Penerapan SOP pada.

Proyek Pembangunan.
Rumah Sakit Covid-19 di.
Galang dan Simprug serta.
Inovasi Teknologi PPVC.
R. Wahyu A. Wisnu
Manajer Divisi Modular
PT Wijaya Karya Bangunan Gedung, Tbk
1 2 3 4 5 6
Inovasi Proyek RS
Teknologi PPVC SOP Platform Pengembangan
Milestone Galang &
PPVC Produk
Simprug
1
Inovasi Teknologi
PPVC
Offsite Construction/PPVC.
Metode konstruksi dimana material dan/atau
komponen disatukan diluar lokasi sebelum
dirakit pada posisi yang telah ditentukan.
1. Prefabrikasi
2. Preassembly
3. Modul

Tatum (1987)

01
MODULAR.
KBBI : bersifat standar, sasarannya menciptakan
suatu rancangan, sehingga model dapat
menggunakan satu komponen yang sama

Cambridge dictionary (UK) : consisting of separate

parts that, when combined, form a complete whole

01
 Modular Pertama.
Candi Borobudur dibangun pada tahun
770-825 Masehi desain oleh
Gunadharma. Terdiri dari :

60.000 m3 batu
504 patung Budha
72 stupa terawang
2.672 relief modular

Photo by Shutterstock 01
Sejarah Offsite Construction.
825 Masehi
 Hirarki Offsite Construction.
VOLUMETRIC

MODULAR
PREFAB
Parts

PREFAB

MODULAR
Modul by parts

PROJECT PREFAB MODULAR VOLUMETRIC

REMOTE AREA ★★★★★ ★★★★ ★

EASY ACCESS ★★★★★ ★★★★★ ★★★★★
VOLUMETRIC HIGH RISE BUILDING ★ ★★★ ★★★★★
Unit by Modules
SKILL OPERATOR ★★★★★ ★★★★ ★★★
ASSEMBLING ★★ ★★★★ ★★★★★

Sumber : A Preview and analysis of Modular Construction practices, Lehigh University, Mayra L. De La Toree, 1994
01
 Under control

INCREASED
QUALITY
Minimizing constraints
of :
- Project location INCREASED
- Labour IMPROVED Work
POSSIBILITY SAFETY
- Environment environment
OF CONSTRUCTION
- Cost & time

ADVANTAGES

REDUCED
REDUCED
Minimizing SOCIAL & Parallel
SCHEDULE¹
pollution ENVIRONMENTAL
(35%) activity
IMPACT

REDUCED
COST¹
(40%)

Capital & project costs

1. Internet survey of hundreds of AEC professionals, gathered data on the impact of

01
prefabrication and modularization on key industry productivity metrics. Prefabrication
and Modularization : Increasing Productiviy in the construction industry – NIST, MBI.
McGraw Hill Construction
 Extra parts

ADDITIONAL
MATERIAL

REDUCED Extra planning &

Affect the ADAPTABILITY ADDITIONAL scheduling
modular process TO DESIGN EFFORT
CHANGES

DIS
ADVANTAGES

Delivery risk, INCREASED ADDITIONAL Parallel

procurement risk RISK COORDINATION
activity

INCREASED
COST

Production &
delivery costs

01
2
SOP
PPVC
Sumber : SHSU.edu
 01 PROSES IDEASI

Sumber : Marketing Management, Kotler Keller, 2016 02

02 PROSES INOVASI 03 PENERAPAN

02
3
MILESTONE
 2018 Prototyping
Pameran JCC
Platform V1.1 (WG Flatpack)
Sertifikasi Uji Material
Rinjani Center
Office Keet

Pameran Velodrome
Platform V1.2 & V1.3
Sertifikasi Uji Material
2019
Sertifikasi Hak Cipta
Halal Park GBK
Halal Park Bandara T3
Standarisasi Keet Wika Grup

2020 Platform 2 (Volumetrik)

Pembangunan Pabrik 2
Sertifikasi Uji Material
Sertifikasi Hak Cipta Berkelanjutan
RS Covid-19 Pulau Galang
RS Covid-19 Pertamedika Cempaka Putih
RS Covid-19 Pertamedika Simprug
RS Covid-19 Pemda Lamongan
03
4
PLATFORM
PRODUK

1. PREFAB
2. WG FLATPACK
3. VOLUMETRIK
 PREFAB.

RST 20
Rangka Struktur-Baja Ringan
DIDESAIN
Dinding : GRC +Rockwool GEMPA
Interior : Tidak Termasuk HINGGA

9SR
Power Listrik : On Grid
Luas Bidang : 20 m2
Luas Volumetrik : 63 m2

Waktu pengerjaan : 5 hari, 5 Orang

PROTOTIPE RUMAH REHABILITASI BENCANA LOMBOK

DISCLAIMER : This technical data is a copyright of PT. Wijaya Karya Bangunan Gedung Tbk. Copying and duplication of the contents of this technical proposal is prohibited without the permission of PT. Wijaya Karya Bangunan Gedung
Tbk. Copyright in Indonesia is governed and protected in the Law of the Republic of Indonesia Number 19 Year 2002 about Copyright. Registered Number : EC00201855132 & EC00201991420
04
 WG FLATPACK.
DIMENSI STANDARD

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Tbk. Copyright in Indonesia is governed and protected in the Law of the Republic of Indonesia Number 19 Year 2002 about Copyright. Registered Number : EC00201855132 & EC00201991420
04
 WG FLATPACK.
PERAKITAN

1 PENGIRIMAN 2 PERAKITAN STRUKTUR 3 PERAKITAN ARSITEKTUR

TERKEMAS PER MODUL MENGGUNAKAN MOBILE SETELAH STRUKTUR
LENGKAP DENGAN CRANE UNTUK BERDIRI, PANEL DINDING
KOMPONENNYA. PEMASANGAN STRUKTUR DAN AKSESORIS
TRUK 20 FEET DAPAT (MENGANGKAT MODUL DIPASANG
MENGANGKUT 3 MODUL ATAP DAN MEMASANG
KOLOM)

DISCLAIMER : This technical data is a copyright of PT. Wijaya Karya Bangunan Gedung Tbk. Copying and duplication of the contents of this technical proposal is prohibited without the permission of PT. Wijaya Karya Bangunan Gedung
Tbk. Copyright in Indonesia is governed and protected in the Law of the Republic of Indonesia Number 19 Year 2002 about Copyright. Registered Number : EC00201855132 & EC00201991420
04
 WG FLATPACK.
SERTIFIKASI UJI MATERIAL MATERIAL NOMOR JENIS BADAN HASIL
STRUKTUR
Baut dan Mur 7-01-19-00379 Uji Kekerasan (Brinell) B4T, Bandung Certified
Uji Tarik (Tension )
Pelat Las 7-01-19-00820 B4T, Bandung Certified
Uji Lengkung (Bending )
1 4 Uji Tarik (Tension )
Pelat Baja 7-01-19-00555 B4T, Bandung Certified
Uji Lengkung (Bending )
Uji Tarik (Tension )
Corner Post 7-01-19-00108 Uji Lengkung (Bending ) B4T, Bandung Certified
Uji Komposisi Kimia
Uji Tarik (Tension )
Top Side Rail 7-01-19-00110 Uji Lengkung (Bending ) B4T, Bandung Certified
2 Uji Komposisi Kimia
Uji Tarik (Tension )
5 Bottom Side Rail 7-01-19-00109 Uji Lengkung (Bending ) B4T, Bandung Certified
Uji Komposisi Kimia
Uji Tarik (Tension )
Upper cross member 7-01-19-00556 Uji Lengkung (Bending ) B4T, Bandung Certified
Uji Komposisi Kimia
Uji Tarik (Tension )
Bottom cross member 7-01-19-00112 Uji Lengkung (Bending ) B4T, Bandung Certified
Uji Komposisi Kimia
3
Uji Tarik (Tension )
Forklift pocket strap 7-01-19-00111 Uji Lengkung (Bending ) B4T, Bandung Certified
6 Uji Komposisi Kimia
Bridge clamp 7-01-19-00821 Uji Tarik (Tension ) B4T, Bandung Certified
ARSITEKTUR
Panel dinding 109/Lb.17/HU/2019 Uji resistensi termal Puskim, Bandung Certified
143/Lb.17/HU/2019 Uji resistensi termal Puskim, Bandung Certified
Panel lantai 143/Lb.17/HU/2019 Uji ketahanan api B4T, Bandung Certified
4-09-10-00395 Uji ketahanan cuaca Puskim, Bandung Certified
Panel atap 110/Lb.17/HU/2019 Uji resistensi termal Puskim, Bandung Certified

DISCLAIMER : This technical data is a copyright of PT. Wijaya Karya Bangunan Gedung Tbk. Copying and duplication of the contents of this technical proposal is prohibited without the permission of PT. Wijaya Karya Bangunan Gedung
Tbk. Copyright in Indonesia is governed and protected in the Law of the Republic of Indonesia Number 19 Year 2002 about Copyright. Registered Number : EC00201855132 & EC00201991420
04
 WG FLATPACK.
SERTIFIKASI HAK CIPTA

DISCLAIMER : This technical data is a copyright of PT. Wijaya Karya Bangunan Gedung Tbk. Copying and duplication of the contents of this technical proposal is prohibited without the permission of PT. Wijaya Karya Bangunan Gedung
Tbk. Copyright in Indonesia is governed and protected in the Law of the Republic of Indonesia Number 19 Year 2002 about Copyright. Registered Number : EC00201855132 & EC00201991420
04
 VOLUMETRIK.

3D PERSPECTIVE

PROTOTIPE KAMAR HOTEL

DISCLAIMER : This technical data is a copyright of PT. Wijaya Karya Bangunan Gedung Tbk. Copying and duplication of the contents of this technical proposal is prohibited without the permission of PT. Wijaya Karya Bangunan Gedung
Tbk. Copyright in Indonesia is governed and protected in the Law of the Republic of Indonesia Number 19 Year 2002 about Copyright. Registered Number : EC00201855132 & EC00201991420
04
 VOLUMETRIK.

PROTOTIPE BATHROOM POD

DISCLAIMER : This technical data is a copyright of PT. Wijaya Karya Bangunan Gedung Tbk. Copying and duplication of the contents of this technical proposal is prohibited without the permission of PT. Wijaya Karya Bangunan Gedung
Tbk. Copyright in Indonesia is governed and protected in the Law of the Republic of Indonesia Number 19 Year 2002 about Copyright. Registered Number : EC00201855132 & EC00201991420
04
5
PROYEK RS
GALANG &
SIMPRUG
 RS GALANG.
DATA UMUM

JUMLAH MODUL : 372 MODUL

LUAS BANGUNAN : 5100 M2

 PENUNJUKKAN : 2 HARI
 PERSIAPAN : 10 HARI
 PONDASI : 8 HARI
 INFRASTRUKTUR : 9 HARI
 PERENCANAAN : 8 HARI (PARALEL)
 PROCUREMENT : 10 HARI (PARALEL)
 FABRIKASI : 14 HARI (PARALEL)
 DISTRIBUSI : 7 HARI
 INSTALASI : 8 HARI
TOTAL : 32 HARI

PROSES DISTRIBUSI

DISCLAIMER : This technical data is a copyright of PT. Wijaya Karya Bangunan Gedung Tbk. Copying and duplication of the contents of this technical proposal is prohibited without the permission of PT. Wijaya Karya Bangunan Gedung
Tbk. Copyright in Indonesia is governed and protected in the Law of the Republic of Indonesia Number 19 Year 2002 about Copyright. Registered Number : EC00201855132 & EC00201991420
05
 RS GALANG.
INSTALASI
MOBILE CRANE : 10 UNIT
TENAGA KERJA : 135 ORG
KAPASITAS INSTALASI
: 46 MODUL/HARI
632 M2/HARI

PROSES PERAKITAN

DISCLAIMER : This technical data is a copyright of PT. Wijaya Karya Bangunan Gedung Tbk. Copying and duplication of the contents of this technical proposal is prohibited without the permission of PT. Wijaya Karya Bangunan Gedung
Tbk. Copyright in Indonesia is governed and protected in the Law of the Republic of Indonesia Number 19 Year 2002 about Copyright. Registered Number : EC00201855132 & EC00201991420
05
 RS GALANG.
FASILITAS

Fasilitas Observasi Dan Penampungan

Dalam Penanggulangan Covid-19 Atau
Penyakit Infeksi Di Pulau Galang, Kota
Batam, Provinsi Kepulauan Riau

Standard Perencanaan :
 Permenkes 1204 Tahun 2004
 Permenpu 12 Tahun 2017
 Standard Sni Bangunan

Modular
Bangunan Observasi 240 Bed

Renovasi Eksisting & Konvensional

Instalasi Jenazah
Incenerator
Instalasi Sterilisasi
Instalasi Laundry
Instalasi Gizi
Gedung Farmasi

DISCLAIMER : This technical data is a copyright of PT. Wijaya Karya Bangunan Gedung Tbk. Copying and duplication of the contents of this technical proposal is prohibited without the permission of PT. Wijaya Karya Bangunan Gedung
Tbk. Copyright in Indonesia is governed and protected in the Law of the Republic of Indonesia Number 19 Year 2002 about Copyright. Registered Number : EC00201855132 & EC00201991420
05
 RS SIMPRUG.
DATA UMUM

JUMLAH MODUL : 544 MODUL

LUAS BANGUNAN : 7500 M2

 PENUNJUKKAN : 2 HARI
 PERSIAPAN : 12 HARI
 PONDASI : 7 HARI
 INFRASTRUKTUR : 9 HARI
 PERENCANAAN : 10 HARI (PARALEL)
 PROCUREMENT : 20 HARI (PARALEL)
 FABRIKASI : 20 HARI (PARALEL)
 DISTRIBUSI : 10 HARI (PARALEL)
 INSTALASI : 16 HARI (PARALEL)
TOTAL : 29 HARI

PROSES DISTRIBUSI

DISCLAIMER : This technical data is a copyright of PT. Wijaya Karya Bangunan Gedung Tbk. Copying and duplication of the contents of this technical proposal is prohibited without the permission of PT. Wijaya Karya Bangunan Gedung
Tbk. Copyright in Indonesia is governed and protected in the Law of the Republic of Indonesia Number 19 Year 2002 about Copyright. Registered Number : EC00201855132 & EC00201991420
05
 RS SIMPRUG.
INSTALASI
MOBILE CRANE : 3 UNIT
TENAGA KERJA : 130 ORG
KAPASITAS INSTALASI
: 39 MODUL/HARI
495 M2/HARI

PROSES PERAKITAN

DISCLAIMER : This technical data is a copyright of PT. Wijaya Karya Bangunan Gedung Tbk. Copying and duplication of the contents of this technical proposal is prohibited without the permission of PT. Wijaya Karya Bangunan Gedung
Tbk. Copyright in Indonesia is governed and protected in the Law of the Republic of Indonesia Number 19 Year 2002 about Copyright. Registered Number : EC00201855132 & EC00201991420
05
 RS SIMPRUG.
FASILITAS

Fasilitas Observasi Dan Isolasi Dalam

Penanggulangan Covid-19

Standard Perencanaan :
 Permenkes 1204 Tahun 2004
 Permenpu 12 Tahun 2017
 Standard Sni Bangunan

Modular
Bangunan Isolasi ICU 50 Bed
Bangunan non ICU 250 Bed
Pemulasaran
Laundry
Dapur
R. Gizi
Farmasi

DISCLAIMER : This technical data is a copyright of PT. Wijaya Karya Bangunan Gedung Tbk. Copying and duplication of the contents of this technical proposal is prohibited without the permission of PT. Wijaya Karya Bangunan Gedung
Tbk. Copyright in Indonesia is governed and protected in the Law of the Republic of Indonesia Number 19 Year 2002 about Copyright. Registered Number : EC00201855132 & EC00201991420
05
 KOMPARASI.
RS GALANG & RS SIMPRUG
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

SPK
PERSIAPAN 10 HARI
PONDASI 8 HARI
INFRASTRUKTUR 9 HARI
PERENCANAAN 8 HARI
PENGADAAN 10 HARI
FABRIKASI 14 HARI
RS GALANG DISTRIBUSI 7 HARI
TOTAL 32 HARI INSTALASI 8 HARI

SPK
PERSIAPAN 12 HARI
PONDASI 7 HARI
INFRASTRUKTUR 9 HARI
PERENCANAAN 10 HARI
PENGADAAN 20 HARI
FABRIKASI 20 HARI
RS SIMPRUG DISTRIBUSI 10 HARI
TOTAL 29 HARI INSTALASI 16 HARI

KAPASITAS PRODUKSI TOTAL (FABRIKASI+INSTALASI)

GALANG
SIMPRUG
KONVENSIONAL
: 232 M2/HARI
: 207 M2/HARI
: 80 M2/HARI
60 %
Efisiensi Waktu

DISCLAIMER : This technical data is a copyright of PT. Wijaya Karya Bangunan Gedung Tbk. Copying and duplication of the contents of this technical proposal is prohibited without the permission of PT. Wijaya Karya Bangunan Gedung
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6
PENGEMBANGAN
 STACKING VOLUMETRIK.
Bangunan bertingkat sampai dengan 12
lantai

Fungsi Bangunan
 Hotel
 Kantor
 Apartemen
 Sekolah

DISCLAIMER : This technical data is a copyright of PT. Wijaya Karya Bangunan Gedung Tbk. Copying and duplication of the contents of this technical proposal is prohibited without the permission of PT. Wijaya Karya Bangunan Gedung
Tbk. Copyright in Indonesia is governed and protected in the Law of the Republic of Indonesia Number 19 Year 2002 about Copyright. Registered Number : EC00201855132 & EC00201991420
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 BANGUNAN.
BERTINGKAT.

BERDASARKAN KAJIAN TEKNIS

INTERNAL, VOLUMETRIK DAPAT
DITUMPUK HINGGA
12 LANTAI

DISCLAIMER : This technical data is a copyright of PT. Wijaya Karya Bangunan Gedung Tbk. Copying and duplication of the contents of this technical proposal is prohibited without the permission of PT. Wijaya Karya Bangunan Gedung
Tbk. Copyright in Indonesia is governed and protected in the Law of the Republic of Indonesia Number 19 Year 2002 about Copyright. Registered Number : EC00201855132 & EC00201991420
06
 SEKOLAH MODULAR DISDIK.
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Tbk. Copyright in Indonesia is governed and protected in the Law of the Republic of Indonesia Number 19 Year 2002 about Copyright. Registered Number : EC00201855132 & EC00201991420
06
 COMMERCIAL CENTRE VELODROME.
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06
 MEDICAL CENTRE MOTO GP, LOMBOK.
DISCLAIMER : This technical data is a copyright of PT. Wijaya Karya Bangunan Gedung Tbk. Copying and duplication of the contents of this technical proposal is prohibited without the permission of PT. Wijaya Karya Bangunan Gedung
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Good buildings come from good people, and
all problems are solved
by good design.

Stephan Gardiner