Professional Documents
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Fig. 1, Examples of alternative hydraulic pressure cell designs (Photos: Gloetzl, W. Germany).
pressure by more than an amount corresponding to throughout the working life of the cell. Corrosion or
diaphragm inertia the diaphragm will displace allowing components, changes in shape or flexibility of the dia-
flow along the measuring fluid return line. phragm during use will adversely affect the operating
(h) The design and materials of the transducer should characteristics of the transducer. The diaphragm inertia
be such as to ensure minimum diaphragm inertia so being the difference between the cell fluid pressure and
that the pressure in the measuring fluid corresponds the maximum measuring pressure required to open the
closely with that in the cell fluid at the time of measure- diaphragm, should not exceed 3", of the minimum
ment. This low inertia value should be maintained pressure that the cell is required to measure.
Pressure Monitoring using Hydraulic Cells 121
CONNECTION TO FLATJACK
use, and that the rate of flow and pressure drop along
¥ PRESSURE PAD
the tubing are such that measurements can be made
within the required accuracy limits. Lengths of tubing
may typically be from 10 to 500 m. The required inside
J TUBE
COMPENSATING
diameter of the tube is typically 2-5 mm depending on
CELLFLUID ,,,,, the viscosity of the fluid that is used. Manufacturers
advice should be sought in selecting appropriate tubing,
Y and if in doubt, trials should be carried out. The burst
I pressure of the tubing and fittings should usually be at
I
FLEXIBLE
t j DIAPHRAGM least 100~ above the maximum to be applied in use.
I
I (d) When several cells are to be installed these may
I • conveniently be connected to a valve-manifold terminal
I
unit fixed to the structure or in an instrument house.
I The terminal should be designed to ensure positive leak
I
free connection of the readout pump to each cell in
MEASURING FLUID
DELIVERY FROM
y- L RETURNTO
turn, and to prevent entry of air into the measuring
fuid delivery line. Quick connect couplings may be
used.
READOUT PUMP
READOUT PUMP 4. Installation equipment to facilitate placing, labelling
and filling of the ceils, tubing and terminals, including:
Fig. 2. Schematic drawing: hydraulic (pneumatic) diaphragm
transducer. (a) Equipment for preparing the cell location, embed-
ding the cell and fixing the cell as described under
(i) The transducer is generally embedded along with 'installation' Paras 9-12.
the flatjack in the surrounding soil or concrete and (b) Equipment for connecting and securing the
should be protected from malfunction due to pressure measuring fluid tubes and terminal units and for label-
transmitted from these materials, either by robust ling each tube with the cell designation.
design or by an applied coating of rubber or similar (c) Equipment to fill the delivery tubes with measur-
protective material. The transducer should be pos- ing fluid and to check for leaks in the hydraulic circuits.
itioned with respect to the flatjack at a location that In some cases the readout equipment may be used for
will not result in an unrepresentative or non-uniform this purpose 3.
transfer of pressure to the flatjack from the surrounding
material. 5. Readout equipment including a fluid reservoir; a
(j) When the cell is to be installed in or adjacent to pump with pressure gauge to measure the applied pres-
concrete where shrinkage may create a gap between the sure; and a detector to indicate the fluid return from
flatjack and the surroundings, it should be fitted with a the cell. The equipment is usually contained in a port-
'compensating tube' or similar means of augmenting able unit and may deliver air, nitrogen or oil pressure.
the cell fluid volume. The compensating tube may, for The readout equipment should meet the following re-
quirements:
example, consist of a metal tube filled with cell fluid
and connected to either the flatjack or transducer. This (a) The choice between cell fluids should be made to
tube may be crimped to inject further fluid into the cell suit project requirements. Gas pressure is convenient
as described in Para. 13(e). and clean but is generally only used at pressures below
3. Hydraulic connecting tubes, valves, couplings, 3 MPa. Liquid (generally a low viscosity liquid such as
terminal panels etc. to connect the readout pump unit a mixture of 90~o kerosene and 10% non-detergent oil)
to one or more cells, (for example Fig. 3). This equip- is usually employed for higher pressures and also for
ment should meet the following requirements: long delivery lines in order to avoid time lags due to
compressibility. Gas pressure is delivered from a com-
(a) One tube is required per cell for delivery of the pressed gas bottle with regulator valve. Liquid pressure
measuring fluid directly from the pump. There may be is delivered by either manual or electric pump.
one fluid return tube or the return tubes from several (b) The pump or gas pressure system should be cap-
cells may be coupled and connected by not less than 2 able of applying a pressure at least 20~o in excess of the
tubes to the readout location. maximum to be measured. It should be able to gradu-
(b) The tubes should be flexible to allow them to ally increase or decrease the applied pressure through-
travel along a convenient route to the readout. They out the measuring range and to hold this pressure
may, for example, be manufactured from plastic, steel steady for periods of at least several minutes.
or copper provided that they meet requirements listed (c) The retrun flow indicator system, whether visual
elsewhere in this Suggested Method. (liquid system) or mechanical (gas system) should be
(c) The length, inside and outside diameters and capable of detecting a return flow of less than 10~,,, of
material of the tubing should be selected to ensure that the maximum flow possible through the cell transducer
no blockages or leaks develop during installation or and tubing.
122 International Society for Rock Mechanics
Pressure cells
for contact and
circumferential stress
Shotcrete lining
nil
j Terminal panel
able hydraulic
I II I
/ /
Excavation 8m x 3m x lm deep ..=~/ " JSoil
/-- or rock fill
INSTALLATION IN FILL
(d) The pressure gauge should have a range of (c) Before installation, the complete assembly should
110-150~o of the maximum to be measured, and a be checked to determine diaphragm inertia and the
measuring accuracy better than +27o of the measured effects of delay between pumping and fluid return.
pressure throughout this range. (d) The readout pressure gauge should be calibrated
at least before and after the project, for example using a
6. Calibration equipment should be available to ensure deadweight pressure tester.
that accuracy requirements are maintained throughout
the project, for example: 7. The overall accuracy requirements are to be speci-
(a) The flatjack design should be checked, for fied in accordance with requirements for the project.
example in a compression testing machine, to Generally, the overall accuracy of measurement should
determine edge effects and to evaluate the appropriate be better than _+5% of the pressure to be measured,
correction factor 1. this specification including the combined effects of inac-
(b) Calibration may be required to allow compensa- curacies due to lag, temperatures, tube pressure losses
tion for temparature effects at the cell location 4. and gauge calibration errors 5.
Pressure Monitoring using Hydraulic Cells 123
tubing must be avoided. Tubing that is not to be readings. This pressure should not exceed 5°,; of the
protected by embedment in concrete must be protected maximum anticipated at the location of measurement.
by other means, for example by metal conduit.
(e) The correct functioning of each cell is to be 14. Procedure for taking readings
checked and any leaks repaired before concrete or shot- (a) The readout equipment should be calibrated at
crete is placed. least before and after the project and should be checked
before and after each set of readings. Any malfunctions
12. Installation in concrete should be corrected at once.
(b) The readout unit is connected to the cell delivery
(a) The cell is fixed to the reinforcement or the struc-
and return tubes, taking care to avoid entrapment of air
ture. Its positioning should be such as to ensure an all
in the delivery tube.
round cover of concrete, Entrapment of air must be
avoided. (c) The supply pressure is increased gradually until a
return flow is recorded. The return flow should be
(b) Cell alignment should be within _+ 10° of that
maintained for a period of at least 4min to ensure
specified by the client. Cells must be fixed securely to
removal of air bubbles (liquid system) and to establish
ensure that alignment is maintained during pouring of
steady conditions. An approximate reading of the deli-
concrete.
very pressure is then noted.
(c) For measurement in concrete containing large size
(d) The pressure is released and again increased at a
aggregate (for example > 30 mm) it is advisable where
very slow and constant rate (usually 3 4 cm3/min) until
possible to surround the cell in a special concrete mix
return flow is observed. The 'bypass pressure' is noted,
from which the coarser aggregate particles have been
being the minimum pressure at which, under conditions
removed.
of minimum flow, a steady return flow is achieved.
(d) All other aspects of installation should follow the
There is usually a characteristic peak in the pressure-
specifications in Para. 11 above 6.
flow curve, due to inertia of the diaphragm valve. This
should be ignored, and the steady pressure taken as the
13. Connecting,.filling and checking the cells reading (Fig. 4).
(a) The terminal equipment is fixed securely in place, (e) Further readings are taken and recorded until a
either near to the cells for example as a wall fixture, or consistent reading Pr is established. At any one measur-
remote from them for example in an instrument house. ing time there should be a minimum of three readings.
Terminal panels should be prechecked to ensure that (f) Special procedures may be used to obtain an ap-
the valves function correctly and that the system is free proximate reading when leakage or partial blockage
from leakage. The cell designations should be clearly develops in the tubing 7. The requirement for such pro-
and permanently labelled. cedures should be noted in the report.
(b) The labelled tubing is connected to the appro- (g) Delivery line pressures should preferably be main-
priate terminals and is secured in place. A test should tained between readings, at a level that will avoid entry
be made on each cell while still accessible for repair and of air, yet well below the long term burst pressure of the
replacement, to ensure that the completed hydraulic tubing.
circuit is functioning correctly. (h) The reading procedure is then repeated for all
(c) The cells, where liquid is to be used as a measur- other cells at which readings are required.
ing fluid, may be filled by the readout unit pump but (i) The frequency of readings should be specified
usually it is more convenient to arrange for gravity depending on requirements for the project, and
feeding from a fluid reservoir. The method of filling should preferably be adjusted from time to time
should be such as to ensure that the delivery tubes are depending for example on the recorded rate of pressure
completely filled. Bleed points should be provided at change.
positions where air entrapment is likely. (j) The field results should be recorded on a data
(d) A check should be made along the complete tube sheet similar to that shown in Fig. 5, designed to facili-
length for leaks, and to ensure that all tubing and cells tate comparison of one set of readings with preceeding
are adequately supported, free from damage, and pro- sets.
tected, Each tube should be temporarily disconnected
from the cell and the complete system tested to a pres- CALCULATIONS
sure of at least 120~o the maximum anticipated in use.
(e) After completion of the installation and backfill- 15. (a) The cell pressure P is obtained from the reading
ing, the pressure in the cells should again be measured Pr by making corrections as follows:
and recorded. Cells in concrete are then backpressured, P=(Pr- Pi- Ph- Pf) x E
after a period usually of two to three days to allow for
concrete shrinkage and dissipation of initial heat of set- where
ting, to ensure that a small positive reading is obtained. Pr is the pressure reading
This may be achieved for example, by crimping the Pi is the initial cell pressure applied during manu-
tube or by an injection pump. The pressure after com- facture and (in concrete) subsequently adjusted by
pensation is taken as a reference level for all subsequent compensation for shrinkage.
Pressure Monitoring using Hydraulic Cells 125
II
Return
Flow
L
3i 4 cm3/min
Pressure
t oro
°0 4 mm
Time
Fig. 4. Pumping sequence for readings (See Para. 14).
Cell ~ 6
500
o / ~ o ~ ' ~ •
400
/ Cell #: 5
300
/ .j._ . . . . . . . --e
I00-
i • , |
Ph is the static head correction for the pressure should be investigated at the start of the project and
due to difference in elevation between the cell and reported, whether or not they are found to be signifi-
readout (liquid only; for gas, Ph = 0). cant.
Pf is a correction for friction losses in the fluid (h) The corrected values of cell pressure P should be
delivery line tabulated and plotted graphically to show fluctuations
E is a multiplicatiOn factor (less than 1.0) to com- of pressure as a function of time after installation.
pensate for cell edge effects.
(b) In most applications only changes in pressure are REPORTING OF RESULTS
of interest. In these cases an initial reading Pi is taken
after completion of installation and includes the effects 16. Results should, unless otherwise specified, be pre-
Ph and Pf which remain constant throughout the pro- sented in two forms of report: an Installation Report
ject. In these cases: giving basic data on the instrumentation system at the
time of installation; followed by Monitoring Reports
P=(Pr-Pi) x E presenting periodically the results of routine obser-
It should be noted however, that the minimum pressure vations. The Monitoring Reports will generally be
change that can be recorded using this cell is required at frequent intervals to minimise delay
(Pi + Ph + Pf), so that if small pressure values are to between the detection of adverse behaviour and the
be measured a gas is preferred as the measuring fluid. implementation of any remedial measures that may be
necessary.
(c) The elevation correction Ph may be calculated as
follows: 17. The Installation Report should include the follow-
ing:
Ph = 7(hl - hz)
where (a) A description and diagrams of the monitoring
= unit weight of measuring fluid, g/cm z (for gas equipment used including detailed performance specifi-
cations and manufacturers literature.
this unit weight is zero)
(b) Details of methods used for installation, calibra-
h i - h2 = difference in elevation (cm) between
ting and monitoring; reference may be made to this
readout and cell (positive when the cell is below
the readout) ISRM Suggested Method stating only the departures
from the recommended procedures.
Ph is then obtained in g/cm 2 and should be con-
(c) A location plan showing details of the pressure
verted to kPa by multiplying by 0.0981.
cell locations with respect to the structural configur-
(d) The tube friction correction Pf should be ation and the surrounding soil, rock or concrete condi-
measured during installation, before connecting the cell, tions.
being the pressure required to maintain a steady flow (d) For each cell, a report giving the initial installa-
through the tubing at a flow rate similar to that tion pressure and, if applicable, the pressure after com-
obtained during measurement. Under normal condi- pensation for shrinkage. Details of calibrations and
tions, with unobstructed and correctly selected tubing, determinations of correction factors should be included,
this correction should be small. along with any pertinent comments on the peculiarities
(e) The edge effect correction E should be established or problems encountered during installation of each
by the manufacturer on the basis of control tests in a cell.
compression machine. For this purpose, a representa-
18. The Monitoring Reports should include the follow-
tive cell should be cast in a concrete block of at least 3
ing:
times the cell dimensions. The correction is usually only
significant for cells of small size. (a) An updated field data sheet and results graphs
(f) In addition, a temperature correction may be similar to those shown in Fig. 5.
required in some specialized applications such as for (b) A brief commentary drawing attention to signifi-
cells in mass concrete 4. The correction Pt to be sub- cant pressure changes and to all instrument malfunc-
tracted from the reading may be expressed as: tions occurring since the preceding report.
(c) The results of any calibrations or instrument
Pt = Kt(tr - ti)
checks carried out since the preceding report.
where
(tr-ti) is the temperature increase (°C) from the NOTES
time of the initial reading Pi; and Kt is a coeffi-
1. Edge effects occur due to the presence of the weld
cient expressing the response of the system (cell,
around the circumference of the flatjack. They are
fluid and surrounding material) to temperature.
greatest when the jack is small and rigidly constructed.
Experimentally, Kt has been found to lie in the range The thickness of flange around the cell circumference is
2(~50 kPa/< C for cells installed in concrete. The actual also critical, since this flange may partially prevent
value will depend on the size of cell. transfer of stresses to the cell from the surrounding
(g) The magnitude and importance of the above cor- material. Edge effects are difficult to determine but may
rections, which in many cases will prove negligible, be estimated experimentally by embedding the cell in a
Pressure Monitoring using Hydraulic Cells 127
large concrete block which is then subjected to uniaxial can continue to be taken provided that these problems
compressive stress under controlled laboratory condi- are not too serious, by careful control of the applied
tions. flow rate and provided that the results are carefully
2. Mercury that is used to fill cells for use in rock or examined and interpreted. If such problems develop,
in concrete can corrode metals. Cells containing mer- the pump unit itself should first be checked. The possi-
cury are general)y constructed from stainless steel, bility of blockage or leakage is the principal reason why
whereas oil-filled cells may be constructed from mild this specification calls for individual delivery lines to
steel, copper or similar materials. each cell, so that if one tube is affected others are not.
3. The cells may be filled by hand pump when the
length of delivery tube and the volume of the cell are
comparatively small. Otherwise, it is more convenient REFERENCES
to fill the cell by gravity feed using a reservoir and
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manifold system designed for the purpose. friction and normal earth pressure on deep foundations. Am. Soc.
4. Probably the most reliable method for temperature Test. Mats., STP392, (1965).
correction is to incorporate in the structure to be moni- Arthur J. R. F. and Roscoe K. H. An earth pressure cell for the
measurement of normal and shear stresses. Cir. Engng pub. Wks
tored a special additional cell that is subjected to the Rev. No. 659 (1961).
ambient temperatures at that location but not to the Brown S. F. The performance of earth pressure cells for use in road
pressure. An apparent pressure increase in this control research. Cir. Engng publ. Wks Rev. 66, 160-165 (1971).
Escario V. and Sagaseta C. Lateral forces on an experimental section
cell, due to temperature increase, may then be sub- of the Madrid subway. Proc. 5th European Conf. Soil Mech.
tracted from the pressure reading in adjacent cells that Found. Engng. Vol. 1, Madrid (1972).
have been installed so as to be subjected to pressure Franz G. Umnittelbare Spannungsmessung in Beton und Baugrund,
Der Bauingenieur, Heft 5 (1958).
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ance. NRC., Div. of Bldg. Res. Tech. P. No. 109, Ottawa (1960).
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error may exist, for example due to inadequate match- ing by means of cells. Royal Swedish Geotechnical Inst., Proc.
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nement, Rapport de recherche No. 22, Lab. Cent. Ponts et
only by avoided by careful planning of the instrumenta- Chaussees, Paris (1973).
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Bericht 1, (1965).
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