Professional Documents
Culture Documents
7/5/2020
TABLE OFCONTENTS
1. SCOPE ................................................................................................................................................. 3
2. REFERENCES ..................................................................................................................................... 3
3. Prerequisites ........................................................................................................................................ 3
4. Transformer details............................................................................................................................... 5
5. Selection of crane................................................................................................................................. 5
6. Lifting procedure................................................................................................................................... 9
8. Details ................................................................................................................................................ 13
2|P a g e
Contract No. Document No.
EPCC of Water Injection Station
CMIT-PRT-10.53-180025 FW-796-SAF-62.20-0030_0
1. SCOPE
This plan describes the hoisting of the Oil transformer in Water Injection Station in
BUN, BUS3 and FQS to ensure the safety and quality of hoisting activity.
2. REFERENCES
3. Prerequisites
3|P a g e
Contract No. Document No.
EPCC of Water Injection Station
CMIT-PRT-10.53-180025 FW-796-SAF-62.20-0030_0
4|P a g e
Contract No. Document No.
EPCC of Water Injection Station
CMIT-PRT-10.53-180025 FW-796-SAF-62.20-0030_0
4. Transformer details
The details of transformer are shown in the Assembly Drawing that attach in
appendix A
5. Selection of crane
To select the suitable crane, the lifting parameter have to be identified and
compared with the parameter table of the crane to ensure that the capacity of the
selected crane is sufficient for the lifting activity.
The load parameter is:
• The Operating radius = 10 meters;
• The boom length = 18.8~22.6 meter;
• The boom angle = 58º;
• Transformer weight = 25.350 T;
• The total weight of the load (weight of the Transformer in additional to
the weight of the lifting tools) = 26.02
Comparing the above parameter with the parameter table of 120 Ton crane , the
lifting capacity of crane is 34.00 tons , the lifting weight of the Transformer is
25.350 tons in addition to the lifting tools weight 0.670 tons the total weight of
load will be 26.02 tons, which meets the requirements of the lifting activity.
120 tons crane is selected to lift the oil transformer for water injection station projects.
5|P a g e
Contract No. Document No.
EPCC of Water Injection Station
CMIT-PRT-10.53-180025 FW-796-SAF-62.20-0030_0
6|P a g e
Contract No. Document No.
EPCC of Water Injection Station
CMIT-PRT-10.53-180025 FW-796-SAF-62.20-0030_0
7|P a g e
Contract No. Document No.
EPCC of Water Injection Station
CMIT-PRT-10.53-180025 FW-796-SAF-62.20-0030_0
8|P a g e
Contract No. Document No.
EPCC of Water Injection Station
CMIT-PRT-10.53-180025 FW-796-SAF-62.20-0030_0
6. Lifting procedure.
5.2- Lifting:
- Allocate the selected crane (120 ton - Mobile Crane-(AFT- 120-5) FAUN) in
the correct position and make it close to the transformer foundation as
max as possible to reduce the distance between the centre of the crane
and the centre of the load, maximum distance shall be 10 m.
- Ensure that the Boom length used and distance between the center of
the crane and the centre of the load as per the calculation.
- Adjust the hock of the crane at the center of the transformer when the
crane boom is opened with correct length and angle.
- Adjust the transformer location according to the radius of the crane, so
no change in the angle and length of the crane boom during the lifting.
- Install the shackles and the lifting belts in the lifting points
- Install the taglines to the transformer at two points, the tag line shall be
not less than 10 meters.
9|P a g e
Contract No. Document No.
EPCC of Water Injection Station
CMIT-PRT-10.53-180025 FW-796-SAF-62.20-0030_0
- Start the pre-lifting for the transformer and make the check for the
crane, shackles, lifting belts and the stability of the transformer.
- During the lifting, the transformer shall be controlled by using the tag
lines.
- Start the rotating for the crane to allocate the transformer in its position
on the foundation.
- Adjust the orientation of the transformer by using the taglines.
- Set up the transformer in its position and ensure that the orientation is
correct
- Lifting shall be not be commenced unless Lifting Supervisor per
elementarily ensures that the lifting equipment is satisfactorily set up,
and all preparations are completed in accordance with the Work Method
Statements, Risk Assessment and Job Safety Analysis.
- The sketch below shows the crane position, the distance between the
center of the crane and the load, the boom length and angle:
10 | P a g e
Contract No. Document No.
EPCC of Water Injection Station
CMIT-PRT-10.53-180025 FW-796-SAF-62.20-0030_0
As shown in the figure above the operating radius is about 10 meters, when
check Parameter of 120-ton Mobile Crane; when the operating radius is 10
meters, the boom length is 18.8~22.6 meter, the boom angle is 58º, the lifting
capacity of crane is 34.00 tons according to the crane load chart , the lifting
weight of the transformer is 25.35 tons in addition to the lifting tools weight
0.670 tons the total weight of load will be 26.02 tons, which meets the
requirements of the lifting activity.
11 | P a g e
Contract No. Document No.
EPCC of Water Injection Station
CMIT-PRT-10.53-180025 FW-796-SAF-62.20-0030_0
12 | P a g e
Contract No. Document No.
EPCC of Water Injection Station
CMIT-PRT-10.53-180025 FW-796-SAF-62.20-0030_0
7. Working Process:
8. Details
After complete the hoisting activity and the Crane exits, cleaning up the scene
at the same time, transporting the hoisting tools and material away the
hoisting construction site, the hoisting work finished.
9. HSE Requirements
1) All staff involved in the lifting operation shall be qualified rigger and crane
operator with relevant certificates.
2) Conduct internal meeting rigger and crane operator should be attendant
to discuss the hazards and control measures of this lifting operation, HSE
representative, mechanical team, rigger, crane operator should agree with all
lifting plan and control measures.
3) TBT should be conducted for all staff involve in the lifting operation and
approved JSA shall be discussed with all work crew
4) Barricade the work site Make sure both construction work and staff are
safe. Safety signs to keep away unauthorized personnel from lifting area.
5) Whenever there is a concern as to safety, the operator must have the
authority to stop and refuse to handle loads until a qualified person has
determined that safety has been assured.
6) Get relevant permits before lifting.
7) Lifting training prepare for workers involved in the lifting operation by
authorized trainer.
8) Lifting area should be clear from pedestrians and other construction
activities, prevent SIMOPS activities.
9) Provide crane and equipment check list, inspection that will be performed
by HSE and carne operator before lifting is starting.
10) Workers involved in lifting work shall follow the Construction Regulations
of Lifting Work Safety.
11) Team Leader (lifting commander) Coordinator authorized to organize and
coordinate all actions related to this lifting all staff including rigger, crane
operator should follow his instruction.
12) Start lifting and positioning the equipment steady with low speed. During
lifting, crane shall keep being steady and with a constant speed. Prohibit
speeding up the crane suddenly.
13) Crane driver and person in charge of lifting work shall carry out the
compliance inspection for crane situation, ground bearing capacity and sling
15 | P a g e
Contract No. Document No.
EPCC of Water Injection Station
CMIT-PRT-10.53-180025 FW-796-SAF-62.20-0030_0
16 | P a g e
Contract No. Document No.
EPCC of Water Injection Station
CMIT-PRT-10.53-180025 FW-796-SAF-62.20-0030_0
10.Appendix A
1. Appendix B
17 | P a g e
Contract No. Document No.
EPCC of Water Injection Station CIMT-796-VED-029-ELE-
CMIT-PRT-10.53-180025
15.01-0012
B 190626
A 190614
1|P a g e
TRANSFORMATEUR TRIPHASE
ABAISSEUR AVEC REGLEUR EN CHARGE
Sheet 5/8 Sheet 6/8 THREE-PHASE TRANSFORMER
STEP DOWN WITH ON LOAD TAP CHANGER
Puissance
LV side Rated Power
20000 kVA
Frequence
50 Hz
Frequency
Haute tension
Sheet 3/8 High voltage
33000 V +/- 8 x 1.25 %
Traitement anti-corosion
Sheet 4/8 Rustproofing C4 Ri3
Sheet 2/8
A Losson 26/06/2019 Russello Up dated according customer's comments
0 Losson 14/06/19 Russello Création
Ind Dessiné/Vérifié le Validation Modifications
Echelle
Assembly Drawing
Cf.PRO 020
Dessiné/Vérifié le 14/06/19 Par Losson
Validation le 14/06/19 Par Russello
000-846725 1 /8 A
1579 1421
65
22 43 16 59 10
n146
27
53
13
150
6
+20
4339 - 0
Cog
1800
27 24
15
45
Center line
2739 2581
+20
Cf.PRO 020
5320 - 0
000-846725 2 /8 A
19
32 56 34 66
31 30
5
60
57
33
Cog
150
1800
8
55
Center line
15
345
7
115
750 750
9 9
1500
Cf.PRO 020
000-846725 3 /8 A
HV side Removable cover 320 340 Removable cover LV side
1117 357 257 1087
700 Removable cover
Removable cover 700
38 4x50
62
61 37
Opening : 400
100
Inside cable box : 944
1 hole 40
n22
961
1072
65
Ø 146 66
10
Opening : 423 797 787 Opening : 443
Cog
29
3521
3455
2494
2494
1800
n200
167
Center line
24 58 55
46 View with H.V. and L.V. cable boxes section
Cf.PRO 020
750
1500
000-846725 4 /8 A
5
LV side
HV side
25
26
27
23
51
14 Cog
68
On cover : 3006
20
52
27
45 Center line
2094 2094
+20
4188 - 0
Cf.PRO 020
000-846725 5 /8 A
LV side
Inside cable box : 1554
60
52 21 345 320 232 320 337 12 11
260
38
Opening
1050
41 8
39
51 30
21
56
64
Cog
2N 2U 2V 2W 32
Center line
1U 1V 1W
67
28
21 150
380
37
Opening
1000
Center line
Cf.PRO 020
21 18 17 59 Inside cable box : 1554
boxes removable covers
HV side 000-846725 6 /8 A
TAG plate Plaque TAG 68 1
Box of CT on HV output boite de sorties des TC sur HT 67 1
L.V. cable box convection heater Resistance chauffante pour capot BT 66 1
H.V. cable box convection heater Resistance chauffante pour capot HT 65 1
Rapide pressure rise relay Type: 900-021 Relais de surpression rapide Type: 900-021 64 1 Qualitrol
Insulator support for L.V. connecting bar Type: 12 kV Isolateur support de barre de connexion BT Type: 12 kV 62 8
Insulator support for H.V. connecting bar Type: 36 kV Isolateur support de barre de connexion HT Type: 36 kV 61 3
L.V. cable box IP 55 Capot BT IP 55 60 1
H.V. cable box IP 55 Capot HT IP 55 59 1
Drain hole Orifice de vidange totale 58 1
Dehydrating breather for item 32 Type: EC1DB Assécheur d'air pour rep. 32 Type: EC1DB 57 1
Filling hole of conservator item 32 Orifice de remplissage du reservoir rep. 32 56 1
Lower sampling valve Dia.= 15 - IO - F Robinet de prise d'échantillon bas Dia.= 15 - IO - F 55 1
Drain valve of O.L.T.C. Dia.= 25 - IO - F Robinet de vidange du régleur en charge Dia.= 25 - IO - F 53 1
Winding temperature indicator Type: Indicateur de température d'enroulement Type: 35-4 52 1 AKM
Dial type thermometer Type: 34-4 Thermometre à cadran Type: 34-4 51 1 AKM
Locking device for roller Dispositif de blocage de galet 46 4
Auxiliary wiring cabinet IP 55 Armoire de filerie des auxiliaires IP 55 45 1 026-8461725
Automatic retention oil device Type: RDR - MKII - DN80 Clapet automatique de retenue d'huile Type: RDR - MKII - DN80 43 1 Comem
Current transformer on 2N Type: 1500/1 - 15 VA - 5P20 Transformateur de courant sur 2N Type: 1500/1 - 15 VA - 5P20 41 1
Current transformer on HV phases (in oil) Type: 600/1 - 30 VA - 5P20 Transformateur de courant sur phases HT (dans l'huile) Type: 600/1 - 30 VA - 5P20 40 3
Current transformer for winding temperature indicator Type: 2000/2 - 10 VA - cl.3 Transformateur de courant pour image thermique Type: 2000/2 - 10VA - cl. 3 39 1
L.V. connecting bar in copper 100 x 8 mm Barre de connexion Basse Tension en cuivre 100 x 8 mm 38 4
H.V. connecting bar in copper 40 x 10 mm Barre de connexion Haute Tension en cuivre 40 x 10 mm 37 3
Magnetic level indicator for item 32 Type: 032-300-02 Indicateur de niveau magnétique du rep. 32 Type: 032-300-02 34 1 Qualitrol
Drain valve of item 32 Dia.= 25 - IO - F Robinet de vidange du rep. 32 Dia.= 25 - IO - F 33 1
O.L.T.C. conservator Réservoir du régleur en charge 32 1
Insulating valve of item 30 Dia.= 25 - IO - O Robinet d'isolement du rep. 30 Dia.= 25 - IO - O 31 1
O.L.T.C. protective relay Type: RS 2001 Relais de protection du régleur en charge Type: RS 2001 30 1 MR
O.L.T.C. motor drive unit Type: ED 100 S Armoire de commande du régleur en charge Type: ED 100 S 29 1 MR
On Load Tap Changer (O.L.T.C.) Type: V III 350 D 40.5 Régleur en charge Type: V III 350 D 40.5 28 1 MR
Insulating valve of radiator Dia.= 80 - IO - O Robinet d'isolement de radiateur Dia.= 80 - IO - O 27 28
Conservator item 5 filling valve Dia.= 40 - IO - F Robinet de remplissage du reservoir rep. 5 Dia.= 40 - IO - F 26 1
Conservator item 5 drain valve Dia.= 40 - IO - F Robinet de vidange du reservoir rep. 5 Dia.= 40 - IO - F 25 1
Lower treatment valve Dia.= 40 - IO - F Robinet de traitement bas Dia.= 40 - IO - F 24 1
Upper treatment valve Dia.= 40 - IO - F Vanne de traitement haut Dia.= 40 - IO - F 23 1
Insulating valve of Buchholz relay Dia.= 80 - IO - O Robinet d'isolement du relais Buchholz Dia.= 80 - IO - O 22 1
Temperature pocket (one is spare) Doigt de gant (dont un de reserve) 21 4
Dehydrating breather for item 5 Type: EC4DA Assécheur d'air pour le rep. 5 Type: EC4DA 20 1 Comem
Magnetic level indicator for item 5 Type: 032-300-02 Indicateur de niveau magnétique pour le rep. 5 Type: 032-300-02 19 1 Qualitrol
Tripping thermostat \ In same Thermostat déclenchement \ Dans un 18 1 90 177
Alarm thermostat / box Thermostat alarme / meme boitier 17 1 90 177
Buchholz relay Dia.= 80 Relais Buchholz Dia.= 80 16 1 NF C 52 108
Earthing terminal (Also on the opposite panel of the tank) Prise de terre (De chaque coté de la cuve) 15 4
Rating plate Plaque signalétique 14 1 016-846725
Manufacturer's plate Plaque firme 13 1
Pressure-relief valve Dia.= 125 - P> 30 kPa Soupape de sécurité contre les surpressions Dia.= 125 - P > 30 kPa 12 1 Qualitrol
Lifting device for untanking Dispositif d'accrochage pour décuvage 11 4
Lifting device of transformer Dispositif d'accrochage pour levage de l'ensemble 10 4
Jacking plate Plaque appui-vérin 9 4
Hauling hole Dia.= 40 Trous de halage Dia.= 40 8 8
Bi-directionnal roller Galet de roulement orientable 7 4
Radiator Radiateur 6 14
Main conservator Réservoir principal 5 1
Low voltage bushing 24 kV - 2000 A Traversée basse tension 24 kV - 2000 A 2 4 DIN 42533
High voltage bushing 36 kV - 630 A Traversée haute tension 36 kV - 630 A 1 3 DIN 42532
Designation Observation Désignation Observation Rep Nbr Plan/Drawing
Cf.PRO 020
Legende : IO = Robinet equipe d'un indicateur d'ouverture O= Robinet ouvert en service F= Robinet ferme en service
Legend : IO = Valve fitted with a position indicator O= Valve opened during operation F= Valve closed during operation
000-846725 7 /8 A
15580 kg
140 kg
Dia. DN Dia. DE
Nota : Il est imperatif de demonter le dispositif de blocage de
la soupape rep. 12 avant mise en service suivant la
notice : ACC-230400-ENG.
5650
O : Robinet ouvert en service
Les operations de traitement sous vide ne doivent pas F : Robinet ferme en service
depasser 740 mmHg. IO : Robinet equipe d'un indicateur
4900
d'ouverture
21
M22x1,5 mm
Botom view
9 HV Side
Ø18
420
5
M12
Ø30
8xn24
620 260
540
510
Cog
180
510
540
Rest area without roller
420
Center line
Cf.PRO 020
210 645 645 210
Doigt de gant Note: this transformer is
temporarily installed and 190 910 910 190
Temperature pocket needs to be moved in future.
Jacking plate location LV Side 000-846725 8 /8 A