You are on page 1of 15

Solar Energy Vol, 32, No. 5, pp. 609~623, 1984 0038--092X/84 $3.

00 + ,00
Printed in Great Britain. Pergamon Press Ltd,

PROGRESS IN THE MATERIALS SCIENCE


OF ALL-GLASS EVACUATED COLLECTORS

B. WINDOW
CSIRO National Measurement Laboratory, Lindfibld.2070, Australia

and

G. L. HARDING
School of Physics, Universityof Sydney, Sydney. 2006, Australia
(Received 2 July 1982; accepted 21 January 1983)

Abstract--Materials problems in evacuated collectors are reviewed with emphasis on all-glass tubular systems.
Collector design, including selective surface, vacuum insulation and layers for transmission enhancement of the
glass envelope are examined in detail. In addition, design and materials aspects of reflectors and collector
manifoldingsystems are discussed.

1. INTRODUCTION ips have since produced other developmental models


As the operating temperature of a solar collector is (Mark II-Mark V). Mark II and Mark IV (Fig. ld)
increased, the efficiency of the collector decreases due to combine the benefits of all-glass evacuated tubes for low
increased thermal losses, and the steps taken to reduce thermal losses, and all-metal plate and tube for fluid
these losses increase the complexity and hence the cost containment. Philips most recent design (Mark V) uses a
of the collector. Good selective surfaces, antireflection 9-mm copper heat pipe (containing freon) clamped to a
layers on the glass cover, convection suppression selectively coated steel fin within an evacuated cylindri-
devices and extra insulation are required to achieve cal envelope (Fig. le)[6]. This design involves a single
efficient operation at temperatures >80°C above ambient glass-metal seal. A similar design is used by Philco
temperature[I]. (Italy). A metal and glass collector has recently been
Alternative approaches to increasing collector developed by Sanyo Electric Co. (Fig. lf)[7]. This design
efficiencies at higher temperatures have been to use is unique in that it contains a single copper pipe and
concentrating systems, or to use evacuated collectors. In metal fin (coated with selective absorber), and incor-
the first case, the losses are reduced by concentrating the porates glass-metal seals at each end of the envelope. A
radiation on to a smaller absorber, but there is also a loss metal bellows is incorporated in each seal to allow
of some or all of the diffuse radiation. The second case differential expansion between copper pipe and glass
involves removing the air around the absorbing surface envelope.
and using a selective absorber or transmitter, to reduce All the collectors described above have worked well;
the thermal losses. however there are serious (or potentially serious) prob-
The first serious demonstration models of evacuated lems with collectors which incorporate both metal and
collectors appeared in the middle seventies, with collec- glass. The combination of evacuated glass tubes and
tors from Corning[2] and Owens-Illinois[3] in the metal flat plate collector technology (as in Philips M. IV)
U.S.A., and Philips[4] in West Gerraany. leads inevitably to high cost. In the other designs, metal
The design of Corning, similar to that studied by components, including the glass-metal seal, result in high
Speyer[5], consists of a ~ 100-ram dia. envelope (of costs, and are difficult to outgas effectively in manufac-
various lengths 1.5-6 m), and a flat metal fin coated with ture.
a selective absorber attached to a U-tube of copper pipe The most promising approach, which should yield a
which enters and leaves the envelope through glass- very low cost collector in mass production is the all-glass
metal seals (Fig. la). The design of Owens-Illinois uses design (Fig. lb) used by Owens-Illinois (borosilicate
two concentric borosilicate glass tubes, with the inner glass) and also General Electric U.S.A. (soda glass)J8].
tube coated on its outside by a selective absorbing The heat is extracted from the inside of the inner glass
surface (Fig. lb). To eliminate problems resulting from tube either directly with a circulating fluid, as in the
the differential thermal expansion of the inner tube rela- Owens-Illinois collector, or via a metal fin to a circulat-
tive to the outer tube, the collectors are made single ing fluid contained in a metal pipe, as in the GE collector.
ended. The original Philips collectors (Mark I) used a All-glass tubular collectors are currently under in-
glass U-tube as the absorber, coated by black enamel (a vestigation in many additional laboratories[9--16].
non-selective surface) (Fig. lc). In this design radiative In this article, we discuss various materials science
heat loss from the absorber was reduced by the use of a aspects of evacuated collector technology, dealing pri-
selective transmitter on the inside of the glass envelope. marily with the all-glass type of system. The sections
This material is transparent to sunlight but strongly cover selective surfaces (Section 2), transmitting coat-
reflects infrared radiation back to the hot absorber. Phil- ings for the glass envelope (Section 3), vacuum insulation

609
610 B. WINDOWand G. I,. HARDING

(a)
©
(,d)
CORNING
PHILIPS
MIV

@
(b) k e ,;
OWENS PHILIPS /
ILLINOIS MY ,/ r , ~:, ,~
\

//

Co)
@ /,1
SANYO
/
~ 'I ....
PHILIPS
MI
_-Z22~_-22

Fig. I. Evacuated collector designs.

(Sectibn 4), optical design and materials (Section 5), niques. Such coatings which have been used extensively
manifolding factors, and the influence of materials on in the U.S.A. are a chromium suboxide interference layer
system design (Section 6). on aluminium on the glass, and a SiOx-Cr-SiOx multi-
layer on aluminium or glass. These surfaces both have
2. SELECTIVE SURFACES solar absorptances of -0.8[46]. Nitto Kohki (Tokyo) are
2.1 Introduction using a sputtered metal-carbon graded interference layer
Selective surfaces improve collector performance by absorber on copper or glass, with a solar absorptance
reducing the radiative loss from the absorbing surface >0.9.
for a given absorber surface temperature. They have All the selective surfaces of absorptance ~>0.9 listed in
been used for many years on flat plate collectors[17- Table 1 incorporate a low refractive index material, (e.g.
23], and improved air stable selective surfaces have been CrOx, SiO2, A1203, amorphous carbon) at the top of the
developed in recent years for high performance flat plate absorbing layer to maximize light transmission into the
collectors and for concentrating trough systems[24--30]. surface. A major problem with most of the selective
However, the need in evacuated collector technology surfaces summarised in Table 1 is the lack of essential
is for high performance selective surfaces which are data such as the solar absorptance and thermal emittance
vacuum stable at the stagnation (no load) temperature for as functions of temperature, degradation modes and
extended periods and at the process temperatures used degradation rates in realistic situations, the heat treat-
to outgas the collector prior to permanently sealing the ment required to degas the surface, and general produc-
glass envelope. tion considerations. Some of this is possibly considered
proprietary and hence is not freely available.
2.2 Available selective surfaces The most extensively studied selective surface for
Few selective surfaces have been intensively studied evacuated all-glass collectors is the metal carbon
with the particular aim of their utilization in evacuated surface[43, 47-51], and its properties are reviewed in the
collectors. A summary of a number of selective absorb- next section.
ing surfaces which have been used in evacuated systems,
or have some potential for this application, is contained 2.3 Properties of metal-carbon surfaces
in Table 1. These surfaces are of the graded interference layer
Most selective surfaces used in all-glass collectors in type, applied using sputtering techniques. Advantages of
mass production have been deposited by vacuum tech- sputtering for the mass production of selective absorbers
Progress in the materials science of ~dl-glass evacuated collectors 61 l

Table I. Fabrication process, selective properties and maximum operating temperature for a selection of selective
surfaces.
Absorbing Layer Metal Base Layer Deposition Process ~ £(T°C) Maxm. operating Reference
temp. °C in vacuum

Chrome black Bulk or thin Electrodeposition 0.94 0.I0-0.15(20) -400 [~,7,21]


(Cr-CrOx) Film Cu
Thin film Ni

Black Cobalt
(CoO S ) Thin film Electrodepcsition -0.95 <0.1(20) [6,31,32]
xy silver, copper

Black pigmented Bulk aluminium Anodizing 0.91 0.12(20) - [23,33]


anodized
aluralnium
Ni-AI203
SiO2-Ni-SiO 2 Thin film nickel Evaporation 0.88-0.94 0.06-0.1(20) - [34]

CrO x Thin film A1 Evaporation 0.75-0.85 ~0.06(20) - [3]

SiOx-Cr-SiO x Thin film al Evaporation 0.75-0.85 ~0.06(20) [8)

Pt/AI20 Thin film Cu Evaporation 0.89-0.94 0.12-0.19(150) .300 [27]


Ni/AI20 ~

Au/AI20 Thin film Cu Evaporation 0.90 0.04(20) ~300 [35]


Cu/A120~
AI203-Mo-AI203 Thin film Mo Evaporation -0,90 <0.07(20) >300 [36]

Black molybdenum Thin film Mo CVD ~0.8 0.08(500) 500 [37]

Cr/Cr203 Thin film Ni RF sputtering 0.92 0.08(20) >300 [38]

Zr C N Thin film Cu, Ag Reactive sputtering 0.94 0.05(300) 500 [39]


xy

Zr C x Thin film Zr RF sputtering 0.90 0.05(20) 800 [40]

Cr/AI 0 Thin film A1 Co-sputtering 0.92 0.09(20) [41]


(Grad~

AI203-Mo-AI203 Thin film Mo RF sputtering 0.94 0.07(20) 700 [42]

StainleSs steel Thin film Cu Reactive 0.94 0.05(100) 400 [43]


-carbon sputtering
Chromium
-carbon
(Graded)

Stainless steel Thin film Cu Reactive 0.94 0.05(100) 400 [44,45]


-silicon sputtering
(Graded)

are cleanliness (only gases), excellent adhesion, usage of dlnm)


distributed rather than point sources of material, and the
500~ - SS-C
ability to produce other phases by adding reactive gases
- - -" . .- . ".Absorb'rig
to the discharge [52]. A particular benefit from the use of
I

z, O0. " .................... Loyer


reactive gases is the ease with which a coating may be
L Cu ( B o s e L a y e r )
graded in its composition. 2co~
The coating produced at Sydney University consists of L
(a) 300 nm of copper metal on an adhesion layer on the cl /
. -.-
7 ~./
- .:':-':':'~-7~Loy~
7 / - /
glass tubes, sputtered from a copper electrode in pure " - ..... . Gtos~" "
argon. Careful measurements have shown that the emit- Fig. 2. Schematic diagram of the structure of a graded stainless
lances of these copper films are the lowest measured for steel-carbon on copper selective surface. The density of dots in
copper metal[53]; (b) a solar absorbing layer which in- the SS-C films indicates qualitatively the concentration of metal
atoms• The adhesion layer is deposited when the stainless
creases the thermal emittance only slightly is produced steel electrode (contaminated by carbon in the previous coating
by sputtering a stainless steel electrode in an atmosphere run) is sputter cleaned. This layer grades from almost pure
containing acetylene and argon. The film is a mixture of (hydrogenated) carbon to pure stainless steel. The copper base
(hydrogenated) carbon (from the acetylene) and the layer may be deposited as thin as 200 nm without affecting the
constituents of stainless steel. The 150nm layer emittance of the surface. The absorbing layer is sputtered with
an increasing hydrocarbon riot to the sputter zone, resulting in a
produced is graded from pure stainless steel near the grading profile from pure stainless steel to pure (hydrogenated)
copper base layer to almost pure (hydrogenated) carbon carbon. Both absorptance and emittance depend on the thickness
near the top surface (Fig. 2)[49] by steadily increasing and grading profile of the SS-C absorbing layer•
612 B. WTNOOWand G. L. HARBIN(;

f °+........ //1
R "5f
E

o!- lo / 1s +o zs -o4 ~ i

Fig. 3. Specular reflectance versus wavelength for various


graded stainless steel-carbon selective surfaces.--, freshly •02 Cu
deposited selective surface of high solar absorptance (c~~ 0.94).
. . . . . , reflectance of a graded stainless steel-carbon selective --'+-''-- i
surface with thinner absorbinglayer, and lower solar absorptances 1
/
(~ = 0.88). 0 __t i I t J
100 200 300
the aceylene flow while sputtering the stainless steel T('C)
cathode. Fig. 4. Emittance vs temperature for selective surfaces of high
The adhesion layer consists of stainless steei and and low absorptance (see Fig. 3), after manufacture (lower cur-
hydrogenated carbon sputtered onto the glass from the ves) and after bakeout for -1 hr at 500°C in a continuously
stainless steel electrode prior to depositing the selective pumped furnace (the arrows illustrate the changes). The emit-
surface. This sputtering also serves to clean the stainless tance of the sputtered copper base layer within the selective
surface, is also shown[53].
steel electrode of carbon deposited during the previous
batch coating[43].
The excellent solar absorptance of this selective sur- 2.3.1 Degradation of metal-carbon surfaces. The
face is due to the gradation of properties from almost lifetime at elevated temperatures of the selective surface
pure amorphous hydrogenated carbon[49] at the top to is extremely important. Firstly, the surface has to with-
metal-rich at the base. Such a design minimises the stand a short period at a very high temperature to outgas
impedance mismatches at the two major interfaces, air to the constituents prior to permanently sealing the collec-
layer and layer to metal, and accordingly reduces tor, and secondly the surface must withstand long
reflection losses. Computer calculations have shown that periods at the operating and stagnation temperatures.
the details of the grading profile are not critical[54, 55], The metal-carbon surface when baked under vacuum
and experiments have verified high absorptances for at 500°C for 1 hr suffers a small decrease in absorptance
various profiles [50, 56]. (-0.01-0.02), and an increase of emittance (0.015) (Fig.
Figure 3 shows the spectral reflectance data at near 4). Modelling of the reflectance of the graded surface
normal incidence for this selective surface. This surface using measured refractive indices for metal-carbon
has a high solar absorptance of a = 0.94. The position of films has shown that deterioration is due to changes in
the reflectance minimum can be readily adjusted to the carbon-rich layers of the film[57]. Of greater
achieve the optimum combination of solar absorptance significance is the increase in emittance, particularly for
and thermal emittance for a particular application[51]. operation above 100°C. It has been proposed that this
Figure 3 also shows the reflectance of a selective surface degradation in emittance is primarily due to changes in
with the minimum at A = 1.0 gin, which has a lower solar bonding arrangements of the metal atoms within the
absorptance (~ = 0.88) and lower emittance. Other metal amorphous hydrogenated carbon matrix of the absorbing
base layers such as stainless steel, nickel or aluminium layer[57]. Deterioration at lower temperatures after the
can be produced by using cathodes made of these bakeout at 500°C should be minimal.
metals [50]. The metal base layer has little influence on A recent series of experiments where sealed collectors
the solar absorptance, but strongly affects the emittance. were aged at elevated temperatures 300-375°C showed
The solar absorptance is, to a good approximation, tem- no observable change in solar absorptance or thermal
perature independent[47]. However, the emittance is emittance after operation for 5000hr[58]. These tem-
strongly dependent on temperature. Figure 4 shows the peratures (and the total time exposure) represent ab-
emittances obtained using a calorimetric technique[51] normally severe operating conditions, and it was con-
for collectors with two different stainless steel-carbon cluded that after the initial bakeout of the selective
coatings, designated low and high thermal emittance, surface at 500°C (during collector assembly) the metal-
corresponding to the two selective surfaces with low and carbon selective surface was extremely stable.
high solar absorptance discussed above. The increase in 2.3.2 Improvements to the metal-carbon surface. The
emittance with increasing temperature is due to the in- low value of refractive index n = 1.9 for the amorphous
creased resistivity of the copper base layer, the shifting hydrogenated carbon is an important factor in achieving
of the thermal spectrum to shorter wavelengths, and high solar absorptance[59, 60] but if this interface were
contributions from the absorbing layer material. This graded in some way, even higher absorptances would be
increase in emittance has the beneficial effect of sup- achieved. Deposition of particulate carbon from smoky
pressing the no-load or stagnation temperature. acetylene flames has been investigated[48], but the gain
Progress in the materials science of all-glass evacuated collectors 613

in absorptance (-0.02) was offset by an increase in netron sputtering system for producing the graded stain-
emittance and also by the increased fragility of the film. less steel-carbon surface and related surfaces[48,69].
A second possibility is to sputter the uppermost layer Twenty glass tubes supported on a carousel execute
of the selective surface in high argon pressures (>3Pa). planetary motion about two post cathodes during sput-
This approach results in films of lower density and tering.
consequently lower refractive index[61]. The refractive This coating system has produced metal-carbon selec-
index (n) of amorphous hydrogenated carbon was tive coatings (typically a -0.92 and e - 0.04) at rates of
reduced by -0.1 (from -1.9 to 1.8) over the solar 1 tube/rain actual coating time. The grading profile was
wavelength range by increasing sputtering pressure from controlled by variation of the reactive gas injection rate
0.2 to 40 Pa[62]. This small change does not justify during deposition. The cost of the selective surface mass
sputtering at such high pressures, which result in con- produced by a similar system has been independently
siderably lower deposition rates. estimated by Thornton[52] as $3/m 2. A larger version of
An alternative approach is to texture the copper base this system has been made by Nitto Kohki (Japan) under
layer with structure of dimensions ~<1 ~m[63]. This in- licence to Sydney University. It has a horizontal cham-
creases the absorptance of the copper, and consequently ber, and is producing -1000 tubes/day on a one-shift
the absorptance of the complete selective surface. This basis.
approach has been studied by Golomb[64], Continuous coating which involves translation of glass
Thornton[52,65], and by Harding and Craig using both tubes either sideways or lengthways through sputtering
planar and cylindrical magnetrons[50,66-68]. Textured sources of appropriate design is also pbssible. Tube
copper may be produced by sputtering in relatively high storage and feeding mechanisms are required at both
sputtering gas pressures (>3Pa). The absorptance of ends of the coating chamber.
as-deposited graded stainless steel-carbon selective sur- Prototype continuous coaters where the tubes are fed
faces may be enhanced by 0.01-0.02 by lightly texturing lengthways through in line hollow cathode magnetrons
the copper base layer by depositing 700 nm thick copper have been constructed at Sydney University[70] and
in argon pressure >3Pa. There is an associated small CENG, Grenoble, France[71]. A single glass tube was
increase in emittance[50]. However, after heat treatment fed through a copper magnetron to deposit the low
at 500°C (required during the final evacuation of the emittance copper base layer, followed by a stainless steel
collector), the texture anneals out to a considerable magnetron in which a graded film of stainless steel-
degree, and the selective surface exhibits absorptance carbon cermet was deposited. Grading of the metal car-
and emittance typical of that incorporating smooth bon film was achieved by introducing hydrocarbon gas at
copper. the end of the stainless steel magnetron at which the
coated tube exiied, producing a variation of hydrocarbon
2.4 PrOduction partial pressure along the length of the hollow cathode. It
Designs of chambers for batch production have been was possible to make surfaces comparable to the batch
carried through the pilot stage. Figure 5 shows a mag- production surfaces, buth high rates were not achieved.

3. TRANSMITTANCE COATINGS

The glass envelope of the collector reflects away radi-


ation which would have otherwise reached the absorbing
surface. The total reflectance for the air-borosilicate
glass-vacuum interfaces is 0.08 at normal incidence, and
increases with increasing angles of incidence. For some
collector arrays, such as those with planar diffuse
reflectors, some of the radiation reflected by the
F envelope has a reasonable probability of being absorbed
by the same or another absorber after one or more
reflections from the collector components. However, for
concentrating collectors with specular mirrors, the
majority of such reflected radiation ultimately leaves the
collector aperture and is lost.
The application of antireflection layers to both sur-
faces of the glass therefore acts to increase the collector
efficiency. The maximum increase which can be expected
is of order 8 per cent of the optical collection efficiency
rio so it is clear that the method of application of the
Fig. 5. Experimental magnetron sputtering facility for coating
batches of 1.5 m long tubes. (a) Vertical section; (b) cross sec- antireflection layer to the outer envelope must be cheap
tion. A, Pumps; B, glass (or metal) tubes; C, carousel; D, to justify using it. This rules out vacuum deposition
carousel rotation drive; E, tube rotation drive; F, magnetic field techniques, and most acceptable processes are based on
coil; G, water jacket inlet; H, water jacket outlet; I, cathodes a solution dip of the tube.
(copper and stainless steell; J, guard rings; K, high voltage
connections and water cooling for electrodes; L, water cooled Antireflection films on soda lime glass may be
screen; M, argon inlet; N, reactive gas inlet. produced by liquid phase etching[72], and vapour phase
SE Vol. 32, No. 5 D
614 B. WINDOWand G. L. HARDING

04 ! 4.1 Sources of gas


Besides direct leaks, the supply of gas from various
sources depends on thermally activated processes in or
on the vacuum walls, such as desorption and diffusion,
R
and is strongly temperature dependent.
4.l.l Permeation. Permeation is the process where
gases present in the atmosphere or in the heat extraction
-5 1.0 1.5 20 2.5
system, pass through the glass walls and the selective
×(~m) surface into the vacuum space. For glass systems, per-
meation is significant only for helium atoms.
Fig. 6. Reflectancevs wavelength for borosilicate glass with and The permeation rates for helium through various glas-
without antireflection layers. - - × - - . Reflectance of normal ses have been measured by Norton[78]. His published
borosilicate glass sheet (no surface treatment); . . . . . O. . . . . ,
figures indicate that helium permeation through a soda-
borosilicate sheet after heat treatment at -630°C followed by
chemical etching. - - O - - . borosilicate sheet after withdraw- lime glass (Corning 0080) should be so low that it would
ing from an aqueous suspension of silica particles and firing in air take many years of operation at 300°C before an ap-
at 500°C. preciable fraction of the -0.5 Pa of helium normally
present in the atmosphere would build up in the vacuum
space. In contrast, the permeation rates for helium
etching[7~ 73]. The process is one of removing the more through borosilicate glasses (Corning 7740), with their
soluble oxide components which are naturally segregated much more open network structure, are such that a
in this glass, leaving behind a porous low refractive index collector operating at 300°C absorber temperature for
film. The single surface solar reflection loss is reduced only 6 months would accumulate nearly the full 0.5 Pa
from 0.04 to -0.01. Selective etching of soluble oxides pressure. These figures depend on actual collector
within a surface layer of borosilicate glass is also geometry, but do show that significant helium permeation
possible[74]. First the oxides were separated by heating will occur for borosilicate glasses but' not for soda lime
the glass to 630°C for several hours, one component glasses.
being deficient and the other rich in silica, followed by The ultimate pressure built up inside a collector will
dipping in the etching solution. The porous layer of silica not necessarily be the full 0.5 Pa, and wiii depend on
reduced the reflectance per surface from 4 to 1.5 per details of the thermal history and operation[79]. Typic-
cent[75]. Figure 6 shows the behaviour of borosilicate ally, the increase in heat loss at 100°C from a collector
sheet with and without this layer. Unfortunately, the long tube will amount to 15 W/m 2 of selective absorber area,
heat treatment at 630°C does make this process un- which will have a small but noticeable effect on thermal
attractive for mass production. performance. It is not removed by getters and must be
A promising process is the deposition of thin films of tolerated in borosilicate systems.
particulate silica on the surface of the glass by with- 4.1.20utgassing from glass. The principal con-
drawing from an aqueous suspension of discrete silica taminant of glass is water vapour, adsorbed on the
spheres (10-20nm dia.), followed by firing at 500°C for surface and incorporated in the bulk of the material
about l hr[76]. The layer of close packed spheres during manufacture[80, 81]. The surface adsorbed water
behaved like a porous film with refractive index n - 1.3, is evolved on heating to modest temperatures (-150°C),
intermediate between those of air and glass, reducing the while the interior water which has to diffuse to the
solar reflectances to 0.01-0.015 per surface (Fig. 6) surface of the glass is more difficult to remove.
[72, 77]. The surface was stable out of doors, but could Todd[81] studied the evolution of water from both
be damaged with vigorous abrasion. It is suited to the borosilicate and soda lime glasses. From this work cer-
mass production of evacuated collectors, as the bake tain general conclusions can be drawn. First, there is
needed to promote adhesion of the surface could be the typically about 100 times as much water adsorbed on the
same heat treatment required during evacuation of col- surface than is necessary to raise the pressure in a
lectors. collector to a significant 0.5 Pa. Second, a prolonged
bakeout (>1 hr) at high temperatures (e.g. 600°C) is
4. VACUUM INSULATION necessary to significantly reduce the subsequent bulk
The vacuum surrounding the absorbing element is outgassing at lower temperatures, e.g. 300°C. Third, col-
essential to the good performance of evacuated collec- lector degradation rate due to bulk outgassing is drama-
tors. Its major function is to reduce heat loss from the tically increased with operation at higher temperatures;
absorbing surface, but it also provides a stable environ- for example, the same pressure of gas will accumulate in
ment for the selective surface. It also acts to increase the 105 hr at 300°C, 3000 hr at 350°C and 300 hr at 400°C.
strength of the outer envelope by placing it in com- The procedure adopted at Sydney University is to
pression. bake the inner glass tubes at 400°C in dry air prior to
It is necessary to maintain the gas pressure below coating. This removes mainly surface water, promoting
-0.1 Pa to effectively eliminate the conducted heat loss. adhesion in the later selective surface deposition (bub-
This can be achieved by reducing the sources of gas by bling has been observed on heating coatings deposited on
correct processing and usage and by including systems to unbaked tubes). After fabrication, the entire collector is
capture released gases. baked.
Progress in the materials science of all-glass evacuated collectors 615

pressures, it depends on the pressure linearly and on the


gas molecule-surface interactions. At high pressures, the
itO0 gas molecules suffer many collisions with the wall before
R they leave the vicinity of the wall, and adopt a Max-
wellian distribution of velocities characteristic of the
4OO temperature of the wall. In the free molecule regime, a
gas molecule suffers only the one collision with the wall,
and the nature of this interaction determines how much
. . . .
energy is transferred to or from the gas molecule. This
200 400 600 800 process is described by a thermal accomodation
T('C) coefficient.

Fig. 7. Outgassing rate R(nmHg/mg°C) vs temperature for sam- c~ = (E(reflected)- E(incident))/(E(wall)- E(incident))
ples of graded metal-carbon copper selective surface outgassing
into a volume of 151)cm'. The rate of pressure rise is effectively
measured for the gas at room temperature as the sample is where E is the energy of a reflected, an incident or a wall
heated at 15°C/min. . Sample of as-deposited selective sur- molecule.
face. - . . . . . sample of selective surface after bakeout at 500°C Another factor which must be included is the ad-
in a continuously pumped vacuum furnace.
sorption and desorption of gas molecules from the ab-
sorber surface as it is heated, resulting in a change in the
4.1.3 Outgassing from selective surfaces. The outgass- number of molecules contributing to conduction[82]. A
ing behaviour of the selective surface used in an evacu- range of behaviour from a temperature independent to a
ated collector is important for production, and sub- highly temperature dependent conductivity is expected
sequent operation. Information is only available for the as the molecule-wall interaction becomes stronger.
metal carbon selective surface[82,83] and its behaviour 4.2.2 Experimental studies of conduction losses.
is discussed below. Thermal conduction losses have beeff determined for a
Samples of the selective absorber heated in a silica concentric tubular collector containing air at pressures
tube gave off predominantly hydrogen and carbon 0.5-130 kPa, by measuring the power input required to
monoxide, with small amounts of CO> H20 and hydro- maintain a static temperature rise for a circulating fluid
carbons of the form C,,H_,, +2(n = 1 to 7 at least)[82]. The through the absorber tube[86]. Heat losses at these high
hydrogen and the hydrocarbons came from the acetylene pressures were large for operating temperatures more
decomposition and polymerisation in the discharge. The than 100°C above ambient, and measurements at lower
oxygen came from the decomposition of water during the pressures would be more relevant to typical non-con-
deposilion [60,831. Small amounts of argon, buried in the centrating systems. Ortabasi (1975) has studied heat los-
coating during sputter deposition were observed to evolve ses at the low pressures 10 s-10SPa, but only for air in a
at temperatures above 500°C [83, 84]. metal tube-and-fin evacuated collector[87].
The rate of gas evolution from samples of selective More recently, the accommodation coefficients in the
surface was studied as a function of sample temperature, free molecule conduction regime were measured for an
for samples heated at a constant rate[83]. These assortment Of gases in the concentric cylinder system by
experiments showed that although gas was evolved over calorimetry (balancing the heat losses with electrical
the temperature range 200-900°C, the bulk of the gas was heating[88]. These accommodation coefficients for Ar, H2,
evolved near 480°C. Figure 7 shows the outgassing rate He, CO, N2 and H20 for a glass surface in the temperature
for a sample of selective surface scraped from a freshly range of 20-150°C, and for a metal-carbon selective
coated tube, and the outgassing rate for a sample of surface in the range 100-300°C are shown in Figs. 8 and 9
selective surface which had been baked at 500°C for a respectively. The decreasing accommodation coefficients
few minutes. The 500°C bakeout removed 60 per cent of were attributed to smaller interaction times at higher
the volatile material, and the subsequent gas evolution temperatures.
rate was negligible for temperatures less than 430°C. The behaviour of collectors sealed with various gases
These results indicate that the collector should be sealed inside were also studied[82]. For most gases, it was
at a lower temperature than the bakeout temperature to found that the expected increase in conductivity due to
reduce vacuum deterioration during the cooling of the an increase in pressure on heating one surface was offset
surface [83]. by the decrease in accommodation coefficient on that
surface, and the overall thermal conductivity was close
4.2 Gaseous heat loss studies to being temperature independent over the temperature
4.2.1 Theory. The heat loss due to gas in the vacuum range 100-300°C. Such behaviour was observed in some
space becomes appreciable compared with the solar flux collectors which had been deliberately degraded (Fig.
at pressures (-0.1 Pa) where the mean free path of the 10).
gas molecules is much greater than the gap between the However, for water vapour, a temperature dependent
inner and outer tube walls. This type of heat conduction conductivity was reported, due to the releasing of the
is described as Knudsen or free molecule gas absorbed gas as the inner surface was heated. Such
conduction[85]. Heat conduction depends on the tem- behaviour was also observed in collectors which had
perature difference, but unlike the behaviour at high been sealed without getters and deliberately degraded
616 B. WINDOWand G. L. HARDING

1"0
t
1

oc
~ ~ Ar
0
~2
100I
0.4
o
0 100 203 300
L He
02 ~ ~ H 2 TENPERATURE (*C)

Fig. 10. Graphs of conducted power per unit area of absorber


3O0 4OO 500 tube (Q(,), vs absorber tube temperature (envelope temperature
TEMPERATURE ( K )
-22°C) for degraded collectors containing the stainless steel-
Fig. 8. Accommodation coefficients ~ vs temperature T for carbon selective surface. O, Collector incorporating an alu-
various gases on a glass surface. minium-bariumgetter; 0, collector not incorporating a getter.

with some small degradation in solar absorptance and


thermal emittance. This is close to the softening limit for

~
SELECTIVE SURFACE
borosilicate. Using this surface, the theoretical minimum
processing time (heat to 500°C, cool to ambient) would
1"0 HzO be about 5 rain. In practice, longer times would be
required. Soda glass, because of its lower tolerance to
thermal shock would require processing times at least
twice as long..
OCo~ -CO Methods of heating the collector vary in effectiveness.
i ~I--- N~ The low emittance and hence high reflectance of the
selective surface for IR radiation causes heating of the
06 inner tube by heating the outer glass tube to be very slow
(-30rain)[58]. It was shown to be better to heat the
inner glass tube directly with electrical elements[58].
~H2 Total process times of about 10 rain were reported for
0~ ~ H e systems which incorporated aluminium-barium getters
~o 500 " -660 fired in the collector for a final clean-up.
TEMPERATURE ( K )
Fig. 9. Accommodation coefficients u vs temperature T for 4.4 Gettering methods
various gases on a graded stainless steel-carbon selective surface Collectors manufactured around the world invariably
on glass. include getters, usually of the aluminium-barium type, so
that the overall process time can be reduced. The getter
(Fig. 10). It has been pointed out that this behaviour may is fired by RF heating after finally sealing off the
be desirable in a collector as it acts to limit stagnation envelope.
temperatures [82]. Little work has been done on other gas absorbing
systems. The barium getters maintain a level of gas far
4.3 Production considerations below that required for negligible conducted thermal
During evacuation the maximum amount of gas must losses, and other simpler methods may give satisfactory
be removed from the collector in the minimum time. The results. There are getters based on zirconium and
collector should be heated and cooled at the maximum titanium which are bulk getters operating at 300°C[90].
rates, and it should be held at the high temperature for Collectors could be regenerated by heating included
the minimum time. Estimates of the heating and cooling chips of alloy, or the material could be applied to the
rates for borosilicate glass heated and cooled from one absorber tube as part of the selective surface, where
side and 1.5 mm thick are 500 and 100°C/min[89]. The stagnation operation would promote the gettering action.
maximum temperatures are set by the tolerance of the Another large surface area within the collector which
selective surface and/or the softening of the glass. could play an important role is the inner surface of the
The metal carbon selective surface can tolerate collector envelope. This surface would strongly adsorb
exposure to temperatures -500°C for periods of 30 rain, most molecules, and if coated with a porous
Progress in the materials science of all-glass evacuated collectors 617

antireflectionlayer could adsorb large quantities of gas.


Unfortunately, such an antireflection layer would in-
crease the accommodation coefficients for most gases to
unity, leading to increased thermal losses with gases
present.

5. REFLECTORMATWALS
A major difference between the all-glass collector and
the flat plate collector is the tubular nature of the collec-
tor surface in the former. This leads to the use of
reflectors to utilise the entire collecting area of the tube,
and introduces a set of materials problems not usually
encountered in flat plate technology, but which have
been investigated in part in connection with concentrat-
ing systems.
The most efficient array in terms of capturing the
maximum solar radiation is one in which the tubes are
placed side by side, with a simple reflector behind.
3w- A 30
Collector Spacing (Diameters)
Spacing the tubes apart lowers the collector efficiency,
but the benefits are fewer tubes per unit area, simplified Fig. Il. Collector efficiencies 70 for normally incident sunlight as
a function of collector spacing (in absorber diameters) for specu-
manifolding of the tubes, and a reduction in the thermal lar and diffusely reflecting mirrors. The selective surface is
losses per unit collecting area. At higher temperatures or assumed to have an absorptance (at normal incidence) of 0.875,
low fluxes, the loss in optical collection efficiency can be and both the specular and diffuse mirrors are assumed to have
more than offset by the decreased thermal losses. reflectance 0.85.

Two different approaches have been used; diffuse (or


white) reflectors, and specular (or mirror) reflectors. The 5.2 Reflector materials and lifetimes
first all-glass evacuated collector of Owens-Illinois[3] The methods of production of the specular and diffuse
used a planar white reflector, but the trend is to use reflectors are quite different, but their lifetime problems
specular reflectors, usually of the compound parabolic are very similar. The mirror surface must be protected
twP11. from the environment, and the protection should not
markedly affect the performance of the collector ap-
5.1 Computer studies of design preciably during its life.
It is expensive to fabricate complex reflector shapes The simplest protection method is to have a surface
for actual testing of panels to give comparative per- which continually renews itself. Self chalking white
formance data. A more efficient approach is to measure paints are available and make good reflectors of long life
the properties of small samples of the reflector and if applied sufficiently thickly initially. Plastic films can be
combine these properties in a ray tracing program to used to protect the reflector, such as in conventional
predict collector performance. white paints or plastic sandwich reflector films with
Computer programs have been used to study the per- adhesive backing.
formance of evacuated collectors with different types of Glass is undoubtedly the best protective layer, and can
reflector[92-941. Figure 11 shows some results obtained be used in the form of a glaze on enamelled white
for the optical collection efficiencies at normal incidence reflectors, in the form of a shaped concentrator with
as a function .of collector spacing with planar diffuse back surface silvering and aluminising[95], or in the form
white reflectors and specular reflectors of the involute of a separate protective sheet, covering either the
type[92,93]. The common parameters in all calculations reflector alone or the whole collector.
were a solar absorptance of 0.875 for the surface, and an 5.2.1 Practical systems. The first collector produced by
envelope absorptance of 0.02. For the planar white Owens-Illinois used a planar white reflector, but recent
reflector spaced 1.5 absorber tube diameters behind the trends are to specular reflectors because of the improved
absorber centres, the reflectance was assumed perfectly performance at larger tube spacings.
diffuse and of magnitude 0.85; for the specular reflector, Specular reflectors of the compound parabolic type are
a truncated involute, the reflectance was taken as that of currently in use in evacuated collectors in panels mar-
aluminium as a function of angle, but set to be 0.85 at keted by General Electric and Sunmaster in the U.S.A.
normal incidence. These curves show how the specular Specular reflectors have been tested under accelerated
reflector outperforms the white reflector, with the ageing by Sandia Laboratories [96]. A simulation of 12 yr
differences being small at spacings less then two ab- operation for anodised aluminium mirrors resulted in
sorber tube diameters. severe corrosion. Aluminised acrylic film with a protec-
Changes in collector geometry, such as truncation of tive polymer film on the aluminium[97] exhibited poor
the reflector to cut production costs[94] or inclusion of abrasion resistance, and tended to delaminate from the
gap loss removal features, and changes in collector sur- support structure. However. this material is used exten-
faces, such as would occur with design improvements or sively in collector panels, and has shown minimal
degradation of the surfaces can be readily tested. degradation after 5 yr actual operation[98]. Silvered glass
618 B. WtNDOWand G. L. HARDING

exhibits superior reflectivity--up to 0.95 compared with


0.75 for anodised aluminium and 0.85 for polymer-alu-
minium films, and better durability. To produce the
required shapes, the glass may be thermally formed, or F
the silvered sheet can be laminated on to sheet steel and
mechanically deformed into the required shape. Produc-
tion costs in all these processes are high, and the long-
term durability is still questionable. A problem with thin
film silver is its susceptibility to oxidation by 02 or H20,
I !! E
at the edges of the mirror or due to permeation of these
gases through protective plastic films. Sputtered alu-
minium silver alloys[99] have higher corrosion resistance
but lower reflectances.

6. MANIFOLDING AND SYSTEM DESIGN

The interconnection of the collector tubes into a panel


contributes substantially to the cost of the completed
panel, and there is a need to develop simpler manifolds
using, cheaper materials and lower cost construction
techniques. Materials considerations are most important
with factors such as corrosion by heat transfer fluids,
breakage by thermal or physical shocks and deterioration (a~ (b)
of insulation with exposure to air, rain or humidity, all Fig. 12. Schematic diagrams of all-metal manifolds. (a) General
being relevant. It is instructive to list some features Electric (U.S.A.) with series connection of tubes. (b) Sydney
which are considered desirable in any completed collec- University with parallel connection of tubes. A, Fluid inlet
(copper pipe); B, fluid outlet (copper pipe); C, copper U-tube
tor panel. ( ~ 6 mm dia.); D, copper fin welded to outlet side of copper
(a) Low cost. U-tube (GE); E, rolled aluminium fin, snug fitting around
(b) Low thermal losses. outlet side of copper U-tube (Sydney University); F, heat
(c) Low heat capacity of collectors. transfer compound between aluminium fin and U-tube; G,
absorber tube; H, collector envelope.
(d) Low average absorbing surface temperature rela-
tive to the fluid temperature.
(e) Low internal and external corrosion. rosion in this region could adversely affect performance
(f) Ability to withstand stagnation operation for leng- by increasing the temperature penalty. Another bad
thy periods, aspect of this design is the scratching of the internal
(g) High thermal shock resistance. surface of the inner glass tube when the metal fin is
(h) Low pumping power requirements. inserted. This markedly reduces the ability of the glass
(i) Constant impedance to flow. tube to withstand thermal shock in operation, parti-
Many of these features should be essential; the lack of cularly for soda glass as used in the GE collector. The fin
others can be tolerated or designed around in system could be coated before insertion to minimise this
construction. In general, it would be more cost effective' scratching.
in large arrays to use a very simple manifold with ad- A similar manifolding scheme has been developed at
ditional control gear than to use an expensive but in- the University of Sydney. The copper fin has been
trinsically more reliable manifold. replaced by an aluminium fin, which is shaped so as to
clip on to the copper tube (Fig. 12b). The individual tubes
6.1 Manifolding systems are connected in parallel rather than in series to reduce
Three types of manifold scheme for all-glass collectors the panel impedance to pumping, and the tubes are
have been used commercially in the U.S.A. These are the mounted with the open end up. A penalty in the parallel
original Owens-Illinois collector[3], the General Electric arrangement is the tendency for the flows through the
collector[8] and the Sunmaster collector[10]. tubes to be unbalanced because of frictional losses and
The more complex manifold scheme as used by Bernoulli pressure changes along the inlet and outlet
General Electric is shown in Fig. 12(a). The heat transfer headers[101-105]. These effects favour Maximum flows
fluid flowed through a copper metal U-tube within a through the first and the last tubes where the inlet and
collector tube. The heat was transferred from the inner outlet are on opposite sides of the panel. The effects can
surface of the inner glass absorber tube to one arm of the be reduced by making the cross-sectional area of the top
copper U-tube by means of a split cylindrical copper fin. pipes considerably greater than that of the feed U-tubes,
The individual collectors were mounted with the open by tapering these pipes or by inserting an impedance in
end down and were connected in series. each U-tube. However, there is a natural thermosiphon-
A disadvantage of manifolds of this type is the ing within each tube acting to balance flows, and this
presence of an appreciable temperature penalty [100] due should be adequate in most situations. Such a collector
to thermal impedances from the glass surface to the will operate well in a thermosiphoning hot water
copper tube. The glass-fin gap must be small, and cor- system[106].
Progress in the materials science of all-glass evacuated collectors 619

E University of Sydney and used in some experimental


installations. Unlike the Owens-Illinois design, it is sin-
gle sided, with the open end up to assist in gas removal
and the individual tubes are connected in parallel rather
than serially to minimise the impedance to the flow. The
two flow paths were provided within the glass tube by a
Fig. 13. All-glass evacuated collector showing a manifold of the metal partition. The entire cross-section of the absorber
fluid-in-glass type developed by Owens-Illinois. Collector tubes tube makes up the flow channel, and is comparable to the
are connected to both sides of the manifold. A, evacuated header pipe diameter, leading to widely different flows in
collector tube envelope; B, absorber tube (coated on its outside different absorber tubes because of Bernoulli effects.
by a selective surface); C, glass feeder tube; D, retaining clip
(stainless steel) and getter ring; E, manifold connection with O However, it has been shown that bouyancy forces within
ring seals onto the collector and feeder tube. each tube act to balance the flows in such an array[109].
Problems in liquid-in-glass systems are the high heat
capacity, the seals, and the possibility of breakage if
Corrosion of the aluminium fin, particularly at the thermally shocked. This last problem is magnified by
copper aluminium interface (Fig. 12b) could present scratching the inner surface of the absorber tube while
problems, and for this and heat transfer reasons a sili- inserting the partitions, and tubular feeds as used in the
cone paste is included at this point. Similar technology Owens-Illinois collector could be more satisfactory.
has been used for years in the flat plate collector industry However, it has been shown[109] that no flow dividers
in Australia apparently with no problems[107]. are required, as buoyancy forces resulting from the
However considerably lower stagnation temperatures heating of the fluid set up circulation within the absorber
occur in flat plate collectors, and the behaviour of this tube, leading to effective heat transfer along the long
junction and of the fin in general will have to be monitored narrow absorber tube to the header pipe. In a complete
over some years to confirm the suitability of this design. panel, a parallel or serial connection of tubes could be
Lower cost manifold schemes rely on containing the used, with the latter (Fig. 15) maximising and balancing
heat transfer fluid directly in the glass absorber tube. The the flows into the top of each tube. This approach leads
Owens-Illinois collector was the first one of this type, to low cost manifolds which are easy to assemble and
and although difficulties were encountered in the initial maintain, and which have extremely low impedance.
stages, there are many large installations which are Another fluid-in-glass scheme is that used by Sun-
operating satisfactorily today. master, U.S.A.[10]. The tubes are mounted with their
The principle features of this scheme are shown in Fig. open end down, and are connected in parallel (Fig. 16).
13. The manifold was double sided, with a single feed Water flows into the annulus between the absorber tube
tube running into opposing collector tubes. The fluid and a glass return flow tube through an impedance to
entered at the open end of one tube, flowed through the balance the flow, rises to the end of the inner tube and
annulus to the bottom, through the feed tube into the falls down the return tube to leave the absorber tube.
opposing tube, and back through the annulus to the When the circulating pump is switched off, the fluid can
open end of the opposing tube. From there it flowed to drain from the collector under gravity, usually intt~ an
the next pair and so on. Thus the tubes were all in series. insulated holding tank.
Problems encountered in such systems include leaks at The advantages of this system are the retention of
the O-ring seals, and breakage as a result of thermal some of the energy retained in the fluid in the panel, and
shock[108]. The high heat capacity of the system due to the ease of shutdown in the case of electricity or pump
the contained water is also a minor disadvantage, and it failure. However, the extra holding tank increases cost,
can not be readily drained. and can not be mounted far below the panels because of
Figure 14 shows a manifold system constructed at the the difficulty in providing large heads with inexpensive

t" '~

fY
_/
Fig. 14. Schematic diagram of a section of a fluid-in-glass mani-
folding system developed by the authors. A, collector tube: B, Fig. 15. Schematic diagram of a fluid-in-glass series manifolding
manifold box: D, division of 1" manifold pipe: 1, polyurethane system involving no fluid feed within the absorber tubes. A,
insulation segments; O, O ring seal onto absorber tube; P, metal Absorber tube: B, metal plugs with O ring seals onto the glass: C.
foil partition in absorber tube (this is absent in the "partitionless" copper tubes: D. fluid inlet to absorber tube; E, fluid exit from
design). absorber tube.
620 B. WINDOWand G. L. HARDING

If the pump fails, the water in the collectors will


ultimately 6oil. With adequate means of venting, the
collectors will tolerate the physical shock associated
with boiling, but can be subjected to thermal shock as a
result of this boiling action. Two mechanisms which give
thermal shock are the expulsion of water from one tube
\
into another stagnating tube, and the forcing of water
into the panel by atmospheric pressure as steam pockets
contract with decreasing insolation and absorber tem-
perature.
The simplest protection method involving use of a
header tank to replace water, reduces the chance of
breakage due to the first mechanism, but leaves the
Fig. 16. Schematic diagram of a section of a drainable water in second mechanism likely. A more positive approach is to
glass manifold developed by Sunmaster Corp., U.S.A. A, Copper use the header tank to provide a flow of water through
inlet/outlet pipes (-25 mm dia.) and copper cup; B, O ring seals; the collectors.
C, small diameter tube functioning as an impedance for flow
equalization, and as the drain tube; D, glass tube for fluid outlet: Figure 17 shows a schematic of an installation of
E, water; F, evacuated collector tube; G, insulation within mani- collectors of the fluid-in-glass type (Fig. 14) installed on
fold box. the Solar Energy Advisory Centre of the NSW
Government in Sydney. If the pump fails, an elec-
tromagnetic valve on the outlet side of the array opens,
pumps. Also, after draindown, the circulating fluid can
and water flows from the mains via the header tank
not be reintroduced into the collector until the absorbing
through the panels and then to waste. Thus the array is
surface cools to about 100°C.
fully protected, and when the pump begins to function,
The principal problems associated with materials in
the system immediately starts collecting energy. In the
evacuated all:-glass systems lie in corrosion and
case of load removal, the water boils in the collector
mechanical breakage due to thermal shock. Corrosion of
tubes, and water and steam are ejected through a relief
metal components exposed to the atmosphere can in-
pipe, with the water returning to the header tank. A
crease the surface temperature of the absorber tube in
similar protection scheme guards the Owens-Illinois col-
metal systems. Corrosion of glass by water limits the
lector installation on the Irvine School, Calif. [110].
temperature of operation of all-glass systems with water
There is clearly a need for much more' experimentation
at about I10°C. Thermal shocking is less of a problem
on low cost solutions to the manifold design, and for a
with borosilicale tubes than soda glass tubes, and can be
close examination of materials problems which arise with
greatly reduced by minimising scratching of the inner
existing designs.
tube.

6.2 Systems design 7. CONCLUSIONS


Careful system design can help to eliminate problems. We have reviewed the progress which has been made
Here we concentrate on the thermal shock problem in in the materials side of evacuated collector technology in
collectors of the non-drainable fluid-in-glass type. the past ten years, highlighting where possible the most

H l(
i i !

Fig. 17. System design for a demonstration project at the Solar Energy Advisory Centre, Sydney. A, water mains;
B, filter; C, header tank; D, overflow and steam relief pipe; E, pump; F, electromagnetic valves (open in no power
situation); G, heat exchanger: H, collector panels (utilizing manifold described in Fig. 23); I, airbleeds; J, drain
valve: K, globe valves (for flow adjustment): L, isolation valves.
Progress in the materials science of all-glass evacuated collectors 621

important problems which remain. We conclude that 23. A. Andersson, O. Hunderi and C. G. Granqvist, Nickel
although most manufacturers currently use selective pigmented anodic aluminium oxide for selective absorption
of solar energy. J. Appl. Phys. 51,754 (1980).
surfaces of qualities below the best that can be achieved,
24. R. B. Pettit and R. R. Sowell, Thermal Aging characteristics
surfaces with higher performance can be mass produced of etectrodeposited black chrome solar coatings. Proc. ISES
and will be utilized as the market develops. Suitable Cong., Atlanta, p. 1897. Pergamon Press, New York (1979).
evacuation processes can produce collectors of long life, 25. G. B. Smith and A. Ignatiev, The relative merits of black
but more streamlined industrial processes are required. cobalt and black chrome as high temperature selective ab-
sorbers. Solar Energy Matl 2,461 (1980).
The most important problems at present are the need for 26. D, M. Mattox and R. R. Sowell, A survey of selective
reflectors of higher reflectivity and larger lifetime, and solar absorbers and their limitations. J. de Physique
the need for more developmental work and testing of Colloque C--, Suppl. 1, 42, C1-19 (1981).
manifolding schemes. 27. H. G. Craighead, R. Bartynski, R. A. Buhrman, L. Wojcik
and A. J. Sievers, Metal/insulator composite selective ab-
sorbers. Solar Energy Mat 1, 105 (1979).
Acknowledgements--The authors gratefully acknowledge the 28. E. E. Chain, G. E. Carver and B. O. Seraphim Highly
contributions of many others at the University of Sydney to the reflecting molybdenum thin films having significant solar
progress of the Solar Energy Group there, and thank the University absorptance. Thin Solid Films 72, 59 (1980).
of Sydney for supporting the Group in the early 29. R. S. Berg and G. J. Kominiak, Surface texturing by sputter
stages, and the Government of New South Wales for funding the etching. J. Vae. Sci. Technol. 13, 403 (1975).
work later at a level which has resulted in successful develop- 30. G. L. Harding and M. Lake, Sputter etched metal solar
ment of an evacuated collector. Financial support was also selective absorbing surfaces for high temperature thermal
received from His Royal Highness Prince Nawaf Bin Abdul Aziz collectors. Solar Energy Marl 5,445 (1981).
of the Kingdom of Saudi Arabia through the Science Foundation 31. W. Hermann, H. Horster, R. Kersten and F. Mahdjuri, High
for Physics within the University of Sydney. efficiency solar collectors. Proc. ISES Cong., New Delhi,
India, p. 950. Pergamon Press, New York (1978).
32. W. Hermann, H. Horster and R. Kersten, Evacuated selec-
REFERENCES tive solar collectors. Proc. ISES Cong., Atlanta, p. 337.
1. R. Gani and J. G. Symons, Cover systems for high Pergamon Press, New York (1979).
temperature fiat plate solar collectors. Solar Energy 22. 32. Advertising Literature. Sanyo, Japan.
555 (1979). 34. V. B. Eliseev, M. M. Koltun, O. A. Nevezhin, V. P. Mat-
2. U. Ortabasi and W. Buehl, Analysis and performance of an veev, I. P. Gavrilova, A. V. Romankevich, S. V. Ryabikov
evacuated tubular collector. Ext. Abstr. 1975 Cong., Los and E. M. Yurin, Solar-to-thermal energy converter based
Angeles, Calif., p. 222. on coaxial evacuated tubular elements with multilayer
3. D. C. Beekley and G. R. Mather, Analysis and Experimental selective coatings. Geliotekhnika 14, 29 (1978).
tests of solar collector arrays based on evacuated tubular 35. D. R. McKenzie, Gold, silver, chromium and copper cermet
solar collectors. Ext. Abstr. 1975 ISES Cong., Los selective surfaces for evacuated solar collectors, Appl.
Angeles, Calif:, p. 220. Phys. Lett. 34, 26 (1979),
4. R. Bruno, W. Hermann, H. Horster, R. Kersten and F. 36. Development of high temperature coatings for solar collec-
Mahdjuri, High efficiency solar collectors. Ext. Abstr. 1975 tors. General Electric Rep. ANL-K77-3805-1 (1977).
ISES Cong., Los Angeles, Calif., p. 256. 37. G. E. Carver and E. E. Chain, CVD molybdenum films of
5. E. Speyer, Solar energy collector with evacuated tubes. high infrared reflectance and significant solar absorptance.
Trans. ASME. J. Engng Power 87, 270 (1965). .L Physique, Colloque C1, Suppl. l, 42, C1-203 (1981).
6. Philips heat pipe collector (Mark V), currently under test at 38. J, C. C. Fan and S. A. Spura, Selective black absorbers
Solar Applications Laboratory, Colorado State University, using RF sputtered Cr,O~/Cr cermet films. Appl. Phys. Lett.
U.S.A. 30, 513 (1977).
7. K. Hirotani, K. Kanatani and M. Osumi, An evacuated glass 39. R. Blickensderfer, Metal oxycarbonitride solar absorbers.
tube solar collector and its application to a solar cooling, Proc. DOE/DST thermal Power Systems Workshop on Selec-
heating and hot water supply system for the hospital in tire Absorber Coatings, SERI/TP-31-061, p. 371 (1977).
Kinki University. Solar Energy 22, 535 (1979). 40. H. Ihara, S. Ebisawa and I. Itoh. Proc. 7th Int. Vac. Cong.,
8. Advertising Literature: Advanced Energy Programs. 3rd Int. Conf. on Solid Surfaces, p. 1813 (1977).
General Electric Co., Philadelphia, Penn. 41. J. A. Thornton, J. L. Lamb and A. S. Penfold, De#elopment
9. Physics Scl~ool, University of Sydney. of selective surfaces. Final Report, Contract DE-AC04-
10. Sunmaster Corp., Corning, U.S.A. 78CS35306, U.S.D.O.E. (Aug. 1980).
11. Universidad Tecnica Federica, Santa Maria, Casilla, Chile. 42. J. A. Thornton, J. L. Lamb and A. S. Penfold, Sputter
12. lndo-Burma Petroleum Co. Ltd., Bombay, India. deposited AI20~/Mo/AI,.O3 selective absorber coatings.
13. Solar Energy Corp. Princeton, N.J., U.S.A. Thin Solid Films 72, 101 (1980).
14. CENG, Grenoble, France. 43. G. L. Harding and B. Window, Graded metal carbide solar
15. Corning Glass, France. selective surfaces coated onto glass tubes by a magnetron
16. Department of Radi~ Electronics, Tsinghua University, sputtering system. J, Vae, Sci. Technol. 16, 2101 (1979).
Peking, China. 44. G. L. Harding, Sputtered metal silicide solar selective ab-
17. H. Tabor, Receiver for solar energy collector. U. S. Pat. 2 sorbing surfaces. J. Vac. Sci. Technol. 15, 65, (1978).
917 817 (1959). 45. I. T. Ritchie and G. L. Harding, Sputtered metal carbide and
18. N. E. Clegg, Process for coating stainless steel. U.S. Pat. 3 metal silicide solar absorbing surfaces. Thin Solid Films 57,
210 220 (1965). 315 (1979).
19. E. A. Christie. Spectrally selective blacks for solar energy 46. W. R Mclntire, Solar Energy Group, Argonne National
collection. ISES Con[. Melbourne, Australia, 1970. Laboratory, U,S.A. Private communication.
20. D. M. Mattox and R. R. Sowell, High absorptivity solar 47. G. L. Harding, Sputtered metal carbide solar selective ab-
absorbing coatings. J. Vac. Sci. Technol. I1,793 (1974). sorbing surfaces. J. Vac. Sci. Technol. 13, 1070 (1976).
21. G. E. McDonald, Spectral reflectance properties of black 48. G. L. Harding, Absorptance and emittance of metal carbide
chrome for use as a solar selective coating. Solar Energy 17, selective surfaces sputter deposited on to glass tubes. Solar
119 ( 19751. Energy Matl 2, 469 (1980).
22. H. Y. B. Mar, R. E. t'eterson and P. B. Zimmer, I_ow cost 49. G. k. Harding and S. Craig, Composition and degradation of
coatings for flat plate solar collectors. Thin Solid Films 39. graded metal-carbon selective absorbing surfaces. Solar
95 (1976). Energy Matl 4, 413 (1981).
622 B. WINDOWand G. L. HARDIN(3

50. G. L. Harding and S. Craig, Effect of metal base layer on 76. H. R. Moulton, U.S. Pat. 2 601 123 (1947).
the absorptance and emittance of sputtered graded metal- 77. T. Solaga] Optical degradation of antireflective silica film on
carbon selective absorbing surfaces. Solar Energy Marl 5, 149 solar collector covers. AppL Optics 20. 3464 (1981).
(1981). 78. F. J. Norton, Permeation of gases through solids• J. Appl.
51. G. L. Harding and B. Window, Materials problems in Phys. 28, 34 (19571.
evacuated solar energy collectors. J. Physique, Colloque CI, 79. G. L. Harding, Helium permeation in all-glass tubular
42, C1-173 (19811• evacuated solar energy collectors. Solar Energy Marl 5, 141
52. J. A. Thornton, Large area magnetron sputtering for (1981).
depositing solar collector coatings. Proc. AES Coatings for 80. L. Holland, W. Steckelmacker and J. Yarwood, Vacuum
Solar Collectors Syrup., Atlanta, (1976). Manual. Spon., London (1974).
53. B. Window and G. L. Harding, Thermal emissivity of cop- 81. B. J. Todd, Outgassing of glass• J. Appl. Phys. 26, 1238
per. J. Opt. Soc. Am. 71,354 (1981). (I9551.
54. I. T. Ritchie and B. Window, Applications of thin graded- 82. G. U Harding and B. Window, Thermal Conduction in
index films to solar absorbers. Appl. Opt. 16, 1438 (19771. evacuated concentric tubular solar energy collectors
56. G. L. Harding, Alternative grading profile for sputtered degraded by low pressure gas. Solar Energy Marl 4, 421
solar selective surfaces. J. Vac. Sci. Technol. 16, 2111 (1981).
(1979). 83. G. L. Harding and B. Window, Degassing of hydrogenated
57. S. Craig and G. L. Harding, Composition, optical metal-carbon selective surfaces for evacuated collectors.
properties, degradation modes of Co/graded Solar Energy Marl 7, 101 (1982).
metal-carbon solar selective surfaces. Thin Solid Films 84. B. Navinsek and T. Zabkar, Electrical properties and stabil-
101,97(1983). ization of sputtered films by inert gas precipitation• Thin
58. G. L. Harding and T. T. Moon, Evacuation and deteriora- Solid Films 36, 41 (19761.
tion of all-glass tubular solar thermal collectors. Solar 85. M. Knudsen, Kinetic Theory of Gases• Menthuen, London
Energy Marl 7, 113 (1982). (1934).
59. G. L. Harding, S. Craig and B. Window, Production and 86. W. M. Worek and Z. Lavan, The effect of pressure on the
properties of sputtered thin films for solar selective absorb- performance of cylindrical solar collectors. Proc. ISES
ing surfaces. Appl. Surface Sci 11/12, 315 (1982), Cong., Atlanta, p. 327 Pergamon, New York (19791.
60. S. Craig and G. L. Harding, Structure. optical properties 87. U. Ortabasi, Rep. No. L-1747, Corning Glass Works. New
and decomposition kinetics of sputtered hydrogenated car- York (19751.
bon. Thin Solid Films 97, 345 (1982). 88. G. U Harding and B. Window, Free molecule thermal
61. J. A. Thornton. development of selective surfaces. Semi- conduction in concentric tubular solar collectors. Solar
Annual Technical Prog. Rep., I 1 Sept. 1978 to 30 April 1979, Energy Marl 4, 265 (19811.
DOE Contract DE-AC04-78C535306. 89. E. 13. Shand, Glass Engineering Handbook, 2nd Edn, p. 33.
62. S. Craig and G. L. Harding, Effect of argon pressure on McGraw-Hill, New York (1958).
the optical properties of sputtered solar selective sur- 90. Literature available from Oregon Metallurgical Corl~. Al-
faces, Appl. Optics 22, 583 (1983). bany, Oregon, U.S.A.
63. B. S. Thornton, Limit of the moths eye principle and other 91. W. T. Welford and R. Winston, The Optic,s of Non-lmaging
impedance matching corrugations for solar absorber design. Concentrators. Academic Press, New York (1978).
• J. Opt. Soc. An1.65, 267 (19751. 92. B. Window and J. Zybert, Optical collection elficiencies of
64. M. Golomb, Diffraction gratings and solar selective thin film arrays of tubular collectors with diffuse reflectors• Solar
absorbers: an experimental study. Opt. Comm. 27, 177 Energy 25, 325 (19811.
(19781. 93. B. Window and 1. M. Bassett, Optical collection efficiencies
65. J. A. Thornton, Influence of apparatus geometry and of arrays of tubular collectors with specular reflectors.
deposition conditions on the structure and topography of Solar Energy 26. 341 (19811.
thick sputtered coatings. J. Vuc. Sci. Tech, 11,666 (1974). 94. W. R. Mclntire, Truncation of non-imaging cusp concen-
66. S. Craig and G. L. Harding, Solar selective properties of trators. Solar Energy 23, 351 (19791.
rough sputtered copper films. Solar Energy Marl 4, 245 95. A. B. Meinel and M. P. Meinel, Applied Solar Energy, An
(1981). Introduction. Addison-Wesley, Reading, Mass. (19761.
67. S. Craig and G. L. Harding, Effects of argon pressure and 96. J, F. 13anas, Technology assessment: line focus concen-
substrate temperature on the structure and properties of trators. Sandia Laboratories, Rep. SAND. 79-2221 (19801.
sputtered copper films. J. Vac. Sci. Tech. 19, 205 (19811. 97. Aluminized acrylic manufactured by 3M, St. Paul, Min-
68. S. Craig and G. L. Harding, Effects of argon pressure on the nesota, U.S.A.
structure of DC cylindrical magnetron sputtered thin copper 98, J. Frissora, Sunmaster Corp. Corning, New York, Private
films. J. Vac. Sci. Tech. 19. 754 (19811. communication.
69. G. L. Harding, B. Window, D. R. McKenzie, A. R. Collins 99. R. O. Adams, C. W. Nordin and K. D. Masterson, AI-Ag
and C. M. Horwitz, A cylindrical magnetron sputtering alloy films for solar reflectors. Thin Solid Films 72, 335
system for coating solar selective surfaces onto batches of (1980).
tubes. J, Vac. Sci. Tech. 16, 2105 (19791. 100. B. Window, Heat extraction from single ended glass
70. D. R. McKenzie, B. Window, G. L. Harding, A. R, Collins absorber tubes. Accepted Solar Energy 31, 159 (1983):
and D. W. J. Mackey, In line production system for sputter 101. J. D, Keller, The manifold problem. J. Appl. Mech. Trans.
deposition of graded index solar absorbing films. J. Vac. ASME 16, 77 (19491.
Sci. Tech. 19, 93 (19811. 102. R. A. Bajura and E. H. Jones, Jr., Flow distribution mani-
71, J. Spitz and 1. T. Ritchie, Centre d'Etudes Nucleaires de folds. J. Fluid Engng, Trans. ASME 98, 654 (19761.
Grenoble, private communication. 1(13. R. V. Dunkle and E. T. Davey, Flow distribution in solar
72. K. J. Cathro, D.C. Constable and T. Solaga, Durability of absorber banks. ISES Conf., ANZ Section, Melbourne
porous silica antireflection coatings for solar collector cover (1980).
plates. Solar Energy 27,491 (1981). 1(14. G. F. Jones and N. Lior, Isothermal flow distribution in
73. F, H. Nicoll and F. Williams, U.S, Pat, 2 445 238 (1948), solar collectors and collector manifolds. Proc. ISES. Conf.
Am. Section. p. 362, Denver (19781.
74. M. J. Minor, Single layer gradient refractive index 1(15. R. A. Hislop and A. Lozzi, Manifolding of evacuated col-
antireflection films effective from 0.35 to 2.5 tzm. J. Opt. lector tubes. ISES Conf. ANZ Section, Sydney (19811.
Soc. Am 66. 515 (19761. 106. F. A. Alamy, D. R. McKenzie, R. Collins, G. L. Harding, D.
75. J. Valignat, O. Tran Van and I. T. Ritchie, Characterisation Mackey and I. Onley, Performance comparison of flat plate
and stability of antireflection thin films. J. de Physique 42, and evacuated tubular collectors in dusty conditions in Saudi
C 1-393 (1981). Arabia. ISESSolar WorMForum, Brighton, U.K. (1981)
Progress in the materials science ,,f ~dl-glass evacuated collectors 623

107. Solahart Sales Brochure, Perth (1982). 109. B. Window and G. L. Harding, Buoyancy effects and the
108. D. S. Ward, W. S. Duff, J. C. Ward and G. O. G. L6f, manifolding of single ended absorber tubes. Solar
Integration of evacuated tubular solar collectors with Energy 31, 153 (1983).
lithium bromide absorption cooling systems. Proc. ISES 110. El Camino Real School Solar Project, lrvine, Calif. U.S.A.
Cong.. New Delhi, p. 187 Pergamon Press, New York (Literature available from D. E. King, Director, lrvine
(1978), United School District).

You might also like