SIGMA VALUE CALCULATION

NO OF UNITS NO OF UNITS
MONTH PRODUCED DAMAGED

Oct-16 33 8

Nov-16 23 6

Dec-16 25 5

Jan-17 34 5

Feb-17 27 4

Mar-17 31 5

TOTAL 173 33
ALUE CALCULATION

NO OF DEFECTS 33

VOLUME 173

OPP PER PIECE 11

DPO 0.017341

DPMO 17341

SIGMA VALUE 3.61 SIGMA

 CORRELATION & REGRESSION

STORAGE TIME IN TIME TAKEN TO CLEAN THE

NO OF DAYS RUST IN MINS PER BLOCK

30 61

40 83

50 103

60 120

80 122

90 172
200
180
160
f(x) = 1.5583850931677 x + 19.2608695652174
140 R² = 0.896765716097742
120
100
80
60
40
20
0
20 30 40 50 60 70 80 90 100
 PROCESS CAPABILITY - CP & CPK CALCULATION

USL
48
LSL
38
MEAN
41
SD
1
CP
USL-LSL/6SD 1.67
CPU
USL - MEAN/3SD 2.33
CPL
MEAN - LSL/3SD 1.00

CPK 1.00
ABILITY - CP & CPK CALCULATION

USL
45
LSL
35
MEAN
39
SD
1
CP
USL-LSL/6SD 1.67
CPU
USL - MEAN/3SD 2.00
CPL
MEAN - LSL/3SD 1.33

CPK 1.33
1

6
 SOLUTIONS

Improve the quality of packing to reduce damages.

Procure Iron Just in Time (JIT), when an order is received for a Cooling Unit.

To Procure latest machines with better Efficiency .

Reduce the Temperature for the Pastry Showcase to avoid spoilage of Pastries.

Document the Standard Operating Process (SOP).

Train the Operators on the SOP.