Job No. IDN 42.

23 Item Main Structure Revison 00

SMELTER PROJECT - DRYER OFFGAS Date 09-08-23
Project
CLEANING SYSTEM Designed by HKA
Description BEAM SPLICE CONNECTION Checked by CTH

I. MATERIAL
Bolt
Grade 8.8
Ultimate strength of bolt Fu = 80 kN/cm²
Nominal tensile strength Fnt = 60 kN/cm² (Table J3.2)
Nominal shear strength Fnv = 36 kN/cm² (Table J3.2)

Plate
Material A572 Gr 50
Tensile strength Fu = 44.8 kN/cm²
Yeild strength Fy = 34.5 kN/cm²

Beam
Material A572 Gr 50
Ultimate tensile strength Fu = 44.8 kN/cm²
Yeild strength Fy = 34.5 kN/cm²
Elastic module E= 20000 kN/cm²

II. INTERNAL FORCE FOR CALCULATING

Combo Axial (kN) V2 (kN) M33 (kNm)

Moment max -53.83 -247.66 -1447.46
Axial force max -82.18 139.12 -457.99
Shear max -53.83 -498.82 -769.43

III. DIMENSION
Beam section
Height h= 650 mm
Flange width bf = 248 mm
Web thickness tw = 10 mm
Flange thickness tf = 30 mm
Beam setback sb = 10 mm

Web Plate
Thickness twp = 14 mm
Height Lp = 360 mm
Double plate

Flange Plate
Thickness tfp = 35 mm
Width b= 248 mm
Consider interior plate

Bolts for Web

Type M20
Bolt rows n= 3
Bolt columns nc = 2
Gage - transverse spacing g= 120 mm
Pitch - longitudinal spacing s= 120 mm
Vertical edge distance Lev = 60 mm
Horizontal edge distance Leh = 60 mm
 Job No. IDN 42.23 Item Main Structure Revison 00
SMELTER PROJECT - DRYER OFFGAS Date 09-08-23
Project
CLEANING SYSTEM Designed by HKA
Description BEAM SPLICE CONNECTION Checked by CTH

Longitudinal distance to edge ef = 65 mm

Eccentric distance e= 130 mm

Bolts for Flange

Type M27
Bolt rows n= 2
Bolt columns nc = 4
Gage - transverse spacing g= 120 mm
Pitch - longitudinal spacing s= 120 mm
Vertical edge distance Lev = 60 mm
Horizontal edge distance Leh = 64 mm
Longitudinal distance to edge ef = 64 mm

IV. SHEAR WEB PLATE DESIGN

1. Plate (beam side)
Bolt shear
∅𝑅 = ∅𝐶𝐹 𝐴 𝑛 = 797.40 kN AISC J3-1

With: Φ= 0.75
nv = 2
C= 4.70 Tables (7-1..14)
Demand shear Va = 498.82 kN
Ratio demand/capacity D/C = 0.63 OK

Bolt bearing under shear load

∅𝑅 = ∅ Cmin( 𝑟 , r , 𝑟 ( )) = 2123.38 kN AISC J3-6

With: Φ= 0.75
𝑟= 1.2𝑙 𝑡𝐹 = 368.93 kN
𝑟 = 1.2𝑙 𝑡𝐹 = 737.85 kN
𝑟 ( ) = 2.4𝑑𝑡𝐹 = 301.16 kN
𝑙 = 𝐿 − 𝑑 /2 = 49.00 mm
𝑙 =𝑠−𝑑 = 98.00 mm
C= 4.70 Tables (7-1..14)

Demand shear Va = 498.82 kN

Ratio demand/capacity D/C = 0.23 OK

Shear yielding
∅𝑅 = ∅0.6𝐹 𝐴 = 2084.99 kN AISC J4-3

With: Φ= 1
𝐴 =𝐿 𝑡 = 5040 mm² Sec. D3-1
Demand shear Va = 498.82 kN
Ratio demand/capacity D/C = 0.24 OK
 Job No. IDN 42.23 Item Main Structure Revison 00
SMELTER PROJECT - DRYER OFFGAS Date 09-08-23
Project
CLEANING SYSTEM Designed by HKA
Description BEAM SPLICE CONNECTION Checked by CTH

Shear rupture
∅𝑅 = ∅0.6𝐹 𝐴 = 1633.06 kN AISC J4-4

With: Φ= 0.75
𝐴 = [L − n( d + 1.6)]𝑡 = 4048.80 mm Sec. J4-2
Demand shear Va = 498.82 kN
Ratio demand/capacity D/C = 0.31 OK

Block shear rupture

∅𝑅 = ∅[U 𝐹 𝐴 + min( 0.6𝐹 𝐴 ; 0.6𝐹 𝐴 )] = 1983.56 kN AISC J4-5

With: Ubs = 0.50 Sec. J4-3

𝐴 = [(𝑛 − 1)𝑠 + 𝐿 − (𝑛 − 0.5)(𝑑 + 1.6)] t = 3374.00 mm² Sec. J4-3
𝐴 = [𝐿 + (𝑛 − 1) s − (𝑛 − 0.5)(𝑑 + 1.6)]𝑡 = 2024.40 mm² Sec. J4-3
𝐴 = [(𝑛 − 1)𝑠 + 𝐿 ]𝑡 = 4200 mm² Sec. J4-3
Φ= 0.75
Demand shear Va = 498.82 kN
Ratio demand/capacity D/C = 0.25 OK

Flexure rupture
∅𝑀 = ∅𝐹 𝑍 = 251.65 kNm p. 9-6

With: 𝑡
𝑍 = [L − 𝑠 𝑛(𝑛 − 1)(d + 1.6)/𝐿 ] = 3
374346 mm
4
Φ= 0.75
Demand moment 𝑀 = 𝑉 𝑒 = 64.846779 kNm
Ratio demand/capacity D/C = 0.26 OK

Flexure yielding
𝑀 = ∅𝐹 𝑍 = 281.47 kNm p. 15-7

𝑡 𝐿 3
With: 𝑍 = = 453600 mm
4
Φ= 0.9
Demand moment 𝑀 = 𝑉 𝑒 = 64.846779 kNm
Ratio demand/capacity D/C = 0.23 OK

2. Beam
Bolt bearing under shear load

∅𝑅 = ∅ Cmin( 𝑟 , r , 𝑟 ( )) = 758.35 kN AISC J3-6

With: Φ= 0.75
𝑟 = 1.2𝑙 𝑡𝐹 = 1043.32 kN
𝑟 = 1.2𝑙 𝑡𝐹 = 527.04 kN
𝑟 ( ) = 2.4𝑑𝑡𝐹 = 215.12 kN
𝑙 = 𝐿 − 𝑑 /2 = 194.00 mm
𝑙 = 𝑠−𝑑 = 98.00 mm
C= 4.70 Tables (7-1..14)
 Job No. IDN 42.23 Item Main Structure Revison 00
SMELTER PROJECT - DRYER OFFGAS Date 09-08-23
Project
CLEANING SYSTEM Designed by HKA
Description BEAM SPLICE CONNECTION Checked by CTH

Demand shear Va = 498.82 kN

Ratio demand/capacity D/C = 0.66 OK

Shear yielding
∅𝑅 = ∅0.6𝐹 𝐴 = 1344.49 kN AISC J4-3

With: Φ= 1
𝐴 = ℎ𝑡 = 6500 mm² Sec. D3-1
Demand shear Va = 498.82 kN
Ratio demand/capacity D/C = 0.37 OK

V. FLANGE PLATED
1. Plate
Compression
∅𝑅 = ∅𝐹 𝐴 = 4951.85 kN AISC E3-1

With: Φ= 0.9
𝑏 = 𝑏 − 𝑡 − 30 = 208.00 mm
𝐴 = 𝑏𝑡 + 𝑏 𝑡 = 15960.00 mm²
yg = 52.85 mm
Iyg = 1.84E+07 mm3
r= 33.91 mm
KL/r = 2.49
Fe = 31797.42 kN/cm²
Fcr = 34.47 kN/cm² Sec.E3

Demand compression load Pa = 2139.99 kN

Ratio demand/capacity D/C = 0.43 OK

Tension yielding
∅𝑅 = ∅𝐹 𝐴 = 4951.85 kN AISC E3-1

With: Φ= 0.9
𝐴 = 𝑏𝑡 +𝑏 𝑡 = 15960.00 mm²
Demand tension load Pa = 2086.17 kN
Ratio demand/capacity D/C = 0.42 OK

Bolt shear
∅𝑅 = ∅𝐶𝐹 𝐴 𝑛 = 2473.44 kN AISC J3-1

With: Φ= 0.75
nv = 2
C= 8.00 Tables (7-1..14)
Demand shear Va = 2253.78 kN
Ratio demand/capacity D/C = 0.91 OK

Bolt bearing under axial load

∅𝑅 = ∅ Cmin( 𝑟 , r , 𝑟 ( )) = 10164.27 kN AISC J3-6

 Job No. IDN 42.23 Item Main Structure Revison 00
SMELTER PROJECT - DRYER OFFGAS Date 09-08-23
Project
CLEANING SYSTEM Designed by HKA
Description BEAM SPLICE CONNECTION Checked by CTH

With: Φ= 0.75
𝑟= 1.2𝑙 𝑡𝐹 = 847.02 kN
𝑟 = 1.2𝑙 𝑡𝐹 = 1694.04 kN
𝑟 ( ) = 2.4𝑑𝑡𝐹 = 1016.43 kN
𝑙 = 𝐿 − 𝑑 /2 = 45.00 mm
𝑙 =𝑠−𝑑 = 90.00 mm
C= 8.00 Tables (7-1..14)

Demand axial load Pa = 2253.78 kN

Ratio demand/capacity D/C = 0.22 OK

Tear out under axial load

∅𝑅 = ∅𝑅 + ∅𝑅 = 7226.19 kN

With: Φ= 0.75
∅𝑅 = ∅[U 𝐹 𝐴 + min( 0.6𝐹 𝐴 ; 0.6𝐹 𝐴 )] = 2912.29 kN AISC J4-5

With: Ubs = 1.00 Sec. J4-3

𝐴
= min( 𝑔, 𝑏 − 𝑔)𝑡 = 4200.00 mm²
𝐴 = 𝐴 − (𝑑 + 1.6)𝑡 = 3094.44 mm² Sec. J4-3
𝐴 = 2(𝐿 + (𝑛 − 1) s) t = 12600 mm² Sec. J4-3

𝐴 =𝐴 − 2(𝑛 − 0.5)(d + 1.6) t = 9283.31 mm² Sec. J4-3

∅𝑅 = ∅[U 𝐹 𝐴 + min( 0.6𝐹 𝐴 ; 0.6𝐹 𝐴 )] = 4313.90 kN AISC J4-5

With: Ubs = 1.00 Sec. J4-3

𝐴 = min( 2𝐿 , 𝑏 − 2𝐿 ) t = 2800.00 mm²
𝐴 = 𝐴 − (𝑑 + 1.6)𝑡 = 1694.44 mm² Sec. J4-3
𝐴 = 𝑛 (𝐿 + (𝑛 − 1) s) t = 25200 mm² Sec. J4-3

𝐴 = 𝐴 − 𝑛 (𝑛 − 0.5)(d + 1.6) t = 18566.63 mm² Sec. J4-3

Demand axial load Pa = 2086.17 kN

Ratio demand/capacity D/C = 0.29 OK

Tension rupture
∅𝑅 = ∅𝑅 + ∅𝑅 = 2391.66 kN
With: Φ= 0.75
∅𝑅 = ∅𝐹 𝐴 = 1431.11 kN AISC J4-2

With: 𝐴 = [𝑏 − n ( d + 1.6)]𝑡 = 4257.75 mm² Sec. D3-2

𝐴 = min( 0.85𝐴 , 𝐴 ) = 4257.75 mm² Sec. J4-1

∅𝑅 = ∅𝐹 𝐴 = 960.55 kN AISC J4-2

With: 𝐴 = [𝑏 − n ( d + 1.6)]𝑡 = 2857.75 mm² Sec. D3-2

𝐴 = min( 0.85𝐴 , 𝐴 ) = 2857.75 mm² Sec. J4-1

Demand axial load Pa = 2086.17 kN
Ratio demand/capacity D/C = 0.87 OK
 Job No. IDN 42.23 Item Main Structure Revison 00
SMELTER PROJECT - DRYER OFFGAS Date 09-08-23
Project
CLEANING SYSTEM Designed by HKA
Description BEAM SPLICE CONNECTION Checked by CTH

2. Beam
Flange bending
ΦMn = 1481.93 kNm AISC Eq. F13-1

With: Φ= 0.9
𝐴 =𝑏 𝑡 = 7440.00 mm² Sec. D3-1
𝐴 = [𝑏 − n ( d + 1.6)]𝑡 = 5544.75 mm² Sec. D3-2
Yt = 1.00 Sec, F13.1

𝐹𝑍 = 1890.23 kNm
𝐹𝑆 = 2209.41 kNm
Demand moment Ma = 1447.46 kNm
Ratio demand/capacity D/C = 0.98 OK

Bolt bearing under axial load

∅𝑅 = ∅ Cmin( 𝑟 , r , 𝑟 ( )) = 4356.12 kN AISC J3-6

With: Φ= 0.75
𝑟 = 1.2𝑙 𝑡𝐹 = 726.02 kN
𝑟 = 1.2𝑙 𝑡𝐹 = 1452.04 kN
𝑟 ( ) = 2.4𝑑𝑡𝐹 = 871.22 kN
𝑙 = 𝐿 − 𝑑 /2 = 45.00 mm
𝑙 =𝑠−𝑑 = 90.00 mm
C= 8.00 Tables (7-1..14)

Demand axial load Pa = 2307.70 kN

Ratio demand/capacity D/C = 0.53 OK

Tear out under axial load

∅𝑅 = ∅[U 𝐹 𝐴 + min( 0.6𝐹 𝐴 ; 0.6𝐹 𝐴 )] = 4278.45 kN AISC J4-5

With: Φ= 0.75
Ubs = 1.00 Sec. J4-3
𝐴= (𝑏 − 𝑔)𝑡 = 3840.00 mm²
𝐴 = 𝐴 − (𝑑 + 1.6)𝑡 = 2892.38 mm² Sec. J4-3
𝐴 = 𝑛 (𝐿 + (𝑛 − 1) s) t = 22080 mm² Sec. J4-3

𝐴 = 𝐴 − 𝑛 (𝑛 − 0.5)(d + 1.6) t = 16394.25 mm² Sec. J4-3

Demand axial load Pa = 2307.70

Ratio demand/capacity D/C = 0.54 OK

Global critical strength ratio 0.98