Web guiding systems

ELGUIDER DRB25
Brushless pivoting frame system
The concept of this pivoting frame sys-
tem is a perfect combination of function
and design.
An aluminum extruded section which in-
tegrates sensor positioning, controller
and actuator into one function unit is the
core of the system.
Benefits: very compact system setup, in-
terference proof operation, optimized
control geometry, top notch integration
into the customer application

Sensors
Exact position recognition of one or both
web edges by infrared or ultrasonic edge
sensors. Sensor positioning is fully inte-
grated into the aluminum section. Fur-
thermore, the E+L color line sensor FE 52
can be used to detect lines or other prin-
ted guiding criteria.

Controller
The digital controller with position and ro-
tation speed control circuit is integrated in
the compact pivoting frame in a space-
saving manner. A wear-free BLDC actua-
ting drive guarantees a highly dynamic
performance with at the same time high
actuating forces. The absolute position
detection ensures a precise motor posi-
tion in any operation state.
Customer interface Command station
Networking
As an option, the E+L web guiding sys- The user interface forms the interface
E+L web guiding systems of the EL.NET
tem has a field bus interface Ethernet IP, between man and machine. The control
generation can be networked via Ethernet
Ethernet UDP or PROFINET (in prepara- unit with its graphical user interface
in a star or line topology. In this way, mul-
tion). Alternatively, it can easily be con- makes the operation of a web guider
tiple and parallel operation via the integra-
nected to customer systems via I/Os for convenient and intuitive.
ted control unit can be easily implemen-
the most important operating functions.
ted.
Web-Based Management
The integrated web server makes it pos-
sible to perform commissioning, basic
service work and diagnostics via a stan-
dard web browser in a customer-friendly
way.

DAT--251579-EN-03
 Erhardt+Leimer GmbH
Albert-Leimer-Platz 1
86391 Stadtbergen, Germany
Phone +49 (0)821 2435-0
www.erhardt-leimer.com
info@erhardt-leimer.com

LÜ

Function
The pivoting frame system deflects the
web a total of four times. As the web is
L1 L2
moved both in the longitudinal axis and in A-A B-B
the transverse axis for the correction, the
elasticity ranges can be better exploited 45 15
than with only transverse displacement. 15
45 2 3 4 5
Optimal web correction is achieved due
to an optimized pivot point in the infeed
plane. Early creasing is therefore preven-
1
ted.

Area of use B-B

A-A
Due to the excellent utilization of the ela- K

sticity, the pivoting frame is particularly

AB
suitable for webs that are susceptible to
tearing. Usage is also recommendable
where there is little space.

Application
Depending on the usage, a pivoting
frame system is designed based on the
following basic rule in the case of robust
materials: the infeed length, transfer
length and outfeed length should be the
same and also be between 50 and
100 % of the web width.
Selection table
Guiding geometry and lengthwise tension distribution
A-A Web tension distribution at infeed 1 Pivot
B-B Web tension distribution at outfeed 2 Infeed roller
K Correction of the web travel 3 Roller frame
α Correction angle max. ±5° 4 Sensor
σ1 Basic web tension 5 Lock roller
♠σ2 Tension distribution due to pivoting L1 Infeed path
of roller frame at the infeed LÜ Transfer path
σ3 Tension distribution due to pivoting L2 Outfeed path
of roller frame at the outfeed AB Operating width

Technical data
Positional accuracy (FR 52, FX 42/52, FE 52) < ±0.1 mm (material-dependent)
LÜ Transfer length Positional accuracy (FR 61) < ±0.2 mm (material-dependent)
NB Nominal width
Error frequency max. 8 Hz
Nominal actuating travel max. ±25 mm
Nominal actuating speed max. 80 mm/s (adjustable)
Web tension max. 700 N
Interfaces
Nominal width NB see table on the left
Ethernet Transfer length LÜ see table on the left
Connections 4 x Ethernet M 8 Roller diameter D 80/100 mm
Report - E+L networking Ambient temperature +10 °C to +50 °C
- E+L service/diagnostics
- Fieldbus Ethernet IP Operating voltage
- Fieldbus Ethernet UDP Nominal value 24 V DC
- Fieldbus PROFINET (in preparati- Nominal range 20 to 30 V DC
on)
Nominal range with power supply 100 to 240 V, 50/60 Hz
Digital
Current consumption max. 5.5 A DC
Connections 5 x inputs, Protection class IP 54
standard configuration:
- Automatic Measuring range
- Center Ultrasonic sensor FX 4260 ±3 mm
- Manual adjustment Ultrasonic sensor FX 5260 ±10 mm
- Adjustment/web offset left
- Adjustment/web offset right
Infrared sensor FR 5201 ±10 mm
1 x output, standard configuration: Wide band sensor FR 60 ±79 mm
- System ready for operation Subject to technical change without notice