College To Corporate

Online Safety Skill Development Program

Case Study

DISCLAIMER:
The material in this case study shall not be considered as the reflective of real HSE management
of any type of Industries. To enhance knowledge skills of students/participants, few activities
and scenarios are purposefully been created / modified.

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KGF Private Limited

Survey No. H – 55, H – 56, SIPCOT Industrial Estate, RMD Village, Oragadam,
Kancheepuram District, TamilNadu – 600114
GST No: 33AAYCS4359A1Z8 www.kgf.co.in
Kgfchennai19@gamil.com Tel.No: 22344386

COMPANY PROFILE

INTRODUCTION

KGF Private limited is one of the world's leading fan and fan drives manufacturer into the OEM
Industries in India as well as across the globe. Leader in clean and efficient technology solutions
for combustion, hybrid and electric vehicles. KGF was formed in 1930 by KGF Michel (former
CEO), USA and expanded our facilities across 15 countries. Head quarter located in Florida –
USA, handling millions of employees with diversified culture.

Recently, in Jan 29, 2018 KGF Globe, expanded the manufacturing unit in Chennai plant of
Kancheepuram district with the gross investment of 30cr, which comes under Kancheepuram
panchayat union. This Chennai Unit is located in the potential Industrial SIPCOT locality with
built up area of 1.2 ha and entire land (2.9 ha) is owned by KGF Wilson (Global CEO), approved
by TamilNadu DTDC. Easily accessible by national highways (NH 4), where site is located 2
kms from NH. To enhance green environment, we have contributed equal land area of 0.004 ha
for vegetation growth as well as to solid waste for effective management storage. For future
expansion leftover lands are kept unoccupied.

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VISION MISSION STATEMENT

VISION

- To be the most admired Indian automobile company through world class performance,
creating value for stake holders

MISSION

- To be the most admired Indian automobile company through world class performance,
creating value for stake holders
- To manufacture and supply fan & fan drives automobile products at competitive prices,
meeting the quality expectation of the customer
- To proactively fulfill social commitments, including environment and safety
- To constantly innovate new products and alternate energy efficient products
- To ensure high standards of business ethics & corporate governance
- To maximize growth, achieve national pre-eminence and maximize stake holder’s wealth

By
Mr. KGF George,
Managing Director of KGF Chennai plant
(Occupier)

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About Chennai Manufacturing Plant

KGF Chennai new plant operate on 29th Jan 2018 with around 250 employees overall. We
produce around 1.3 Million units of Fans and Fan, drives every year (approx. 10800 nos / month)
and achieved turnover of 25 crores in last financial year.

The raw materials used for making FG products such as Fan assembly and Fan drive assembly
by utilizing,

Materials & its total quantities:

▪ Polycarbonate - 11976 kgs

▪ Coil – 8160 nos
▪ Fan Cover – 10724 nos
▪ Bearings – 5427 kgs
▪ Steel / sheet metal components – 8054 nos and
▪ Consumed water for process run from SIPCOT Domestic of 23.0 KL/D

Utilities
Genset of 3 nos are installed as source for emission with full acoustic enclosure.

Diesel Generator – 140 KVA Diesel Generator – 320 KVA

No. of generators – 2 No. of generators – 1

Dimensions – 5180 mm X 2000 mm X 2408 Dimensions – 5446 mm X 2000 mm X 2408

mm (L W H) mm (L W H)

Product material – Iron Product material – Iron

Exit Gas velocity – 18.1 m/s Exit Gas velocity – 18.1 m/s

Exit Gas Temperature – 248 deg F Exit Gas Temperature – 248 deg F

Max Discharge range - 583 Max Discharge range – 657

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Sewage / Trade Effluent Generation

The sewage generated are disposed and treated by common SIPCOT STP situated within the

SIPCOT locality

Generated & disposal quantity:

Total sewage effluent quantity – 13.00 KLD

Total trade effluent quantity – 0.00 KLD

Generation of Non – Hazardous Waste

The following generated wastes are stored under equal land area of 12 Sq.m and disposed to

the authorized government dealer who recycles the wastes.

Card board – 154602 Kgs

Metal Scrap – 25351 Kgs

Packing woods – 52860 nos

Generation of Hazardous Waste

The maximum quantity of hazardous wastes produced are notified and registered on 18/02/2018
in TNPCB and reference authorization number 30HFC32557163 (refer table 1). And 95% of the
total stored wastes are disposed to the M/s. Ramkee, TamilNadu Waste Management Private
Limited, SIPCOT, Tiruvallur district, Chennai – 600 0091. (Govt. authorization no:
33TFA21567269). The annual returns are filled on ever 30th June of every year. 30% of the used
oil wastes are utilized internally.

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Table - 1

S.No Hazardous waste Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

1. Used/Spent oil 40t 35t 56t 82t 45t 30t 74t 46t 44t 50t 45t 30t

2. Phosphate Sludge 51t 45t 80t 55t 76t 83t 80t 80t 79t 20t 20t 19t

3. Spent Solvents 25t 28t 35t 31t 30t 33t 42t 45t 40t 36t 37t 37t

Process wastes
4. residues and 83t 80t 82t 78t 75t 79t 80t 50t 55t 60t 65t 63t
sludges

Empty
barrels/containers/
liners
5. 20t 30t 32t 35t 50t 56t 15t 24t 20t 10t 20t 15t
contaminated with
hazardous
chemicals/wastes

Contaminated
cotton rags or
6. 23t 20t 45t 30t 35t 43t 40t 33t 30t 25t 25t 25t
other cleaning
materials

Wastes / residues 200 250 100 150 150 160 125 135 140 205 105 100
7.
containing Oil t t t t t t t t t t t t

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