MANAGEMENT AUTHORITY FOR URBAN RAILWAYS

5 Maintenance plan of Depot Equipment

5.1.1 General Principle

The main function of the depot equipment is to support the rolling stock & infrastructure
maintenance. All maintenance activities will be carried out by trained and authorized person
according to the safety precautions and work requirements contained in their respective
Operation & Maintenance Manuals.

Generally, Depot equipment includes Rolling Stock maintenance equipment, infrastructure

maintenance equipment and industrial equipment such as train-set lifting plant, train washing
plant, bogie preload stand, and wheel re-profiling plant, various items of testing equipment,
infrastructure maintenance vehicle, forklift etc.

In addition, compliance with the statutory requirements will have to be attained. All these
statutory requirements will be included in the preventive maintenance schedules and
maintenance records shall be maintained as per the statutory requirements.

The equipment lists of Rolling stock maintenance mentioned in the following table.

Table T5.1.1 Plant and Equipment for Rolling stock & E&M System Maintenance Facility

Number
Code Description Location Remarks
Required
10.101 Train Washing Plant Train washing line (W1) 1 nr
Wheel re-profiling line
10.102 Wheel Reprofiling Plant 1 nr
(W1)
Trainset Lifting Plant - Above Maine workshop 1 set
10.104
Ground Type Train inspection line (M3) (24 units)
Rail Vehicle Lifting Jacks - Maine workshop 1 set
10.105
4x10 T Train inspection line (M5) (4 units)
Rail Vehicle Lifting Jacks - Infrastructure workshop 1 set
10.106
4x15 T Inspection line (I2) (4 units)
Alternative
Pantograph
10.112 Pantograph Monitoring Unit Depot in line 2 nr inspection method
will be studied
Maine workshop
10.114 Wheel Load Measuring System 1 lot
Train inspection line (M5)
Maine workshop
10.201 Bogie Turn Table 4 nr
Bogie & Wheel shop
Maine workshop
10.202 Wheel Press 1 nr
Bogie & Wheel shop
Maine workshop
10.203 Wheel Boring Machine 1 nr
Bogie & Wheel shop
Maine workshop
10.204 Axle Lathe 1 nr
Bogie & wheel work shop
Maine workshop
10.205 Damper Test Stand Damper & Spring Test 1 nr
Shed

Document No. UMRT L1-CP3-GL-O&M-PLN-00001-C-R0

Maintenance Plan
Page 114 of 226
 MANAGEMENT AUTHORITY FOR URBAN RAILWAYS

Number
Code Description Location Remarks
Required
Rolling Stock
Maine workshop Train and
10.206 Spring Test Stand Damper & Spring Test 1 nr Maintenance
Shed Vehicles does not
use coil spring -
Wheel Measuring and Maine workshop
10.207 1 nr
Recording Device Bogie & wheel work shop
Maine workshop
10.208 Wheel Inspection Gauges 1 set
Bogie & wheel work shop
Wheelset Examination Maine workshop
10.209 1 set
Equipment, Ultrasonic Type Bogie & wheel work shop
Bearing Removal and Pressing Maine workshop
10.210 2 sets
Set Machine shop
Maine workshop
10.212 Bogie Preload Stand 1 nr
Bogie & wheel work shop
Maine workshop
10.214 Traction Motor Test Facility 1 nr
Traction motor shop
Maine workshop
10.215 Drying Oven 1 nr
Traction motor shop
Maine workshop
Access Platform and Stairs,
10.216 Train inspection line (M3, 1 lot
Mobile
M5)
Maine workshop
10.218 Carbody Stands 6 Sets
Train inspection line (M3)
Maine workshop
10.301 Brake Maintenance Equipment 1 lot
Break room
Maine workshop
Electrical and Electronic
10.302 Electrical & Electronics 1 lot
Component Maintenance
room
Train Air-Conditioner Maine workshop
10.303 1 lot
Maintenance Equipment Air-conditioner shop
Maine workshop
Pantograph Maintenance
10.304 Pantograph maintenance 1 lot
Equipment
shop
Maine workshop
10.305 Door Maintenance Equipment 1 lot
Door maintenance shop
Coupler Maintenance Maine workshop
10.306 1 lot
Equipment Machine shop
Maine workshop
10.307 Battery Maintenance Equipment 1 lot
Battery maintenance shop
Maine workshop
Compressor Maintenance
10.308 Compressor maintenance 1 lot
Equipment
shop
Maine workshop
10.309 Lift Table, Scissor type - 2T 1 nr
Heavy maintenance shop
Maine workshop
10.310 Parts Washer, Large Parts 1 nr
Bogie & wheel work shop
Maine workshop
10.312 Lubrication Equipment 2 lots
Heavy maintenance shop
Maine workshop
10.313 Workstand, Bogies 1 lot
Bogie & wheel work shop

Document No. UMRT L1-CP3-GL-O&M-PLN-00001-C-R0

Maintenance Plan
Page 115 of 226
 MANAGEMENT AUTHORITY FOR URBAN RAILWAYS

Number
Code Description Location Remarks
Required
Maine workshop
Workstand, Train Air-
10.314 Air-conditioner 1 lot
Conditioners
maintenance shop
Maine workshop
10.316 Soldering Equipment 1 lot
Heavy maintenance shop
Maine workshop
10.317 Cleaning Booth 1 nr
Heavy maintenance shop
Infrastructure workshop
10.401 Rerailing Equipment 1 set
Yard
Infrastructure workshop
10.402 Rescue Equipment 1 set
Yard
Infrastructure workshop
10.403 Vehicle Recovery Trolley 1 set
Yard
First Aid Room Equipment & Main workshop,
10.406 2 lot
Furnishings Infrastructure workshop
Infrastructure Maintenance Infrastructure workshop
20.101 1 nr
Vehicle Yard
Overhead Catenary Maintenance Infrastructure workshop
20.102 1 nr
Car Yard
Infrastructure workshop Unit equipped on
20.103 Catenary Inspection Unit 1 nr
Yard 20.107
Infrastructure workshop Unit equipped on
20.104 Track Inspection Equipment 1 nr
Yard 20.107
Infrastructure workshop
20.105 Flat Car 1 nr
Yard
Infrastructure workshop
20.106 Rail Reprofiling Equipment 1 nr
Yard
Infrastructure workshop
20.107 Multi-Function Vehicle 1 nr
Yard
20.108 Train Shunter, General Depot General, 1 nr
20.109 Train Shunter, Workshop Main workshop, 1 nr
20.110 Pick-up Truck General use 2 nr
20.111 Van General use 2 nr -
20.112 Sedan General use 3 nr
Depot-Internal transportation
20.113 General use 3 nr
Vehicle
Infrastructure workshop
20.114 Cable Reel Handling Equipment 2 nr
Yard
Infrastructure workshop,
20.115 Road Vehicle Lift 1 nr
Road vehicle service room
Infrastructure workshop,
20.201 Trackwork Tools, Manual 1 lot
Yard
Trackwork Inspection Infrastructure workshop,
20.202 1 lot
Equipment, Portable Yard
Infrastructure workshop,
20.203 Electric Tamping Set 1 set
Yard
Infrastructure workshop,
20.204 Works Lights, Portable 1 lot
Yard
Document No. UMRT L1-CP3-GL-O&M-PLN-00001-C-R0
Maintenance Plan
Page 116 of 226
 MANAGEMENT AUTHORITY FOR URBAN RAILWAYS

Number
Code Description Location Remarks
Required
Rail Fastener Impact Wrench, Infrastructure workshop,
20.205 1 nr
Powered Yard
Infrastructure workshop,
20.206 Rail Heater 2 sets
Yard
Field Weld Hardware Sets and Infrastructure workshop,
20.207 1 lot
Welding Kits Yard
Infrastructure workshop,
20.208 Weld Shear 1 nr
Yard
Infrastructure workshop,
20.209 Rail Tensor 1 nr
Yard
Infrastructure workshop,
20.210 Rail Drilling Machine 1 lot
Yard
Rail Cut-off Saw, Abrasive Disc Infrastructure workshop,
20.211 1 nr
Type Yard
Infrastructure workshop,
20.212 Rail Head Grinding Machine 1 nr
Yard
Infrastructure workshop,
20.213 Emergency Rail Clamps 4 sets
Yard
Infrastructure workshop,
20.215 Rail Trolley 1 lot
Yard
Infrastructure workshop,
20.216 Air Compressor, Portable 2 nr
Yard
Infrastructure workshop,
20.218 Rail Band saw 1 nr
Yard
Trackwork Maintenance Infrastructure workshop,
20.301 1 lot
Workshop Yard
Infrastructure workshop,
20.302 OCS Maintenance Workshop 1 lot
Trackwork room
Signalling & Communication Infrastructure workshop,
20.303 1 lot
Maintenance Workshop Signalling room
Infrastructure workshop,
SCADA and CCTV
20.304 SCADA, Telecom, CCTV 1 lot
Maintenance Workshop
room
Road Vehicle Servicing Infrastructure workshop,
20.306 1 lot
Equipment Road vehicle service room
Various management &
30.101 Computers and Network 1 lot
Various management &
30.102 Office Work Stations 1 lot
Various management &
30.103 Office Furniture, General 1 lot
Maintenance Management Various management &
30.104 1 lot
System
Infrastructure workshop
30.301 Forklift Truck, 3.0T Capacity 1 nr
General use
Forklift Truck, 2.0T Capacity, Main workshop
30.302 1 nr
Battery Powered General use
Main workshop &
Reach Truck, 1.5T Capacity,
30.303 Infrastructure workshop 2 nr
Battery Powered
Material Storage shed
Document No. UMRT L1-CP3-GL-O&M-PLN-00001-C-R0
Maintenance Plan
Page 117 of 226
 MANAGEMENT AUTHORITY FOR URBAN RAILWAYS

Number
Code Description Location Remarks
Required
Main workshop &
30.304 Wagon, 4 Wheels Infrastructure workshop 1 lot
Material Storage shed
Main workshop &
30.305 Pallet Truck Infrastructure workshop 4 nr
Material Storage shed
Main workshop &
30.306 Hand Trolley Infrastructure workshop 6 nr
General use
Main workshop &
30.307 Work Stands, Mobile Infrastructure workshop 12 nr
General use
Main workshop
30.401 Pallet Racks, Main Workshop 1 lot
Material Storage shed
Pallet Racks, Infrastructure Infrastructure workshop
30.402 1 lot
Workshop Material Storage shed
Main workshop
30.403 Storage, Small Parts, 2 Levels 1 lot
Material Storage shed
Main workshop
30.404 Pallet Racks, Wheel Sets 1 lot
Material Storage shed
Main workshop
30.405 Storage Racks, Air-Conditioners 1 lot
Material Storage shed
Storage Racks, Various Main workshop
30.406 1 lot
Locations Material Storage shed, etc.
Main workshop
30.407 Tool Storage, Tool Room 1 lot
Material Storage shed, etc.
Main workshop
30.408 Bins, Small Parts Storage 1 lot
Material Storage shed, etc.
Main workshop &
30.409 Storage Cabinets Infrastructure workshop, 15 nr
etc.
Main workshop &
30.410 Storage Shelves Infrastructure workshop, 20 nr
etc.
Multi-Purpose Metal Working Maine workshop
30.501 1 nr
Equipment Mechanical workshop
Maine workshop
30.502 Cut-off Saw 1 nr
Mechanical workshop
Maine workshop
30.503 Band saw 1 nr
Mechanical workshop
Maine workshop
30.504 Grinder, Floor Mounted 2 nr
Mechanical workshop, etc.
Maine workshop
30.505 Grinder, Bench Mounted 3 nr
Mechanical workshop, etc.
Cut-off Saw, Abrasive Disc Maine workshop
30.506 2 nr
Type Mechanical workshop, etc.
Maine workshop
30.507 Drill Press, Floor Mounted 2 nr
Mechanical workshop, etc.
Maine workshop
30.508 Drill Press, Bench Mounted 3 nr
Mechanical workshop, etc.
30.509 Oxygen-Acetylene Cutting and Maine workshop 2 set
Document No. UMRT L1-CP3-GL-O&M-PLN-00001-C-R0
Maintenance Plan
Page 118 of 226
 MANAGEMENT AUTHORITY FOR URBAN RAILWAYS

Number
Code Description Location Remarks
Required
Welding Set Mechanical workshop, etc.
Maine workshop
30.510 ARC Welder, Portable 2 set
Mechanical workshop, etc.
Maine workshop
30.511 TIG Welder, Portable 2 set
Mechanical workshop, etc.
Maine workshop
30.512 Shot Blast Cabinet 1 nr
Mechanical workshop
Maine workshop
30.513 Paint Booth (Bogies) 1 nr
Bogie & Wheel shop
Portable Drilling Machine, Maine workshop
30.515 2 nr
Magnetic Base Mechanical workshop, etc.
Maine workshop
30.516 Core Drilling Machine 2 nr
Mechanical workshop, etc.
Maine workshop
30.517 Hydraulic Press, 5T 2 nr
Mechanical workshop, etc.
Maine workshop
30.518 Weld Screens 2 sets
Mechanical workshop, etc.
Maine workshop
30.519 Pipe Threading Equipment 1 set
Mechanical workshop
Maine workshop
30.601 Work Bench 1 lot
Mechanical workshop, etc.
Maine workshop
30.602 Work Tables 10 nr
Mechanical workshop, etc.
Maine workshop
30.604 Work bench, Lab Type 10 set
Mechanical workshop, etc.
Maine workshop
30.701 Power Tools 1 lot
Mechanical workshop, etc.
Maine workshop
30.702 Hand Tools 1 lot
Mechanical workshop, etc.
Maine workshop
30.740 Ratchet Lever Hoist 2 set
Mechanical workshop, etc.
Maine workshop
30.760 Test Equipment 1 lot
Mechanical workshop, etc.
Cleaning and Washing Maine workshop
30.901 1 lot
Equipment Bogie wash room, etc.

5.1.2 Maintenance Regime & Requirements

The maintenance regime of the depot equipment comprises mandatory testing, preventive
maintenance, reliability centred maintenance (RCM), corrective maintenance, and overhaul
executed in whole or part to suit the functions and special maintenance requirements of each
part of equipment. The depot equipment will be maintained in conformance with the
requirements of the original equipment manufacturer.

In general, most maintenance activities of maintenance equipment will be performed in Traffic

Hour (NH). The inspection, cleaning, lubrication and repair work will be carried out according
to the instructions mentionned in the Operation & Maintenance Manuals. The maintenance
timing shall be coordinated with train and infrastructure maintenance schedules.
Document No. UMRT L1-CP3-GL-O&M-PLN-00001-C-R0
Maintenance Plan
Page 119 of 226