6.

MODIFIED PIPE GUIDE FOR SPS-TF2-708 & 808

a) Material data
Yield strength of steel py = 275.00 N/mm²
Design strength of fillet weld pw = 220.00 N/mm2

b) Physical properties of members

H150x110x8x12
d= 110.00 mm
tw = 7.00 mm
bf = 150.00 mm
tf = 10.00 mm
c) Plastic Modulus of Section

Plastic modulus, Sx = 144,550.00 mm³

d) Pipe Guide

DESIGN LOADING DATA : From Pipe Stress Analysis Output

CALC. NO.: 60-F191005-RP-001 & 003
- STRESS ANALYSIS REPORT
31 Kn
Local axis of pipe guide, Fy = 37.2 Kn (Maximum Horizontal Load)
(From Fx value - Global axis)

Maximum BM in Pipe Guide

Mz = Fy * h
= 18.90 Kn.m

Shear Capacity, Pv = 0.6 py Av

= 127.05 Kn

Shear Force, Fv = 37.2 Kn

Fv / Pv = 0.29 < 0.60 OK !

Moment Capacity, Mcz = py Sx

= 39.75 Kn.m > Mz OK !

\ Pipe guide H150x110x8x12 is satisfactory.

 e) Check welding at Pipe Guide

a= 78.00 mm
b= 150.00 mm
c= 59.50 mm
d= 110.00 mm
tf = 10.00 mm

Total weld length, Lw = 694.00

Taking 1st. Moment of area about the top flange,
∑ L * zi = 35,816.00 mm

Lever arm, Z = 52.0 mm

Moment of Inertia of weld group :

Major axis,
Moment of Inertia , Ix = 1,348,590.00 mm³

Weld shear (moment), Fb = Mz / Ixx

0.73 Kn/mm

Weld force (horizontal shear), Fv = 0.054 Kn/mm

Weld force (Resultant), Fr = 0.73 Kn/mm

Trial fillet weld size , sw = 6.00 mm

Fillet weld capacity / unit length ,

PLf = 0.7*pw * s
= 0.92 Kn/mm > Fr = 0.73 Kn/mm OK !

\ Weld is satisfactory.
CLIENT PROJECT MANAGER CONTRACTOR
EMIRATES NATIONAL OIL
COMPANY LTD
E&PM DEPT.

DOCUMENT TITLE: DOCUMENT NO:.

REV. NO. : A
DESIGN CALCULATION
20-F191005-SC-40
OF PIPE GUIDE AT MM2 SHEET NO.:

5. WELDING DESIGN FOR PIPE GUIDE

a) Material data
Yield strength of steel py = 275.00 N/mm²
Design strength of fillet weld pw = 220.00 N/mm2

b) Physical properties of members

stiff. plate 500 x 65 x 10 thk T 75 x 150 x 15.6 kg/m
ds = 65.00 mm d= 75.00 mm
ts = 10.00 mm tw = 7.00 mm
A= 1,300.00 mm² bf = 150.00 mm
tf = 10.00 mm
A= 1,980.00 mm²
cx = 13.70 mm
CLIENT PROJECT MANAGER CONTRACTOR
EMIRATES NATIONAL OIL
COMPANY LTD
E&PM DEPT.

DOCUMENT TITLE: DOCUMENT NO:.

REV. NO. : A
DESIGN CALCULATION
20-F191005-SC-40
OF PIPE GUIDE AT MM2 SHEET NO.:

c) Locate equal Area Axis

A1 = 1,300.00 mm² y1 = 42.50 mm

A2 = 1,500.00 mm² y2 = 5 mm
A3 = 455.00 mm² y3 = 42.5 mm 127.5

AT = A 1 + A 2 + A 3 3255 / 2 = 150 * 10 + 2 * 10 *(Y - 10 ) + 7 *(Y - 10 )

= 3,255 mm² Y= 14.72 mm

Compression area Tension area

Area moments about top Area moments about top
No Area y Ay No Area y Ay
1 421.9 32.50 7,500.00 1 1,500.0 5.00 7,500.00
2 1,205.6 32.50 39,180.56 2 33.06 42.50 1,404.9
3 - 3 94.44 42.50 4,013.89
4 -
Sum 1,627.50 46,680.56 1,627.50 12,918.75
y1 = 28.68 y2 = 7.94

Lever arm, Z = 38.38 mm

Plastic modulus, Sx = 62,463.19 mm³

d) Pipe Guide
DESIGN LOADING DATA : From Pipe Stress Analysis Output
CALCULATION NO.: 60-F191005-RP-006 - STRESS ANALYSIS REPORT 6 –MATRIX MANIFOLD 2.

Fy = 34.1 Kn Page 311 (Maximum Horizontal Load)

Maximum BM in Pipe Guide

Mz = Fy * h
= 15.58 Kn.m

Shear Capacity, Pv = 0.6 py Av

= 334.13 Kn

Shear Force, Fv = 34.1 Kn

Fv / Pv = 0.10 < 0.60 OK!

Moment Capacity, Mcz = py Sx

= 17.18 Kn.m > Mz OK!

\ Pipe guide T 75 x 150 x 15.6 kg/m with 2 - 500 x 65 x 10 thk stiff. plate is satisfactory.
CLIENT PROJECT MANAGER CONTRACTOR
EMIRATES NATIONAL OIL
COMPANY LTD
E&PM DEPT.

DOCUMENT TITLE: DOCUMENT NO:.

REV. NO. : A
DESIGN CALCULATION
20-F191005-SC-40
OF PIPE GUIDE AT MM2 SHEET NO.:

e) Check welding at Pipe Guide

a= 65.00 mm
b= 150.00 mm
c= 61.50 mm
tf = 10.00 mm

Total weld length, Lw = 663.00

Taking 1st. Moment of area about the top flange,
∑ L * zi = 17805 mm

Lever arm, Z = 26.86 mm

Moment of Inertia of weld group :

Major axis,
Moment of Inertia , Ix = 375,915.85 mm³

Weld shear (moment), Fa = Mz / Ixx

1.11 Kn/mm

Weld force (horizontal shear), Fb = 0.05 Kn/mm

Trial fillet weld size , sw = 8.00 mm

Fillet weld capacity / unit length ,

PLf = 0.7*pw * s
= 1.23 Kn/mm > Fmax OK!

\ Weld is satisfactory.
CLIENT PROJECT MANAGER CONTRACTOR
EMIRATES NATIONAL OIL
COMPANY LTD
E&PM DEPT.

DOCUMENT TITLE: DOCUMENT NO:.

REV. NO. : A
DESIGN CALCULATION
20-F191005-SC-40
OF PIPE GUIDE AT MM2 SHEET NO.:

5. WELDING DESIGN FOR PIPE GUIDE

a) Material data
Yield strength of steel py = 275.00 N/mm²
Design strength of fillet weld pw = 220.00 N/mm2

b) Physical properties of members

stiff. plate 500 x 65 x 10 thk T 75 x 150 x 15.6 kg/m
ds = 65.00 mm d= 75.00 mm
ts = 10.00 mm tw = 7.00 mm
A= 1,300.00 mm² bf = 150.00 mm
tf = 10.00 mm
CLIENT PROJECT MANAGER CONTRACTOR
EMIRATES NATIONAL OIL
COMPANY LTD
E&PM DEPT.

DOCUMENT TITLE: DOCUMENT NO:.

REV. NO. : A
DESIGN CALCULATION
20-F191005-SC-40
OF PIPE GUIDE AT MM2 SHEET NO.:

c) Locate equal Area Axis

A1 = 1,300.00 mm² y1 = 42.50 mm

A2 = 1,500.00 mm² y2 = 5 mm
A3 = 455.00 mm² y3 = 42.5 mm

AT = A 1 + A 2 + A 3 3255 / 2 = 150 * 10 + 2 * 10 *(Y - 10 ) + 7 *(Y - 10 )

= 3,255 mm² Y= 14.72 mm

Compression area Tension area

Area moments about top Area moments about top
No Area y Ay No Area y Ay
1 1,500.0 5.00 7,500.00 1 421.9 32.50 7,500.00
2 33.06 42.50 1,404.9 2 1,205.6 32.50 39,180.56
3 94.44 42.50 4,013.89 -
-
Sum 1,627.50 12,919 1,627.50 46,680.56
y1 = 7.94 y2 = 28.68

Lever arm, Z = 38.38 mm

Plastic modulus, Sx = 62,463.19 mm³

d) Pipe Guide
DESIGN LOADING DATA : From Pipe Stress Analysis Output
CALCULATION NO.: 60-F191005-RP-006 - STRESS ANALYSIS REPORT 6 –MATRIX MANIFOLD 2.

Fy = 34.1 Kn Page 311 (Maximum Horizontal Load)

Maximum BM in Pipe Guide

Mz = Fy * h
= 15.58 Kn.m

Shear Capacity, Pv = 0.6 py Av

= 334.13 Kn

Shear Force, Fv = 34.1 Kn

Fv / Pv = 0.10 < 0.60 OK!

Moment Capacity, Mcz = py Sx

= 17.18 Kn.m > Mz OK!

\ Pipe guide T 75 x 150 x 15.6 kg/m with 2 - 500 x 65 x 10 thk stiff. plate is satisfactory.
CLIENT PROJECT MANAGER CONTRACTOR
EMIRATES NATIONAL OIL
COMPANY LTD
E&PM DEPT.

DOCUMENT TITLE: DOCUMENT NO:.

REV. NO. : A
DESIGN CALCULATION
20-F191005-SC-40
OF PIPE GUIDE AT MM2 SHEET NO.:

e) Check welding at Pipe Guide

a= 65.00 mm
b= 150.00 mm
c= 61.50 mm
d= - mm
tf = 10.00 mm

Total weld length, Lw = 663.00

Taking 1st. Moment of area about the top flange,
∑ L * zi = 17,805.00 mm

Lever arm, Z = 26.86 mm

Moment of Inertia of weld group :

Major axis,
Moment of Inertia , Ix = 375,915.85 mm³

Weld shear (moment), Fa = Mz / Ixx

1.11 Kn/mm

Weld force (horizontal shear), Fb = 0.05 Kn/mm

Trial fillet weld size , sw = 6.00 mm

Fillet weld capacity / unit length ,

PLf = 0.7*pw * s
= 0.92 Kn/mm > Fmax OK!

\ Weld is satisfactory.
CLIENT PROJECT MANAGER CONTRACTOR
EMIRATES NATIONAL OIL
COMPANY LTD
E&PM DEPT.

DOCUMENT TITLE: DOCUMENT NO:.

REV. NO. : A
DESIGN CALCULATION
20-F191005-SC-40
OF PIPE GUIDE AT MM2 SHEET NO.:

5. WELDING DESIGN FOR PIPE GUIDE

a) Material data
Yield strength of steel py = 275.00 N/mm²
Design strength of fillet weld pw = 220.00 N/mm2

b) Physical properties of members

stiff. plate 500 x 65 x 10 thk T 75 x 150 x 15.6 kg/m
ds = 83.00 mm d= 90.00 mm
ts = 14.00 mm tw = 0.00 mm
A= 2,324.00 mm² bf = 200.00 mm
tf = 7.00 mm
cx = mm
CLIENT PROJECT MANAGER CONTRACTOR
EMIRATES NATIONAL OIL
COMPANY LTD
E&PM DEPT.

DOCUMENT TITLE: DOCUMENT NO:.

REV. NO. : A
DESIGN CALCULATION
20-F191005-SC-40
OF PIPE GUIDE AT MM2 SHEET NO.:

c) Locate equal Area Axis

A1 = 2,324.00 mm² y1 = 48.50 mm

A2 = 1,400.00 mm² y2 = 3.5 mm
A3 = 0.00 mm² y3 = 48.5 mm

AT = A 1 + A 2 + A 3 3724 / 2 = 200 * 7 + 2 * 14 *(Y - 7 ) + 0 *(Y - 7 )

= 3,724 mm² Y= 23.50 mm

Compression area Tension area

Area moments about top Area moments about top
No Area y Ay No Area y Ay
1 - 41.50 - 1 1,400.0 3.50 4,900.00
2 1,862.0 41.50 77,273.00 2 - 48.50 -
3 - 3 462.00 48.50 22,407.00
4 -
Sum 1,862.00 77,273.00 1,862.00 27,307.00
y1 = 41.50 y2 = 14.67

Lever arm, Z = 33.83 mm

Plastic modulus, Sx = 63,000.00 mm³ 104,580.00

d) Pipe Guide
DESIGN LOADING DATA : From Pipe Stress Analysis Output
CALCULATION NO.: 60-F191005-RP-006 - STRESS ANALYSIS REPORT 6 –MATRIX MANIFOLD 2.

Fy = 34.1 Kn Page 311 (Maximum Horizontal Load)

Maximum BM in Pipe Guide

Mz = Fy * h
= 15.58 Kn.m

Shear Capacity, Pv = 0.6 py Av

= 415.80 Kn

Shear Force, Fv = 34.1 Kn

Fv / Pv = 0.08 < 0.60 OK!

Moment Capacity, Mcz = py Sx

= 17.33 Kn.m > Mz OK!

\ Pipe guide T 75 x 150 x 15.6 kg/m with 2 - 500 x 65 x 10 thk stiff. plate is satisfactory.
CLIENT PROJECT MANAGER CONTRACTOR
EMIRATES NATIONAL OIL
COMPANY LTD
E&PM DEPT.

DOCUMENT TITLE: DOCUMENT NO:.

REV. NO. : A
DESIGN CALCULATION
20-F191005-SC-40
OF PIPE GUIDE AT MM2 SHEET NO.:

e) Check welding at Pipe Guide

a= 83.00 mm
b= 200.00 mm
c= 86.00 mm
tf = 7.00 mm

Total weld length, Lw = 870.00

Taking 1st. Moment of area about the top flange,
∑ L * zi = 25357 mm

Lever arm, Z = 29.15 mm

Moment of Inertia of weld group :

Major axis,
Moment of Inertia , Ix = 726,718.46 mm³

Weld shear (moment), Fa = Mz / Ixx

0.63 Kn/mm

Weld force (horizontal shear), Fb = 0.04 Kn/mm

Trial fillet weld size , sw = 8.00 mm

Fillet weld capacity / unit length ,

PLf = 0.7*pw * s
= 1.23 Kn/mm > Fmax OK!

\ Weld is satisfactory.
40 0.991 550 111,996.33

36 0.914 1005 174,194.81

36 0.889 1 632.93