Professional Documents
Culture Documents
UDC 692.88-78:625.738
BS 6180:1995
The preparation of this British Standard was entrusted by the Technical Sector
Board for Building and Civil Engineering (B/-) to Subcommittee B/209/2, upon
which the following bodies were represented:
Aluminium Federation
Association of Building Engineers
Brick Development Association
British Parking Association
British Plastics Federation
British Railways Board
British Steel Industry
British Woodworking Federation
Building Employers Confederation
Consumer Policy Committee of BSI
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Contents
Page
Committees responsible Inside front cover
Foreword ii
1 Scope 1
2 References 1
3 Definitions 1
4 Materials, components and methods of design and construction 1
5 Preliminary considerations 3
6 Design criteria 3
7 Concrete 5
8 Glass 6
9 Masonry 9
10 Metals 10
11 Plastics 16
12 Timber 18
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13 Composites 19
14 Installation 19
Annex A (normative) Building-use categories and barrier loadings 20
Annex B (normative) Vehicle impact on barriers 22
Annex C (informative) Bolt fixing of glass in barriers 25
Index 28
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Figure 1 — Datum, barrier height and design height 2
Figure 2 — Height and width of barriers in front of fixed seating 6
Figure 3 — Preferred minimum bending radius for rectangular
hollow steel sections 13
Figure 4 — Typical site fixing details for steel barriers 14
Figure B.1 — Impact forces for vehicles impacting at right angles
to a barrier 23
Figure B.2 — Typical impact forces for vehicles impacting at 20° to
a barrier, at 10 mile/h 24
Figure C.1 — Alternative bolt fixing arrangement for thick toughend
glass infill panels 25
Figure C.2 — Clamping systems for free-standing glass balustrades 26
Table 1 — Barrier heights 4
Table 2 — Sizes of fully framed single glass panes which will be
in accordance with the design criteria given in annex A 8
Table 3 — Recommended coating thickness and applications 10
Table 4 — Preferred minimum hot bending radius for rectangular
hollow steel sections 13
Table A.1 — Use of buildings or part of building 20
Table A.2 — Barrier loadings 21
List of references 29
© BSI 11-1998 i
BS 6180:1995
Foreword
This revision of BS 6180 has been prepared under the direction of the Technical
Sector Board for Building and Civil Engineering, B/-, and supersedes
BS 6180:1982 which is withdrawn.
The changes incorporated in this revision reflect the current materials and
practice used in the design, manufacture and installation of barriers, and are
intended to provide some clarification on ways of applying the code.
In view of the variety of materials available for barrier construction and the wide
range of possible uses for barriers, this code does not attempt to standardize
methods of design but, following the last edition, refers instead to existing
structural design codes. Clause 4 allows users freedom to choose materials and
methods of design and construction not specifically mentioned, subject to the
provision of research data and test results.
In this revision, loading data is provided in annexes. It is intended, however, that
this information will be assimilated into BS 6399 in due course so as to provide
one source only for the loading data.
The safety factors implicit in this code provide adequate levels of protection in the
circumstances given. However, for example, in the case of multifunction
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Attention is drawn to the fact that statutory legislation [1] may impose more
stringent requirements in certain circumstances.
A British Standard does not purport to include all the necessary provisions of a
contract. Users of British Standards are responsible for their correct application.
Compliance with a British Standard does not of itself confer immunity
from legal obligations.
Summary of pages
This document comprises a front cover, an inside front cover, pages i and ii,
pages 1 to 30, an inside back cover and a back cover.
This standard has been updated (see copyright date) and may have had
amendments incorporated. This will be indicated in the amendment table on
the inside front cover.
ii © BSI 11-1998
BS 6180:1995
1 Scope 3 Definitions
This British Standard gives recommendations for For the purposes of this British Standard, the
the design and construction of temporary and definitions given in BS 6100 apply, together with
permanent barriers to be provided in and about the following.
buildings and places of assembly, such barriers 3.1
being positioned and designed to protect persons barrier
from various hazards and to restrict or control the
movement of persons or vehicles. This British a protective barrier which is any element of building
Standard is applicable to: or structure, permanent or temporary, intended to
prevent persons from falling and to retain, stop or
a) barriers that indicate routes;
guide persons or vehicles
b) barriers capable of stopping or diverting
3.2
moving vehicles up to 2 500 kg within areas
datum
where vehicle speed is restricted to a maximum
of 16 km/h (4.44 m/s, 10 mile/h); the finished level of the floor, roof, foundation slab,
c) walls, glazing and other elements of buildings balcony, ramp, stage or pitch line of stairs, etc.
or structures where such elements act as (see Figure 1)
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1) barriers for resisting impact from vehicles the level at which the horizontal force on the barrier
is assumed to act for the purposes of design
travelling at speeds greater than 16 km/h, for
(see Figure 1)
example, bridge parapets beyond the curtilage
of a building, or highway safety barriers 3.4
(see BS 6779); safety glass or safety plastics material
2 References
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2) barriers used in building operations and glass or plastics sheet material which remains
unbroken or breaks safely under the test specified in
BS 6206
3.5
2.1 Normative references handrail
This British Standard incorporates, by dated or a rail normally grasped by hand for guidance or
undated reference, provisions from other support
publications. These normative references are made
at the appropriate places in the text and the cited 4 Materials, components and methods
publications are listed on page 29. For dated of design and construction
references, only the edition cited applies; any
subsequent amendments to or revisions of the cited Recommendations for the detailed design and
publication apply to this British Standard only construction of barriers using various materials,
components and methods are given in
when incorporated in the reference by amendment
clauses 7 to 13. Where materials, components and
or revision. For undated references, the latest
methods of design and construction are not covered
edition of the cited publication applies, together
by these clauses or by any other British Standard,
with any amendments.
this is not to be regarded as discouraging their use.
2.2 Informative references The designer should satisfy himself that the
This British Standard refers to other publications materials and methods to be employed are such as
that provide information or guidance. Editions of to ensure durability, integrity and a level of
these publications current at the time of issue of this performance at least equal to that recommended in
standard are listed on page 30, but reference should this code.
be made to the latest editions. Alternatively, a test assembly should be built to
prove the material, component or method under
consideration. The test assembly should be
representative, as to materials, workmanship and
details, of the design and construction for which
approval is desired, and should be built under
conditions truly representative of the conditions in
the actual building construction or curtilage
involved.
© BSI 11-1998 1
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© BSI 11-1998 2
BS 6180:1995
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BS 6180:1995
difference in levels is less than 600 mm (e.g. if When using limit state design, the partial safety
required by statutory legislation). factors for loads and materials should be those
5.2 Where walls, glazing or other elements of recommended by the appropriate British Standard
buildings or structures perform the functions of for the relevant material. The strength of the
barriers, the designer shall either: barrier should be designed as Ultimate Limit State
a) ensure that these elements satisfy the criteria and the deflection as Serviceability Limit State.
given in this standard; or In designing barriers to resist equivalent static
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b) provide additional barriers designed in loads, such as those due to vehicular impact
accordance with this standard. (see 6.3.2 and 6.4.2), the permissible stress
procedure is not appropriate. In such cases, it is
5.3 The design of barrier adopted should be such as essential to use a limit state approach based on the
to minimize the risk of persons falling, rolling, partial safety factors for load and materials
sliding or slipping through gaps in the barrier. appropriate to accidental damage or misuse. Where
Except in areas not likely to be used by children, a code of practice makes no specific provision for
barriers should be designed so that the widest gap in design against impact loads, decisions should be
the barrier does not permit a sphere of made regarding the possible reduction of the overall
diameter 100 mm to pass through, making due factor of safety, according to the relative influence of
allowance for deflection under load. dynamic loads compared with static loads on the
5.4 Designers should consider the use of barriers to properties of the material, the anticipated frequency
protect critical structural elements abutting any of impacts and the failure mode or modes of the
road where vehicle impact could cause structural structure.
damage. The designer should also be aware that the
equivalent static force concept is related to an
6 Design criteria assumed mean deceleration. Validation tests on
6.1 Introduction barriers constructed from the materials normally
used in vehicle barriers such as steel, aluminium, or
Although the design loads tabulated in annex A are reinforced concrete show good correlation with
related to specific categories of buildings and parts calculated values. However, the performance of
of buildings, the design of barriers should be barriers constructed from other materials needs to
governed primarily by their location and the loads be established in order to determine the equivalent
expected to be imposed on them in service rather static force against which they should be designed.
than by the category of building in which they occur.
NOTE Information on the forces resulting from vehicle impact
Barriers should be designed to resist the most into yielding barriers is available from research papers published
unfavourable likely imposed and wind loads without by the Transport Research Laboratory, Crowthorne, Berkshire
unacceptable deflections or distortions (see 6.4). RG11 6AU [3].
© BSI 11-1998 3
BS 6180:1995
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the design level at which it is applied should be
wide, within the building curtilage and adjacent
related to the likely area and position of initial
to access roads, basements or sunken areas
contact.
(e.g. light wells);
c) balconies and stands with fixed seating Angular impacts may give rise to additional forces
within 530 mm of the barrier. directed along the line of the barrier. Where the
construction of the barrier is such that frictional
Building-use categories and barrier loads are given contact between it and the vehicle is likely to be
in annex A. The design loads are applied high, or such that projections may restrain the
horizontally at the design level (see Figure 1). vehicle, these additional forces can reach three
Barriers should be designed to resist the more times the lateral applied forces. Annex B provides
onerous loads arising from the separate data for vehicles impacting at 20° to a barrier.
consideration of the uniformly distributed and
concentrated loads given in annex A. The 6.3.3 Wind load
concentrated loads are applied in the position which External barriers should be designed to resist the
gives the most onerous requirements. wind loads given in BS 6399-2.
6.3.2 Imposed loading due to vehicles 6.3.4 Infill panels and balusters
When designing barriers to resist vehicular impact, Infill panels should be designed as recommended
an estimate of the characteristic mass m of the in 5.3 and 6.3. Where the infill consists of successive
vehicle should be made. Ideally, this should be balusters, each baluster should be designed to resist
determined statistically; if this is not possible, the half the concentrated load given in annex A, applied
characteristic mass should be taken to be equal to at mid-height.
the maximum mass anticipated. 6.4 Deflection
Annex B can be used to estimate the equivalent
6.4.1 Barriers for the protection of people
static force F for a given characteristic mass and
displacement. A barrier for the protection of people that is
structurally safe should not possess sufficient
Simplified design recommendations for car parks
flexibility to alarm the building users when
are given in BS 6399-1:1984. Loadings can be
subjected to normal service.
calculated in accordance with clause 10 of that code,
which allows for a characteristic mass of 1.5 t to be The horizontal displacement of any part of the
taken for car parks designed for vehicles not barrier should not exceed 25 mm.
exceeding 2.5 t in mass. Glass barriers should also conform to 8.1.2.
4 © BSI 11-1998
BS 6180:1995
Where the infill panel is a plastics material, as given 6.7 Support from adjacent construction
in 11.4, then the horizontal displacement of any Designers should ensure that any construction or
point of the infill panel should not exceed L/80 structure acting as support for barriers is of
(where L is the clear span of the infill panel between adequate strength and stability to sustain all
supports) or 25 mm, whichever is the lesser. applied loads safely without excessive stress,
This recommendation is in addition to any deflection or distortion.
recommendations for limiting deflection under full
6.8 Maintenance
load given in the appropriate structural codes for
the material to be used, in which event the most Designers are alerted to the need to provide for the
onerous limit is to be applied. safe maintenance of barriers. Consideration should
be given to the possibility of tampering or
6.4.2 Vehicle barriers
vandalism.
Barriers designed to resist vehicular impacts may
6.9 Sight lines
be distorted by such impacts but should remain
substantially in place thereafter. It is essential to consider sight lines as well as safety
aspects when designing barriers in theatres,
6.5 Fixings
cinemas and concert halls. This applies particularly
Care should be taken to ensure that the strength of to barriers protecting balconies or parts of balconies
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the fixing is adequate for the loading to which the having fixed seating within 530 mm of the barrier.
barrier will be subjected. All joints should be The relationship between the height and width of a
designed to provide the full strength of the members barrier affects both sight lines and safety. A lower,
being joined. wider barrier may provide the same degree of
Wherever a single fixing or support is essential to protection as a higher, narrower barrier. The height
prevent the collapse or failure of a barrier, or of a for a narrow barrier given in annex A is 800 mm;
critical part of a barrier, the design should avoid however this height may be reduced to a minimum
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reliance wholly on the pull-out strength of the of 750 mm provided the sum of the barrier width
fixing. It is essential that fixing design takes and the barrier height is greater than 975 mm
particular account of the material into which the (see Figure 2).
fixing is placed, the spacing between fixings, the It should be noted that where the barrier is not in
edge distance, and the position of reinforcement in front of fixed seating (e.g. at the end of the gangway)
the concrete. the normal design criteria apply.
When designing fixings, connections, supporting
brackets and other supports, the design loads for the 7 Concrete
components should be multiplied by an additional All concrete used in the construction of barriers
nominal factor of 1.5. should be designed and constructed using the design
6.6 Safety details criteria in clause 6 and in accordance with the
recommendations of BS 8110-1 and BS 8110-2.
6.6.1 General
When concrete is used to form the external face of
The finished barrier should have no sharp edges or
barriers, it is essential that the designer takes into
projections that may cause injury to persons or
account the mode or modes of failure that any
damage to clothing.
envisaged overload would cause and provide
Infill panels and balusters are intended to provide appropriate reinforcement so as to prevent the
support and protection to the user, and should be spread of debris to a dangerous extent. The use of
designed to restrain people without causing fibres in the concrete may be helpful in this respect.
additional injury from sharp edges, thin sections,
Special consideration should be given to the
projecting details, etc.
ultimate strength and strain behaviour of the
The ends of barriers on unlit access roads should be fixings for precast concrete elements in protective
provided with reflectors or reflective markings. barriers. The designer may choose to design the
6.6.2 Vehicle barriers barrier so that restraints in one zone fail before
those in another. In such a case, it is essential that
The designer should wherever possible avoid
the restraints designed to fail last are capable of
introducing projections on the vehicular face of the
resisting the residual forces after applying the
barrier and should also consider ways of redirecting
partial safety factors given in 6.2.
vehicles in such a way as to cause minimum damage
after impact.
© BSI 11-1998 5
BS 6180:1995
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8 Glass
8.1 Application
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Figure 2 — Height and width of barriers in front of fixed seating
6 © BSI 11-1998
BS 6180:1995
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barriers where the glass is used fully framed. The glass along all edges, will withstand the design
manufacturer should be consulted. criteria given in clause 6. Significantly larger sizes
8.2.2 Working of glass than those shown in Table 2 may be possible,
depending on the shape of the glass pane and
The size, position and shape of holes and notches in
whether it is in a double glazing unit. Glazing
toughened glass, and the production of shapes other
methods which do not support the glass on all four
than rectangles, should be decided after
edges may require smaller sizes or thicker glass.
consultation with the manufacturer.
NOTE Glass totally above the barrier height is outside the
8.2.3 Fixing of glass scope of this British Standard.
Contact between glass and any other hard material 8.4 Design of infill panels
(including other glass parts) should be prevented. 8.4.1 Design criteria
Rubber gaskets or other glazing materials should be
used with frame sections. The frame section should Infill panels should be designed to satisfy the
give a minimum of 15 mm edge cover to the glass. appropriate design criteria given in clause 6.
Where bolted connections are used, it is essential to 8.4.2 Fully framed infill panels
surround bolts through holes in the glass with The deflection of the glass should be as
incompressible bushes 2 mm to 3 mm thick, recommended in 8.1.3, taking L as the longest
and 1 mm thick incompressible fibre gaskets should dimension of the glass.
be used under clamping plates.
8.4.3 Two-edge framed infill panels
The frame and/or fastenings should be designed so
that they do not tend to distort the glass panel. This The deflection of the glass should be as
is more important with bolted connections, which recommended in 8.1.3, taking L as the span between
can exert considerable forces on the glass, where the supporting frames.
particular attention should be paid to the alignment
and position of the fasteners in order to avoid
unnecessary stresses being developed.
The glass, framing system and connections of
barriers and infill panels should be capable of
sustaining and safely transmitting the design loads
to the supporting structure.
© BSI 11-1998 7
BS 6180:1995
Table 2 — Sizes of fully framed single glass panes which will be in accordance with the design
criteria given in annex A
Design criteria from annex A Nominal glass Area for glass type (m2)
thickness mm
Laminated glass Toughened glass Safety wired glass
Line load 0.36 kN/m + UDL 6 3.6 3.8 3.4
0.5 kN/m2 + concentrated 8 5.8 6.0 —
load 0.25 kN
10 8.4 8.6 —
12 11.6 11.7 —
$ 15 no limit no limit —
Line load 0.74 kN/m + UDL 6 2.2 2.4 0.2
1.0 kN/m2 + concentrated 8 4.2 4.3 —
load 0.5 kN
10 5.8 6.0 —
12 7.8 8.0 —
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15 — 11.4 —
16 12.9 — —
$ 19 no limit no limit —
Line load 1.5 kN/m + UDL 6 not applicable not applicable not applicable
1.5 kN/m2 + concentrated 8 not applicable 1.8 —
load 1.5 kN
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10 0.2 4.2 —
12 3.4 6.2 —
15 — 9.0 —
16 9.9 — —
19 — 13.5 —
20 14.4 — —
$ 24 no limit no limit —
NOTE 1 Glass panels within these sizes will satisfy the design criteria irrespective of shape and for glazing methods which support
the glass panel on all edges.
NOTE 2 Conformity with this table does not necessarily indicate suitability for purpose. The thickness and type of glass panel that
can be used may also be affected by other criteria, e.g. wind loads, and these should also be taken into account when selecting the
glass.
NOTE 3 UDL = Uniformly distributed load.
8 © BSI 11-1998
BS 6180:1995
8.5 Design of free-standing glass protective 8.6.4 Barrier with glass infills or free-standing
barriers glass barrier
8.5.1 Design criteria The impact energy level will vary according to the
The glass should be designed to satisfy the position of the barrier relative to the unhindered
appropriate design criteria given in clause 6. distance a body can travel in a direction
perpendicular to the surface of the protective
The deflection of the glass should be as barrier (the free path). The impact classes that
recommended in 8.1.3, taking L as 1 250 mm. should be used are:
8.5.2 Handrail attachment class C of BS 6206:1981 for a free path less
Where the barrier protects a difference in level than 1 500 mm; and
greater than 600 mm, a handrail should always be class A of BS 6206:1981 for a free path greater
used. Continuous fixing is recommended for fixing than 1 500 mm.
the handrail to the glass, since individual fixing
The designer should select materials that will not
points may introduce unacceptable stress
break when the barrier is subjected to the normal
concentrations.
design loads that may be applied and will not be
The handrail should be attached to the glass in such penetrated at the required impact class.
a manner that, should a glass panel fracture, the
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of 600 mm or less, for example, at the foot of a flight min. 6 mm toughened glass; class A to
of stairs. In cases where an end pane protects a BS 6206:1981 (no penetration) min. 10 mm
difference in level greater than 600 mm, there toughened glass.
would normally be some adjacent structure to which Other types of safety glass, e.g. laminated glass, will
the handrail could be attached, thus enabling it to normally be classified as a safety glass because of
meet condition b). their resistance to penetration.
8.5.3 Structural movement 8.7 Maintenance
The structural movement due to live or dead loads All glass should be regularly cleaned and fixings
or creep of the structure to which a barrier pane is checked for corrosion and loosening.
clamped should be not greater than 2 mm over the
length of any barrier panel, if more than two bolts 9 Masonry
are used to clamp that panel.
9.1 General
8.5.4 Fixing clamps
All unreinforced masonry used in the construction
The attachment of the fixing clamps to the structure of barriers, both separately and in conjunction with
should be capable of withstanding the turning other materials, should be designed and constructed
moment induced at the fixing clamps. Advice on in accordance with BS 5628-1 and BS 5628-3, using
fixing clamps is given in annex C. the design criteria given in clause 6 of this code.
8.6 Impact resistance (containment) Special consideration should be given to the design
8.6.1 General of any masonry wall expected to resist vehicle
impact.
In addition to resisting the design loads, the
materials used should also be appropriate to resist For guidance on the design of reinforced and
impact forces. prestressed masonry, see BS 5628-2.
8.6.2 Glass in barriers which do not protect a 9.2 Damp-proof courses
difference in levels of more than 600 mm Damp-proof courses should be designed and
The glass should be in accordance with the safety constructed in accordance with BS 5628-3.
glazing recommendations given in BS 6262-4. Damp-proof courses at the base of masonry walls
should provide the necessary adhesion across joints
8.6.3 Glass in full height barriers
to achieve the required strength.
The glass should be in accordance with the safety
glazing recommendations given in BS 6262-4.
© BSI 11-1998 9
BS 6180:1995
9.3 Wall ties NOTE The design rules of BS 8118-1 do not cover the design of
castings.
Where cavity walls, collar jointed walls or grouted
cavity walls act as protective barriers, the separate 10.1.3 Surface finish
leaves should be connected by wall ties as 10.1.3.1 General
recommended in BS 5628-1 or BS 5628-2, as There are five main types of surface finish for
appropriate. Special consideration should be given architectural aluminium:
to the durability of certain wall ties when used in
a) mill finish (as manufactured);
conditions of severe exposure (see BS 5628-2 or
BS 5628-3, as appropriate). b) anodized finishes, natural and coloured, all of
which can be textured by mechanical and/or
9.4 Copings
chemical means;
Copings should be designed to remain in place when c) applied finishes;
the barrier is subject to the design load. Where
vandalism is likely to occur, the copings should be d) textured finish;
securely anchored to the masonry, using suitable e) “as cast” finish (as manufactured).
fixings. Copings should also be designed so as to 10.1.3.2 Mill finish and “as cast” finish
deter people from standing on, or walking along, the
Surface treatment for mill finish and “as cast” finish
top of the wall.
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10.1.3.3 Anodizing
10 Metals
Anodizing artificially thickens the natural oxide
10.1 Aluminium film, and is used either to preserve the natural
10.1.1 General appearance of the metal or to add decoration in the
form of colour or in conjunction with textured
Aluminium alloys for use in barriers should be finishes. It is highly recommended for applications
designed in accordance with BS 8118-1 using the in which the retention of a good appearance is
design criteria given in clause 6. Aluminium alloy
important and, in particular, where aluminium has
components can be clipped, hinged, slid or slotted
been chosen to fulfil a decorative function. The
together, and, in addition, slots or grooves can be
anodic coating is hard and gives the surface of the
incorporated to accept bolt heads, screw threads or
aluminium increased resistance to wear and
other fixing devices.
abrasion, which increases with film thickness.
10.1.2 Choice of alloys For coating thickness grades appropriate to
10.1.2.1 Wrought aluminium alloys different applications, see Table 3.
Barriers should be constructed using wrought Table 3 — Recommended coating thickness
aluminium alloys 6063, 6082, 7020, 3103, 5251 and applications
and 5083 conforming to BS 8118-1 and BS 8118-2 Thickness Application
or 5251-M seam welded tube conforming to µm
BS 4300/1 can be used. 25 External architectural, industrial and
For further information on the suitability for hard wearing applications
specific uses of structural wrought aluminium 20, 15 Some external architectural and
alloys, including durability, see BS 8118-1. industriala
10.1.2.2 Aluminium casting alloys 10 Interior domestic
Aluminium casting alloys LM5, LM6 and LM25 a Where subject to frequent maintenance washing.
conforming to BS 1490 should be used for barriers.
Colour anodizing is available in a large range of
Aluminium alloy castings should only be used as
colours suitable for outdoor use. The colour
load bearing elements of barriers after both
resulting from anodizing aluminium is dependent
adequate testing and the setting up of quality
on the alloys used, and different components
control procedures for the production of the castings
anodized by the same process may not colour match.
has been performed to the approval of the engineer.
10 © BSI 11-1998
BS 6180:1995
A texture can be given to the material, depending on 10.1.5.2 Strength of fasteners and welds
the form, either mechanically Mechanically fastened and welded joints should be
(e.g. impressed, embossed or brushed) or chemically designed in accordance with BS 8118-1.
(e.g. etched). The material can also be mechanically, 10.1.5.3 Site fixing.
chemically or electrochemically polished.
Where posts are set into concrete the lower end of
10.1.4 Fabrication the post should be given two coats of bituminous
10.1.4.1 Bending and forming.
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paint conforming to BS 3416 or hot bitumen. This
Aluminium alloys can be manipulated by all coating should extend 75 mm above the top of the
conventional equipment and are available in a wide concrete.
range of tempers with varying formability. Cold Where posts are bolted to concrete the underside of
bending and forming is preferable; hot working the bases should be given two coats of bituminous
should not be undertaken without first seeking the paint conforming to BS 3416. Additional protection
advice of the manufacturer. to the aluminium at the holding down bolts can be
10.1.4.2 Punching and shearing afforded by the use of plastic sleeves and washers to
isolate the aluminium from the holding down bolts.
Aluminium can be punched and sheared in the
NOTE See also BS 8118-2.
normal way, the finished edges being, as with other
metals, cleaner with the harder alloys. 10.1.6 Maintenance
10.1.4.3 Machining 10.1.6.1 Mill finish and “as cast” finish
Aluminium presents no special machining Periodic washing with soapy water to remove dirt
problems, the harder alloys being preferred, and grime will help to preserve the original
providing the accepted tool geometry, lubrication appearance of the metal for a time, but will not
and machining speeds are followed. prevent eventual weathering to a shade of grey that
is dependent on the atmospheric environment.
10.1.4.4 Bolting and riveting Abrasive cleaners should not be used to remove
Normal bolting and riveting processes can be used natural oxide or applied protective coatings.
for aluminium. Stainless steel nuts, screws, Guidance on the cleaning of aluminium is given in
washers and bolts are preferred but suitable BS 6270-3.
aluminium fixings can be used or steel fasteners 10.1.6.2 Textured finishes
other than stainless steel, provided they are hot-dip
galvanized to conform to BS 729 or sherardized to Maintenance of textured finishes, including removal
conform to class 1 of BS 4921:1988. of stains, should be referred to the aluminium
manufacturers.
NOTE Further information is available in BS 8118.
© BSI 11-1998 11
BS 6180:1995
and CA 106.
Steel for use in protective barriers should be
10.2.2.2 Casting alloys designed to meet the design criteria given in
Large and intricate shapes are generally best made clause 6. Stainless steel can be used where an
as castings. Materials should conform to BS 1400. attractive appearance and/or great durability are
Brasses suitable for castings include SCB3 required. Weather resistant steels are also
(sandcasting), DCB1 and DCB3 for die castings and available.
arsenical brass which is ideal for brazing. High
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10.3.2 Choice of steels
tensile brasses such as HTB1 are stronger and also
have good corrosion resistance. The following steels are recommended for the
construction of protective barriers.
Gunmetals such as LG2 can be used where a copper
colour is required combined with good a) Carbon and low alloy steels conforming to
machinability. Aluminium bronzes such as AB1 and BS 970, BS 1449-1, BS EN 10143, BS 4360,
AB2 are very strong and have good corrosion BS EN 10029, BS EN 10025, BS 6323 or
resistance, especially in marine environments. BS 6363.
b) Stainless steel conforming to BS 970-1,
10.2.3 Surface finish
BS 1449-2 or BS 3605 for plate, sheet, strip, rod,
Copper and copper alloys can be finished to a high angles, welded and seamless tubes. Very ductile
standard and polished if required. Many proprietary but austenitic grades work harden rapidly when
treatments are available to preserve the finish. manipulated.
These processes should be specified with due regard
Recommended grades listed in BS 970-1, BS 1449-2
to their suitability for use with copper alloys.
and BS 3605 are 304S16, 315S16, 316S31
10.2.4 Fabrication and 316S33 (austenitic) and 430S17 and 434S17
All wrought copper alloys can be bent and formed to (ferritic).
an extent depending on their cold ductility. Most Mechanical jointing methods should preferably be
can also be hot formed by extrusion or hot stamping used for ferritic grades. Austenitic grades are
or forging. All copper alloys can be readily machined suitable for welding or mechanical jointing.
provided the suitable tools, feeds and speeds are NOTE Cast iron is now rarely used, but may be specified for
used. Where rapid screw threading is required, ornamental features. Wrought iron is no longer available. The
special free machining alloys are available. term “wrought iron” is often used loosely and incorrectly to
describe a type of forming used for decorative gates and panels.
Welding can only be used with tin bronzes and
10.3.3 Design
aluminium bronzes and to a limited extent with
brasses, but these materials can be readily brazed or For the purposes of the design of commonly used
soldered. weldable structural steels, the allowable stresses
recommended in BS 449-2 or the limit state design
method of BS 5950-1 and BS 5950-5 should be used.
12 © BSI 11-1998
BS 6180:1995
Figure 3 — Preferred minimum bending radius for rectangular hollow steel sections
© BSI 11-1998 13
BS 6180:1995
to select a specification to suit the environmental should be painted with bituminous solution
conditions. conforming to type 1 of BS 3416:1991 over a length
of about 200 mm, as shown in Figure 4.
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14 © BSI 11-1998
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Figure 4 — Typical site fixing details for steel barriers (concluded)
10.3.7 Maintenance Where no overall metallic protection has been given,
Maintenance requirements, and the frequency with or where reliance is placed solely on a painted finish,
which barriers should be inspected, are governed by barriers are more vulnerable and should be
environment, usage, incidence of malicious damage inspected at frequent intervals. Affected areas
and the protection applied. should be thoroughly cleaned and repainted to the
original specification.
NOTE For further information see BS 5493.
Protective barriers assembled entirely from Particular attention should be paid to joints, bolts,
metal-coated steel and situated in normal screws, etc., and also to fixing points where the
environments should not require any maintenance barrier is in contact with concrete, mortar or other
for a very long period. They should, however, be fixing materials, since these points are particularly
inspected regularly and the residual coating susceptible to corrosive attack.
thickness should be measured; for guidance, Checks should also be made for loosening of
see BS 5411. Maintenance painting should be connections, particularly where fixings are subject
scheduled when approximately 25 µm of coating to fluctuating loads and sustained high loads.
remains on all parts of the surface, so as to retain
the advantages of having a metal coating between
the paint and the steel. When maintenance painting
a metal coating where there has been no rusting of
the basis steel, the surface should be thoroughly
washed to remove soluble corrosion products and
dried; most paint systems can be applied to a
weathered metal coating. Where there has been
some rusting of the basis steel, these areas should
be thoroughly cleaned, causing as little damage as
possible to the remaining metal coating. It is
preferable to apply a compatible metal coating to the
denuded areas before the whole surface is coated
with a conventional paint.
© BSI 11-1998 15
BS 6180:1995
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A plastics material is a material based on an organic applied to the design loads, to allow for possible
polymeric substance of large relative molecular ageing effects after long-term weathering.
mass1) which may be used either in its raw material Allowance should be made for the high coefficient of
state or in combination with other chemical linear thermal expansion of thermoplastics infill
additives that modify the properties of the raw panels and a clearance of 5 mm per metre length
material to suit particular applications. should be provided within the metal support frames.
Plastics materials can be divided into two general 11.4.2.3 Fixing
groups, thermoplastics and thermosetting Direct fixing of bolts, screws or clips should not be
(thermoset) materials. Within these groups, there used on acrylic panels and is not recommended for
are various differing types of materials. polycarbonate or PVC panels. Fixing should be by
Thermoplastics comprise plastics materials that the use of metal profile framing fixed to the
soften under the influence of heat, thus undergoing supporting section and handrail. In the case of
physical, but not chemical, change. acrylic infill panels, edge supports should be over all
of the exposed edges, i.e. full framing.
Thermosetting (thermoset) materials comprise
plastics materials that have undergone an In the case of fully framed infill panels, the rebate
irreversible chemical change during their depth of the thermoplastics sheet should be not less
manufacture. In their final form, these materials than 20 mm per metre length. In the case of
often incorporate reinforcing fibres, such as glass two-edge framing only, i.e. non acrylic panels, the
fibre or carbon fibre. minimum rebate depth should be not less
than 35 mm per metre length.
11.3 Structural members
Neoprene, butyl or similar suitable rubber profile
Structural members made from plastics materials section should be used to frame the thermoplastics
should only be made from reinforced thermosetting panel within the metal frame. PVC profile section or
plastics. Structural members may be fabricated as flexible mastic sealants should not be used.
complete units or supplied as shaped rod or profile
stock for subsequent fabrication and assembly. All metal fixings should be protected from corrosion.
1)
Formerly known as molecular weight.
16 © BSI 11-1998
BS 6180:1995
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materials conforming to the impact performance
requirements of BS 6206 (see 11.5).
11.4.3.2 Reinforcing thermosetting plastics sheet
materials
according to the position of the barrier relative to
the anticipated flight path of a falling body. The
energy level to be considered depends upon the free
path, which is the free distance a body can travel in
a direction perpendicular to the surface of the
Infill panels made from GRP consist of a laminate of barrier.
thermosetting polyester resin and glass fibre. The
The impact grades that should be used for barriers
laminate should include an outer gel-coat layer
are class C of BS 6206:1981 for a free path
designed to provide an exposed protective surface.
of 600 mm to 1 500 mm and class A of BS 6206:1981
This layer should be made from special unreinforced
for a free path greater than 1 500 mm.
resin containing colourants and light-protecting
additives. Gel coats usually provide a hard, high The designer should select materials that will not
gloss surface finish. break when the barrier is subjected to the normal
design loads that may be applied and will not be
The laminate can be made by contact moulding or
penetrated when subjected to the appropriate
matched die moulding. In contact moulding, the
impact test loads.
laminate may be prepared by the hand lay-up
process, which consists of manual impregnation of 11.6 Flammability
glass matt with resin, or the spray-up process, in The surface spread-of-flame classification of all
which resin, catalyst and chopped glass fibre plastics infill panels should be class 3 or better when
strands are deposited on the mould surface in the tested in accordance with BS 476-7:1987. Higher
correct proportions by spray gun or depositor. standards may be required in some locations to
Matched die moulding can be used to produce conform to building or other regulations.
moulded GRP infill panels having specific design The surface spread-of-flame of all plastics structural
features difficult to achieve using contact moulding, components should be class 1 when tested in
e.g. smooth surfaces on both sides, or particularly accordance with BS 476-7:1987.
intricate designs incorporating locating lugs, bases
or strengthening ribs. All plastics infill panels having a class 2 or 3 surface
spread-of-flame from BS 476-7:1987 should have all
exposed sheet edges protected by a metal frame.
© BSI 11-1998 17
BS 6180:1995
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paint removers or blow lamp flames do not come into The surface finish to all barriers should be smooth
contact with any plastics surface. and clear of any projection that would cause injury.
11.8.3 General inspection Arises should be rounded to reduce splintering.
Handrails should be smooth finished and of a type of
Plastics infill panels should be inspected at least
timber not liable to produce splinters in use.
annually and checked for cracks or splits arising
from impact or misuse. Damaged panels should be 12.4 Assembly
replaced and loose fixings tightened. To avoid The components of barriers should be connected to
damage to the panels, it is important that fixings each other using the methods recommended in
should not be overtightened. Corroded fixings BS 5268-2. If the barrier is to be prefabricated and
should be replaced immediately. subsequently assembled on site, a trial assembly
should take place at the workshop before delivery.
12 Timber
12.5 Protective processes and finishes
12.1 Materials
12.5.1 Preservation
Timber used for barriers should conform to one of
The preservation of timber barriers, where
the types of softwood or hardwood described in
required, should be in accordance with BS 5268-5.
BS 5268-2 and should be of a grade for which
permissible stresses are given in this code. 12.5.2 Finishes
Barriers may also be made from glued structural Timber barriers can be finished with a paint system
components of timber and wood based panel or a natural finish treatment. For guidance on paint
products manufactured in accordance with BS 6446 systems, see BS 6150.
and designed in accordance with BS 5268-2. Whichever finish is used, it is essential that it
12.2 Design should be applied when the timber is at a suitable
moisture content and in the correct climatic
12.2.1 General
conditions. It is usual to allow for the final coat to be
The design of all timber barriers should be in applied on site after erection so that any accidental
accordance with BS 5268-2, where applicable. damage can be remedied.
Using the design criteria given in clause 6, the
stresses used in the design should be those
appropriate to the grade selected.
18 © BSI 11-1998
BS 6180:1995
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12.8 Protection after fixing
Protective barriers should be safeguarded from
damage by other trades. Temporary supports may
be necessary if the assembly is fixed into wet joints.
These supports should remain in place until all
materials are fully set. Special protection may be
necessary for polished or stained finishes to ensure
that other trades do not mark or damage the finish.
12.9 Maintenance
The periodical cleaning and the renewal of certain
finishes is necessary to maintain a good appearance.
Some applied finishes may crack and peel when
used outside and these should be checked at regular
intervals and renewed as necessary.
All joints and connections should be checked to see
if movement exists within the joints. The screws and
nails within the joint should be checked for
corrosion, particularly if the protective system is
damaged.
© BSI 11-1998 19
BS 6180:1995
Annex A (normative)
Building-use categories and barrier loadings
Building use categories are defined in Table A.1 and loadings for these categories are given in Table A.2.
Table A.1 — Use of buildings or part of building
Building-use category Descriptive title
Residential
Assembly
4 Office.
5
Retail
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Shop, department store, supermarket, public house, restaurant with or without
assembly area, care, hairdressers, wholesale or retail warehouse, public area of
bank, building society or betting shop.
Industrial and storage
7A Car parks.
7B Any part of a building involving vehicular movement less than 10 mile/h.
NOTE The same building may include two or more different building-use categories. For example, a school sports hall might come
under category 3B whereas a classroom in the same school might come under category 2.
20 © BSI 11-1998
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1 2 3 4
Stairs, landings, ramps and edges of internal External balconies, edges of roofs, footways Balconies and stands, etc. having fixed seating
floors and pavements within 530 mm of the barrier
Building use design level infill concentrated design level infill concentrated design level infill concentrated
category horizontal UDL UDL load horizontal UDL UDL load horizontal UDL UDL load
kN/m2 run kN/m2 kN kN/m2 run kN/m2 kN kN/m2 run kN/m2 kN
1A,6A 0.36 0.5 0.25 0.74 1.0 0.5
not applicable not not applicable
applicable
1B, 1C, 2, 3C, 4, 0.74 1.0 0.5 0.74 1.0 0.5 not applicable not not applicable
6B applicable
3A, 3B 3.0 1.5 1.5 3.0 1.5 1.5 1.5 1.5 1.5
5, 7A 1.5 1.5 1.5 1.5 1.5 1.5 not applicable not not applicable
applicable
7B Horizontal loadings imposed by vehicles with a Weight of less than 2 500 kg and travelling at less than 10 mile/h should be
calculated using annex B, subject to a minimum load of 150 kN.
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Vehicles exceeding these limits are not covered by this standard.
NOTE 1 The building-use categories are listed in Table A.1.
NOTE 2 Loadings for crush barriers and handrails in use category 3A are given in the HMSO Guide to Safety at Sports Grounds [2].
NOTE 3 Column 4: see 6.9.
NOTE 4 UDL = uniformly distributed load.
BS 6180:1995
21
BS 6180:1995
22 © BSI 11-1998
BS 6180:1995
Licensed copy:PONTYPRIDD COLLEGE, 29/02/2008, Uncontrolled Copy, © BSI
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Figure B.1 — Impact forces for vehicles impacting at right angles to a barrier
© BSI 11-1998 23
BS 6180:1995
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Figure B.2 — Typical impact forces for vehicles impacting at 20° to a barrier, at 10 mile/h
24 © BSI 11-1998
BS 6180:1995
Figure C.1 — Alternative bolt fixing arrangement for thick toughened glass infill panels
© BSI 11-1998 25
26
BS 6180:1995
Licensed copy:PONTYPRIDD COLLEGE, 29/02/2008, Uncontrolled Copy, © BSI
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Figure C.2 — Clamping systems for free-standing glass balustrades
© BSI 11-1998
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© BSI 11-1998
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BS 6180:1995
27
BS 6180:1995
Index
The following alphabetical index gives clause, annex, table and figure references.
A G S
aluminium 10.1 gaps in barrier 5.3 safety details 6.6
assembly 10.1.5 glass 8 safety glass 3.4
choice of alloys 10.1.2 classification of usage 8.1.1 safety plastics material 3.4
fabrication 10.1.4 design criteria 8.3, 8.4, 8.5, 8.6 sight lines 6.9
general 10.1.1 free-standing barriers 8.1.2 c), 7.5 sports ground
handling 10.1.6 impact resistance 8.6 designated Table A.1
maintenance 10.1.6 infill panels 8.1.2 b), 8.4 non-designated Table A.1
storage 10.1.6 maintenance 8.7 stand 6.3, Table A.2
surface finish 10.1.3 types of 8.2.1 steel 10.3
transport 10.1.6 working of 8.2.2 choice of section 10.3.2
fabrication 10.3.4
B I
general 10.3.1
balusters 6.3.4 Installation 14
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maintenance 10.3.7
barriers
car park 6.3.2, annex B
M protection against corrosion 10.3.5
Masonry 9 site fixing 10.3.6, Figure C.1
crush annex A
copings 9.4 storage 10.3.7
highway safety 1
damp-proof courses 9.2 stress analysis 10.3.3
protective see protective barriers
maintenance 9.5 supervision 14
vehicle 6.4.2
wall ties 9.3
building enclosure 5.2 T
materials
building-use categories Table A.1 test assemblies 4
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general 4
timber 12
C particular see under individual
assembly 12.4
characteristic mass materials, e.g. timber
design 12.2
vehicular 6.3.2, annex B metals 10
fabrication 12.3
components 4 methods of design and construction 4
fixing on site 12.7
composites 13
P handling 12.6
concrete 7
plastics 11 maintenance 12.9
design 7
flammability 11.6 materials 12.1
pull-out strength 6.5
general 11.1 protection after fixing 12.8
construction, methods of 4
handrail coverings 11.7 protective processes and finishes 12.5
copper and copper alloys 10.2
impact test 11.5 storage 12.6
D infill panels 11.4
V
Datum, definition 3.2, Figure 1 maintenance 11.8
vehicular impact
design structural members 11.3
critical structural elements 5
adjacent construction 6.7 thermoplastics 11.4.2
imposed loading 6.3.2, annex B
balusters 6.3.4 thermosetting 11.4.3
building-use categories Table A.1 types 11.2
deflection criteria 6.4 protective barriers
distortion 6.4.2 composite 13
fixings 6.5 definition 3.1
infill panels 6.3.4 design see design
introduction 6.1 free-standing 8.1.2 c), 8.5
limit state, use of 6.2 glass infill panels for 8.1.2 b), 8.4
loading 6.3 installation 14
methods 4 materials 4, 7, 8, 9, 10, 11, 12, 13
permissible stress, use of 6.2 maximum gap widths 5.3
preliminary considerations 5 methods of design and construction 4
safety details 6.6 minimum height 6.2
sight lines 6.9 more than one use 5.1
support from adjacent construction 6.7 need for 5
types of protective barrier 1, 5 projections 6.3.2
wind loading 6.3.3 supervision 14
design level type to be provided 1, 5
definition 3.3 vehicular 6.3.2, annex B
28 © BSI 11-1998
BS 6180:1995
Normative references
BSI publications
BRITISH STANDARDS INSTITUTION, London
BS 1400:1985, Specification for copper alloy ingots and copper alloy and high conductivity copper castings.
BS 1449, Steel plate, sheet and strip plate.
BS 1449-1, Carbon and carbon-manganese plate, sheet and strip.
BS 1449-2:1983, Specification for stainless and heat-resisting steel plate, sheet and strip.
BS 1490:1988, Specification for aluminium and aluminium alloy ingots and castings for general
engineering purposes.
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BS 1615:1987, Method for specifying anodic oxidation coatings on aluminium and its alloys.
BS 1965, Specification for butt-welding pipe fittings for pressure purposes.
BS 3416:1991, Specification for bitumen-based coatings for cold application, suitable for use in contact
with potable water.
BS 3605, Austenitic stainless steel pipes and tubes for pressure purposes.
BS 3987:1991, Specification for anodic oxidation coatings on wrought aluminium for external architectural
applications.
BS 4300, Wrought aluminium and aluminium alloys for general engineering purposes
(supplementary series).
BS 4300/1:1967, Aluminium alloy longitudinally welded tube.
BS 4360:1990, Specification for weldable structural steels.
BS 4921:1988, Specification for sherardized coatings on iron or steel.
BS 5135:1984, Specification for arc welding of carbon and carbon manganese steels.
BS 5268-2:1991, Code of practice for permissible stress design, materials and workmanship.
BS 5268-5:1989, Code of practice for the preservative treatment of structural timber.
BS 5350, Methods of test for adhesives.
BS 5628, Code of practice for use of masonry.
BS 5628-1:1992, Structural use of unreinforced masonry.
BS 5628-2:1985, Structural use of reinforced and prestressed masonry.
BS 5628-3:1985, Materials and components, design and workmanship.
BS 5950, Structural use of steelwork in building.
BS 6100, Glossary of building and civil engineering terms.
BS 6206:1981, Specification for impact performance requirements for flat safety glass and safety plastics for
use in buildings.
BS 6262:1982, Code of practice for glazing for buildings.
BS 6270, Code of practice for cleaning and surface repair of buildings.
BS 6270-1:1982, Natural stone, cast stone and clay and calcium silicate brick masonry.
© BSI 11-1998 29
BS 6180:1995
BS 6323, Specification for seamless and welded steel tubes for automobile, mechanical and general
engineering purposes.
BS 6363:1983, Specification for welded cold formed steel structural hollow sections.
BS 6399, Loading for buildings.
BS 6399-1:1984, Code of practice for dead and imposed loads.
BS 6399-2:1994, Code of practice for wind loading.
BS 6446:1984, Specification for manufacture of glued structural components of timber and wood based
panel products.
BS 8110, Structural use of concrete.
BS 8110-1:1985, Code of practice for design and construction.
BS 8110-2:1985, Code of practice for special circumstances.
BS 8118, Structural use of aluminium.
BS 8118-1:1991, Code of practice for design.
BS 8118-2:1991, Specification for materials, workmanship and protection.
BS EN 10025:1993, Hot rolled products of non-alloy structural steels. Technical delivery conditions.
BS EN 10029:1991, Specification for tolerances on dimensions, shape and mass for hot rolled steel
plates 3 mm thick or above.
BS EN 10143:1993, Continuously hot-dip metal coated steel sheet and strip. Tolerances on dimensions and
Licensed copy:PONTYPRIDD COLLEGE, 29/02/2008, Uncontrolled Copy, © BSI
shapes.
BS EN 22063:1994, Metallic and other inorganic coatings. Thermal spraying. Zinc, aluminium and their
alloys.
PD 6484:1979, Commentary on corrosion of bimetallic contacts and its alleviation.
Informative references
BSI publications
BRITISH STANDARDS INSTITUTION www.bzfxw.com
BS 952, Glass for glazing.
BS 952-1:1978, Classification.
BS 1965, Specification for butt-welding pipe fittings for pressure purposes.
BS 1965-1:1963, Carbon steel.
BS 5400, Steel, concrete and composite bridges.
BS 5400-6:1980, Specification for materials and workmanship, steel.
BS 5411, Methods of test for metallic and related coatings.
BS 5493:1977, Code of practice for protective coating of iron and steel structures against corrosion.
BS 6150:1991, Code of practice for painting of buildings.
BS 6270, Code of practice for cleaning and surface repair of buildings.
BS 6270-3:1991, Metals (cleaning only).
BS 6779, Highway parapets for bridges and other structures.
BS 6779-1:1992, Specification for vehicle containment parapets of metal construction.
BS 6779-2:1991, Specification for vehicle containment parapets of concrete construction.
30 © BSI 11-1998
BS 6180:1995
Other references
[1] GREAT BRITAIN. Safety at Sports Grounds Act 1975: London: HMSO.
[2] HMSO. Guide to Safety at Sports Grounds.
[3] Department of Transport.
Departmental standard TD19/85 Safety fences and barriers.
Departmental standard TD32/89 Wire rope safety fences.
Technical memorandum (Bridges) BE5 The Design of Highway Bridge Parapets, 1978.
Transport and Road Research Laboratory, Old Wokingham Road, Crowthorne, Berks RG11 6AU.
Road Research Laboratory reprint LR 104 The D.A.V. and Blocked-out Beam Crash Barriers, 1967.
Report LR 482 Vehicle impact tests on a Christiani and Nielsen bridge parapet, 1972.
Report LR 485 Vehicle impact tests on reinforced concrete bridge parapets, 1972.
Report LR 495 Vehicle impact tests on frangible and yield post designs of bridge parapets, 1972.
U.S. Highways Research Board National Research Council/U.S. National Academy of
Science/U.S. National Academy of Engineering South West Research Institute.
National Co-operative Highway Research Program Report 129 Guardrail Crash Test
Evaluation — New Concepts and End Designs.
Licensed copy:PONTYPRIDD COLLEGE, 29/02/2008, Uncontrolled Copy, © BSI
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© BSI 11-1998 31
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