Idn - 4

Job No. IDN 42.
23 Item Main Structure Revison 00

Date 09-08-23
Project SMELTER PROJECT - DRYER OFFGAS CLEANING SYSTEM
Designed by HKA
Description SINGLE PLATE CONNECTION Checked by CTH
I. MATERIAL
Bolt
Grade 8.8
Ultimate strength of bolt Fu = 80 kN/cm²
Nominal tensile strength Fnt = 60 kN/cm² (Table J3.2)
Nominal shear strength Fnv = 36 kN/cm² (Table J3.2)
Plate
Material A572 Gr 50
Tensile strength Fu = 44.8 kN/cm²
Yeild strength Fy = 34.5 kN/cm²
Beam, Girder
Material A572 Gr 50
Ultimate tensile strength Fu = 44.8 kN/cm²
Yeild strength Fy = 34.5 kN/cm²
Elastic module E= 20000 kN/cm²
II. INTERNAL FORCE FOR CALCULATING
Combo Axial (kN) V2 (kN)

Max Tension 5.99 -0.82
Max Compression -9.04 -8.93
Max Shear -0.14 15.36
III. DIMENSION
Beam section
Height h= 150 mm
Flange width bf = 75 mm
Web thickness tw = 5 mm
Flange thickness tf = 7 mm
Beam setback sb = 10 mm
Girder section
Flange width bf = 164 mm
Web thickness tw = 6 mm
Plate
Thickness tp = 12 mm
Height Lp = 220 mm
Bolt
Type M16
Bolt rows n= 2
Bolt columns nc = 1
Gage - transverse spacing g= 100 mm
Pitch - longitudinal spacing s= 100 mm
Vertical edge distance Lev = 60 mm
Horizontal edge distance Leh = 50 mm
Distance between weld and bolts a= 139 mm
Eccentric distance e= 139 mm
Job No. IDN 42.23 Item Main Structure Revison 00
Date 09-08-23
Designed by HKA
IV. CALCULATING
1. Plate (beam side)
Bolt shear
∅𝑅 = ∅𝐶𝐹 𝐴 = 108.57 kN AISC J3-1
Φ= 0.75
C= 2.00
Demand shear Va = 15.36 kN
Ratio demand/capacity D/C = 0.14 OK
Flexure yielding
𝑀 = ∅𝐹 𝑍 = 45.05 kNm
𝑡 𝐿
𝑍 = = 145200 mm3
4
Φ= 0.9
Demand moment 𝑀 = 𝑉𝑒 = 2.134762 kNm
Bolt bearing under shear load
∅𝑅 = ∅ Cmin( 𝑟 , r , 𝑟 ( )) = 309.77 kN AISC J3-6
Φ= 0.75
𝑟 = 1.2𝑙 𝑡𝐹 = 329.13 kN
𝑟 = 1.2𝑙 𝑡𝐹 = 529.19 kN
𝑟 ( ) = 2.4𝑑𝑡𝐹 = 206.51 kN
𝑙 = 𝐿 − 𝑑 /2 = 51.00 mm
𝑙 =𝑠−𝑑 = 82.00 mm
C= 2.00 Tables (7-1..14)
Shear yielding
∅𝑅 = ∅0.6𝐹 𝐴 = 546 kN AISC J4-3
Φ= 1
𝐴 =𝐿 𝑡 = 2640 mm² Sec. D3-1
Shear rupture
∅𝑅 = ∅0.6𝐹 𝐴 = 437.55 kN AISC J4-4
Φ= 0.75
𝐴 = [L − n( d + 1.6)]𝑡 = 2169.60 mm² Sec. J4-2
Date 09-08-23
Designed by HKA
Block shear rupture
∅𝑅 = ∅[U 𝐹 𝐴 + min( 0.6𝐹 𝐴 ; 0.6𝐹 𝐴 )] = 460.00 kN AISC J4-5
Ubs = 1.00 Sec. J4-3

𝐴 = [(𝑛 − 1)𝑠 + 𝐿 − (𝑛 − 0.5)(𝑑 + 1.6)] t = 1567.20 mm² Sec. J4-3
𝐴 = [𝐿 + (𝑛 − 1) g − (𝑛 − 0.5)(𝑑 + 1.6)]𝑡 = 482.40 mm² Sec. J4-3
𝐴 = [(𝑛 − 1)𝑠 + 𝐿 ]𝑡 = 1920 mm² Sec. J4-3

Φ= 0.75
Flexure rupture
∅𝑀 = ∅𝐹 𝑍 = 43.42 kNm p. 9-6
𝑡
𝑍 = [L − 𝑠 𝑛(𝑛 − 1)(d + 1.6)/𝐿 ] = 129174 mm3
4
Φ= 0.75
Demand moment 𝑀 =𝑉𝑎= 2.134762 kNm
Bolt bearing under axial load

∅𝑅 = ∅(min( 𝑟 , 𝑟 ( )) + min( r , 𝑟 ( ) )(𝑛 − 1) = 154.88 kN
AISC J3-6
Φ= 0.75
𝑟 = 1.2𝑙 𝑡𝐹 = 264.59 kN
𝑟 = 1.2𝑙 𝑡𝐹 = 529.19 kN
𝑟 ( ) = 2.4𝑑𝑡𝐹 = 206.51 kN
𝑙 = 𝐿 − 𝑑 /2 = 41.00 mm
𝑙 =𝑔−𝑑 = 82.00 mm
Demand axial load Pa = 5.99 kN

Tension yielding
∅𝑅 = ∅𝐹 𝐴 = 819 kN AISC J4-1
Φ= 0.9
𝐴 =𝐿 𝑡 = 2640 mm²
Demand tensile load Pa = 5.99 kN
Tension rupture
∅𝑅 = ∅𝐹 𝐴 = 729.25 kN AISC J4-2
Φ= 0.75
𝐴 = [L − n( d + 1.6)]𝑡 = 2169.60 mm Sec. D3-2
𝐴 = min( 0.85𝐴 , 𝐴 ) = 2169.60 mm Sec. J4-1
Demand tensile load Pa = 5.99 kN
Date 09-08-23
Designed by HKA
Tear out under axial load
Ubs = 1.00 Sec. J4-3

𝐴 = [𝐿 + (𝑛 − 1)𝑔 − (𝑛 − 0.5)(𝑑 + 1.6)] t = 482.40 mm² Sec. J4-3
𝐴 = (𝑛 − 1)[s − (𝑑 + 1.6)]𝑡 = 964.80 mm² Sec. J4-3
𝐴 = [(𝑛 − 1)𝑔 + 𝐿 ]𝑡 = 600 mm² Sec. J4-3
Φ= 0.75
2. Beam
Bolt bearing under shear load
∅𝑅 = ∅(min( 𝑟 , 𝑟 ( )) + min( r , 𝑟 ( ) )(𝑛 − 1) = 96.80 kN

AISC J3-6
Φ= 0.75
𝑟 = 1.2𝑙 𝑡𝐹 = 43.02 kN
𝑟 = 1.2𝑙 𝑡𝐹 = 220.49 kN
𝑟 ( ) = 2.4𝑑𝑡𝐹 = 86.05 kN
𝑙 = 𝐿 − 𝑑 /2 = 16.00 mm
𝑙 =𝑠−𝑑 = 82.00 mm

Shear yielding
∅𝑅 = ∅0.6𝐹 𝐴 = 155.13 kN AISC J4-3
Φ= 1
𝐴 = ℎ𝑡 = 750 mm² Sec. D3-1
Shear rupture
∅𝑅 = ∅0.6𝐹 𝐴 = 111.73 kN
Φ= 0.75
𝐴 = [ℎ − n( d + 1.6)]𝑡 = 554.00 mm²
Bolt bearing under axial load
∅𝑅 = ∅(min( 𝑟 , 𝑟 ( )) + min( r , 𝑟 ( ) )(𝑛 − 1) = 64.54 kN

AISC J3-6
Φ= 0.75
𝑟 = 1.2𝑙 𝑡𝐹 = 110.25 kN
𝑟 = 1.2𝑙 𝑡𝐹 = 220.49 kN
𝑟 ( ) = 2.4𝑑𝑡𝐹 = 86.05 kN
𝑙 = 𝐿 − 𝑑 /2 = 41.00 mm
𝑙 =𝑔−𝑑 = 82.00 mm
Date 09-08-23
Designed by HKA

Tear out under axial load
Ubs = 1.00 Sec. J4-3

𝐴 = [𝐿 + (𝑛 − 1)𝑔 − (𝑛 − 0.5)(𝑑 + 1.6)] t = 201.00 mm² Sec. J4-3
𝐴 = (𝑛 − 1)[s − (𝑑 + 1.6)]𝑡 = 402.00 mm² Sec. J4-3
𝐴 = [(𝑛 − 1)𝑔 + 𝐿 ]𝑡 = 250 mm² Sec. J4-3
Φ= 0.75
Block shear rupture
∅𝑅 = ∅[U 𝐹 𝐴 + min( 0.6𝐹 𝐴 ; 0.6𝐹 𝐴 )] = 163.96 kN
Ubs = 1.00
𝐴 = [(𝑛 − 1)𝑠 + 𝐿 − (𝑛 − 0.5)(𝑑 + 1.6)] t = 478.00 mm²
𝐴 = [𝐿 + (𝑛 − 1) g − (𝑛 − 0.5)(𝑑 + 1.6)]𝑡 = 201.00 mm²
𝐴 = [(𝑛 − 1)𝑠 + 𝐿]𝑡 = 625 mm²
Φ= 0.75
Global critical strength ratio 0.16

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Idn - 4

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Job No. IDN 42.

23 Item Main Structure Revison 00

II. INTERNAL FORCE FOR CALCULATING

Combo Axial (kN) V2 (kN)

Bolt bearing under shear load

∅𝑅 = ∅ Cmin( 𝑟 , r , 𝑟 ( )) = 309.77 kN AISC J3-6

Block shear rupture

∅𝑅 = ∅[U 𝐹 𝐴 + min( 0.6𝐹 𝐴 ; 0.6𝐹 𝐴 )] = 460.00 kN AISC J4-5

Ubs = 1.00 Sec. J4-3

𝐴 = [(𝑛 − 1)𝑠 + 𝐿 ]𝑡 = 1920 mm² Sec. J4-3

∅𝑀 = ∅𝐹 𝑍 = 43.42 kNm p. 9-6

Bolt bearing under axial load

Demand axial load Pa = 5.99 kN

Tear out under axial load

∅𝑅 = ∅[U 𝐹 𝐴 + min( 0.6𝐹 𝐴 ; 0.6𝐹 𝐴 )] = 417.37 kN AISC J4-5

Ubs = 1.00 Sec. J4-3

∅𝑅 = ∅(min( 𝑟 , 𝑟 ( )) + min( r , 𝑟 ( ) )(𝑛 − 1) = 96.80 kN

Demand shear Va = 15.36 kN

Bolt bearing under axial load

∅𝑅 = ∅(min( 𝑟 , 𝑟 ( )) + min( r , 𝑟 ( ) )(𝑛 − 1) = 64.54 kN

Demand axial load Pa = 5.99 kN

Tear out under axial load

∅𝑅 = ∅[U 𝐹 𝐴 + min( 0.6𝐹 𝐴 ; 0.6𝐹 𝐴 )] = 173.90 kN AISC J4-5

Ubs = 1.00 Sec. J4-3

Block shear rupture

∅𝑅 = ∅[U 𝐹 𝐴 + min( 0.6𝐹 𝐴 ; 0.6𝐹 𝐴 )] = 163.96 kN

Global critical strength ratio 0.16

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