LINE BALANCING EFFICIENCY OF ASSEMBLY LINE

NO. TASK TASK TIME (s)

1 Connect the 2-meter wire to the 3-pin socket 60
2 Assemble Earth Bracket and Neutral Bracket to the main 20
body.
3 Solder the LED to the metal life strip and life bracket. 60 (5 side)=300
4 Assemble the metal strip life and metal strip for switch to 30
main body.
5 Assemble metal strip neutral at main body. 20
6 Assemble LED to main body. 20
7 Assemble metal strip earth to main body. 20
8 Assemble Life bracket to the main body. 20
9 Assemble switch with 2 screw at the main body. 12 (5 side)=60
10 Assemble socket frame to the upper cover 15
11 Connect 2-meter wire to the main body 60
12 Assemble upper cover and side cover to the main body. 10
13 Tighten the 13 screw at behind the main body. 30
14 Inspection the product. 13
15 Packaging the product. 22
TOTAL TASK TIME 700

I. CYCLE TIME
Cycle Time = Available Time/ Demand
Minimum cycle time = 300 s
Maximum cycle time = 700 s
Demand = 13 unit/hour

60 x 60
Cycle Time =
40
= 276.92 = 277 sec/unit)

II. Maximum Output

Maximum output = available time/ bottleneck task time
3 600
=
300
= 12 unit/ hour

III. Number of work station

NMIN = total task time/ cycle time
700
=
277
= 2.53 = 3 Station
IV. Line Efficiency
total task time
%Line efficiency = * 100
cycle time∗no of stations
700
= * 100
277∗3
= 84.24%

total task time

%Idle time = 1 −( ) * 100
cycle time∗no of stations
700
= 1−¿ ( ) * 100
277∗3
= 15.76%