Professional Documents
Culture Documents
OUTLINE
RESPONSIBILITY FOR SAFETY LABORATORY WORK
– EQUIPMENT
– FACILITIES
– SUPPLIES/MATERIALS
– PROCEDURES HAZARDS
WASTE MANAGEMENT SAFETY RULES/PRECAUTIONS
RESPONSIBILITY
INDIVIDUAL
SUPERVISORY or INSTRUCTIONAL
ORGANIZATIONAL or INSTITUTIONAL
LABORATORY
A facility that provides controlled conditions in which scientific research, experiments, measurement and analysis
may be performed.
The title of laboratory is also used for certain other facilities where the processes or equipment used are similar to
those in scientific laboratories.
The name emphasizes the experimental and research-oriented nature of work.
Conducts tests and evaluation of environmental samples, pharmaceutical products, food samples
Conducts product quality assessment
Supports activities for educational purposes
Ensures the validity and reliability of results
LABORATORY WORK
Characteristics of good laboratory work or practice
Activities and experiments are well planned
Activities and experiments are documented
Safety measures are observed
Gives credible results (precise and accurate)
REMEMBER
Science does not take place on the pages of textbooks or learned journals, but it is recorded there.
The quality of any good work is only as good as the report that remembers it when the test tubes have long been
washed up.
SAFETY AGREEMENT
To ensure that safe and orderly laboratory environment is maintained, EVERYONE should read and follow
laboratory rules and safety precautions.
Students are made to sign a safety agreement to this effect.
TYPES OF HAZARDS
Physical Hazard
(Noise, Vibration, Extreme Temperature, Illumination, Pressure)
Chemical Hazard
A. Physical Form (Liquid, Solids, Gas)
B. Routes Of Entry (Getting into the Eyes, Inhalation, Ingestion, Dermal)
Biological Hazard
Ergonomical Hazard
Mismatch between worker & work ex.
Repetitive Motion, Stress at Work
Mechanical Hazard ex. Rotating parts, Moving parts
Electrical Hazard ex. any live electrical parts without insulation
HAZARDOUS MATERIALS
Defined as substances or materials which has been determined to be capable of posing an unreasonable risk to
health and safety.
Classified in terms of their physical and chemical properties, effects on health, exposure problems and effects to
the environment.
o Explosive materials
o Infectious items, parasites, pathogens
o Chemically unstable or corrosive
o Toxic substances
o Bio-accumulated
WASTE MANAGEMENT
The BUCS Natural Sciences Laboratory is mandated to maintain a safe, healthy and productive workplace environment.
Committed to environmental health and safety, we strive to ensure that our students, faculty and staff meet or exceed
requirements specified by law.
o RA 6541, “The National Building Code of the Philippines”
o PD 856, “Code of Sanitation of the Philippines”
o PD 1152, “The Philippine Environmental Code”
o RA 8749, “The Philippine Clean Air Act”
o RA 9275, “The Philippine Clean Water Act”
o RA 9003, “Ecological Solid Waste Management Act”
o RA 6969, “Toxic Substances and Hazardous Waste Control Act”
POLICIES AND GUIDELINES. Requires all faculty, staff, and students to comply with the institutional policies and
guidelines established by the laboratory.
ACETONE
FIRE AND EXPLOSION HAZARD
Dangerous fire hazard when exposed to heat or flame.
Vapors are heavier than air and may travel a considerable distance to a source of
Ignition and flash back.
Vapor-air mixtures are explosive.
INGESTION.
Many of the chemicals used in the laboratory are extremely dangerous if they enter the mouth and are swallowed.
The relative acute toxicity of a chemical can be evaluated by determining its LD50 (Lethal Dose).
Lethal Dose is defined as the quantity of material that, when ingested or applied to the skin in a single dose, will
cause the death of 50% of the test animals.
It is expressed in grams or milligrams per kilogram of body weight.
Alkaline materials, phenols, and strong acids are particularly corrosive and can cause permanent loss of vision.
The eyes are very vascular and provide for rapid absorption of many chemicals.
Skin and eye contact with chemicals should be avoided by use of appropriate protective equipment.
In the event of skin contact, the affected areas should be flushed with water and medical attention should be sought if
symptoms persist.
In the event of eye contact, the eye(s) should be flushed with water for 15 min and medical attention should be sought
whether or not symptoms persist.
INJECTION.
Exposure to toxic chemicals by injection seldom occurs in the chemical laboratory.
It can inadvertently occur through mechanical injury from glass or metal contaminated with chemicals or when chemicals
are handled in syringes.
TOXICITY OF CHEMICALS. The toxicity of a material is due to its ability to damage or interfere with the metabolism
of living tissue.
An ACUTELY TOXIC SUBSTANCE can cause damage as the result of a single or short-duration exposure.
EXAMPLES: Hydrogen cyanide, HCN Hydrogen sulfide, H2S Nitrogen dioxide, NO2
A CHRONICALLY TOXIC SUBSTANCE causes damage after repeated or long-duration exposure or that becomes
evident only after a long latency period.
Examples: Carcinogens and many metals ions (such as mercury and lead and their derivatives)
1. EMBRYOTOXINS/TERATOGENS
Embryotoxins are substances that act during pregnancy to cause adverse effects on the fetus.
Teratogens are chemicals than causes malformation of the developing fetus.
Examples: organomercurials, lead compounds, and the formerly used sedative, thalidomide, and formamide
2. REPRODUCTIVE TOXINS
Chemicals can affect both adult male and female reproductive systems.
Reproductive hazards affect people in a number of ways, including mental disorders, loss of sexual drive, impotence,
infertility, sterility, mutagenic effects on cells, teratogenic effects on the fetus, and transplacental carcinogenesis.
3. ALLERGENS
A wide variety of substances can produce skin and lung hypersensitivity.
Examples: diazomethane, chromium, nickel, bichromates, formaldehyde, isocyanates, and certain phenols
4. CORROSIVE CHEMICALS
Corrosive chemicals erode the skin and the respiratory epithelium and are particularly damaging to the eyes.
Major classes of corrosive chemicals:
strong acids and bases
dehydrating agents
oxidizing agents
Some chemicals, e.g., sulfuric acid, belong to more than one class.
CORROSIVE MATERIALS
Chemical substances that, by direct chemical action, are injurious to living tissues or corrosive to metal surfaces.
The degree of hazard associated with a corrosive material is greatly dependent upon its physical state (solid,
liquid, gas).
Minor corrosive injury = irritation
B. DEHYDRATING AGENTS
Examples: concentrated sulfuric acid, sodium hydroxide, phosphorus pentoxide, calcium oxide
Much heat is evolved on mixing these substances with water, mixing should always be done by adding the agent to water
to avoid violent reaction and spattering.
Because of their affinity for water, these substances cause severe burns on contact with the skin.
Affected areas should be washed promptly with large volumes of water.
C. OXIDIZING AGENTS
Oxidizing agents present fire and explosion hazards on contact with organic compounds and other oxidizable substances.
Examples: perchloric, nitric, and chromic acids (also corrosive substances)
The hazards associated with the use of perchloric acid are especially severe; it should be handled only after thorough
familiarization with recommended procedures.
Strong oxidizing agents should be stored and used in glass or other inert containers (preferably unbreakable), and
corks and rubber stoppers should not be used.
Reaction vessels containing significant quantities of these reagents should be heated by using fiberglass mantles
or sand baths rather than oil baths.
Use in a chemical hood.
Use proper gloves, goggles, and face shield, lab coat (and possibly apron).
The guidelines made in this document will serve to assist every personnel involved in the handling and use of laboratory
chemicals that are generators of wastes. These guidelines follow those used for the storage of laboratory chemicals.
Hazards associated with chemicals are determined by consulting appropriate Material Safety Data Sheets (MSDS). The
BUCS Laboratory and Instrumentation Office has an MSDS file for the chemicals available in the science laboratory.
WASTE MINIMIZATION
Chemicals should be purchased in the smallest possible volumes to reduce the amount of unused chemicals that could end
up as laboratory wastes.
TREATMENT
In-lab treatment steps should be written into every laboratory procedure for small quantities of hazardous waste. It is a
more effective way to minimize off site treatment and disposal problems.
Potential treatment methods include:
Phase separation of organics/aqueous solutions and liquids/solids
Acid/base neutralization
Precipitation of toxic metals and inorganic salts
Oxidation of inorganic cyanides and sulfides
NON-HAZARDOUS WASTES
Some chemicals that are not regulated as hazardous waste can be safely disposed of down the drain, in the hood, or in the
general trash. The MSDS for the material will help determine an appropriate method of disposal.
TRASH DISPOSAL. Non-hazardous solids can be disposed of in the general trash. The decision to use the trash must be
made after careful consideration of the consequences. Non-hazardous materials will create a hazard if solid particles are
inhaled or reach the eyes.
GLASS DISPOSAL. Empty reagent and sample bottles are rinsed and collected. These clean glass bottles should be
segregated and retained in shelves for further use. A trash bin made of sturdy cardboard box with the lid marked “broken
glass” is dedicated for glass waste in the laboratory. This includes only empty, clean and dry glass without contaminants,
including old chemical bottles, sample vials, and broken glassware. NEVER discard glass waste in the general trash bin.
HOOD DISPOSAL. Small volume solvents are allowed to evaporate slowly in fume hoods under controlled conditions.
HAZARDOUS MATERIALS
Hazardous material is defined as a substance or material which has been determined to be capable of posing an
unreasonable risk to health and safety. They are classified in terms of their physical and chemical properties, effects on
health, exposure problems and effects to the environment.
Explosive materials
Infectious items, parasites, pathogens
Chemically unstable or corrosive
Toxic substances
Bioaccumulation
The following is a list of chemicals that are Prohibited Substances, which must NOT be disposed of in the waste bins or
down the sink.
CHARACTERISTIC WASTE
Ignitable
Any liquid having a flashpoint of less than140 o F
Ignitable compressed gas
Oxidizers
CORROSIVE
Any aqueous material withpH2 or less and greater than12.5 is a corrosive material.
Organic and mineral acids as well as certain bases.
MINERAL ACIDS ORGANIC ACIDS BASES
Nitric acid Formic acid Ammonium hydroxide
Perchloric acid Acetic acid Potassium hydroxide
Sulfuric acid Trichloroacetic acid Sodium hydroxide
Hydrochloric acid Propionic acid
Phosphoric acid
REACTIVE
Normally unstable and readily undergoes violent change without detonating
Reacts violently with water or forms explosive mixtures with water
Forms hydrogen cyanide or sulfide gas when exposed to certain chemicals
Capable of explosive decomposition when exposed to heat
TOXIC. The following chemicals are toxic and regulated in ppm concentrations
METALSORGANICS
Arsenic Benzene
Barium Carbon tetrachloride
Cadmium Chlorobenzene
Chromium Chloroform
Lead Cresol
Mercury dichloroethane
Selenium Methyl ethyl ketone
Silver Nitrobenzene
Pyridine
An important step in the chemical disposal sequence involves the temporary storage of waste at or near the point of
generation. Except when single chemicals are accumulated for recycling or recovery, waste accumulation generally
involves bulking several compatible materials into one container.
Labeling of containers of waste is important. If the contents of the bottle are not listed, the next person to use the bottle
could accidentally combine incompatible chemicals, which might cause fire and explosion. The exact words
HAZARDOUS WASTE should appear in a waste storage bottle. If something is not really waste, do not put the word
“waste” on the bottle. Label it “used” instead. Remove or totally deface old labels so there is no confusion over the
contents.
SEGREGATION
Proper segregation of laboratory waste is essential to good chemical hygiene and a safe workplace environment.
The guidelines are really no different than those used for the storage of laboratory chemicals.
Make sure that wastes within a bottle are compatible.
Incompatible bottles of wastes should be stored in separate cabinets, preferably as far apart as possible.
The following types of wastes should NEVER be stored near each other: Acids and bases
Organics and acids
Cyanide, sulfide or arsenic compounds and acids
Alkali or alkaline earth metals, alkyllithiums etc, and aqueous waste Powdered or reactive metals and combustible
materials
Mercury or silver and ammonium containing compounds
If a bottle in a waste storage area where incompatibles were present, the results could be disastrous.
STORAGE. Storage of waste involves consideration of the container, compatibility of contents in a container, and the
storage area for the waste containers.
Waste should not be stored in a fume hood where reactions are being carried out. Reactions that get out of control may
cause an explosion of the waste bottle leading to catastrophic fire or mixing of incompatible chemicals. ALWAYS
REMOVE WASTE BOTTLES FROM HOODS WHERE REACTIONS ARE BEING PERFORMED.
Only glass or polyethylene containers could be used for waste. Metal cans can be easily corroded by solids and liquids
even with near neutral pH.
Flammable waste containers are stored in cabinets that are preferably explosion-resistant, not on the floor or even on a
bench. Waste bottles should not be placed in or near a sink or floor drain to avoid toxic chemical run off. There are
designated areas as CHEMICAL WASTE ACCUMULATION AREA in the laboratory rooms.
Never leave the cap off an organic waste bottle. The only time a cap should be off a waste bottle is when waste is put into
it. Pressure build up can be avoided by simply capping the bottle loosely. Neither should a funnel be left inserted in the
bottle. When done, cap the bottle.
There should be NO MORE THAN ONE BOTTLE of each kind of waste in the laboratory. When the waste bottle is full,
it should be taken to the stockroom for treatment or disposal.
Halogenated wastes are separate from “regular” organic wastes whenever possible. It is much more expensive to get rid of
halogenated waste.
The pH is known and listed on the disposal tag. (Even for organic liquids.)
3. Attach the form to the waste bottle and give to the laboratory.
Sharps, biohazards and cytotoxins should be separated from other waste. These need to be classified into NON-
INFECTIOUS, INFECTIOUS, and SHARPS. Special bins must be used for the purpose. Biohazard material can only be
stored for 24 hours without decontamination procedure or stored under refrigeration. Biological hazards should be
autoclaved before it can be disposed of with waste going to landfill.
Microbiological samples, materials, cultures and disposable equipment are autoclaved under the technical direction of the
microbiological department coordinator. The autoclaved material is accumulated separately for disposal in a sanitary
landfill.
Animal waste, carcasses and parts should be bagged and buried. The laboratory wastewater from washings goes directly
to a septic tank.
Sharps must be discarded into approved SHARPSBIN. These comprise items such as hypodermic needles and attached
disposable syringes if removal is inadvisable, small shards of broken glass, mercury-free glass from broken thermometers,
scalpel blades and other small sharp items. Only when a biological and/or chemical contamination can be removed from a
glass item, then it can be disposed of as waste glassware.
LABORATORY RULES
1. You should prepare for each laboratory lesson by reading all instructions before you come to class. It is necessary
that you should understand what is to be done before starting an experiment.
2. Do not perform any unauthorized experiment.
3. All accidents should be reported to the instructor, no matter how minor.
4. Avoid wasteful use of reagent, fuel gas, water, and materials of any kind. Take only the amount of materials
needed. Do not return excess chemicals in the supply bottle unless so directed.
5. Save useful products/by-products in clean, labeled containers as directed by the instructor.
6. Avoid contamination of reagents. Never insert any object into the reagent bottle unless allowed by your instructor
to do so.
7. Do not bring reagent bottles to your working areas. They must be returned promptly to their proper places.
8. All glassware and equipment borrowed from the instrument/supply room should be returned clean and dry at the
end of the laboratory period.
9. Handle all equipment with care. Request assistance from the laboratory instructor on the proper handling and use
of equipment in case you are not familiar with this use.
10. Deposit insoluble refuse such as pieces of paper, wood, glass cork, etc. in waste cans. Never in the sink or on the
floor.
11. Solids, water, or other liquids spilled on the working table must be cleaned as soon as possible.
12. Dispose liquid wastes into the sink by flushing down the drain with plenty of water. If large amounts are to be
disposed, they should not be poured down the drain.
13. Liquid wastes that are corrosive, flammable, or strong producing toxic vapor must be flushed down the drain with
plenty of water.
14. Before leaving the laboratory, always see to it that the water and gas cocks are turned off and the working and
vicinity are clean.
15. Eating, drinking, and smoking inside the laboratory are prohibited.
16. Only laboratory manuals and notebooks are permitted in the working area. Other books, purses/bags and such
items should be placed in your desk or storage area.
17. Never work alone in the laboratory. You should only work in the laboratory under the supervision of your
instructor and within your assigned class.
If there is a fire:
P – Pull the pin
A – Aim the base of the fire
S – Squeeze the handle
S – Sweep the hose back and forth
KEY CONCEPTS:
Hazard Communication Standard (HCS)
Safety Data Sheets (SDSs) (formerly MSDSs or Material Safety Data Sheets)
Occupational Safety and Health Administration (OSHA)
Globally Harmonized System (GHS)
SECTION 1: IDENTIFICATION
This section identifies the chemical on the SDS as well as the recommended uses. It also provides the essential contact
information of the supplier. The required information consists of:
Product identifier used on the label and any other common names or synonyms by which the substance is known.
Name, address, phone number of the manufacturer, importer, or other responsible party, and emergency phone
number.
Recommended use of the chemical (e.g., a brief description of what it does, such as flame retardant) and any
restrictions on use (including recommendations given by the supplier).
SUBSTANCES
Chemical name.
Common name and synonyms.
Chemical Abstracts Service (CAS) number and other unique identifiers.
Impurities and stabilizing additives, which are themselves classified and which contribute to the classification of
the chemical.
MIXTURES
Same information required for substances.
The chemical name and concentration (i.e., exact percentage) of all ingredients which are classified as health
hazards and are:
o Present above their cut-off/concentration limits or
o Present a health risk below the cut-off/concentration limits.
The concentration (exact percentages) of each ingredient must be specified except concentration ranges may be
used in the following situations:
o A trade secret claim is made,
o There is batch-to-batch variation, or
o The SDS is used for a group of substantially similar mixtures.
The SDS may not contain every item on the above list because information may not be relevant or is not
available. When this occurs, a notation to that effect must be made for that chemical property.
Manufacturers may also add other relevant properties, such as the dust deflagration index (Kst) for combustible
dust, used to evaluate a dust's explosive potential.
REACTIVITY
Description of the specific test data for the chemical(s). This data can be for a class or family of the chemical if
such data adequately represent the anticipated hazard of the chemical(s), where available.
CHEMICAL STABILITY
Indication of whether the chemical is stable or unstable under normal ambient temperature and conditions while
in storage and being handled.
Description of any stabilizers that may be needed to maintain chemical stability.
Indication of any safety issues that may arise should the product change in physical appearance.
OTHER
Indication of the possibility of hazardous reactions, including a statement whether the chemical will react or
polymerize, which could release excess pressure or heat, or create other hazardous conditions. Also, a description
of the conditions under which hazardous reactions may occur.
List of all conditions that should be avoided (e.g., static discharge, shock, vibrations, or environmental conditions
that may lead to hazardous conditions).
List of all classes of incompatible materials (e.g., classes of chemicals or specific substances) with which the
chemical could react to produce a hazardous situation.
List of any known or anticipated hazardous decomposition products that could be produced because of use,
storage, or heating. (Hazardous combustion products should also be included in Section 5 (Fire-Fighting
Measures) of the SDS.)
EMPLOYER RESPONSIBILITIES
Employers must ensure that the SDSs are readily accessible to employees for all hazardous chemicals in their
workplace. This may be done in many ways.
For example, employers may keep the SDSs in a binder or on computers as long as the employees have
immediate access to the information without leaving their work area when needed and a back-up is available for
rapid access to the SDS in the case of a power outage or other emergency.
Furthermore, employers may want to designate a person(s) responsible for obtaining and maintaining the SDSs. If
the employer does not have an SDS, the employer or designated person(s) should contact the manufacturer to
obtain one.