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HE capability of moving the tool the rotary tiller (i.e., thickness of cut, By varying X the radial thickness of
T at a velocity and direction other
than in the direction of movement of
geometry of cut, compaction of the un-
cut soil, depth of operation, throwing of
each slice can be varied (Fig. 1 ) .
Thinner slices tend to shear more fre-
the basic machine is a fundamental the soil and velocity changes, etc.). A quently, resulting in even smaller clod
difference between powered and non- much better technique would be to sizes. When using forward rotation, the
powered tillage machines (Parts I and analyze a well-developed, soil-machine clearance angle (5', Fig. 2) can be
II, this issue, see references 12 and 13). mechanics (equations) which would in- changed by varying X such that either
In the case of a simple tool rotating clude all the effects of tool geometry, adequate clearance between the back
about a horizontal axle, this movement mode of operation and soil conditions. side of the blades exists, or the back
occurs in a vertical plane and the path Since such mechanics are not available, side of the blades press into uncut
of the tip can be described by one or we can only try to visualize some of the soil, compacting it and significantly
more equations (Part I, see reference reactions. raising the power requirement. (This
12). While these equations could be With each cut the tiller blade makes also contributes to the tendency of a
used for design purposes, the velocity an initial soil entry, after which the tiller to "walk out" of the soil.) In-
parameter most frequently used, both effective depth of soil varies continu- cluded in this overall relationship is
as a design and use parameter, is the ally along the cutting path; this situa- the "angle of attack" (7) of the tiller
dimensionless ratio of the rotor periph- tion is unique to rotary-tiller operation. blade with the soil slice. Matsuo (1961)
eral velocity to the machine forward
velocity:
_ Ra>
V
where R = rotor radius
03 — rotational velocity of rotor
v = machine forward velocity
There are, therefore, three ways (and
combinations thereof) in which X can
be varied: change the rotor radius ( R ) ,
which is seldom done; change the rotor
velocity (w), which is common; and
change machine forward velocity (v)
which is common. REVERSE ROTATION FORWARD ROTATION
The manufacturer often provides a
means of varying the ratio between Fig. 1 Shapes of soil slices for forward rotation and reverse rotation as
PTO and rotor velocity, and the user a function of the ratio of peripheral speed to forward speed (Rw/v =
is free to use different vehicle gears. u / v = X). Number of blades operating in one plane Z = 3 (Bernacki,
1962)
(Each method can be used to change
the value of X.) The intended reasons
for changing the value of X vary from
decreasing the power input to increas-
ing the field capacity of the machine.
It is also true that drastic changes
can occur in the power requirements
and the final soil condition if X is held
constant as both OJ and v are changed
in a fixed ratio. The ramifications of
the effect of velocity will not be
discussed.
The Soil and the Tiller
It may be helpful, at this point, to
try to visualize some of what the soil
Fig. 2 Angles and speed of cutting with forward and reverse rotation:
"sees" as it is being operated upon by a is rotation angle, /3 is sharpening angle of blade, 7 is effective angle
of cutting (between blade face and trochoidal soil surface), 70 is apparent
Paper No. 69-661 (Part III) was presented at the Win- angle of cutting (between blade face and tangent to rotor circum-
ter Meeting of the American Society of Agricultural ference), 5 is angle between back side of sharpened blade and tangent
Engineers, at Chicago, 111., December 1969, on a pro- to rotor circumference, A5 is angle between rotor circumference and
gram arranged by the Power and Machinery Division.
The authors are: JAMES G. HENDRICK, Agricultural trochoidal path (intersection angle), 5' is application angle of blade
Engineer, and WILLIAM R. GILL, Director, National edge, v is forward velocity of the machine, u is peripheral velocity
Tillage Machinery Lab., AERD, ARS, USDA, Auburn,
Ala. of rotor, and u s = u + v (Bernacki, 1962)
1971 • T R A N S A C T I O N S O F T H E ASAE 679
shows that the magnitude of 7 can quirement can be decreased, up to a
greatly effect soil shattering action. point.
Larger values of X mean more cut- Lisunov (1968) presents a general
ting by the blade per volume of soil equation for the power required for a
disturbed, which increases the specific rotary tiller (originally by Dalin and
work of the tiller (Beeny, 1965 and Pavlov, 1950):
Mursch, 1957). This effect is true N = Nc + Nt±Np + NT +Nr
whether X is increased by increasing where N c = power to cut the soil
either w or R or by decreasing v. The ]Vt = power to throw the soil
reverse is not necessarily true; however, Nv — power to pull or hold back
decreasing X does not decrease the spe- the rotary tiller
cific power requirement except within ]VT = power loss in transmission
certain limits. For instance, increasing
Nr — power to roll the machine
v beyond the point of providing an
The power required strictly for rotary
adequate blade clearance ang le (§' ^ 0)
tilling is:
causes specific power to be increased,
as shown by Beeny (1965). N r t = Nc + Nt
Increasing X by increasing the radius Thus increases in cutting and/or greater
(R) while maintaining depth constant accelerations per unit volume of soil
results in a longer cutting path per unit will increase the specific power require-
volume. This effect is documented by ment. This assumes, of course, proper
information presented in the paper on soil-tool geometries, such as the clear-
the depth of operation (Part II, see ance angle, are maintained.
Lisunov (1968), found that (Figs. Fig. 5 Influence of X on the vertical (F y ) and longi-
reference 13), where the relation be- tudinal (F x ) forces on the rotor for the conditions
tween tillage depth versus diameter was 4 and 5) the energy requirement for of Fig. 4 (Lisunov, 1968)
considered. rotary tilling decreased with an increase
For a given rotor geometry (number of X (and tilling pitch) and experienced
of blades, diameter, blade shape, etc.) a minimum value at X = 2.4. He be- CO 80
LU o 100 R.RM. ROTOR SPEED
increasing X by increasing w results in lieved the initial decrease was due to X • 200 R.PM. ROTOR SPEED
a greater acceleration of soil particles. a decrease in the ratio of area of cut-
INC
70 A 300 R.RM. ROTOR SPEED
The resultant velocity of soil particles ting to volume of soil tilled. The sub-
is greater; thus more throwing and sequent increase occurred when the A 400 R.RM. ROTOR SPEED
0
crushing of clods against the hood takes back surface of the blades contacted 60
QJ
place. When X is increased, the num- untilled soil. At X = 2.1 the clearance
=>
ber of succeeding blades which will angle (5') becomes negative. At this O
pass through the area previously occu- point the pushing reactive force, F x , 50
(\J
pied by a volume of soil is increased reduces sharply and the vertical force,
and there is additional beating and F y , tends to make the tiller "walk out" CT 40
recirculating. of the soil. UJ
Frevert (1940) studied the specific Q.
, CONCLUSION
N5
•^^M>m^^Mmtimm% 220 In addition to the general statements
••[.::.'•••:':.:: ;:.:: , .:::::z \,m&%mm& 3 3 0 already made regarding the effect of
CO the individual parameters discussed in
LU
IE no Parts I, II and III of this series of
Q
< N2
:*v.^o papers, there are some additional ob-
•:-.L: ....;. .: ^ S f t ^ 220
servations which should be mentioned.
CD Z ^ 330
• 1 . . . ^ . " . . . . " . . " . " . " . ...•"••••"."•
While in general some qualitative
;[::::,::;;.'.:::'.:::::,:zi
nsr 3 I 10 10
conclusions can be drawn from this
review of research literature, very little
N9
•:-m«MMMSS ^
• m M M M M ^ 220 can be gained quantitatively. This is
V
: ' , , B « ^ S ] 330 mainly due to the lack of sufficient
data and of uniformity of presentation.
20 40 60 80 100 (%) Some authors present descriptions of
initial soil condition, including moisture
Fig. 12 Influence of increase of rotor velocity (10 to 330 rpm) for
three blades on clod size distribution (Matsuo, 1961) content and resistance to penetration,
while others do not. There is no uni-
formity regarding reporting final soil
60
at a 6 in. depth. An attempt to develop conditions, description of tiller blades,
or a relationship between energy and clod and occasionally fundamental informa-
< size was not meaningful. tion such as rotor diameter is absent.
LU -" Grinchuk and Matyashin (1969) The prediction of the power require-
40
measured the clod-size distribution as ments or the performance of rotary
< ^
X was changed by using three different tillers from a theoretical basis is not
CZ O
=> O rotor diameters and three different till- possible at this time. Very little has
CO O
20 ing pitches. Table 1 shows no appreci- been done in the way of developing a
able trend toward a change in clod soil-tool mechanics applicable to rotary
< size as diameter was changed, but tools. Some of the approaches to soil-
o there appears to be a trend toward tool relationships such as those by Ser-
smaller clods as the tilling pitch dechnyi and Bernacki appear promis-
100 200 300 decreased. ing, but are far from being generally
ROTOR SPEED(RPM) Koszeghy (1964) found that, at a useful.
constant «, as the forward velocity was Information is lacking regarding the
Fig. 13 Influence of rotor velocity on total sur-
increased from 1.7 to 4.2 km per hr effects of soil reaction in the range of
face area of clods produced for three tilling the clods < 0.2 mm remained constant velocities at which rotary tillers oper-
pitches (Tsuchiya, 1965) at about 7 percent of the total, and the ate. Richardson (1958), for instance,
clods larger than 5 mm increased from measured power input to a rotary tiller
40 to 52 percent. in the same area on two successive
ably was not affected by the soil being From these results we cannot make years. The measured peak and residual
thrown against a rigid surface. general conclusions concerning soil values for soil shear strengths were
Tsuchiya (1965) investigated the re- breakup, because of the complex inter- the. same both years, but the moisture
lationships between operating condi- relationships among the three param- content was different. The effect of
tions and final clod size. He expressed eters involved in \, as well as blade rotor velocity upon power requirement
the degree of pulverization in terms of shape, depth of operation, hood and was pronounced one year (the dry year)
the "total surface area" of the resulting shield design and initial soil condition. and had little effect the wet year. But
clods using a technique he developed. We do know, however, that both till- the energy required was 30 to 70
Fig. 13 shows his results of tests involv- ing pitch and depth of operation will percent higher the wet year.
ing a range of rotor speeds and three set an upper limit on the final clod size Other researchers are finding that
tilling pitches. He further concludes distribution. But the research results the rate of moving tools through the
that a shorter pitch means that the clearly indicate that other factors play soil causes considerable variation in the
mean diameter of clods is reduced
(especially under high moisture condi-
TABLE 1. CLOD SIZE DIAMETER AS AFFECTED BY ROTOR DIAMETER A N D TILLING
tions ). At the same pitch a higher rotor
PITCH (GRINCHUK A N D MATYASHIN)
velocity will reduce the mean clod size,
(This influence is reduced under high Size of Soil Fractions, m m
moisture conditions) and deeper till- Diameter Tilling Larger Less than
ing increases soil recirculation and re- of tiller pitch, than 50 50-25 25-10 10
duces mean clod size. -otor, mm cm Content of soil in fractions, percent
Furlong (1956) presented graphs 160 4.8 19.8 15.9 17.5 46.8
which were said to be representative of 7.0 21.5 17.0 17.5 44.0
the final clod size as a function of 11.8 44.0 12.8 12.8 30.4
rotor velocity and pitch length. In gen-
240 4.8 23.0 20.2 20.6 36.2
eral, the results indicated that, as X 19.3 28.7
7.0 36.8 15.2
was decreased by increasing forward 11.8 27.6 19.6 16.6 36.2
speed, the average lump diameter in-
creased at 2 in. and 4 in. depths, but 320 4.8 13.0 20.4 23.5 43.1
there was essentially no change in aver- 7.0 29.7 17.0 15.3 38.0
11.8 43.4 12.5 13.2 30.9
age clod size as the pitch was increased
682 1971 T R A N S A C T I O N S OF THE ASAE
2 Bainer, Roy, et al. Miscellaneous tillage equipment, Studies on trafficability, tractive and rotary tilling per-
soil reaction, and perhaps even in the Chapter 9, Principles of Farm Machinery, pp. 197-211. formance of tractor. Technical Report Ins. of Agri.
fundamental behavior of the soil. John Wiley and Sons, Inc., New York, N. Y. Machinery, Omiya, Japan, 108 pp. (J. E.)f.
3 Beeny, J. M. and D. J. Greig. 1965. The efficiency 15 Kbszeghy, Geza. 1964. Some problems of research
And, in conclusion, it is interesting of a rotary cultivator. J. Agr. Engr. Res. 10(1) :5-g. with rotary tillers. Jarmiivek, Mezogazdasagi Gepek,
to note the time and degree of research 4 Bernacki, Henry. 1962. Theory of the rotary tiller. 11(6)1220-226. (H., E . ) t
Inst, of Mech. and Elect, of Agric. in Warsaw, Bui. 16 Lisunov, E. A. 1968. Expenditures of energy for
activity in rotary tillage in various lo- No. 2, pp. 9-64. (P., E . ) t §. rotary tilling soil. Mech. i Electrif. Sots. Sel'khoz.
calities, as evidenced by technical pub- 5 Dalin, A. D. and P. V. Pavlov. 1950. Rotary soil 10:36-37. (R., E., PB-184 257T)*.
working and excavating machines. Mashgiz, 258 pp. 17 Matsuo, M. 1961. Fundamental studies on the
lications available to this author. The (R., e . ) t rotary cultivation. Bui. of the Yamagata Univ. (Agric.
German journals had many rotary tool 6 Frevert, Richard K. 1940. Mechanics of tillage. Sci.) Vol. 3, No. 4, 197 pp. (J., e . ) | .
Unpublished M.S. thesis. Iowa State College, Ames, 18 Mursch, B. 1957. Investigations on a rotary
publications in the late 1950s, the Iowa. cultivator. Landtech. Forsch. 7(4) :93. (G., e.)$.
Japanese in the early 1960s, and the 7 Furlong, D. B. 1956. Rotary tiller performance 19 Richardson, R. D. 1958. Some torque measure-
tests on existing tines. Tech. Report #1049, F.M.C. ments taken on a rotary cultivator. J. Agric. Engr.
Russians are publishing in that area Corporation, San Jose, Calif., September. Res. 3(4):66-68.
now. The Russian articles indicate, too, 8 Gill, W. R. and G. E. Vanden Berg. Soil dynamics 20 Serdechnyi, A. N. and I. M. Grinchuk. 1968.
in tillage and traction. Agriculture Handbook No. 316,
considerable interest in rotary tillage ARS, USDA.
Basic design parameters and systems of operation of
rotary drums of silage loaders. Mech. i. Electrif. Sots.
work since the 1930s. The United 9 Grinchuk, I. M. and Yu. I. Matyashin. 1968. Sel. Khoz. 2:17-19. (R., E., PB-180 962T)*.
Systems of operation of soil rotary tillers. Mech. i
States literature shows the most interest Elektrif. Sots. Sel. Khoz. 6:7-9. (R., E., PB-183 21 Tsuchiya, M. 1965. Studies on power tillers in
Japan (English translation). Yamagata Univ., Tsuruoka-
in rotary tillers, as tillers, in 1930 and 827T)*.
shi, Japan. Shin-Norin Co., Ltd. Tokyo, Japan.
10 Grinchuk, I. M. and Yu. I. Matyashin. 1969.
1940. A number of articles have been The problem of selecting basic construction parameters * Paper has been translated and is available from
published in the United States recently and systems of operations of soil rotary tillers. Traktory Federal Scientific & Technical Information, U. S.
i Sel'khozmashiny, 1:25-28. (R., E., PB-184 878T)*. Department of Commerce, Springfield, Va. 22151. (The
evaluating the rotary tiller as an imple- 11 Hendrick, J. G. 1969. Depth, direction of rotation
number is the translation number.)
ment for incorporating chemicals into and peripheral to forward velocities as design param- f The article has been translated and a copy of the
eters of rotary tillers. ASAE Paper 69-661, ASAE, translation is at the NTML.
the soil. St. Joseph, Mi. 49085. t The article has an English summary, or portions
12 Hendrick, J. G. and W. R. Gill. 1971. Rotary have been translated.
tiller design parameters, I: Direction of rotation.
§ The letters in parentheses indicate: (a) First letter,
References Transactions of the ASAE, this issue.
the original language if different from English (R =
13 Hendrick, J. G. and W. R. Gill. 1971. Rotary Russian, P = Polish, J = Japanese, G = German);
i Adams, W. J., Jr. and D. B. Furlong. 1959. Rotary tiller design parameters, II: Depth of operation. Trans- (b) second letter, the language into which it was
tillage in soil preparation. Agricultural Engineer actions of the ASAE, this issue. translated or summarized (E = full translation into
40(10) :6oo-6o3, 607, October. 14 Kisu, M., Y. Kohda S. Yagi, and K. Seyama. 1966. English, e — English summary).