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Concessionaier Tcbot MPR For The Month of April 2014 PDF
Concessionaier Tcbot MPR For The Month of April 2014 PDF
Independent Engineer
INTERCONTINENTAL CONSULTANTS AND TECHNOCRATS PVT.LTD.
Concessionaire
IRB TUMKUR CHITRADURGA TOLLWAY PVT. LTD.
EPC Contractor
MODERN ROAD MAKERS PVT. LTD
Monthly Progress Report – April 2014
6 Laning of Tumkur-Chitradurga section of NH 4 from Km75 to Km 189, in Karnataka State on DBFOT Pattern Page 1
Monthly Progress Report – April 2014
6 Laning of Tumkur-Chitradurga section of NH 4 from Km75 to Km 189, in Karnataka State on DBFOT Pattern Page 2
Monthly Progress Report – April 2014
PROJECT ROUTE
6 Laning of Tumkur-Chitradurga section of NH 4 from Km75 to Km 189, in Karnataka State on DBFOT Pattern Page 3
Monthly Progress Report – April 2014
9. Date of signing of
Aug 16, 2010
Concession Agreement
10. Appointed date June 4, 2011
Construction
11. 912 days from the Appointed date
Completion Period
12. Construction
Dec. 1 , 2013
Completion date
26 Years commencing from the Appointed Date
13. Concession Period
(including construction period of 912 days).
6 Laning of Tumkur-Chitradurga section of NH 4 from Km75 to Km 189, in Karnataka State on DBFOT Pattern Page 4
Monthly Progress Report – April 2014
This highway starts from Mumbai and passes through the states of Maharashtra, Karnataka,
Andhra Pradesh &TamilNaduand connects the important cities of Mumbai, Pune,
Kolhapur, Belgaum, Hubli – Dharwad, Bangalore& Chennai. Government of India has
decided to convert the existing four lane highways on Golden Quadrilateral to six lane
highways to meet the existing and projected traffic volume.
The project consists of Design, Build, Finance, Operate and transfer of National Highway
No. 4. Development of the project consists of six laningthe stretch of NH 4 from Tumkur
@ Km. 75+000 to Chitradurga – Km. 189 + 000 (Length – 114.000 Km) in the state of
Karnataka. It includes construction of Flyovers, Major bridges, Minor bridges,Pedestrian
and Cattle Underpasses and widening and repairs, maintenance of existing four lane roads,
up gradation of Toll Plaza, structures, etc.
6 Laning of Tumkur-Chitradurga section of NH 4 from Km75 to Km 189, in Karnataka State on DBFOT Pattern Page 5
Monthly Progress Report – April 2014
moves towards Chitradurga, the terrain is mainly rolling with plain terrain atisolated
stretches. Overall, 47.26% length of the project road passes through plain terrain and
52.74% through rolling terrain. Most of the Project Highway falls within the Type II
seismic zone.
6 Laning of Tumkur-Chitradurga section of NH 4 from Km75 to Km 189, in Karnataka State on DBFOT Pattern Page 6
Monthly Progress Report – April 2014
3.8 Structures
The details of the existing and proposed structures are as under:
Sr.
Description Unit Proposed Existing Remarks
No.
1 (reconstruction
1. Major Bridges Nos. 3 2 nos to be widened
on RHS)
* RCC Box
2 (reconstruction structures – 14
26*
3. Minor Bridges Nos on one side of nos, RCC Slab –
the road) 11, With RCC
T beams - 1
Existing
Pedestrian
4. Nos. 15 13 underpasses to be
Underpass
maintained
Vehicular Structures are
5. Nos. Nil 10
Underpass already 6 laned
6. Cattle passes 5 22
Foot Over
7. NIL 9
Bridges
42Box/Slab
Slab/ Box culverts to be
8 Nos. NIL 55
Culverts widened to 6 lane
configuration
104 pipe culverts to
9 Pipe Culverts Nos. 1 124
be widened
10 Side Drain Km 60.831 182.629
Up-gradation of
11 Toll Plazas Nos. NIL 2
existing Toll Plazas
Bus Bays/Bus
12 Nos. 38 17
Stops
13 Truck Lay Byes Nos. 7 Nil
6 Laning of Tumkur-Chitradurga section of NH 4 from Km75 to Km 189, in Karnataka State on DBFOT Pattern Page 7
Monthly Progress Report – April 2014
ii) Operation and Maintenance of the Project Highway in accordance with the
provisions of Agreement.
ii) Construction of Flyovers, Pedestrian Underpasses, and Cattle Underpasses & Truck
Lay- byes.
iii) Rehabilitation/widening of existing Pipe Culverts, Box Culverts, Minor & Major
Bridges
6 Laning of Tumkur-Chitradurga section of NH 4 from Km75 to Km 189, in Karnataka State on DBFOT Pattern Page 8
Monthly Progress Report – April 2014
vi) Supply and operation of Tolling System, upgradation of existing Toll Plazas.
viii) Landscaping
x) Operations & Maintenance of the project road and facilities during the Concession
Period.
6 Laning of Tumkur-Chitradurga section of NH 4 from Km75 to Km 189, in Karnataka State on DBFOT Pattern Page 9
Monthly Progress Report – April 2014
The IE has accorded consent during September 2011 to the Construction Schedule and
details of Financial and Physical progress submitted by the Concessionaire.
6 Laning of Tumkur-Chitradurga section of NH 4 from Km75 to Km 189, in Karnataka State on DBFOT Pattern Page 10
Monthly Progress Report – April 2014
99.800%
6 Laning of Tumkur-Chitradurga section of NH 4 from Km75 to Km 189, in Karnataka State on DBFOT Pattern Page 11
Monthly Progress Report – April 2014
The chart for planned and actual Physical Progress is attached as Appendix - M.
The Appointed Date was declared by NHAI as July 4, 2011. Thus the tolling was
commenced w.e.f 0000 hrs on July 4, 2011 by the Concessionaire.
6.3 Pre-construction activities
6 Laning of Tumkur-Chitradurga section of NH 4 from Km75 to Km 189, in Karnataka State on DBFOT Pattern Page 12
Monthly Progress Report – April 2014
government has put an embargo on private crushers with regard to their crushing under
the pre text that, all the crushers must be shifted to Safer Zone.
6.4 Design & Engineering
The EPC Contractors M/S Modern Road Makers Limited, have retained the services of
M/s Stup Consultants Pvt.Ltd. for Design and Engineering of this project.
6 Laning of Tumkur-Chitradurga section of NH 4 from Km75 to Km 189, in Karnataka State on DBFOT Pattern Page 13
Monthly Progress Report – April 2014
All works pertaining to Main Carriage Way from Clearing & Grubbing to BC has been
completed. Necessary tests in terms of Schedule I have also been conducted and achieved
satisfactory results. The road markings are also completed.
Semi Dense Bituminous Concrete (SDBC) on Service road has been completed.
The permanent works carried out are schematically indicated on the Progress
Chart attached as Appendix ‘E’.
RE Blocks: Till date 971,541 RE wall blocks have been cast and erection completed.
The works have been completed now.
Pre-cast members: 6400 Nos of Friction Slab along with Crash Barrier have been
casted and erected. The works have been completed now.
The Project Milestones I, II & III have been achieved. All the facilities works to achieve
the Project Completion are in progress. The work is completed and Concessionaire has
asked for the Provisional Completion Certificate which is being progressed.
As per Schedule I of the Concession Aggrement the Tests for Highways & Strucures were
conducted in the presence of IE and the tests were found satisfactory. The test results have
been submitted by IE to the Authority.
6 Laning of Tumkur-Chitradurga section of NH 4 from Km75 to Km 189, in Karnataka State on DBFOT Pattern Page 14
Monthly Progress Report – April 2014
Handing over of land for Truck Lay Byes has been delayed beyond the period of 90 days
from the Appointed Date of July 4, 2011 stipulated in the Concession Agreement. Out of
the 14 Truck lay byes land for 11 Truck lay byes were handed over to the Concessionaire
during Nov ‘12 and balance 3 are yet to be handed over.
The modified layout drawings indicating the requirement of additional land for acquisition
at the Existing Toll Plazas locations at Karajeevanahalli @ Km. 104 + 530 and at
Guilalu@ Km 172 + 742 have been submitted by the Concessionare. Concessionaire has
proposed to acquire 22,295.551Sqm and18,064.042Sqm of additional land at
Karajeevanhalli and Guilalu respectively.
11.1 A linear Plan of the Project Road showing the existing and planned structures, important
junctions etc. is attached as Appendix‘D’.
6 Laning of Tumkur-Chitradurga section of NH 4 from Km75 to Km 189, in Karnataka State on DBFOT Pattern Page 15
Monthly Progress Report – April 2014
11.2 The Progress Strip Charts covering the main pavement construction activies, during the
reporting month, are shown in Appendix‘E’.
11.3 The Progress Charts for the Structures showing the existing and planned structures,
important junctions etc. is attached as Appendix‘F’.
12.0 Project / Site Organization
12.1 Site Organization Chart
The Site Organization Chart of the Concessionaire as well as the EPC Contractor and for
the Incident Management Team is attached as Appendix ‘G’.
By the end of April 2014, 934 persons which include the Staff from the SPV and from the
EPC Contractor have been mobilized atsite.
The details of staff and workers mobilized at site up to the end of the reporting month are
attached as Appendix ‘H’.
6 Laning of Tumkur-Chitradurga section of NH 4 from Km75 to Km 189, in Karnataka State on DBFOT Pattern Page 16
Monthly Progress Report – April 2014
15.0 Photographs: Some of the photographs taken during the reporting month showing the
inauguration function are attached as Appendix ‘I’.
16.0 Correspondence with IE & NHAI
The details of the letters written to NHAI & IE are attached as Appendix ‘J’.
17.0 Issues raised with NHAI & Change of Scope.
After 8 months of review and many site visits, the locations and dimensions of the PUPs
and CUPs have been finalized. NHAI vide their letter Nos. NHAI/RO-
BNG/13019/1/2009/2137 dt. 02.11.2011 & NHAI/RO-BNG/13019/2009/2514
dt09.12.2011 respectively, advised the Concessionaire to strictly follow the provisions of
the Concession Agreement for the locations and dimensions of Underpasses and
Flyovers.Change of size for two PUPs @ Ch: 186+730 and @ Ch: 189+200 have been
approved in principle by NHAI.
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Monthly Progress Report – April 2014
6 Laning of Tumkur-Chitradurga section of NH 4 from Km75 to Km 189, in Karnataka State on DBFOT Pattern Page 18
Monthly Progress Report – April 2014
was found that this CUP will be of little use since there are no villages on either side
of Highway. It was therefore decided to shift this CUP to Km.186+730, where it
would be more useful, in view of the habitation on either side and the agricultural
land. As there are no underpasses within 2 Kms of this location it was also decided to
increase the height of the structure to 3.5 m to facilitate the movement of loaded
vehicles of the farmers across the Highway. Accordingly under the intimation &
supervision of all the concerned, the construction of CUP is already completed.
TheCGM (Tech) & IE has agreed during site visit dt. 07/08/2012 in principle with the
sameand directed Concessionaire to submit the variation proposal accordingly, which
has been done.
b) PUP at Km.186+730:-As per provisions stipulated in the Concession Agreement, a
PUP of size 2.5m x 2.5m is to be constructed at this location. As the CUP at shifted
location at km 186+730is already completed with approaches at this location and
hence the said PUP has become redundant. There was a strong demand of local
villagers & political parties for a PUP at Km179+582 for villageAimangalaand hence
it was proposed to shift the PUP from Km.186+730 to Km.179+582 and construct the
same without any change in the gradient of the highway which shall be without any
financial implications. The CGM (Tech), NHAI & IE agreed during site visit on
07/08/2012 with the proposal and instructed the Concessionaire to take up the work
accordingly.However the work was interupptedand forcibly stopped by the villagers
demanding a shift in the location of PUP and the work was stopped. After hearing
from the IEandtheConcessionaire during the meeting held in CGM(T) RO at
Bengaluru on 10thSep 12, the CGM(T ) instructed to delete the PUP at Km.
179.582.It was then proposed to shift the same to Km: 124+180, and accordingly the
construction is now completed.
c) PUP at Km. 189+200: Deputy Commissioner, Chitradurga during his site visit to the
project on 31.07.2012, recommended construction of 7.0 m X 3.5 m PUP at Km:
189+200, in view of the genuine demand of the local people. The Deputy
Commissioner has subsequently taken up the matter with NHAI vide letter
no.NHAI/PIU-CTA/PG corres./2012-13/08/700 dt 23.08.2012. Necessary variation
proposal is under submission. Further to the meeting held with PD, NHAI on
24/08/2012, it is informed that the work shall be taken up as per Deputy
Commissioner, Chitradurga’s recommendation and PD was requested to issue a
6 Laning of Tumkur-Chitradurga section of NH 4 from Km75 to Km 189, in Karnataka State on DBFOT Pattern Page 19
Monthly Progress Report – April 2014
variation under article 16 of C.A. and PD has concurred and agreed to recommend
the variation proposal. Accordingly the work has been taken up for the size of 7.0 m x
3.5 m and completed. It is also informed to PD, NHAI that part of the PUP with size
2.5m x 2.5m already constructed at this location needs to be dismantled. It is
informed to all concerned vide letter No. IRBTCTPL/HYR/2012-496, dtd.
31/08/2012.Still the notice of variation as per Article 16 of the CA, clause no 16.2.3,
is awaited from the PD-NHAI, with regard to the Change of the Scope.
d) NHAI has proposed to regrade the service road on either side at km 154+780 and km
110+900 as advised by Deputy Commissioner Chitradurga, as demanded by the local
populace, to match with the bed level of the existing PSWs in order to make them
more user friendly. Necessary draft variation proposal has been submitted to IE and
the change of scope notice is awaited.
e) PUP at Aimangala: The villagers strongly objected to the construction of PUP at
178+528 and they wanted that it should be constructed at the same location as the
existing PSW. The Chitradurga MP also opined that the new PUP shall be at the
location of the existing PSW. Finally NHAI has consented to constructing the PUP
adjacent to the existing subway in order to avoid the demolition of the existing PSW.
The service road on either side is now regradedsuitably to make the PUP user
friendly. This work is completed under change of scope. The change of scope notice
is awaited.
f) MIB at km 79+177: After ascertaining the condition of the existing bridge, it was
decided to only undertake widening of the MIB instead of demolisihing and
reconstructing the bridge as provided for in the concession agreement. The work is
now completed.Necessary variation proposal has been initiated.
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Monthly Progress Report – April 2014
j) NHAI proposed stagerred opening at Six nos of At Grade Junctions to closed direct
acess to Highway. For the proviosin of the same total 24 Nos of acess to be provided.
The work is to be executed under change of scope.
k) The detailed drwing and cost Estimate for construction of causeway has been
submitted to IE vide our letter no IRBTCTPL/HYR/2014-704-02, dtd.05/05/ 14 under
change of scope.
l) The proposal and cost Estimate for construction of service road at discontinuous
locations has been recommended by IE to authority vide letter no
ICT/IC/NHAI/IND/NHDP-V/MC-II/BOT/TL2060, dtd. 25/03/14 under change of
scope.
18.0 Issues of concern/disagreement
6 Laning of Tumkur-Chitradurga section of NH 4 from Km75 to Km 189, in Karnataka State on DBFOT Pattern Page 21
Monthly Progress Report – April 2014
6 Laning of Tumkur-Chitradurga section of NH 4 from Km75 to Km 189, in Karnataka State on DBFOT Pattern Page 22
Monthly Progress Report – April 2014
The land for widening to 6 lane is not available at Km:156+250. Requirment already
projected to NHAI, but aquisition yet to be done.6 laning cannot be done for 200 m on
the RHS at this location due to non availiability of land.
18.7 Stoppageof work
At Km: 109+400 to 109+450 the villagers stopped the widening work forcefully
demanding an underpass at that location. Matter was informed to NHAI and they
haveruledout the construction of PUP at that location during meeting with local MLA.
However work is still held up as villagers do not allow work to proceed.
During the reporting month, the main items of maintenance attended are (a) Kerb side
cleaning of debris (b) Pruning of median plantations, removal of grass & bushes/wild
shrubs in the toe-drains on either sides of the Existing Carriage-ways. (c) Repair of
masonary drains. (d) Repair of damaged fencing and painting. The details of maintenance
works undertaken during the month are attached as Appendix-K.
ii) An Incident Management Plan has been prepared to have a structured and quick
response in the emergency/accident situations. The monthly Accident Report is forming
part of this report. Co-operation from Local Police is also taken as and when required.
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Monthly Progress Report – April 2014
20.0 Quality control Reports on Pavement Materials, Concrete materials & Trial
Mixes during April 2014.
Source Approvals:
The upto date status of Consents/Approvals obtained from the IE for Pavement Materials,
Concrete Materials, Reinforcement Steel, Hume Pipes, Concrete Mix Designs, Mix Designs trials
of Bituminous and Non Bituminous materials etc. is tabulated in Appendix – N.
Plant and Laboratory Equipment Calibrations:
Calibration of Plants, viz, WMM, HMP & CBM and all the Equipment in site laboratory
established in Section 2 (Base camp @ Km: 168) have been done as per schedule.
Calibration of Plants viz WMM, HMP& CBM and all the Equipment in site laboratory established
in Section 1 (Base camp @ Km: 120) have been done as per schedule.
Quality Control Tests :
The details of various tests carried out during the reporting month vis- a-visTestingFrequencies as
per Specifications are tabulated in Appendix–L.
Land acquistion for Toll plaza, Truck laybye and Way side amenities.
6 Laning of Tumkur-Chitradurga section of NH 4 from Km75 to Km 189, in Karnataka State on DBFOT Pattern Page 24