments board

Earth bolt
Stepping motor
G BR
Contact 90A G Conn- B
ector
Connector
Connector Y/G

BL
Inverter R
Y/G
3-in-1 firing control
Rectifier

B Y/G
G
Lubeoil darm
Orange
Y Welded engine frame
Y/G
BR
Connector
Energy-saving
PU Conn-
Conn- frame
ector Ignition coil Sparking plug
BR ector
Y/G Connector
G
B PU
W PU
W
BL
BL
BL
B
Gray
BR Connector
W B
BL Y/G

E, A and H type wiring diagram

W
Microswitch Y/G
G

Stator of motor

Instruments board

Earth bolt
Stepping motor
G BR
Contact 90A B
G
Conn-
Connector Connector ector

BL B
Inverter
R R Y/G

Rectifier

G
Lubeoil darm
Orange
Y Welded engine frame
BR
Connector
Energy-saving
PU
Conn- frame
ector Conn- Ignition coil Sparking plug
BR ector
Y/G Connector
G
B PU
W PU
W
BL
BL
BL
B
Gray
BR Connector
W B
BL Y/G

AB-type wiring diagram

11/F Suntime International Mansion, 450 Fushan Road, Pudong, Shanghai, China
KIPOR POWER CO., LTD. TEL: 86-21-58208881 FAX: 86-21-58208877