（ ）

IMPORTANT: Read this Owner’s Manual Completely before attempting to use this
equipment. Save this manual and keep it handy for quick reference. Pay particular
attention to the safety instructions we have provided for your protection. Contact your
distributor if you do not fully understand this manual.

2009．07

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 INTRODUCTION

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 SAFETY

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 SAFETY

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 SAFETY

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-
-
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 SUMMARY

（ ）

（ ）

（ ）

（ ）

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 SUMMARY

Single phase, AC DC AC Medium AC Medium DC DC

Rectify Inverter frequency frequency Hall device
110V/220V 50/60Hz transformer rectify

Current positive-
feedback control

（ ）

， ＝ ＋ （ ）； ＞ ， ＝ （ ）

U2（V）
Volt-ampere characteristic
64 The relation of the rated loading
Working voltage&welding current
point

44

20

0 600 I2（A）

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 OPERATION CONTROL & CONNECTORS

（ ）
， ，
（ ）
（ ）

（ ） ～

（ ℃ ，
， ）

（ ）
（ ）
（ ）

X The relation between duty cycle and

welding current for TM-1600

100％

25%

0 80 160 I（A）

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 OPERATION CONTROL & CONNECTORS

Welding holder Welding holder

electrode
electrode

workpiece workpiece

DCEN DCEP

● When TIG operation, the

shielded gas is inputted to Ar
welding gun directly, and the
method of lifting arc is Welding gu n

adopted.

Workpiec e
DCEN

1、Place the welding 2、Scrape the electrode 3、Lift arc.

gun aslant. with the workpiece.

2～4mm

Steps of scraping arc

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 OPERATION CONTROL & CONNECTORS

1 2 3

7 8
4 ON

Input
110V AC 50/60Hz
220V AC 50/60Hz OFF
Please refe r to ratin g
plate lo cated o n
underside of machin e

5 6

（ ～ ）

（ ）
， ，

（ ）
， ，

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 OPERATION CONTROL & CONNECTORS

1 2 3

60 80 ～ 。
100
40
120 （ ）
20 140 7
5 A 160
4 CURRENT 60 80
110V Input
AC 50/60Hz
40 100
120 220V AC 50/60Hz
Please refer to rating
20 140 plate located on
underside of machine

5 A 160
CURRENT
TM-1600 INVERTER DC WELDER

， ，

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 OPERATION CONTROL & CONNECTORS

electrode electrode electrode

upright

up
workpiece workpiece touch workpiece

2～4mm

Take the electrode upright The Electrode touch the workpiece Lift up for about 2-4mm

electrode

weld

2
workpiece
3

1-electrode moving; 2-the electrode swing right & left; 3-the electrode move along weld

《 》

butt joint lap joint corner joint T joint

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 OPERATION CONTROL & CONNECTORS

～ ～ ～ ～

～ ～ ～

《 》 ～

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 OPERATION CONTROL & CONNECTORS

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 OPERATION CONTROL & CONNECTORS

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 MAINTENANCE AND TROUBLESHOOTING

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 MAINTENANCE AND TROUBLESHOOTING

 （ ）

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 MAINTENANCE AND TROUBLESHOOTING

（ ）

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 MAINTENANCE AND TROUBLESHOOTING

8.066.098-B PCB
AC1 AC2
ACIN1 1PIN 1PIN

1 AC1IN

J2 DC+ 1

1
1PIN
1
1PIN

PR2 AC2IN

1
ACIN2
3

1 DC- 1PIN PE
AC

AC

AC

AC

8.066.137-B PCB
1
1
1PIN
+

TOP
-

PR1
2
1 110V 110V
4

1
2PIN 1
1
J1 J3 DC- DC+

1
1 1
1
SOUIN

4PIN
4
3
2
1

SOUOUT
4
FAN 3
2
1

4PIN

IN
1
2
3
4
5
6
7
1
2
3
4
5
6
7
8

8
IMOUT
1
2

8PIN 8PIN
FJ

2PIN OT
OC1

ZBYQ

1
2
3
OC2

8.066.613-BH PCB
3PIN

1
2
IFB 3
4

PR3
4PIN
A
MBIN
WVIN
1
2

5PIN 2PIN
5
4
3
2
1

1
WV
OUT-
2

2PIN
GDN

OUT+
TOP
1
2

1
2
3
4
5

LED LED
GDN
5PIN
MB

8.066.137-B PCB
2PIN

Or 8.066.872-A PCB
PR4
TIG/MMA VR1

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 NOTES

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 NOTES

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 NOTES

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 NOTES

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