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DE8OBW BUUDE
FOR CIRCULAR HOLLOWSECTION (CHS) JOINTS
UNDER PREDOMINANTLY STATIC LOADING
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Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
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CONSTRUCTION
WITH HOLLOW STEEL
SECTION
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ISBN 3-88585-975-0
Created on 01 March 2012
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The necessity to solve the design problems concerning the versatile applicationsof hollow
sections, which are somewhat supplementary to the general structural engineering with
plates and open sections and apply particularly to this youngest member in the familyof steel
sections, led to the foundation of CIDECT in 1962 as an international organization of major
hollow section manufacturers. The aim is to combine together all the resources worldwide
fromindustry,universitiesandothernationalandinternationalbodiesforresearchand
application of technical data, development of simple design and calculation methods and
dissemination of the resultsof the researches by publications.
Since its inception CIDECTactivities have been focussed virtually
on all aspects of the hollow
section design including buckling behaviour of empty and concrete-filled columns, static and
fatiguestrength of joints, aerodynamicproperties,corrosionresistanceandworkshop
fabrication. The results of the researches sponsored by CIDECT are availablein extensive
reports and monographs and have been incorporated into many national and international
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Dipak Dutta
Chairman of the Technical Commission
of CIDECT
5
Created on 01 March 2012
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Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
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Contents
1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2 Design of tubular
structures ....................................... 10
Introduction
2.1 ..................................................... 10
2.2 Designprocedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3 Fabrication of tubular
structures ................................... 13
4 Joint
design
under
predominantly
static
loading ...................... 16
4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
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5 Bolted
connections ............................................... 42
6 Worked
out
design
examples ...................................... 46
6.1 a) Uni-planar truss ................................................ 46
b) Arch-formedtruss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
c) Vierendeel truss ............................................... 52
6.2
Multi-planartruss
(triangulargirder) .................................. 55
6.3Trusswithsemi-flattenedendbracings ................................ 59
6.4Effectivebucklinglength of trussmembers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
6.5 Boltedconnections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
7 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
8 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
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Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
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Created on 01 March 2012
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Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
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1 General
Many examplesin nature demonstrate the excellent properties of the circular hollow section
as a structural element in resisting compression, tension, bending and torsion. Further, the
circular hollow section has proved to be the best shape for elements subjected to wind-,
orwaveloading.Thecircularhollowsectioncombinesthesecharacteristicswithan
architecturally attractive shape. Structures madeof hollow sections have a smaller surface
area than comparable structures of open sections. This,in combination with the absenceof
sharp corners, resultsin a better performanceof corrosion protection.
These excellent properties should result light
in “open” designs with a small number of simple
joints in which gussets or stiffening plates can often be eliminated. Since joint
thestrength is
influenced by thegeometricalproperties of themembers,optimumdesigncanonlybe
obtained if the designer understands the joint behaviour and takes it into account in the
conceptual design. Although at present the unit material of hollow
cost sectionsis higher than
that of open sections, this can be compensated by the lower weight of the construction,
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smallerpaintingareaforcorrosionprotectionandreductionoffabricationcost by the
application of simple joints without stiffening elements. Many existing constructions in hollow
sectionsshowthattubularstructurescaneconomicallycompetewithdesigns in open
sections.
Over thelast twenty five years CIDECT hasinitiated many research programmes in the field of
tubularstructures:e. g. in the field of stability, fire protection,windloading,composite
construction, and the static and fatigue behaviour of The resultsof these investigations
joints.
areavailable in extensivereportsandhavebeenincorporatedintomanynationaland
international design recommendations with background information in CIDECT Monographs.
Initially many of theseresearchprogrammeswereacombination of experimentaland
analytical research. Nowadays many problems can be solved in a numerical way and the use
of the computer opens up new possibilities for developing the understanding of structural
behaviour. It is important that the designer understands this behaviour and is aware of the
influence of various parameters on structural performance.
This practical design guide shows how tubular structures under predominantly static loading
should be designed in an optimum way, taking account of the various influencing factors. This
guide concentrates on the ultimate limit states design of lattice girders or trusses. Joint
resistance formulae are given and also presented in a graphical format, to give the designer a
quick insight during conceptual design.
The graphical format also allows aquick check of computer calculations afterwards. The basic
design rules for uni-planar joints (Fig. 8 ) satisfy the safety procedures e.g. used in the
European Community andin Canada. The formulae for other typesof joints are in a certain
way related to those for the basic types of joints.
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Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
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2.1 introduction
In designing tubular structuresit is important that the designer considers the joint bahaviour
right from the beginning. Designing members e. g. of a girder based on member loads only
may result in undesirable stiffening of joints afterwards. This does not mean that the joints
have to be designed in detail at the conceptual design phase. It only means that chord and
bracing members have to be chosen in such a way that the main governingjoint parameters
(Fig. 7) such as diameter ratio d,/do, thickness ratio to/t,, chord diameter to thickness ratio
dolto,gap g between bracings, overlap0, of bracings and angle€4,provide an adequate joint
strength and an economical fabrication.
Since the design is always a compromise between various requirements, such as static
strength, stability, economy in fabrication and maintenance, which are sometimes in conflict
with each other,the designer should be awareof the implications of a particular choice.
The following guidance is given to arrive at optimum design:
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- Lattice structures can usually be designed assuming pin jointed members. Secondary
bending moments due tothe actual joint stiffness can be neglected for static design if the
joints have sufficient rotation capacity. This
will be the caseif the joint parameters are within
the range recommended in this design guide.
- It is common practice to design the members with the centre lines noding. However, for
ease of fabrication it is sometimes required to have a certain noding eccentricity. If this
eccentricity is kept within the limits -0.55 5 e/do I0.25 indicated in Fig. 1 the resulting
bending moments can be neglected for joint design and for chord members loaded in
tension.
Chord members loaded in compression, however, have always to be checked for the
bending effects of noding eccentricity (i.e. designed as beam-columns, with all of the
moment due to noding eccentricity distributed to the chord sections).
Full overlapping results in an eccentricity e = -0.55 do but provides a more straight
forward fabrication thanpartial overlap joints anda better girder behaviour than gap joints.
C D
cl partsal overlap jwnt w l t h negatlve eccentrlclty dl total overlap joint wtth negatlve eccentrlclty
Tellwetre Uberlappung mlt negatlver Volle Uberlappung mlt negatlver Exrentrlz~tal
Exrentrlritdr
e/O e<O
- Secondary bending moments due to the end fixities of the members can be generally
omittedwithrespecttodesign of bothmembersandconnections,providedthere is
adequate deformation and rotation capacity
in both members and connections. This can be
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Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
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achieved by limiting the wall slenderness of certain members, particularly the compression
bracing members, which is the basis for some of the geometric limits of validity shown in
Fig. 8 .
- Gap joints are preferred to partial overlap joints (Figs. 1C and 2) since the fabrication is
easier with regard to end cutting, fitting and welding. However, fully overlapped joints
(Fig. 1 D) provide betterjoint strength with similar fabrication than gap joints.
The gap g is defined as the distance measured along the of the connecting face
length of the
chord, between the toes of the adjacent bracing member (ignoring welds). The percentage
overlap O,,defined in Fig. 2, is such that the dimension p pertains to the overlapping
bracing.
In good designs a minimum gap should be provided such that 2 t, g+ t, so that the welds
do not overlap each other; on the other hand, in overlap joints the overlap should be at least
0, 2 25%.
9 0, = overlap = % x 100~"
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- In common lattice structures, (e.g. trusses), about 50% of the material weight is used for the
chords in compression, roughly 30% for the chordin tension and about20% for the web
members or bracings. This means that with respect to material weight, the chords in
compression should likely be optimised to result in thin walled sections. However, for
corrosion protection (painting) the outer surface area should be minimized. Furthermore
joint strengthincreaseswithdecreasingchorddiametertothickness ratio dolto and
increasing chord thickness to bracing thickness ratio to/t,.As a result thefinal diameter to
thickness ratio doltofor the chord in compression will be a compromise between joint
strength and buckling strength of the member and relatively stocky sections will usually be
chosen. For the chordin tension the diameter to thickness ratio doltoshould be chosen to
be as small as possible.
- Since thejoint strength efficiency(i. e. joint strength divided by the bracing yield A, load. fyl)
increases with increasing chord to bracing thickness to/t,,this ratio should be chosen to be
as high as possible.
Furthermore the weld volume required for a thin walled bracing is smaller than thatof a
thick walled bracing with the same cross section.
- Since the joint strength also depends on the yield stress of the chord, the use of higher
strength steel for chords (when available and practical) may offer economical possibilities.
2.2 Designprocedure
The design of tubular structures should be approached in the following way to obtain an
efficient and economical structure:
Created on 01 March 2012
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Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
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the system length is assumed if supports in-planeand out-of-plane are availablethe at joints
Il61.
- The use of high strength steel (fy = 355 Nlmm’) for the chords should be considered.The
delivery time ofthe required sections has to be checked.
- Determine bracing member sizes, (based on axial loading), preferably with thicknesses
smaller than the chord thickness.
- The effective length for the bracings can be assumed conservatively to be0.75 times the
system tength 116,32,33). A more precise calculation method for the effective length is
given in chapter 6.4.
- Standardize the bracing members to a few selected dimensions (or even two) to minimize
the number of the sectionsizesfor the structure. Due to aestheticreasononeouter
diameter with differentiated wall thicknesses may be preferred.
- Check joint geometry with regard to eccentricity limits and fabrication.
- Check joint efficiency with the diagrams given in chapter 4. From afabrication point of view
gap joints are preferred to overlap joints.
- If the joint strengths are not adequate, changethe bracing or chord dimensions. Only a few
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Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
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In designing tubular structuresthe designer should keep in mind that the costs of the structure
are significantly influenced by the fabrication costs. This means thatcutting, end preparation
and welding costs should be minimized.
- Taking account of the standard mill lengths in design may reduce theendtoend
connections of chords.For large projects it maybeagreed that special lengths are
delivered.
- The end profile cutting of tubular members which have to fit other tubular members, as
shown in Fig. 5 , is normally done byautomatic flame cutting (see Fig. 3).However, if such
equipment is not available especially for small sized tubular members, other methods do
exist, such assingle, double or triple plane cuttings as shownin Fig. 4 [ l , 4, 241.
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In a tubular joint, fillet welds, full penetration butt welds or filletlbutt welds are applied
depending on the geometry as shown in Fig. 5 . When welds are used, these have to be
designed on the basis of the strength of the member to be connected. They haveto be
considered as automatically prequalified for any member load.
The weld atthe toe of the bracing is most important. If the bracing angle is less than 60°,
the toeshould always bebevelled and a butt weld usedas shown in Fig. 5-C2.
To allow proper welding at the heel of the bracing the bracing angle should not beless than
300.
Created on 01 March 2012
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Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
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Sizes of CHS bracings which can be fitted to CHS main members with a single cut; do must be
equal to or greater than0.08 d: + 3 (with d, in mm)
straight cut
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do CHS dia. dl
(mm) (mm)
33,7 -
42,4 -
48.3 -
60.3 26.9
76.1 26.9
88.9 26.9
114.3 33.7
139.7 33.7
168.3 42.4
193.7 48.3
219.1 48.3 wenn
323.9 60.3
355.6 60.3
406.4 60.3
457.0 60.3
508.0 76.1
(all dimensions are in mm)
n ,
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Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
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- From a fabrication point of view gap joints are preferred to overlap joints not only because
the cutting and endpreparation are easierbut also becauseof tolerances andinspection.
- In partially overlappedjoints the toe ofthe overlapped member(“hidden part”) is usually not
welded.
If the bracing load componentsperpendicular to the chord wall are rather unbalanced (e. g.
exceed a factor of 1.5) it isrecommended thatthe most heavilyloaded member is the through
bracing with its fullcircumference being welded to the chord, that means also the hidden part
has to be welded.
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Especially for small sized tubular structures, or in those cases wherethe fabricator does not
have proper equipment for end profile cutting(partial), flattening of the ends of members can
be used as shown in Fig. 6.More detailed information regarding fabrication is given in refs.
[ l , 4, 261.
Created on 01 March 2012
Transparent roof with tubular trusses and columns for a Tropic Bush Garden
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Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
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4.1 introduction
All joint design strength formulae given in this guide are developed in ultimate limit state
terms. This means that the effect of the characteristic loadsQ, multiplied by appropriate load
factors ys should not exceedthe joint design strength N*,i.e.
Nk
effect yS . Q, 5 N* where N' = -
Ym
chord rymboir
GurtBezelchnungen
K-type jolnt
K-Knoten
T-type p n t
T~Knoten
N type joint
N-Knoten
Created on 01 March 2012
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Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
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i
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L
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Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
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The joint design strength formulae incorporating the effect of the value of Y,,,are given in
tables as well as in diagrams [l l]. The formulae given in Fig. 8 can be used for computer
calculations whereas the diagrams of Figs. 9 to 12 are very helpful in design and for a quick
check of computer calculations.
In the diagrams the joint strength is expressed in terms of the efficiency of the connected
bracings, i.e. the joint strength for axially loaded joints N* is divided by the yield load Ai fyi of
the connected bracing.
This results in efficiency formulae of the following type:
(4.1.l)
The efficiency parameter C, is given for each type of joint in diagrams as a function of the
diameter ratio p and the chord diameterlthickness ratio dolto.
The valueof the parameter C, in theformula above gives the efficiency for the bracing of a
joint with a tensile prestress loading in the chord f (n') = 1.O, a bracing angle gi = 90° and the
same wall thickness and design yield stress for chord and bracing.
From the efficiency equation it can be easily observed that yield stress and thickness ratio
between chord and bracing are extremely important for an efficient material use of the
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bracing. Decreasingthe angle €li increases the efficiency. The function f (n') dependson the
chord loading (f (n') S 1.O for compression prestressing). The efficiency formula shows
, directly that the folowing measures are favourable for the joint efficiency:
- higher strength steel for chords than for the bracings (fyo> fyi)
- bracingwall thickness as small as possible (ti < to) but such that the limits for local buckling
or interaction are satisfied, see chapter 4.2.
- angle ai > 90°; hence, prefer K-joints to N-joints.
For momentloading the design formulae are shown in Fig. 19. The respective design charts
are given in the Figs. 20 and 21.In these charts the jointefficiency is based onthe plastic yield
moment capacity MP,, ofthe bracings. Here the same rules apply for an efficient design as
those mentioned for axially loaded joints.
Created on 01 March 2012
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Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
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Typical uni-planar joints are illustrated in Fig. 7. The most recent design recommendations for
uni-planar T-,X- and K-joints are givenin Fig. 8. These formulae habe also been adopted by
the International Institute of Welding [2] and by the Eurocode3 Drafting Committee [S]. Most
of these formulae are based on the basic formulae originally developed by Kurobane (9, lo].
Thedesignformulaefor T-, Y- andX-jointshavebeenbasedonthestrengthunder
compression loading but can also be used for tensile loading. The ultimate resistance under
tensile loading is usually higher than under compressive loading, however, it is not always
possible to take advantage of this strength due to large deformations or due to premature
cracking. The strengthof other typesof joint configurations not givenin Fig. 8 can be related
to these basic typesas will be shown in section 4.6.
The design strength is generally governed by two criteria, i. e. plastification of the chord cross
section and chord punching shear. In order to design a joint, both criteria have to be checked
according to the formulae in Fig. 8. These design strengths are presented graphically in terms
of bracingefficiency in Figs. 9 to 12. These figures show punching that shear (horizontal
cut off
of the curves) only becomes critical for joints with thick chords (low dolt, ratio), and generaly
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in combination with low p ratio. The horizontal cut off for punching shear in Figs. 9 to 12 is
conservative if the bracing angle 0 < 90°.
The most common types of T- and X-joints are those with 90° angle between bracing and
chord axes. The graphs and the examples show that T- and X-joints are less efficient than K
joints, especially for high doltoratios. However, these types of joints are less important in
common tubular structures.
K- and N-joints are the common types of joints used in tubular structures. Figs. 11 and 12 show
four design diagrams i.e. with gaps of 2t0, 6t0, lot, respectively and with overlap. The effect
of the gap or overlap is also shown in Fig. 13. It can be observed that overlapping of the
bracings is especially efficient forthin walled chords.
As shown in fig. 11, for the designof gap K-joints aninitial value C, = 0.3 can be usedas a
design basis forp ratios of 0.4 to1.O, doltoratios of 20 to 30 anda relative gap glt,of 4 to 10.
To minimize the numberof joints and to allow good welding, a bracing angle0 of about 40'
will be efficient. For tension loaded chords withf (n') = 1.O, and with 0, = 40°, the bracing
can be fully effective if toltl is larger than about 2.0. If the chords are made of steel with a
higher yield stress than that of the bracings the thickness ratio may need to be even lower, i.e.
(4.2.7)
The design charts 1, 2 and 4 (Figs. 9, 10 and12) show the function f (n'). It should be noted
here that only the prestress of the chord has to be considered; the thus
horizontal bracing load
components have to be extracted, as shown in fig. 14.
For lattice girders which are simply supported at the endsof the span, the prestressing is small
at the girder ends where the bracing loads are highest and the prestressing high where
is the
bracing loads are low(in the centre).
For continuous lattice girders the effectof f (n') needs special attentionat the supports.
K-, N- and KT-joints with external cross chord loading (e.g. through purlin loads), can be
calculated using the criteria for K-joints by checking the larger normal component of the
bracing force. If, however, all the bracing loads act either in tension or in compression (in the
same sense) orif only one bracing is load bearing, the joint should be checkedas an X-joint
(see also Fig. 24c).
Created on 01 March 2012
The KT-type and other types are dealt with in chapter 4.6.
To avoid interactionbetween bracing local buckling and joint strength is it recommended [25]
to limit the joint strength efficiencies by the compression bracing for high bracing diameter to
wall thickness ratiosd,lt,.
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Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
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I T- and
Y-joints I chord plastification
f ' t;
N; = % . (2.8+ 14.2p2).yo.2.f(n')
sln el
(eq. 4.2.1)
(eq. 4.2.2)
(eq. 4.2.3)
sin B ,
N.-
2- ''W
N'
(eq. 4.2.4)
functions
I ranges validity
S
d0
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Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
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0.25 p 5 1 . 0
dl
- 550
tl
fYi 5 355 N h m 2 30' 5 Bi 5 90'
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fop = chord stress as a result of additional axial welds are to be dimensioned on the yield
force or bending moment strength ofbracing
the
U
.-
m 0.7
0.6 15
0.5
0.4
30
' 0.3
I 1 -
I I 40
0.2 50
0.1
o r I
I 1 I
I
1 I
I
I iI
I
1
t
0 0.2 0.4 0.6 0.8 1.0
-P
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Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
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Function f (n’)
1.0
0.9
0.8
0.7
E‘ 0.6
c
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0.5
t 0.4
0.3
0.2
0.1
0
-1.0 -0.8 -0.6
n’ --0.4
for n ’ 1 0 : f (n‘) = 1
-0.2 0
fur n ’ z O : f (n’)= 1
calculation example
168.3
0 = d,ldo = - = 0.77 f(n’) = 0.79
21 9.1
C, = 0.35
219
dolto= - = 21.9 sine, = 1.0
10
Created on 01 March 2012
Ni 10
= 0.35. - ‘ 0 . 7 9 = 0.61
A1 ‘ f,, 4.5
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Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
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0.2 5 p 5 1 .o
do
- 140
to
fop = chord stress as a result of additional axial welds are to be dimensioned on the yield
force or bending moment strength of the bracing
Efficiency of X-joints
1 .o
dolt0
0.9
10
0.8
0.7
0.6 15
0.5
t 0.4
20
0.3 30
40
0.2
0.1
0
0 0.2 0.4 0.6 0.8 1 .o
-P
Created on 01 March 2012
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Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
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Function f (n')
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calculation example
N; 10
.
= 0.26 . - 0.79 = 0.37
5.6
A1 . fy,
24
Created on 01 March 2012
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Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
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1.0
0.9
0.8
0.7
0.6
10
0.5
0.4 15
0.3 20
30
0.2 40
50
0.1
0
0.2
-0.4 0.6 0.8 1 .o
Created on 01 March 2012
dildo
Fig. 11 - contd. - Design chart for K- and N-joints with gap of circular hollow sections
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Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
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I calculation example
chord (0):0 219.1 x 10.0 (compr.) dolto = 21.9
bracing (1): 0 139.7 x 6.3 (compr.) dl/tl = 22.2
bracing (2): 0 114.5 x 5.0 (tension) d,/t, = 22.9
,,f = ,f = fy2; fop = - 0.3fY0; 8, = e, = 40'; g = 85 mm
139.7
p = dl/d - - = 0.64 f(n') = 0.88
- 219.1
g' = 8.5,by interpolation: C, = 0.33
219
dolto = - = 21.9 sin el = 0.643
10
Ni 10 1
= 0.33 . - . - .0.88= 0.72
A1 . $1 0.643
6.3
N2*
- N; sine,
- = 1.10>1.0
A, .,,f A, . fy2 sine,
Fig. 11 - contd. - Design chart for K- and N-joints with gap of circular hollow sections
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,f I355 N/mm2
OV > 25%
e
Fig. 12 - Design chart for K- and N-overlap joints of circular hollow sections (see next page for C,- and
f (n') diagrams)
27
Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
Discuss me ...
1 .o
Y
0.9
10
15
t 0.4 20
30
0.3 40
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50
0.2
0.1
0 I I 1 1 1 1
0 0.2 0.4 0.6 0.8 1.o
+ dl/d,
Function f (n')
-1.0 -0.6
-0.8 -0.4 -0.2 0
Created on 01 March 2012
n' c
Fig. 12 - contd. - Design chart for K- and N-overlap joints of circular hollow sections
28
Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
Discuss me ...
4.0
3.5
3.0
-m
2.5
-i
r
2.0 t
1.5
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overlap gap
Fig. 13 - Gap, overlapinfluencefunction Uberlappung Spalt
chordpreload = No,
NO
c
n'=- No,
Fig. 14 - Prestressingof the
chord N o = N I c05e1 + N z c o s B zN+O P A0 .fyo
N;
*- S values given in the table.
A, . fy,
(4.2.8)
Considering member buckling the above mentioned limitations will not frequently be critical.
29
Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
Discuss me ...
c
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Multi-planar joints are frequently used in tubular structures e. g. in towers, offshore jacket
structures, triangular or quadrangular girders, etc.
Design rules covering the multi-planareffects are given only in [l7) However, the multi-planar
effects in 117) have been on elastic considerations and have not yet been checkedsufficiently
against the actual plastic behaviour of joints. For design, however, some guidelines can be
given.
One can imagine that the multi-planar effects are most substantial for double X-joints as
shown in Fig. 15. Finite element calculations [l81 have shown thatmulti-planar loading hasa
substantial influence on the strength and stiffness as compared to a uni-planar X-joint.In the
case where the loads acting in one plane have the same magnitude as those in the other plane,
but with an opposite sense (e. g. comression vs. tension),joint thestrength may drop by about
1/3 compared to the uni-planar joint (see Fig. 17).
On the other hand, for loadings with the same thesense
joint strength increases considerably.
Created on 01 March 2012
30
Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
Discuss me ...
l 2 6000 -
I F1 I F1
5000 -
4000
-
3
1 F1
Knoten B
o , , , , , ,
0 10 20 30 40 50 0
deflection (mm)
Verrchiebung (mm\
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Rerultsforp = 0.6
Ergebnme f u r b = 0.6
I -- Joint 6
Knoten 6
1
7 F2=
Knoten 7
2030
1000
3 W
0
0
' ,'
, ,/
O
10
I----
b
Jolnt9
Knoten 9
,
20
,
30
deflectlon (mm)
Knoten 4
Joint4
Joint2 (ref.)
Verschlebung (mm)
Knoten2
IRef.l/
,
40 50
,
M)
For K-joints in triangular girders as shown in Fig. 16, various tests have been carried out by
Makino [20]. Although an interaction equation is established in [20],
this function can easily
be
replaced by a constant of 0.9, to be applied to the strength of uni-planar joints.
Created on 01 March 2012
31
Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
Discuss me ...
For T-joints, tests have beencarried out only on double T-joints (V-joints) witha 90' included
angle betweenbracings and both bracingsloaded in compression (Fig. 17). Compared the to
strength of uni-planar jointsthe multi-planarjoint strength didnot varysubstantially,although
the stiffness increased considerably [ 19).
Based on the available evidence it is recommended to design multi-planar joints using the
formulae for uni-planarjoints with the correction factors as given in Fig. 17.
____ ~
1 .o
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1 + 0.33-NZ
NI
Note: take account of the sign of
NZand N, (N, 2 NZ)
KK
0.9
32
Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
Discuss me ...
Out-of-plane bending moments are not very common in uni-planar structures. This type of
loading generally appears more frequently in multi-planar structures.
The joint design strength for joints loaded by bending can also be used for other joint
configurations such as K-, N- and KT-joints[5].
chord plastification
Ml'p = 4.85,,f .t g . P dl
' . fJnJ (4.4.1)
MOD
(4.4.2)
General (4.4.3)
punching shear check
for dl 5 do - 2 . l,
(4.4.4)
For punching shear the plastic shear moment capacity is given, however, the angle function is
based on an elastic approach.
In a similar manner to axially loaded joints, these formulae are presented as efficiency design
charts (Figs. 20 and 21). The joint efficiency Cipbor Cop, gives the joint moment design
strength divided by the plastic moment capacity W,, . fy, of the bracing. The horizontalcut
off line givesthelimitationbasedonpunchingshear(plasticpunchingshearmoment
capacity).
Thesediagramsshowthat in mostcasesthein-planebendingmomentresistanceis
considerably better than that for out-of-plane bending.
It should benoted that the joint rotational stiffnessC (moment per radian) may considerably
influence the moment distribution in statically indeterminate structural systems, e. g. portal
Created on 01 March 2012
frames and Vierendeel trusses. rigid If connections are required it is recommended to choose
a p ratio near 1.O or low doltoratios in combination with high to/tlratios.
Figs. 22 and 23 give a graphical presentation of the rotationaljoint stiffness of T-joints
[21] for
in-plane and out-of-plane bending moments.
33
Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
Discuss me ...
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dollo
I 15
dolt0
20
25
i~
-+ 30
40
50
t
0.1 - . ' 1 L 1
~ ' 1 1 1 , ) 1 /
. - i l !
0-
0 011 0.3
0.2 0.'4 0,'s 0'6 017 Ole 0;. 1.0
-P
Fig. 21 - Design diagram for joints loaded by out-of-plnae bending moments
-+
-P -P
Fig. 22 -Joint stiffness for in-plane bending Fig. 23 - Joint
stiffness for out-of-plane
bending of T-joints of T-joints
34
Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
Discuss me ...
Especially in three dimensional structures the joints may be loaded bycombinations of axial
loading and bending moments.
Several investigations have been carried out to study this problem and as a result many
interaction'formulae exist. All investigations have shown that in-plane bending is less
severe than out-of-plane bendingand a reasonable simplified lower bound interaction
function is given by [16]:
(4.5.1)
in which:
Ni, Mi, and M, are the loads acting, and N; M; and M:, are the design strengths.
It should be noted that the joint stiffnesses given in Figs.22and23 can be affected
considerably by the presence of axial loading [22]; however not sufficient test evidence is
available for a more precise recommendation.
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Created on 01 March 2012
35
Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
Discuss me ...
4.6.1 Otherconfigurations
N, 5 N; N; from X-joint
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(eq. 4.6.1 . l )
d ld l + d2 + d3
replace - by In K-joint
d0 3 do
strength formula
N, 5 N; (K-joint)
NZ S N; (K-joint)
check cross section 1-1 for plastic shear capacity
(gap joints only)
36
Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
Discuss me ...
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37
Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
Discuss me ...
Various joint configurations arepossible for joints with gusset plates. The design strength of
these joints is mainly based on testscarried out in Japan [5,9].In the original research reports
a distinction is made between TP-joints (plate to CHS T-joints) and XP-joints (plate to CHS X-
joints), with theformer having aplate on one side of the tube and the latter having plates on
both sides of the tube.
The design strength formulaein Fig. 25 have been simplified in
a conservative way so that they
cover both types for variousload conditions. However for TP-joints with f (p) = 4 + 20 p* fits
5
the test results betterthan f(p) =
1 - 0.81 p '
Furthermore, all joints have to be checked forpunching shear:
- for TP-5/XP-5: (fa -l-fb) . t1.I 0.58 ,,f ' to;
- for other joints: (fa + fb) .t, I1.16 fp to,
where fa and fb are the axial and bending stress in theconnected plate,I- or RHS section.
The design recommendationsin thefirst row coverXP-l/TP-1 and XP-3/TP-3 joints.
The XP-l/TP-l joints only have a plate perpendicular to the main chord axis whereas the
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38
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Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
Discuss me ...
XP-31TP-3
tI- N' = f(p) f (7)
(eq. 4.6.2.1) bending inplane bending out of plane
5.0 1
1 - 0.81 p
XP-2lTP-2
(1 + 0.25s) M; = h, . N(XP-2)
XP-4lTP-4 I
5.0
1 - 0.81 p
(1 + 0 . 2 5 ~ ) M; = h, .N(XP-l) MgP= 0.5 b, . N(Xp4)
XP-5lTP-5 1
Created on 01 March 2012
5.0
(1 + 0 . 2 5 ~ )
1 - 0.81 p
712 1152
0 1 (eq. 4.6.2.4)
General remarks: for symbols, parameters and limitations: see axially loaded joints. p = blldo 1= hlldo
W
(D Fig. 25 - Gusset platedconnections
Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
Discuss me ...
Jointswithflattenedendbracingsaresometimesused,especiallyforsmallsizedand
temporary tubular structures. As shown in Fig. 6, various typesof flattening can be provided.
In the case of full or partial flattening, the maximum taper from the tube to the flat should
remain within 25% (or 1:4), as shown in Fig. 6B and C. For doltoratios exceeding 25 the
flattening will reduce the compressive strength [l].
For welded connections the length of the flat part should be minimized for compression
members to avoid local buckling. Recommended design strength formulae for cropped-web
N-joints with overlap [23] are given in Fig. 26. Compared to the ultimate joint strength givenin
[23] for the vertical bracing loaded in compression a factor of 1.25 has been adopted to
account for the transformation from ultimate strength to design strength.
Since the behaviour of this typeof joint may be influenced by size effects, care should be taken
in using these empirical formulae, and that is why the validityis restricted to the dimensional
range tested:
d0
114 5 do S 169 145- 550
t0
dl
42 S dl 5 90 0.35 5 - 5 0.8
d0
dl
35t,58 - = 1.0
d2
tl
3 5 t, S 4.6 - = 1.0
t2
f, 5 400
N/mm2 e, = g o o ; 8,= 450
For chords prestressed in compression up to 80% of the yield load
the joint strength should be
multiplied by f (n’) = 1 + 0.2n’ (02n’ 2 - 0.8). Higher chord prestress loads should not be
accepted since sufficient test evidence is not available. For trusses with flattened and cropped
end bracings an effectivebuckling length le of 1.Otimes the system lengthis recommended.
Partial-flattened end bracing joints, as shown in Fig. 27, have recently been investigated in
CIDECT programme 5AP[26].
These joints can be designed with the joint samestrength formulaeas given in Fig. 8 provided
that the following modifications are adopted:
T- and X-joints in compression: replace in the formula forNI:
d l by dlmn;
K-joints with gap: replace in the formula for N,:
Created on 01 March 2012
40
Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
Discuss me ...
(4.6.3.1)
(4.6.3.2)
w t h f In') = 1.0 for n'r 0 (4.6.3.3)
fIn')=1+0.2n'forOrn'r-0.8
30
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15
10
14 /
0
11
I
02 0.3 04
I
-
0.5 0.6
dlid,
07
I
0.8 0.9
41
Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
Discuss me ...
5 Bolted connections
The calculation methods used for many types of bolted connections between or to hollow
sections are not basically different from those used for any other type of connection in
conventional steel construction.
(Some calculation examples will be given in chapter 6.5.) Bolted connections are especially
desirable for site joints between prefabricated sub-assemblies. Various examplesof bolted
connections aregiven in Figs.28 to 30 and 33.
I -sectton
ICHS-stub also
possible)
I Profll
plate ' (Rohrstuck auch
Blech rnoglich) __
~~
-___
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b
Created on 01 March 2012
42
Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
Discuss me ...
For flangejoint connections various investigations have been carried out (27, 281. However,
for simple designs the recommendations which are included in the 1990 edition of the
Japanese Recommendations for the Design and Fabricationof Tubular Structures in Steel
1291 are most simple and are givenin Fig. 31.
Implicit in these connection detailsis an allowance for prying forces amounting to 1/3 of the
total bolt forceat the ultimatelimit state and the assumption that
the tube yield strength must
be developed.
The modesof failure assumedin determining these details are those due to plastification of
flange plates and not due to tensile failure of high strength bolts. The standard details
shown in Fig. 31 are for STK41 tubes. (specified minimum f, = 235N/mm2 and minimum
ultimatetensilestrength = 402N/mm2), SS41 plates(specifiedminimumyieldstrength
= 245 N/mm2) andFlOT bolts (about equalto 10.9 bolts with a specified minimum ultimate
tensile strength of 981 Nlmm’).
where
N, = tensilememberforce
Created on 01 March 2012
43
Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
Discuss me ...
10
6
'3
1 4
Fig. 32 - Parameter f3 for use in Eq. 5.1 for the design of a CHS flange plate connections
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Created on 01 March 2012
44
Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
Discuss me ...
The dimension e l (see Fig. 31) should be kept as low as possible to minimizeprying action
(around 1.5 d to 2.0 d; d = bolt diameter), but the clearance between the nut and the weld
should be at least 5mm.
The number of bolts n canbe determined from:
where
r, = (d,/2 + 2 e l )
r2 = (d,/2 + e l )
T, = ultimate tensile resistance of a bolt
Other factors;see eq. 5.1.
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Created on 01 March 2012
45
Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
Discuss me ...
Truss lay-out:
The following dimensions are assumed:
Span = 36 m, Trusses L 12 m centres
Purlins, L 6 m centres
Trussdepth - span = 2.40m (considering overall costs, e. g.costsof all cladding of the
buildung, deflections, etc. U15 is generally an economical
height)
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.
l
~
A warren type truss with K-joints is chosen to limit the number of joints.
The factored design load P from the purlins including the weight of the truss have been
calculated as P = 108 kN.
338 I 878 I
A
1148 j
0 Design of members
In this example the chords will be made from steel with a yield stress of 355 N/mm2 and
bracing from steel with a yield stress of 275 N/mm2.
For memberselection use either member resistance tables for the applicable effective length
or the applicable buckling curve. Check the availability of the member sizes selected. Since
the joints at the truss ends are generally decisive, the chords should not betoo thin walled. As
a consequence a continuouschord with the same wall thickness over the whole truss length
is often the best choice.
top chord
Created on 01 March 2012
46
Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
Discuss me ...
-
fY NO le possible A, dolt, X* X* x .,,f . A,
sections
Nlmm‘ (kN) (m) (mm) (mm2) W )
355 1148 5.400 0 193.7-10.0 5771 1.09 19.40.61 1245
0 219.1 - 7.1 4728 0.94 30.90.71 1189
From a material point of view the sections0244.5 x 5.6 and0 219.1 - 7.1 are mostefficient;
however, these two dimensions are,the forsupplier consideredin this example, not available
from stock (only to be delivered from factory). These dimensions can only be used if a large
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Bottom chord
possible
sections
Diagonals
f .to
Try to select members which satisfy 2 2.0; i.e.
f, . t,
Compression diagonals
-
f, NI ‘e possible A1 X’ X* x . f,, . A,
sections
Nlmm’ (kN) (m) (mm) (mm2)
275 2.881 4320 168.3-3.6 1862 0.57 0.90 462
0 139.7-4.5 1911 0.69 0.85 448
47
Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
Discuss me ...
Tension diagonals
f Y
F possible A2 $2 . A2
sections
Nlmrn’ (kN) (mm) (mm2) ( W
Member selection
The number of sectional dimensions depends on the total tonnage to be ordered. In this
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0 2 1 9 . 1 ~ 71 088.9X-36
1
~~~
l
r -
---l
+h?$-
A no ten 1
Attention should be paid to the top chord shear capacity, i. e. cross
be able to resist the shear of 2.5 P = 2.5 x 108
= 270 kN.
Sincejoint 1 is ratherheavilyloadedit is recommended to use
Created on 01 March 2012
-l* \r
section A should
conservatively the elasticshear capacity of the top chord, i.e.:
2 to
0.355
Fig. 37 0.5A0. -
fyo = 0.5 .4728. = 485kN > 270kN
\‘3 v3
48
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Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
Discuss me ...
Check joint strength
T joint parameter
joint
fyo ' 10 N*
chord bracings dolt,
(mm) (mm) ,f . 11
1 219.1 -7.1 plate 0.64 30.9 not appl. -
139.7 - 4.5 2.0 0.82 0.32 2.04 1.60 > 1.00
2 219.1 -7.1 139.7-4.5 0.64 30.9 12.8' - 0.20 0.82 0.23 2.04 1.49 0.70
88.9 3.6
- 0.98 2.55 > 1.oo
3 219.1 -7.1 139.7-4.5 0.64 30.9 12.8 - 0.52
0.23 0.49 2.04 1.22 0.58
88.9 - 3.6 0.32 2.55 > 1.oo
4 219.1 -7.1 88.9 - 3.6 0.41 30.9 18.5 - 0.68
0.26 0.32 2.55 1.05 0.70
88.9 - 3.6 0.32 2.55 0.70
5 193.7 6.3
- 139.7 - 4.5 30.7 0.82 1.81 0.85
139.7 - 4.5 0.72 2.9 0.82 0.29 1.81 1.60 0.85
6 193.7 6.3
- 88.9 - 3.6 30.7 0.98 2.26 > 1.oo
139.7-4.5 0.72 9.4 0.23 0.49 1.81 1.60 0.67
7 193.7 6.3
- 88.9 - 3.6 30.7 0.32 2.26 0.91
88.9 - 3.6 0.46 15.8 0.32 0.25 2.26
0.91 1.60
Created on 01 March 2012
P
W
Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
Discuss me ...
Joint 2
The strength of joint2 is not sufficient. The
4 to
-
338 kN i ?
~~
he t-'
878 kN
easiest
way to obtain sufficient joint strength
be to decrease the gapfrom12.8
resulting in a joint efficiencyof0.86
will
to to 3 to
> 0.82.
However, this means that a (negative)eccentri-
city of e = 28 mm is introduced resulting in a
moment dueto eccentricities of:
Fig. 38 M = (878-338).28.10--3= 15.12kNm.
Since the length and the stiffness El of the top chord members betweenjoints 1 - 2 and 2- 3
are the same (see Fig. 36) this moment can be equally distributed over both members, i.e.
both members have to be designed additionally for M, = 7.56 kNm.
The chord members between joints 1 - 2 and2 - 3 have now
to be checked as a beam-column.
From these, the chord member 2- 3 is most critical. This check depends onthe national code
to be used.
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(6.1.1.)
where:
= plastic resistance (W,, . fyo)of the chord (class1 or 2 sections);
use for class 3 elastic moment resistance (Weo-fyo)
k = factor including second order effects depending on slenderness, section classification
and moment diagram (in this case use triangle)
7.56 878
113.3
0.74 + 0.067 k< 1.O (Independent on the code used this will not
be critical).
Purlin connections
Depending on the type of purlins various purlin connections are possible.
If corrosion will not occur, a cut out of the channel section welded on top of the chord at the
purlin support location and provided withbolt stubs provides an easy support.
I 108 kN
Created on 01 March 2012
If single beam purlins are used, a plate a shown in Fig. 29 can be used.
50
Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
Discuss me ...
193’7 x 6.3 . 9 = 10 bolts 0 24- 10.9 with an end plate thickness of 22mm
216’3 x 8‘o (f, = 355 N/mm2) and the edge distances el = e2 = 40 mm.
219.1 x 7.1
355 . ~ 12
216.3 x 8.0 ’ 235
51
Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
Discuss me ...
b) Arch-formed truss
l
The jointsof arch-formed trusses can be designed in a similar way as those of straight chord
trusses. If the arch-formed chords are made by bendingthe at joint locations only, the chord
members can also be treatedin a similar way as those of straight chord trusses provided that
the bending radius remains within thelimits to avoid distortionof the cross section[4].
If the arch-formed chords are made by continuous bending, the chord members a curved
have
shape betweenthe joint locations. In this case the curvature should be taken into account in
the member design (moment = axial force x eccentricity) by treating the chord as a beam-
column, see eq. 6.1.l. The k factor in eq. 6.1.1will now be smaller than in the example of
chapter 6.1due to the moment diagram.
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c) Vierendeel truss
(W2 (P I P (P &P I P (P/2
d
t 3p
I I I I t 3p
l
I- x 3000 -1
Fig. 44 - Vierendeel truss
~ ~ ~ ~~~
el . . .
For Vierendeel trusses with top and bottom chords of the same bending stiffness- lnltlally
P
a simplified design calculation can be used,if:
- the loads act atthe joints
- the connections are rigid
- the longitudinal displacements of the chords can be disregarded
Underthese conditionsthemoments will be zero at thecentresof the chord members between
the joints and the load and moment distribution can be determined easily.
Created on 01 March 2012
52
Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
Discuss me ...
I 0.5p
c ) Moments In members
Momente ~nden Staben
Chord members
The chord member loaded in compression has to be designed as a beam-column for the
following conditions (P in kN):
No = 1.5P kN and M, = 1.88P kNm (1.25P kN shear)
No = 3.9 P kN and M, = 1 .l2P kNm (0.75P kN shear)
No = 5.1 P kN and M, = 0.38P kNm (0,25P kN shear)
The first case with the highest momentwill be decisive.
Bracings
The bracings have to be checked for the moments, axial and shear loads. As shown, the
second bracing is decisive with:
M, = 3.0P kNm,N, = 0.5 P kN and 2.4P shear load.
Joints
The jointsof the second bracing have the largest moment loading. The moments in the chords
are in equilibrium with the moment in the bracing. Consequently, they do not have to be
Created on 01 March 2012
considered for the prestress functionf(n’). Since the bottom chord is loaded in tension, the
connections with the top chord are decisive if the top and bottom chord have the same
dimension.
For the chord sections the moments are most critical.
53
Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
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In the bracingsthe largest moment occursin the second one. At this point the prestress force
No, in the chord is relatively low.
M, = 3.0P kNm No, = 1.5 P kN
For Vierendeel trusses the rotational stiffness of the joints is very important. This requires
joints with diameter ratios close to one, see chapter 4.4.
Evaluation
As shown before,the second bracing is the heaviest loaded member in the Vierendeel truss.
The diameter is limited by the chord members and an increase in bracing wall thicknes does
not increase the joint strength, see Fig.20. Consequently, if all truss members are made from
the same dimension, this results in over designof the other bracings andthe chord members
if lateral buckling is prevented.
Joint design
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In this example it is assumed that all members are made from the same circular hollow
sections 0 193.7-6.3 with f, = 355 Nlmm'.
According to Fig. 19, eq. 4.4.1 the design strengthis given by:
U
Note:
t M1 = 3 P IkNrnl
NI =0.5P IkN) The shearforce of 2.4 P need not be considered for the joint strength.
For P = 17 kN:
M; - 51.9
Created on 01 March 2012
5
N;
+ (3)' = 0.99 5 1.0
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Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
Discuss me ...
The use of type “a” is in accordance with the previous calculations. Since the end cap
compensates for the increasing joint rigidity, the chord is not continuous. Type
“b” can only be
used for low loads since the diagonal reaction forces in the corner cannot be transferred
satisfactorily. Type “c” with a fill-in plate provides an adequate load transfer.
Remarks
Especially, if thin walled sections are usedif or
the joint stiffness has to be taken into account
(p l.O), amoreprecisesemi-rigidframeanalysisbycomputerhastobecarriedoutto
determine the moment distribution and the deflections.
1 k
1 j
Created on 01 March 2012
55
Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
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0 Member loads
The member loads will be determined in a similar wayas for theuni-planar truss,
assuming pin
ended members.
The load in thebottom chord follows by dividing the relevant moment by the girder depth.
Since twotop chords areused, the load at the top has to be divided by 2.
The loads in the bracings follow from the shear forcesV, in the girder, i.e.:
VI
Fig. 50
1
P/2
----c
lp,2 The topchordsshould beconnected in the topplane for equilibrium of
loading. This canbeachievedby a bracing systemwhichconnectsthe
\ / loading points.Connection of the loading points only, resultsina
triangular truss which has notorsional rigidity. Combination with
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Fig. 51 diagonals
gives torsional resistance.
It is also possible to usethe purlinsor the roof structure as the connectingparts between the
loading points.
Now the loads in one plane are known and the design can be treated in a similar way as foruni-
planar trusses.
0 Joints
The joints can also betreated in similar
a way as foruni-planar joints, however,taking account
of the reduction factorsof Fig. 17. This means a reductionfactor of 0.9 for the joints with the
bottom chord.
From a fabrication point of view it is better to avoid overlapsof the intersecting bracingsfrom
both planes. This may result sometimesin an offset.
The offset (if 5 0.25 do) need not be incorporated in the joint design. For chords loaded in
tension this offset moment can also be neglected in the member design. For compression-
loaded chords themoments due tothis offset have to be destributed into the chord members
and taken into account in the member design
0 Designcalculation
Assume P = 187 kN (limit state)
DO@
93.5k,N kN
This means that the loads acting in the side planes of
the triangular truss are:
Created on 01 March 2012
P
54 kN
2 cos 30°
. = 108 kN
56
Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
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This is equal to thepurlin loads usedin the design example for the uni-planar truss
in chapter
6.1. As a consequence the top chord and the diagonals can be the same to those for the uni-
planar truss provided the same steel grades are used.
Only for the bottom chord the required cross section should be twice required
that for theuni-
planar truss, i.e. 0 219.1 - 11.O with A, = 7191 mm2. (This section may have a longer
delivery time.)
0 2 1 9 . 1 ~ 7l 0 88.9x3.5
chords: fyo = 355 N/mm2
Gurte:
The detailed checkof the members is already givenin chapter 6.1 and is the same .
The bracings between the top chords are determined by the horizontal loads atofeach 54 kN
purlin support or by loads resulting from not equally distributed loading of the roof. Since
transport is simpler for V-trusses than for triangular trusses, it is also possible to use the
purlins as connection between the top chords.
A simple bolted connection as given in Fig. 40 can easily transfer the shear loadof 54 kN.
However, in this way thetrusshasnotorsional rigidity andcannotact as horizontal
windbracing of the roof. If this is required, bracings between the top chords have to be used.
+
1- T
I diaoonals: 0 139.7x4.5
e=O e = 50mm
a b
If an overlap is used, it should be bornein mind that the two overlapped diagonals have the
same type of loading. Now the sum of the vertical diagonal loading components should be
consideredandthe joint strengthcanbedeterminedwiththeuni-planarjointstrength
57
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Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
Discuss me ...
g Check jointstrength
NI
- N' ?N,
A, . f,
1 -4 The checks for joints 1 to 4 are given in the table in chapter 6.1
Notes: - An eccentricity e = 38 mm has to be introduced to satisfy the condition g 2 t, + t,. However, for welding, a gap of 22.5mm is required between the
diagonals of both planes, which results inan eccentricity of 50 mm ( = 0.23do).
- The figures between brackets( ) show the estimated g' = g/to values for an in-plane eccentricity of50.cos3Oo = 43 mm.
Created on 01 March 2012
Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
Discuss me ...
dl dl+ dP
equations, however,substituting ~ for -(see Fig. 55).
2% do
The site and end support connections can be dealt with
in a similar way as in the exampleof
chapter 6.1.
To avoid overlapsin triangular trussesit is also possible to use semi-flattened end bracings, as
shown in Fig. 27.
The designof members issimilar to that discussedin chapters 6.1and 6.2, with the exception
of the bracings loadedin compression, for which an out-of-plane effectivelength factor of 1 .O
instead of 0.75has to be taken into account.
As shown in chapter 4.6.3, the joint strength is reduced due to the fact that dl has to be
replaced by d, m,n in the joint strength formula.However, due tothe increaseof dl to dl max in
longitudinal direction of the chord, the gap sizeis decreased resulting in an increase in joint
strength. Since the above mentioned effects partly compensate each other, the actual joint
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strength may not deviate considerably from that of a joint with profiled bracings.
Full flattening,for which design information is given in Fig. 26, is only recommended for small
sized secondarystructures.
chords
- in-plane: 0.9 x system
length
between
joints
- out-of-plane: 0.9 x systemlengthbetween the lateralsupports
bracings
- in- and out-of-plane:0.75x system length between joints
For lateral unsupported truss chords the effective length be canconsiderably lower than the
actual unsupported length. For example, the actual effective length of a bottom chord loaded
in compression by uplift loading depends on the loading in the chord, the torsionalrigidity of
the truss, thebending rigidity of the truss, thebending rigidity of the purlins and thepurlin to
truss connections.For detailed information, referenceis given to [l ,7].
For the example given in the next figure, the buckling length of the unsupported bottom chord
can be reducedto 0.32times the chord length (L).
For the bracingsin compression thebuckling length re can be determined more precisely by
[ 161:
Created on 01 March 2012
(6.4.1)
59
Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
Discuss me ...
Untergurt ~k ~ -0.32 L
Using this formula also gives, for the bracings used in the example of section 6.1, effective
lengths of 0.75 P.
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6.5 Boltedconnections
The bolts and theplates have to be checked in the normalway forshear, contact pressure and
failure of the net crosssectional area. All national and internationalcodes give these criteria.
Furthermore, requirements regarding minimum and maximum bolt distances have to be
satisfied. For high strengthfriction grip boltedconnections special requirements are given for
pre-tensioningof the boltsand thecondition of the contact surfaces.
For bolted connections use is made of plates, forks, T-sections or cutouts
of I-sectionswelded
to the CHS member as shown in Fig. 30. For these connections general recommendations are
not given in the codes.Hence somecriteria are indicated here for full strength connections.
The shear strength fsweldand the axial strength fawelddepend on the codes used.
Tube-fork plate connection
(6.5.1)
(6.5.2)
Note: Since the twohalves of the tubeare eccentrically loaded, the bolted connection with
the fork plate
should be able to withstand the moment of eccentricity.
Tube-plate connection
L *
Note: To avoid premature cracking at the location where the tip of the plate is welded to the tube, some
standardsrecommend an efficiencylimit of 0.85 Aplate.f, An alternativeis to extend the
gusset plate outsidethe tube by two times thegusset plate thickness.
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Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
Discuss me ...
(6.5.7)
(6.5.8)
dl - t
Fig. 59 t, 2 - (6.5.9)
5
Note: Eq. 6.5.9 is based on a spread under 2.5 to 1 as generally used in beam to column connections.
1
2 N, case, + N,COSO, (6.5.10)
Fig. 60
t1*
-
6
. fy 2 N, case, I,- (6.5.13)
- See Fig. 25:the value (in formula 6.5.14) shall never exceed 2 in the Calculation.
If the welds have a lower strength than the plate, the welds should also be checked for the
combined effect of shear and moment.
Created on 01 March 2012
61
Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
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7 Symbols
AI . fy, M,! M,
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moment of inertia
applied in-plane bendingmoment
applied out-of-plane bending moment
joint design resistance for in-plane bendingmoment
joint design resistancefor out-of-planebending moment
plastic moment capacity of member i (i = 0, 1, 2, 3)
applied axial force in member 1 (i = 0, 1,2, 3)
joint design resistance expressed in terms of axial load in member i
characteristic joint strength expressed in termsof axial load
axial prestressing force in the chord, i.e. load in the chord not necessary for the
equilibrium of the bracing loadcomponents
overlap, Ov = qlp x 1000/0
load
characteristic load
ultimate tensileresistance of a bolt
shear force
elastic sectionmodulus of member i (i = 0, l, 2, 3)
plastic sectionmodulus of member i
throat thickness of a weld
width of plate
coefficient
bolt diameter
external diameter of member i (i = 0, 1, 2,3)
eccentricity of noding
edge distance
axial stress
design resistanceof a weld for axial loadingperpendicular to the weld
design resistanceof a weld for shear loading
bending stress
axial stress in member i (i = 0, 1, 2, 3)
specified design yield strength
specified design yield strengthof a plate
specified design yield strengthof member i (i = 0, 1, 2, 3)
Created on 01 March 2012
maximum applied axialstress in chord, or maximum stress due to axial force and
bending moment where momentis taken into account
prestress in chord
function which incorporates thechord prestress in thejoint strength equation
Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
Discuss me ...
gap between the bracings of a K-,N- or KT-joint, at the connection face of the chord
gap divided by chord wall thickness,g' = g/to
depth of plate or depthof an I or RHS bracing section
integer used to denote member of joint as follows:
0: chord
1: refers in general to a bracing forT-, Y- and X-joints
refers to the compression bracing for K-, N- and KT-joints
2: refers to the tensile bracing for K-,
N- and KT-joints
3: refers to the vertical for KT-joints
length
effective length for buckling
number of bolts
fop
- No, + MO
fyo A0 . $0 WO . $0
length ofo f projected contact area between overlapping bracing and chord without
presence of the overlapped bracing
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projected lengthof overlap between bracings of a K- orN-joint, at the chord face (see
Fig. 2)
parameters used for bolted flange connections, i. e. r, = d,12 + 2 e l ; r, = di/2 + e l
thickness
end plateor flange thickness
thickness of hollow section memberi (i = 0, 1,2, 3)
diameter ratio between bracings and chord
or ratio between plate or section width and chord diameter (TP- and XP-joints)
half diameter to thicknessratio of the chord, y = d0/2t0
material andjoint partial safety factor
load factor
acute angle between bracing memberi (i = l,2, 3) and the chord
angle between bracing membersin a multi-planar girder
bracing plate or section depth divided by chord diameter (TP- and XP-joints)
reduction factor for buckling
relative slendernessratio
63
Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
Discuss me ...
8 References
CIDECT:
Construction with hollow
steel
sections.
Cidect
ISBN 0-9510062-0-7,
December 1984.
IIW-XV E: Design Recommendation for Hollow Section Joints -
Predominantly statically
loaded. 2nd Ed., IIW Doc XV-701-89,September 1989.
CIDECT: Cidect Monograph No. 6. The Strength and Behaviour of Statically Loaded
Welded Connections in Structural Hollow Sections, 1986.
Dutta, D., Wurker, K.G.: Handbuch Hohlprofile in Stahlkonstruktionen, Verlag TUV
Rheinland GmbH, Koln, 1988, ISBN 3-88585-528-3.
Wardenier, J.: HollowSectionJoints,DelftUniversityPress, Delft, 1982, ISBN
90.6275.084.2.
CIDECT: Cidect Monograph No. 7. Fatigue behaviour of welded hollow sectionjoints,
This material is copyright - all rights reserved. Use of this document is subject to the terms and conditions of the Steelbiz Licence Agreement
1982.
CIDECT: Cidect Monograph No.4. Calcul des longueurs de flambement des elements
des poutres a treillis, 1980.
EC3: Eurocode 3. Common Unified Rules for Steel Structures, Commission of the
European Communities, Febr. 1990.
Kurobane, Y.: NewDevelopmentsandpractices in TubularJointDesign (+
Addendum). International Institute of Welding, Annual Assembly, Oporto, 1981, Doc
XV-488-81.
Wardenier, J.: Welded joints between hollow sections. In: Structural Connections -
Stability and Strength, Edited by R. Narayanan, Elsevier Applied Science,1989.
Reusink, J. H., Wardenier, J.: Simplified design charts for axially loaded of
joints
circular
hollow
sections,
ProceedingsInternationalSymposium on
TubularStructures,
Lappeenranta, Finland, September 1989, Elsevier 1990.
Kremer, J. S. M., Packer, J. A.: Reliability of Tubular Joints in Offshore Structures,
University of Toronto, Canada, December1985. ISBN 0-7727-7075-1.
Yura, J.A.: UltimatecapacityequationsforTubularJoints,ProceedingsOffshore
Technology Conference, 1980, OTC 3690.
[l41 Kurobane, Y. (Ed), Makino, Y. (Ed): Safety Criteria in Design of Tubular Structures,
Proceedings Int. meeting, Tokyo, July 1986.
[l51 UEG: Designof Tubular Joints for Offshore Structures, Underwater Engineering Group
UEG, London, 1985.
[l61 Sedlacek, G., Wardenier, J., Dutta, D., Grotmann, D.: Evaluation of testresultson
hollow section lattice girder connections, Background report to Eurocode 3 “Common
Unified rules for steel structures”, Document5.07, Eurocode 3 Editorial Group.
(171 AWS D l . 1-90: Structural Welding Code- Steel, 1990, 12th Edition, American Welding
Society.
Created on 01 March 2012
64
Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
Discuss me ...
Mitri, H. S., Scola, S., Redwood, R. G.: Experimental Investigation into the behaviour
of
axially loaded tubular V-joints, Proceedings of the 1987 CSCE Centennial Conferene,
Montreal, May 1987.
Makino, Y . , Kurobane, Y., Ochi, K.: Ultimatecapacity of tubulardouble K-joints,
ProceedingsIIWconference“Welding of TubularStructures”,Boston,Pergamon
Press, 1984.
Efthymiou, M.: Local rotational stiffness of unstiffened Tubular Joints, KSEPL Report
RKER 85.199.
Stol, H. G. A., Puthli, R. S., Bijlaard, F. K. S.: Experimental Research on Tubular T-joints
underproportionallyappliedcombinedstaticloading,ProceedingsBehaviour of
Offshore Structures, Delft, July 1985, Elsevier 1985.
Ciwko, J. B., Morris, G. A.: Static Behaviour of Cropped Web Joints for Trusses with
Round Tubular Members, Cidect Report 5K-8119, Cidect 1981.
This material is copyright - all rights reserved. Use of this document is subject to the terms and conditions of the Steelbiz Licence Agreement
Yu, A. T., Rondal, J., Thonard, F.: Flat cuttingof Tube Ends for Joining Circular Hollow
Sections, Cidect Report 5AH-8511, Cidect, 1985.
Kurobane, Y., Makino, Y., Ogawa, K.: Further ultimate limit state criteria for design of
tubular K-joints, Proceedings
International
Symposium onTubular Structures,
Lappeenranta, Finland, September 1989, Elsevier 1990.
Rondal, J.: Study of maximum permissible Weld Gapsin Connections with Plane End
Cuttings (5AH2); Simplificationof Circular Hollow Section Welded Joints (5AP), Cidect
Report 5AH2/4AP-90/20.
Kato, B., Hirose, A.: Bolted tension flanges joining circular hollow section members,
Cidect report 8C-84124-E.
Igarashi, S., Wakiyama, K., Inoue, K., Matsumoto, T, Murase, Y: Limit Design of High
Strength Bolted Tube Flange Joint, Part 1 and 2, Journal of Structural and Construction
Engineering Transactions of AIJ,
Department of Architecture Reports,
Osaka
University, Japan, August 1985.
A.I.J.: Recommendations for the Design and Fabrication
of Tubular Structuresin Steel,
3rd Ed, Architectural Instituteof Japan, 1990.
Mang, F., Dutta, D.: Static Strength of Plate Connectionsto Circular and Rectangular
Hollow Sections, Cidectfinal report 5AM-89.
Wardenier, J., Packer, J.A.: ConstructionalSteelDesign;anInternationalGuide,
Chapter: Connections between Hollow Sections.
R. Bjorhovde. To be published by Elsevier
Eds. P.J. Dowling, J. E. Harding and in 1990.
-
Rondal, J.: Effective lengthsof tubular lattice girder members statistical tests, CIDECT
Report 3K-8819. August, 1988.
Rondal, J.: Addendum to the Report 3K-8819, CIDECTReport 3K-89/9, August, 1989.
65
Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
Discuss me ...
International Committee
for the Development andStudy
of Tubular Structures
CIDECT founded in1962 as an international association joins together the research
resources of major hollow steel section manufacturers to create a major force in the
research and applicationof hollow steel sections worldwide.
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0 to establish and maintain contacts and exchanges between the producersof the
hollow steel sections and the ever increasing number
of architects and engineers
using hollow steel sections throughout the world.
0 to promote hollow steel section usage wherever this makes for good engineerin
practiceandsuitablearchitecture,ingeneralbydisseminatinginformation,
organizing congresses etc.
Technical activities
The technical activities
of CIDECT have centred on the following research aspects
of
hollow steel section. design:
0 Buckling behaviour of empty and concrete-filled columns
0 Effective buckling lengths of members in trusses
0 Fire resistance of concrete-filled columns
0 Static strength of welded and bolted joints
0 Fatigue resistance of joints
0 Aerodynamic properties
0 Bending strength
0 Corrosionresistance
Created on 01 March 2012
0 Workshop fabrication
The results of CIDECT research form the basisof many national and international
design requirements for hollow steel sections.
66
Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
Discuss me ...
CIDECT Publications
The current situation relating to CIDECT publications reflects the ever increasing
emphasis on the disseminationof research results.
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A book “Construction with Hollow Steel Sections”, prepared under the direction
of
CIDECT in English, French, German and Spanish, was published with the sponsor-
ship of the European Community presenting the actual state of the knowledge
acquired throughout the world with regard to hollow steel sections and the design
methods and application technologies related to them.
Inaddition,copies of thesepublicationscanbeobtainedfromtheindividual
members given below to whom technical questions relating to CIDECT work or the
design using hollow steel sections should be addressed.
bished policy
0 Technical Commission and Working Groups meeting at least once a year and
directly responsiblefor the research and technical promotion work
67
Construction with Hollow Steel Sections - Design guide for circular hollow section (CHS) joints under predominantly static loading
Discuss me ...
<l Secretariat in Dusseldorf responsible for the day to day running of the orga-
nization.
Care has been taken to ensure that all data and information herein is factual and that
Created on 01 March 2012
numerical values are accurate. To the best of our knowledge, all information in this book is
accurate at the time of publication.
CIDECT, its members and the authors assume no responsibility for errors or misinterpretation
of the information contained in this book or in its use.
68