Appendix B 745

TABLE B.11
Dudley Engineering Company Summer Sheet for 16/49 Teeth, Straight Bevel Gear Set

Straight Bevel Gear Dimensions No. M W004474

Pinion Gear
Number of teeth 16 49
Part number
Module 5.000
Fact width 40.00 40.00
Pressure angle 20d 0m
Shaft angle 90d 0m
Transverse contact ratio 1.517
Outer cone distance 128.87
Circular pitch 15.71
Working depth 10.00
Whole depth 10.99 10.99
Clearance 0.99 0.99
Pitch diameter 80.00 245.00
Addendum 7.05 2.95
Dedendum 3.94 8.05
Limit point width
Limit point width-large end 0.130″ 0.143″
Limit point width-small end 0.091″ 0.100″
Stock allowance 0.026″ 0.030″
Max. radius-cutter blades 0.081″ 0.089″
Max. radius-mutilation 0.062″ 0.069″
Max. radius-interference 0.048″ 0.121″
Tool edge radius 0.025″ 0.025″

Two tool generator

Machine
Cutter diameter
Blade pressure angle
Cutter depth designation
Blade point width 0.065″ 0.070″
Blade edge radius 0.025″ 0.025″
Axial factor Out 0.085 Out 0.085
Separating factor Sep 0.260 Sep 0.028

Control data
Pattern length factor
Profile mismatch factor
Note: All dimensions are in metric unless denoted otherwise. Angles are in degrees (d) and min-
utes (m).
“Coniflex” is a trademark of Gleason Works.
746 Appendix B

Form C Date 8/3/81 Time 12:1

Data Sheet for Coniflexa Bevel Gears
Pinion Gear
Outside diameter 93.41 246.83
Pitch apex to crown 120.31 37.20
Circular thickness 9.514 6.194
Mean normal top land 2.27 3.43
Pitch angle 18d 5m 71d 55m
Face angle of blank 21d 38m 73d 39m
Root angle 16d 21m 68d 22m
Dedendum angle 1d 44m 3d 33m
Chordal addendum 7.32 2.96
Chordal thickness 9.43 6.13
Backlash Min. 0.13 Max. 0.18
Tooth proportions Std
Face in percent of cone dist 31.040
Undercut No
Geometry factor-strength-J 0.2373 0.1920
Strength factor-Q 5.74969 2.32077
Size factor—Ks 0.666
Ki factor 1.3188
Strength balance desired Strs
Strength balance obtained Tpld 0.189
Geometry factor-durability-I 0.0756
Durability factor-Z 3651.26 2086.44
Root line face width 40.00 40.00
Position load application Hpt1

Machine setting—two tool generator

Sliding base Adv 0.00 Adv 0.00
Top tool height Rise 0.00 Rise 0.00
Bottom tool height Lowr 0.00 Loer 0.00
Tooth angle 2d 45m 2d 40m
Tool advance 0.05 0.05
Cradle test roll 20d 0m 30d 0m
Work test roll 64d 26m 31d 34m
Decimal ratio 0.6873 0.6873
Nc/75 ratio gears 47 / 45 × 50/76 47 / 45 × 50/76

Depth checking data—no. 15 Black checker

Checking diameter 72.52 240.01
Backing Md – 123.72 Md – 47.65
a Factor given on this data sheet applies to coniflex straight bevel gears with localized tooth bearing. For
gears cut with nonlocalized tooth bearing the stresses will stresses will be increased by 20%–50%.
Appendix B 747

TABLE B.12
Dudley Engineering Company Summer Sheet for 16/49 Teeth, Spiral Bevel Gear Set
Spiral Bevel Gear Dimension No. M S006651
Pinion Gear
Number of teeth 16 49
Part number
Module 5.000
Face width 38.00 38.00
Pressure angle 20d 0m
Shaft angle 90d 0m
Transverse contact ratio
Face contact ratio 1.192
Face contact ratio 2.006
Modified contact ratio 2.333
Outer cone distance 128.87
Mean cone distance 109.87
Pitch diameter 80.00 245.00
Circular pitch 15.71
Working depth 8.28
Whole depth 9.22 9.22
Clearance 0.94 0.94
Addendum 5.91 2.38
Dedendum 3.32 6.85
Outside diameter 91.23 246.48
Face angle junction diameter
Theoretical cutter radius 3.751″
Cutter radius 3.750″
Calc. gear finish. pt. width 0.100″
Gear finishing point width 0.100″
Roughing point width 0.045″ 0.080″
Outer slot width 0.071″ 0.100″
Mean slot width 0.083″ 0.100″
Inner slot width 0.073″ 0.100″
Finishing cutter blade point 0.045″ 0.100″
Stock allowance 0.026″ 0.020″
Max. radius-cutter blades 0.043″ 0.074″
Max. radius-mutilation 0.061″ 0.076″
Max. radius-interference 0.045″ 0.096″
Cutter edge radius 0.025″ 0.025″
Calc. cutter number 3 9
Max. no. blades in cutter 11.295
Cutter blades required Std depth Std depth
Gear angular face—concave 26d 47m
Gear angular face—convex 29d 30m
Gear angular face—total 31d 52m
Note: All dimensions are in metric unless denoted otherwise. Angles are in degrees (d) and minutes (m).