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POSITIVE DISPLACEMENT
PUMPING SOLUTIONS
pioneerpump.com
pioneerpump.com
ORBIT POSITIVE DISPLACEMENT PUMPS
Industrial Progressive Cavity Pumps...............................................................................................................................................................................2
Industrial B & D Range Pumps..........................................................................................................................................................................................4
Power Pump Range Pumps..............................................................................................................................................................................................8
Mini Range Pumps...........................................................................................................................................................................................................10
Rotorflo Rotary Lobe Pumps.......................................................................................................................................................................................... 12
GW Range Line Shaft Borehole Pump........................................................................................................................................................................... 15
Tsunami Axial Flow Pumps............................................................................................................................................................................................. 16
APPLICATIONS
Construction
Requirement
Cast Iron Stainless Steel
Dewatering
Coal Washing
Mining
Gland Service
Sludges
Flocculants
Lime Dosing
Water & Waste Sludge Transfer
Filler Press Feed
Abattoir Waste
Raw Materials
Shampoos
Pharmaceutical Lotions
Soaps
Detergents
Fruit Pulp
Food Confectionery
Edible Oils
Kieselguhr
Spent Grains
Yeasts
Beverage
Wines
Fruit Juices
Coffee
Liquid Fertilizer
Molasses
Agriculture
Liquid Manure
Produce Washing
Acids
Alkalis
Polymers
Petrochemical
Adhesives
Effluent Treatment
Lubricants
Clay Slip
Tannery Effluent
General
Galvanizing
Construction
Slock Transfer
Starches
Pulp & Paper Dyes
Coatings
Waste
Water Transfer
Oil & Gas
Mud Transfer
2
INDUSTRIAL PROGRESSIVE CAVITY PUMPS
OPTIONS
Bareshaft or close-coupled to electric motor/gearbox (M501 bareshaft only)
Seals: packed gland or mechanical seal (bareshaft pumps); M501 mechanical seal only (close-coupled pumps)
Materials: Orbidos M45, M83, M153 (stainless steel only), M501 (cast iron only), M701, M1001, M1901 (cast iron or stainless steel)
Stators: available in nitrile and FKM
Orbidos M45, M83, and M153 dual-rotation, close-coupled, or bareshaft
Standard Sealed Universal Joint-B Range: standard O-ring or square seal ring designs provide adequate sealing protection against the ingress of foreign
material into the universal joint; standard seals are suitable for handling most products in the industry
Fully Sealed Universal Joint-D Range: neither ingress of chemical product nor contamination of the product handled by the lubricant within the joint can be
tolerated, the fully sealed universal joint provides complete sealing protection; typical applications are food products and explosive slurries
MATERIALS
Flanged Ports: Castings are machined to BS4504 as standard; other options available upon request
Rotor: Hard chrome-plated rotors in either EN8 or heat-treated tool steel, as well as plated or unplated stainless steel
Stator: Nitrile, natural, hypalon, or FKM rubber are standard options
Stator Housing: High pumping pressures are attainable from stators bonded to a housing manufactured from thick-wall tubing
Castings: Cast iron and 316 stainless steel are standard casting materials; high pressure units utilize cast steel
Stuffing Box: Manufactured as separate castings suitable for a variety of single or double mechanical seals or braided gland packing
Bearings: High-thrust, taper-roller bearings result in high flow and high
pressure capabilities
Mainshaft: Manufactured from EN8 or 316 stainless steel and hard chrome-plated in the gland area for excellent wear resistance
3
INDUSTRIAL B & D RANGE PUMPS
Franklin Electric’s B and D range of industrial helical rotor pumps offer excellent suction capabilities across a broad range of applications, from water and
wastewater to mining and chemicals.
FEATURES
Excellent suction capabilities; inherently self-priming
Good solids handling capabilities including fibrous materials
Reversible; pumps in either direction with equal efficiency
Capacity is proportional to speed
Pressure is independent of speed
No valves
Loose seal/gland arrangement
Gentle handling of shear-sensitive products
Ability to handle viscous products of over 1-million centipoise
Solid or hollow shaft option
Pulse-free flow
Simple and robust construction
Ability to handle products with a large percentage of entrained gas
APPLICATIONS
Agriculture
Brewing and beverages
Building and construction
Ceramics
Chemicals
Mining
Paper and pulp
Pharmaceuticals and cosmetics
Water and wastewater industry
4
INDUSTRIAL B & D RANGE PUMPS
PERFORMANCE: B-RANGE
70
60 B9601
53 B9001
B8001
48
B8002
B5001
38
B3501 B3502
24
FLOW (M3/HR)
19.5 B2501
B2502
B2001
15
B0801 B0802
13.4
B0901 B0902
10.5
B0601 B0602
7.5
B0501 B0502
5.6
B0401 B0402
2.4 B0202
0.6 B0151 B0042 B0104
5 6 7.5 10 12.5 30
PRESSURE (BAR)
PERFORMANCE: D-RANGE
160
135 44001
110 30001
80 22001 22002
70 15001 15002
9601 9602
51 15004
42 5401 5402
FLOW (M3/HR)
1304
12
1301 1302
1306
7
4.5 0504
0507
0514
6 12 24 30 40 80
PRESSURE (BAR)
5
INDUSTRIAL B RANGE PUMPS
FEATURES
Dimensions (mm)
Pump Model Fig.
Dismantle Clearance A B C H J N
B0042 315 571 301 270 80 160 100
B0104 282 766 377 389 90 200 125
B0151 275 531 301 230 80 160 100
B0202 282 822 377 445 90 200 125
B0401 300 627 377 250 90 200 125
B0402 300 757 377 380 90 200 125
B0501 282 672 377 295 90 200 125
B0502 282 847 377 470 90 200 125
B0601 430 798 455 343 110 230 140
B0602 430 958 455 503 110 230 140
B0901 430 825 455 370 110 230 140
B0902 430 1040 664 585 110 230 140
1
B0801 282 717 377 340 90 200 125
B0802 385 1090 455 635 110 230 140
B2001 450 870 455 415 110 230 140
B2501 510 1041 604 437 160 320 200
B2502 510 1321 603 718 160 320 200
B3501 510 1041 604 437 160 320 200
B3502 700 1536 644 892 160 320 200
B5001 700 1338 644 694 160 320 200
B8001 700 1416 644 772 160 320 200
B8002 1600 1866 644 1222 160 320 200
B9001 800 1481 644 837 160 320 200
B9601 690 1416 644 772 160 320 200
FIG. 1 A
Dismantle
Clearance C B
J
H
6
INDUSTRIAL D RANGE PUMPS
FEATURES
Dimensions (mm)
Pump Model Fig.
Dismantle Clearance A B C H J N
D0504 780 1721 455 1266 110 230 145
D0507 950 1830 603 1227 160 320 200
D0514 1030 2579 603 1976 160 320 200
D1301 780 1226 455 771 110 230 145
D1302 780 1466 455 1011 110 230 145
D1304 950 2200 603 1597 160 320 200
D1306 950 2259 603 1656 160 320 200
D2401 950 1605 603 1002 160 320 200
D2402 950 1980 603 1377 160 320 200
D2404 950 2195 603 1592 160 320 200
D4001 950 1605 603 1002 160 320 200
D4002 950 1987 603 1384 160 320 200
2
D4004 1030 2436 603 1833 160 320 200
D5401 950 1670 603 1067 160 320 200
D5402 950 2117 603 1514 160 320 200
D9601 950 1669 603 1067 160 320 200
D9602 1030 2367 603 1764 160 320 200
D15001 950 1834 619 1215 160 320 200
D15002 1970 2329 619 1710 160 320 200
D15004 3940 3891 619 3272 160 320 200
D22001 520 2388 824 1564 200 413 285
D22002 1050 2913 824 2089 200 413 285
D30001 700 2571 824 1747 200 413 285
D44001 1050 2913 824 2089 200 413 285
FIG. 2 DISMANTLE A
CLEARANCE C B
J
H
7
POWER PUMP RANGE PUMPS
Franklin Electric’s Orbit range of helical rotor, horizontal power pumps for high flow and high head water transfer duties and similar applications are highly
efficient over a broad range of heads and speeds for reduced fuel and/or electricity consumption.
FEATURES
Abrasion-resistant
Constant, non-pulsating flow
Pressure head developed is independent of pump speed
Flow is proportional to speed
High developed head for irrigation
Suitable for drive by electric motor (AC/DC/solar), petrol engine, diesel engine or
tractor PTO
Serviceable on site by unskilled labor
Stainless steel flexible shaft
APPLICATIONS
Stock watering
Spray irrigation
Domestic water supply
Water extraction from saturated river beds
High capacity flow water transfer
PERFORMANCE
70
PP9602 Mk2
60
PP6002 Mk2
48
PP5402 Mk2
30 PP5403 Mk2
PP2002 Mk2
23
FLOW (M3/HR)
PP2004 Mk2
PP1302 Mk2
16
PRESSURE (BAR)
8
POWER PUMP RANGE PUMPS
DIMENSIONS
Dimensions (mm)
Pump Model
Dismantle Clearance A B C H J N
PP0208 390 1068 347 721 90 200 125
PP0302 390 854 347 507 90 200 125
PP0304 390 1068 347 721 90 200 125
PP0402 390 985 347 638 90 200 125
PP0404 390 1245 347 898 90 200 125
PP0802 520 1147 440 707 110 230 145
PP0804 520 1367 440 927 110 230 145
PP1002 520 1247 440 807 110 230 145
PP1004 520 1493 440 1053 110 230 145
PP1302 520 1333 440 893 110 230 145
PP2002 665 1507 603 904 160 320 200
PP2004 665 1816 603 1213 160 320 200
PP6002 665 1786 603 1183 160 320 200
DISMANTLE A
CLEARANCE C B
J
H
9
MINI RANGE PUMPS
Franklin Electric’s mini pump range of industrial helical rotor pumps offer excellent suction capabilities across a broad range of applications, from water and
wastewater to mining and chemicals.
FEATURES
Excellent suction capabilities; inherently self-priming
Good solids handling capabilities including fibrous materials
Reversible; pumps in either direction with equal efficiency
Capacity is proportional to speed; pressure is independent of speed
Simple and robust construction with no valves
Loose seal/gland arrangement
Gentle handling of shear-sensitive products
Ability to handle viscous products of over 1-million centipoise
Solid or hollow shaft option
Pulse-free flow
Ability to handle products with a large percentage of entrained gas
APPLICATIONS
Agriculture Mining
Brewing and beverages Paper and pulp
Building and construction Pharmaceuticals and cosmetics
Ceramics Water and wastewater industry
Chemicals
PERFORMANCE
3500
M1901
2000
M1001
1400
M701
700
FLOW (LPH)
M501
225
M153
120
M83
50
M45
0
0 3.5 5 18 30
PRESSURE (BAR)
10
MINI RANGE PUMPS
DIMENSIONS
Dimensions
Pump Model Fig. mm Suction Discharge
A B C D E F G
CBM 501 400 145 22 128 145 3/4" BSP Female 3/4" BSP Female
CBM 701 389 140 24 126 148 1" BSP Female 1" BSP Female
1
CBM 1001 389 140 24 126 148 1" BSP Female 1" BSP Female
CBM 1901 389 140 24 126 148 1" BSP Female 1" BSP Female
CBM45 257 285 487 - - - -
CBM83 2 257 285 487 - - - -
CBM153 287 315 517 - - - -
FIG. 1 C D
G
F
B E
FIG. 2
11
ROTORFLO ROTARY LOBE PUMPS
Rotorflo is a high-performance, compact pump requiring little maintenance. Designed for hygiene-conscious industries, the low-shear characteristics ensure the
efficient transfer of liquid viscosities up to semi-plastic, including delicate suspended solids, slurries, pastes, froths, and gas/liquid mixtures without product damage.
FEATURES
Shafts are made of heavy-duty, large-sectioned stainless steel for less deflection
and enhanced rigidity
Helical gears time the main and lay shafts to maintain accurate clearances
between the rotors; these clearances ensure high volumetric efficiency and
increased suction
Main bearings are of the standard taper-roller type
Gearboxes are grease or oil lubricated
Shaft sealing can be achieved by mechanical seal, packed gland, or O-ring to
suit application
The spigotted rotor case is positively located on the bearing housing, eliminating
loose dowels
12-involute spline configuration ensures accurate positioning of rotors
during assembly
Low-shear characteristics protect delicate products
Positive displacement technology ensures efficient transfer of all liquid viscosities
Pumping chamber is fully swept, ensuring no product entrapment
O-ring seal is profiled to the edge of pumping chamber; most covers are flush,
minimizing areas where bacterial growth can occur
All wetted parts are made from 316 stainless steel
Full diameter porting supplied as standard; fittings available to suit customer
specification; enlarged inlets for hopper feed also available
Shimming external to gearbox to allow for quick and simple adjustments of rotor
clearances when required
Gear housing is manufactured from robust cast iron
Keyed gears produce a positive drive to ensure that timing does not have to be
reset when rotors are changed
O-ring seals on rotor keeps splines free of product contamination
Front cover can be supplied with a pressure relief valve built in to protect
against overload
12
ROTORFLO ROTARY LOBE PUMPS
APPLICATIONS
Food and dairy
Pharmaceutical
Hygiene-sensitive applications
Shear-sensitive or viscous fluids
PERFORMANCE
16
14
12
10
PRESSURE (BAR)
4
R21 R22 R23 R31 R32 R33 R41 R42 R43
2
0
0 5.4 7.8 10.8 18 24 34 45 68 96
FLOW (M3/HR)
13
ROTORFLO ROTARY LOBE PUMPS
DIMENSIONS
Dimensions (mm) Mass
Pump Model Fig.
A B C D E F G HB HT J KS KW L M N P Q R S T U (kg)
R21S 275 57
25 17.6
R21L 300 84
R22S 285 59
66.5 88 167 14 20 36 60 116 26 22.5 6x6 101 75 17.5 110 144 124 10 18
R22L 310 86
40
R23S 295 70
19
R23L 320 97
1
R31S 385 74
40 42
R31L 420 109
R32S 400 80
50 85 108 215 14 30 60 69 147 40 33 8x7 143 112 17.5 147 174 154 10 44
R32L 435 116
R33S 420 92
65 47
R33L 455 126
R41 65 520 104 112
R42 2 80 118.5 157 300 15 45 84 103 211 60 48.5 14x9 545 122 155 180 20 220 240 200 14 117
R43 100 575 140 125
FIG. 1
B B G
J
KW
KS
NOMINALBORE
F
A
D
HT
C
HB
E
Q Q
4 HOLES øU
R
T M P N
S L
FIG. 2
B B G
J
KW
KS
NOMINALBORE
F
A
D
HT
C
HB
E
Q Q
4 HOLES øU
R
T M P N
S L
14
GW RANGE LINE SHAFT BOREHOLE PUMP
Franklin Electric’s Orbit GW range of pumps offers reliable performance over a broad range of heads and speeds. The abrasion-resistant pump also features low
noise and vibration levels.
FEATURES
Abrasion-resistant design with helical rotor technology
Constant, non-pulsating flow is proportional to speed
Highly-developed head allows irrigation directly from borehole
Stainless steel flexible shaft and bearing pieces
Rubber stabilizers centralize pump and columns firmly in the borehole, eliminating noise and vibration
Pressure head is independent of pump speed
High load capability and angular contact thrust bearings in the discharge head allow for pump setting
depths of up to 300m
Discharge head is suitable for drive-by electric motor (AC/DC/solar), petrol or diesel engine, tractor or
rotary windmill
High tensile drive shafts with rolled threads
Truncated parallel threads on pump and columns ensure high strength with perfect fit and alignment
Can be installed on an incline or riverbank
APPLICATIONS
Residential Mining Industrial
Commercial Marine River water extraction
Agricultural Municipal DWAF
PERFORMANCE
100
90
75
GW9001 GW9002
60
50 GW5801 GW5802 GW5803
42
36 GW3801 GW3802 GW3804
33
30 GW2501 GW2502
24 GW2504
20
FLOW (M3/H)
HEAD (METERS)
15
TSUNAMI AXIAL FLOW PUMPS
Franklin Electric’s Tsunami axial flow pumps are engineered and designed to move large volumes of water at relatively low heads.
FEATURES
Low cost installation with minimal civil requirements
Permanently submerged turbine
Motor can be positioned well above the flood level
No valves or return valves required
Simple and reliable with high efficiencies
Self-flushing
Low load starting conditions
Varying head conditions result in small variations in flow
Range of materials of construction to suit various conditions
Heavy-duty thrust assembly coupled with a Hardy Spicer shaft or a right-angled gear drive
Stainless steel shafts, impellers, and impeller rings as standard materials
APPLICATIONS
Transfer of large volumes of water at Backwash water from filters
relatively low levels Water harvesting from rivers and dams
Aqua-culture and other marine industries Product transfer in process plants
Effluent recycling within sewage works Flood irrigation
Features in water parks
PERFORMANCE
12
10 900NB
735 RPM
FLOW (METERS PER STAGE)
8
400NB 600NB
200NB 1465 RPM 977 RPM 900NB
2930 RPM 585 RPM
6
4
600NB 900NB
733 RPM 488 RPM
2 300NB 400NB
1465 RPM 977 RPM
0
0 50 100 150 200 400 600 800 1400 2000 3000