Preventive / Total

Sl. No Equipment Name HRS. Run Shutdown schedule Mait.

HRs HRS. Maint hrs JAMMING/C CONVEYORS
LEANING B/D

1 MOCHIA CRUSHER 442.00 40.00 68.1 108.1 24.0 22.2

2 BALARIA CRUSHER 463.40 22.40 92.0 114.4 28.6 5.0
 CRU
REASON OF BREAKDOWN
RECIPROCA Jamming due
CRUSHER TING
jamming Mechanical ELECT FEEDER INSTR. B/D OTHER Total B/D Coarse Ore to Oversized
/B.D B.D PROBLEM Jamming / Mechanical Hrs shortage Ore/
Uncrushable
B.D
10.6 7.1 2.9 0.3 3.0 6.8 76.8 0.0 20.2
5.1 10.4 11.9 1.0 0.5 4.9 67.3 0.0 17.5
 CRUSHER DAILY EQUIPMENT STATUS & REPORT FOR Jan-2017
Grand Total
Dozer B/D hrs (inc Total
Unavailiabl FOB FULL POWER OTHERS NO.OF B/D MTTR
e / B.D TRIP operational ) downtime
0.0 38.9 0.0 21.2 146.8 184.8 2 73.38
0.0 45.1 1.0 6.7 132.9 181.6 3 44.30
 analysis
TOTAL
MTBF NO. OF DAYS MONTHLY AVAILABLE %availablit PM/BD UTILIZATION
HOURS HOURS y

221.00 31 744 559.2 75% 1.4 79%

154.47 31 744 562.4 76% 1.7 82%

Total
crushing
analysis
MONTHLY ORE PRODUCTION/HR( THEORITICAL ACTUAL OEE
HANDLED(TONNAGE) CUMMULATIVE) PRODUCTIVITY(T/HR) PRODUCTIVITY

89780.0 203.1 200.0 102% 54.3%

127700.0 275.6 300.0 92% 52.4%

217480.0
 Running hrs Production Breakdown Hours Maint. Hrs
S
D h
a No. Of
t
i
Breakdown
Shutdown Hrs Preventive/ Details of B/D or Maintenance
e f Per Shift Per Day tonnage/day Total tonnage SHIFT WISE Toatal Scheduled Total JAMMING/CLEA
t NING
(If any)

C 5.3 1200 2.3 BC-4 D/chte jammed ,CR-06 jam BC-3 weightometer fixing ,Surge bin full 1

15-Jan A 4.0 15.3 590 3040 2.9 6.5 0.3 0.6 Cleaning work, Big boulder jamming, BF-004, BF-001 tripping,Crusher gap checking 0.3

B 6.0 1250 1.3 0.3 Gernal checking done, VF-01 tripped ,Bc-04 D/chute cleaning BC-5 Magnet cleaning
work Big boulder jamming
 REASON OF BREAKDOWN

RECIPROCATING Jamming due to Dozer

CONVEYORS B/D CRUSHER Mechanical B.D ELECT PROBLEM FEEDER INSTR. B/D OTHER Coarse Ore Oversized Ore/ Unavailiable / FOB FULL POWER TRIP OTHERS
jamming /B.D Jamming /B.D Mechanical shortage Uncrushable B.D

0.3 1
0.3 2.3 ###
0.3 1 ###
 Running hrs Production Breakdown Hours Maint. Hrs
S
D
a h No. Of Shutdown
t
i Breakdo
Hrs Details of B/D or Maintenance
f wn Scheduled
e t
Per Shift Per Day tonnage/day Total tonnage SHIFT WISE Total (If any) Total

CR-02 electricalproblem, BC-29 takeup cleaninhg

C 5.3 1800 1.6

FOB full Gernal Maintenance work

15-Jan A 4.0 15.3 320 2380 4 6.9 0.3

B 6.0 260 1.3 0.3 VF-001 tripped ,BC-04 Discharge chute cleaning work ,Big boulder jamming
 REASON OF BREAKDOWN

CRUSHER B/D & RECIPROCATING OTHER Coarse Ore Jamming due to Dozer
CLEANING CONVEYORS B/D Jamming Mechanical B.D ELECT PROBLEM FEEDER Jamming INSTR. B/D Mechanical shortage Oversized Ore/ Unavailiable / FOB FULL POWER TRIP OTHERS
/B.D Uncrushable B.D

0.3 0.3 1

4 ###

1 0.3 ###