Professional Documents
Culture Documents
1|P a g e
Contract No. Document No.
EPCC of Water Injection Station
CMIT-PRT-10.53-180025 FW-796-SAF-62.20-0029-A
TABLE OFCONTENTS
1. SCOPE ................................................................................................................................................. 3
2. REFERENCES ..................................................................................................................................... 3
3. Prerequisites ........................................................................................................................................ 3
5. Lifting procedure................................................................................................................................... 9
7. Details ................................................................................................................................................ 12
9. Appendix ............................................................................................................................................ 15
2|P a g e
Contract No. Document No.
EPCC of Water Injection Station
CMIT-PRT-10.53-180025 FW-796-SAF-62.20-0029-A
1. SCOPE
This plan describes the hoisting of Fiber ball filter skids for source water treatment unit
to ensure the safety and quality of hoisting activity.
2. REFERENCES
3. Prerequisites
3|P a g e
Contract No. Document No.
EPCC of Water Injection Station
CMIT-PRT-10.53-180025 FW-796-SAF-62.20-0029-A
4|P a g e
Contract No. Document No.
EPCC of Water Injection Station
CMIT-PRT-10.53-180025 FW-796-SAF-62.20-0029-A
4. Selection of crane
To select the suitable crane, the lifting parameter have to be identified and
compared with the parameter table of the crane to ensure that the capacity of the
selected crane is sufficient for the lifting activity.
The load parameter is:
• The Operating radius = 6 meters;
• The boom length = 25.4 meter;
• The boom angle =70º;
• The Skid weight = 13 ton;
• The total weight of the load (weight of the Skid in additional to the
weight of the lifting tools) = 13.3
Comparing the above parameter with the parameter table of 50 Ton crane , the
lifting capacity of crane is 18 tons , the lifting weight of the Skid is 13 tons in
addition to the lifting tools weight 0. 3 tons the total weight of load will be 13.3
tons, which meets the requirements of the lifting activity.
50 tons crane is selected to lift the Fiber ball filter skid of source water treatment unit.
5|P a g e
Contract No. Document No.
EPCC of Water Injection Station
CMIT-PRT-10.53-180025 FW-796-SAF-62.20-0029-A
6|P a g e
Contract No. Document No.
EPCC of Water Injection Station
CMIT-PRT-10.53-180025 FW-796-SAF-62.20-0029-A
7|P a g e
Contract No. Document No.
EPCC of Water Injection Station
CMIT-PRT-10.53-180025 FW-796-SAF-62.20-0029-A
8|P a g e
Contract No. Document No.
EPCC of Water Injection Station
CMIT-PRT-10.53-180025 FW-796-SAF-62.20-0029-A
5. Lifting procedure.
5.1- Before start the lifting activity:
- PTW shall be issued prior to start the lifting activity.
- Discuss the work with Operators, Slinger and other involved parties where JSA
indicates special risks or where a Rigging Study is applicable.
- Regular weather forecasts shall be obtained before hoisting work commences
- The stability and bearing capacity of the soil where a mobile crane installed or
travel on shall be carefully examined and compacted if required.
- The responsible lifting supervisor shall inform HSE Manager prior to
commencing lifting work whenever wind speeds are higher than 10.8 m/s.
- NO ENTRY” warning signs and guard barriers shall be placed around the
hazardous areas (working radius) to restrict unauthorized entry
- Lifting accessories should be clearly marked with the rated capacity.
- Lifting equipment must be visually inspected before use with any defects
being reported immediately.
5.2- Lifting:
- Allocate the selected crane ( 50 ton - Mobile Crane) in the correct
position and make it close to the foundation as max as possible to reduce
the distance between the centre of the crane and the centre of the load,
maximum distance shall be 6 m.
- Ensure that the Boom length used and distance between the center of
the crane and the centre of the load as per the calculation.
- Adjust the hock of the crane at the center of the load when the crane
boom is opened with correct length and angle.
- Adjust the load location according to the radius of the crane, so no
change in the angle and length of the crane boom during the lifting.
- Install the shackles and the lifting belts in the lifting points
- Install the taglines to the load at two points.
- Start the pre-lifting for the load and make the check for the cran,
shackles, lifting belts and the stability of the load.
- During the lifting, the load shall be controlled by using the tag lines.
- Start the rotating for the crane to allocate the load in its position on the
foundation.
- Adjust the orientation of the load by using the taglines.
- Set up the load in its position and ensure that the orientation is correct
9|P a g e
Contract No. Document No.
EPCC of Water Injection Station
CMIT-PRT-10.53-180025 FW-796-SAF-62.20-0029-A
10 | P a g e
Contract No. Document No.
EPCC of Water Injection Station
CMIT-PRT-10.53-180025 FW-796-SAF-62.20-0029-A
6. Working Process:
11 | P a g e
Contract No. Document No.
EPCC of Water Injection Station
CMIT-PRT-10.53-180025 FW-796-SAF-62.20-0029-A
7. Details
12 | P a g e
Contract No. Document No.
EPCC of Water Injection Station
CMIT-PRT-10.53-180025 FW-796-SAF-62.20-0029-A
8. HSE Requirements
1) All staff involved in the lifting operation shall be qualified rigger and crane
operator with relevant certificates.
2) Conduct internal meeting rigger and crane operator should be attendant
to discus the hazards and control measures of this lifting operation, HSE
representative, mechanical team, rigger, crane operator should agree with all
lifting plan and control measures.
3) TBT should be conducted for all staff involve in the lifting operation.
4) Barricade the work site Make sure both construction work and staff are
safe. Safety signs to keep away unauthorized personnel from lifting area.
5) Whenever there is a concern as to safety, the operator must have the
13 | P a g e
Contract No. Document No.
EPCC of Water Injection Station
CMIT-PRT-10.53-180025 FW-796-SAF-62.20-0029-A
authority to stop and refuse to handle loads until a qualified person has
determined that safety has been assured.
6) Get relevant permits before lifting.
7) Lifting training prepare for workers involved in the lifting operation by
authorized trainer.
8) Lifting area should be clear from pedestrians and other construction
activities, prevent SIMOPS activities.
9) Provide crane and equipment check list, inspection that will be performed
by HSE and carne operator before lifting is starting.
10) Workers involved in lifting work shall follow the Construction Regulations
of Lifting Work Safety.
11) Team Leader (lifting commander) Coordinator authorized to organize and
coordinate all actions related to this lifting all staff including rigger, crane
operator should follow his instruction.
12) Start lifting and positioning the equipment steady with low speed. During
lifting, crane shall keep being steady and with a constant speed. Prohibit
speeding up the crane suddenly.
13) Crane driver and person in charge of lifting work shall carry out the
compliance inspection for crane situation, ground bearing capacity and sling
preparation, etc. before lifting.
14) Before lifting, staffs involved in lifting work shall be familiar with the
parameters (including weight, gravity center, outline dimension, and precision)
of equipment to be hoisted, and adopt necessary technical measures.
15) Standing under the equipment being hoisted or the crane beam is
prohibited. Do not stay close to stressed slings.
16) If wind speed is more than 10.8 m/s, or there is heavy rain or fog, do not
perform any lifting work.
17) During lifting, use hemp rope to control direction and swing of the
equipment being hoisted.
18) During crane operated, all staffs shall obey the command and cooperate
with each other. Crane driver shall comply with the Crane Operation Regulations.
Signal from the commander shall be accurate and correct.
19) For lifting work, the walkie-talkie is used as the main communication way,
and defined a specialized channel for lifting work. Whistle is the backup
communication way.
14 | P a g e
Contract No. Document No.
EPCC of Water Injection Station
CMIT-PRT-10.53-180025 FW-796-SAF-62.20-0029-A
9. Appendix
15 | P a g e
10. Appendix II
17 | P a g e
Risk Assessment Table for Equipment Lifting
perform lifting under crane/equipment when signal is not clear. Do not perform any lifting work when crane is over
those ten conditions” is damaged loaded or lifting weight is unknown. Do not lift the inclined item. Do not
not implemented strictly. perform any liftin g work when the hoisted item cannot be seen clearly. Do
not stand on/under the hoisted item. Do not lift the buried item. Do not
perform liftin g work when hoisted item is not fixed firmly, rope is knotted or
not complete. Do not perform lifting work when item with angle or blade is
not protected. Do not perform liftin g work when safety dev ice is failure. Do
not perform liftin g work when wind speed exceeds requirement.
Equipment damaged, Follow the liftin g work specification, perform the construction work as per
Lifting against regulation 3 4 12 1 3 3 Acceptable
people injured plan strictly.
Worker for special type of operation shall have certificate. All stall involved
Abnormal situation is
Equipment damaged, in construction shall attend technical disclosure and get familiar with working
caused by improper 2 2 4 1 3 3 Acceptable
people injured process.
operation.
18 | P a g e
Risk Assessment Table for Equipment Lifting
overload. crane/equipment under overload.
damaged
Equipment damaged, Follow the liftin g work specification, perform the construction work as per
Lifting against regulation 3 2 6 1 3 3 Acceptable
people injured plan strictly.
Unhook accidently,
people get hurt by falling People injured 1 4 4 Crane hook shall be equipped with spring lock device. 1 2 2 Acceptable
things.
Clear up Do not clear up working
People injured 1 2 2 Clear up in time. 1 2 2 Acceptable
working site site.
Remarks: Low risk (R= l~3); Genera l risk (R=4~6); Medium risk (R=8~12); High risk (R= l5~25).
19 | P a g e