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v Principles of Hemodialysis

Series Editor: William R. Clark

Properties of Membranes Used for Hemodialysis Therapy


William R. Clark*² and Dayong Gao³
*Renal Division, Baxter Healthcare Corp., McGaw Park, Illinois, ²Nephrology Division, Indiana University School
of Medicine, Indianapolis, Indiana, and ³Center for Biomedical Engineering, Department of Mechanical
Engineering and Membrane Science Center, University of Kentucky, Lexington, Kentucky

ABSTRACT

Recent trends show a progressive increase in the use of modi®ed cellulosic and synthetic membranes. A general overview of
cellulosic and synthetic dialyzers and a corresponding decrease membrane-related determinants of dialyzer performance is
in the utilization rate of unmodi®ed cellulosic dialyzers. The ®rst presented, followed by a discussion of speci®c characteris-
purpose of this article is to describe current membrane and tics of some of the more commonly used membranes and
dialyzer technology, with the focus almost entirely on modi®ed dialyzers.

As discussed earlier in this series (1), the ®rst hollow Hollow Fiber Membrane Characteristics
®ber arti®cial kidney used clinically in the 1960s consisted
of a 1.0 m2 unmodi®ed cellulosic membrane. Hollow In assessing the clinical e€ects of a particular dialyzer,
®ber dialyzers with highly permeable polyacrylonitrile (2) the membrane justi®ably receives the most scrutiny. In
and polysulfone membranes (3) were subsequently this section several important characteristics determining
developed, as were dialyzers with modi®ed cellulosic membrane performance are discussed. These include
membranes. Over time there has been a progressive hollow ®ber dimensions, surface area, porosity, and
increase in the use of modi®ed cellulosic and synthetic water permeability.
dialyzers, predominantly in the high-eciency and high-
¯ux segments, respectively, and a corresponding decrease
in the utilization rate of unmodi®ed cellulosic dialyzers Hollow Fiber Dimensions
(4). In fact, these latter dialyzers play a relatively limited An individual hollow ®ber can be viewed as a solid
role in the current global hemodialysis (HD) market, for cylinder in which the central region has been removed
which approximately 90 million units are now manufac- (``cored out'') to form the blood compartment. The
tured annually. The movement away from unmodi®ed process of manufacturing (``spinning'') a hollow ®ber
cellulosic dialyzers has been driven largely by the desire to membrane is a complex one incorporating aspects of a
extend the molecular weight spectrum of solute removal broad array of scienti®c disciplines, including polymer
and to minimize complement activation. In addition, chemistry, thermodynamics, reaction kinetics, and chem-
retrospective data suggest outcomes of patients treated ical engineering (7). Although clear di€erences exist
with these types of dialyzers are inferior to those achieved among the various types of membranes (see below), a
with modi®ed cellulosic and synthetic dialyzers (5,6). number of common features are evident. From a
The purpose of this article is to describe current structural perspective, most hollow ®bers have a relat-
membrane and dialyzer technology. A general overview ively standard inner (blood compartment) diameter
of membrane-related determinants of dialyzer perform- (approximately 180±220 lm) and length (approximately
ance is ®rst presented, followed by a discussion of speci®c 20±24 cm). These parameters are dictated essentially by
characteristics of some of the more commonly used the operating conditions used during hemodialysis (HD)
dialyzers. and are the result of a compromise between opposing
forces. On one hand, a relatively small hollow ®ber inner
diameter is desirable because it provides a short di€usive
Address correspondence to: William R. Clark, MD, Hemodi- distance for solute mass transfer. At a given blood ¯ow
alysis Research Laboratory, Renal Division, Baxter Healthcare
Corp., Wishard Hospital/Myers Building D711, West 10th St.,
rate, a lower inner diameter also provides a higher shear
Indianapolis, IN 46202, or e-mail: bill_clark@baxter.com. rate, resulting in greater attenuation of blood-side
Seminars in DialysisÐVol 15, No 1 (January±February) 2002 boundary layer e€ects (8). However, a decrease in hollow
pp. 191±195 ®ber inner diameter also has undesirable e€ects. Fluid
191
192 Clark and Gao
¯ow along the length of a cylinder (i.e., the axial ¯ow) in Afiber ˆ …2p†…10 4
m†…0:24 m†
many situations is governed by the Hagen±Poisseuile 4
equation (9): ˆ 1:51  10 m2 :

QB ˆ DP=…8lL=pr4 †: …1† For the large surface area dialyzers routinely used
now, the total number of ®bers (N) typically used is
In this equation, QB is blood ¯ow rate, DP is axial approximately 12,000. Therefore
pressure drop, l is blood viscosity, L is ®ber length, and r Adialyzer ˆ …Afiber †…N†
is hollow ®ber radius. A speci®c application of this
4
equation is axial blood ¯ow (i.e., from the arterial to the ˆ …1:51  10 m2 †…12; 000†
venous end) in a hollow ®ber membrane during HD. A ˆ 1:81 m2 : …5†
more general form of equation 1 is
QB ˆ DP=R: …2†
Membrane Pore-Related Characteristics
From equations 1 and 2, the resistance to blood ¯ow
(R) is To provide rough quantitative estimates of pore-
4 related parameters for a hollow ®ber membrane used in
R ˆ 8lL=pr : …3† HD, the straight cylindrical pore model can be used (12).
As shown in Fig. 1, this model assumes a membrane's
Due to the inverse relationship between R and r4, a pores all have the same radius (rp), which is larger than
small decrease in hollow ®ber inner diameter induces a the radius (rs) of the hypothetical solute shown. In
large increase in ¯ow resistance. Equation 3 also addition, the directional orientation of the cylinders is
demonstrates that increases in ®ber length and hemat- assumed to be perpendicular to the ¯ow of blood and
ocrit (l) are associated with an increase in ¯ow resistance. dialysate. As noted above, the Hagen±Poisseuile equa-
In turn, as indicated by equation 2, an increase in ¯ow tion governs ¯uid ¯ow through cylinders in many
resistance results in an increase in axial pressure drop at a situations, applying also to transmembrane ultra®ltrate
constant blood ¯ow rate. ¯ow through the pores in this membrane model. As such,
In contemporary HD practice, patients with pro- the rate of ultra®ltrate ¯ow is directly related to the
gressively rising hematocrits are commonly treated fourth-power of the pore radius (i.e., r4) at a constant
with large surface area dialyzers of high water transmembrane pressure. Thus, although the number of
permeability. These dialyzers require relatively high pores also in¯uences water permeability, the membrane
blood ¯ow rates (at least 350 ml/min) to derive characteristic that most directly in¯uences water per-
maximum bene®t from a solute removal perspective. meability is mean pore size.
The high ¯ow resistance and associated large axial
pressure drop in this speci®c scenario result in
signi®cant back®ltration of dialysate under normal
HD operating conditions (10). The combination of
signi®cant back®ltration and contaminated dialysate
increases the likelihood of cytokine-inducing substance
transfer, as has been discussed recently (11). Modi®-
cations in hollow ®ber dimensions are constrained by
these considerations.

Surface Area
For a particular hollow ®ber, the inner annular surface
represents the nominal blood compartment surface area
and is the theoretically maximal area available for blood
contact. For the entire group of ®bers comprising a
dialyzer, total nominal surface area then depends on ®ber
length, inner diameter, and overall number, the latter of
which varies generally from approximately 7000 to
14,000.
A frequently asked question relates to the manner in
which membrane surface area is calculated. For the inner
annular region of a single hollow ®ber described above,
the surface area (A) is given by the equation de®ning the
surface area of a cylinder:
Afiber ˆ 2prL: …4†
)4
FIG. 1. Pictorial representation of idealized, equal-sized pore
Based on assumed values of r ˆ 100 lm (10 m) and membrane model (lower panel) and the associated relationship
L ˆ 24 cm (0.24 m), the surface area of an individual between pore size and solute permeability (upper panel). Reprinted
hollow ®ber can be calculated as: with permission from Takeyama and Sakai (12).
HEMODIALYSIS MEMBRANES 193
On the other hand, the di€usive properties of a
dialysis membrane are determined mainly by the
porosity (pore density) and, to some extent, the pore
size (13). Based on the cylindrical pore model described
above, membrane porosity is directly proportional to
both the number of pores and the square of the pore
radius (r2). Therefore di€usive permeability is also
strongly dependent on pore size, but not as strongly as
is water permeability. The major pore-related determi-
nants of ¯ux (r4) and di€usive permeability (number of
pores, r2) di€er suciently that the two properties can
be independent of one another for a particular
hemodialysis membrane. Speci®cally, cellulosic high-
eciency dialyzers typically have high di€usive per-
meability values for small solutes but low water
permeability. On the other hand, there are examples
of high-¯ux dialyzers that have signi®cantly lower small
solute di€usive permeabilities than comparably sized
dialyzers of much lower water permeability.
It should be noted that HD membranes used in actual
clinical practice demonstrate pores having a distribution
of radii and tortuous (noncylindrical) structures.
However, the cylindrical pore model is useful for a ®rst
approximation. The degree to which actual HD mem-
branes deviate from this ideal model and the clinical
implications with respect to solute removal will be
discussed in subsequent editions of this series.
FIG. 2. Sequence of steps in the conversion of a hollow ®ber to a
Non-Membrane-Related Determinants dialyzer for PMMA. Reprinted with permission from Sugaya and
of Dialyzer Performance Sakai (14).

rates. On the other hand, values greater than approxi-


In assessing the clinical e€ects of a particular dialyzer,
mately 60% are associated with a high risk of dialysate
the membrane justi®ably receives the most scrutiny.
¯ow maldistribution in which dialysate is ``channeled'' to
Although the membrane itself is a key determinant of
the peripheral aspect of the ®ber bundle, at the expense of
overall dialyzer function, the manner in which the
¯ow to the inner bundle area. Finally, sterilization
membrane interacts with other components of the
technique may in¯uence the dialyzer performance
dialyzer is also very important. In Fig. 2, the sequence
through an e€ect on mean membrane pore size.
of events resulting in the conversion of polymethylmeth-
acrylate (PMMA) hollow ®bers to a dialyzer is shown
(14). After removal of glycerin (used in the hollow ®ber Dialyzer Classi®cation by Membrane
preparation), ®bers are covered with spacer yarns, which Composition (Table 1)
are ®laments designed to create optimal spacing between
®bers (15). Subsequently the ®bers that eventually serve
Unmodi®ed Cellulosic Dialyzers
as the collective membrane in the dialyzer are assembled
(``bundled'') and inserted in the dialyzer casing. The ®ber The constituent component of cellulosic membranes is
bundle is then ``potted'' (encapsulated) at both ends with cellobiose, a saccharide found in a number of naturally
silicone rubber and cut. Finally, the dialyzer is placed in a occurring substances (18). From the perspective of
pouch and the entire unit is sterilized, usually by ethylene blood's interaction with a cellulosic membrane, the most
oxide, gamma rays, or steam. important characteristic of cellobiose is its high density of
Several of these manufacturing steps may have a direct hydroxyl groups. Although the contact of blood with any
e€ect on dialyzer function and performance. Fiber arti®cial surface elicits activation of the alternative
bundle con®guration and spacing have a major impact complement pathway, the abundance of hydroxyl
on mass transfer, as has been demonstrated recently groups makes this phenomenon particularly pronounced
(16,17). One consideration is the spacing of ®bers within for unmodi®ed cellulosic dialyzers. This cellulosic char-
the bundle. However, of equal or greater importance is acteristic was deemed clinically undesirable when ®rst
the degree to which the dialyzer jacket is ``packed'' with reported and has contributed to the progressive decline in
®bers. A dialyzer's packing density is the ratio of the area unmodi®ed cellulosic use over the years. However, the
comprised of ®bers to the total area, based on a relatively long duration of popularity of cellulosic
transverse cut through the dialyzer. Empirically, packing membranes can be explained largely by their particular
densities less than approximately 50% imply insucient suitability for a di€usion-based procedure like hemo-
membrane surface area for an appropriate set of ¯ow dialysis. The underlying hydrogel structure of these
194 Clark and Gao
TABLE 1. Hemodialysis membranes actually replaced. However, the tertiary amine replace-
ment group is bulky and e€ectively shields a signi®cantly
Unmodi®ed Modi®ed cellulosic
cellulosic (substance group) Synthetic greater percentage of hydroxyl groups by a steric
mechanism. The attenuation in the degree of comple-
Cuprophan Cellulose (di) acetate Polysulfone ment activation and leukopenia with Hemophan dialyz-
(acetate) ers is similar to that observed with cellulose acetate
Cuprammonium Cellulose triacetate Polyamide
rayon (acetate)
dialyzers. This same approach of providing a low degree
SCE Hemophan Polyethersulfone of hydroxyl substitution with a relatively bulky moiety is
(tertiary amine) employed for synthetically modi®ed cellulose (SMC), a
SMC (benzyl) PAN more recently developed membrane for which the
Vitamin E-bonded PMMA substitution group is a benzyl moiety (25).

membranes and their tensile strength allow the combi- Synthetic Dialyzers
nation of low wall thickness (see below) and high Synthetic membranes were developed essentially in
porosity to be attained in the ®ber spinning process response to concerns related to the narrow scope of
(19). These characteristics allow the attainment of high solute removal and the pronounced complement activa-
rates of di€usive membrane transport and ecient tion associated with unmodi®ed cellulosic dialyzers. The
removal of small, water-soluble uremic solutes, such as AN69 membrane, a copolymer of acrylonitrile and an
urea and creatinine. Another characteristic feature of anionic sulfonate group, was ®rst employed in ¯at sheet
these membranes is symmetry with respect to composi- form in a closed-loop dialysate system in the early 1970s
tion, implying an essentially uniform resistance to mass (2). Since that time a number of other synthetic
transfer over the entire wall thickness. On the other hand, membranes have been developed, including polysulfone
these membranes are characterized by low mean pore size (3), polyamide (26), PMMA (27), polyethersulfone (28),
and pronounced hydrophilicity, such that neither trans- and polyarylethersulfone/polyamide (29). Largely rela-
membrane nor adsorptive removal of middle and larger ted to the interest in hemo®ltration (HF) as an ESRD
size uremic toxins is signi®cant (20,21). therapy in the late 1970s and early 1980s, along with the
inability to use low-¯ux unmodi®ed cellulosic dialyzers
for this therapy, these membranes were initially formu-
Modi®ed Cellulosic Dialyzers
lated with high water permeability (3,30). The large mean
Similar to regenerated cellulose membranes, modi®ed pore size and thick wall structure of these membranes
cellulosic membranes are characterized by low wall allowed the high ultra®ltration rates necessary in HF to
thickness values, typically in the 6±15 lm range, and be achieved at relatively low transmembrane pressures.
symmetric structures. However, dialyzers composed of However, with the waning of interest in HF as a chronic
these membranes, ®rst used for HD in the 1980s, cause dialysis therapy in the late 1970s and early 1980s,
less pronounced complement activation and generally dialyzers with these highly permeable membranes were
have larger mean pore size (22) than their unmodi®ed used subsequently in the di€usive mode as high-¯ux
cellulosic counterparts. This latter characteristic results dialyzers. This latter mode continues to be the most
in higher water permeability and middle molecule common application of these membranes, although they
clearances relative to the unmodi®ed cellulosic class. are increasingly being employed for chronic hemodia®l-
The two most commonly used modi®ed cellulosic tration (HDF) (31). Synthetic dialyzers with relatively
dialyzers contain membranes in which the hydroxyl low water permeability (32) also are now utilized in
replacement mechanisms are quite di€erent. For cellu- certain markets.
lose acetate membranes (rigorously cellulose diacetate) An obvious di€erence between synthetic and cellulosic
(23), approximately 75% of the hydroxyl groups on the membranes is chemical composition. As opposed to
cellulosic backbone are replaced with an acetate group. naturally occurring cellulose, synthetic membranes are
As opposed to a hydroxyl group, an acetate group does manufactured polymers that are classi®ed as thermo-
not bind avidly to a C3 molecule to initiate activation of plastics. In fact, for most of the synthetic membranes, the
the complement cascade. Consequently complement hemodialysis market represents only a small fraction of
activation is attenuated, as is the leukopenic response, their entire industrial utilization. As noted above,
in which the white blood cell (WBC) count decrease from another feature di€erentiating cellulosic and synthetic
baseline is usually in the 35±40% range. Because membranes is wall thickness. Synthetic membranes have
production of cellulose triacetate membranes involves wall thickness values of at least 20 lm and may be
complete hydroxyl substitution replacement, further structurally symmetric (e.g., AN69, pPMMA) or asym-
attenuation of complement activation and leukopenia metric (e.g., polysulfone, polyamide, polyethersulfone,
is achieved (22). polyamide/polyarylethersulfone). In the latter category,
Along with cellulose acetate dialyzers, Hemophan a very thin ``skin'' (approximately 1 lm) contacting the
dialyzers are the most commonly used products contain- blood compartment lumen acts primarily as the mem-
ing modi®ed cellulosic membranes (24). However, the brane's separative element with regard to solute removal.
substitution approach is completely di€erent from that The structure of the remaining wall thickness (``stroma''),
used for cellulose acetate. For Hemophan, only a small which determines a synthetic membrane's thermal,
percentage (less than 5%) of the hydroxyl groups are chemical, and mechanical properties, varies considerably
HEMODIALYSIS MEMBRANES 195
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