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March 2020 Vol 28 No 2

Sivili Enjeneereng

NEW ERASMUSRAND UPGRADING OF THE SAISC 2019


PEDESTRIAN BRIDGE RIMER’S CREEK WATER STEEL AWARDS
OVER N1 IN PRETORIA TREATMENT WORKS ALL THE WINNERS
FR O M T H E PR E S I D E N T ’ S D E S K

Ethical leadership
Ethics is topical in our economy and body main road connecting it to other sur- with other individuals or households
politic, primarily because of the challenges rounding villages and centres of economic there must be a mechanism that makes
the country is currently facing – corruption, activity. The development is so remarkable it possible and desirable for them to
growing inequality, high unemployment that people are now building themselves cooperate – i.e. the benefits of cooperation
rate, blurred lines on conflict of interest, double-storey houses on stands of 2 000 must outweigh those of working in isola-
construction mafias, nepotism, procure- to 3 000 m2, which is leading to questions tion, and similarly the costs of working
ment rules not followed, late awarding of of whether the classification of a village is in cooperation with others must be lower
contracts, patronage networks, not fin- still appropriate. The place is now looking than those of working alone. This is where
ishing projects, appointing inexperienced more and more like a township. Similarly, bold and decisive leadership is required to
contractors, cutting maintenance budgets, the surrounding areas that were regarded take the country on an inclusive growth
and so on. These are threatening to undo as villages are transitioning to townships. trajectory in an ever-changing global
the great achievements of the democratic The same can be said of areas around environment. One acknowledges that, in
dispensation. In this respect the following Nandoni Dam in Venda, where villages the process of seeking solutions, various
three problem areas have a ripple effect: are being turned into ‘Golf Estates’. This is stakeholders’ interests should be addressed
good, because some people now no longer and catered for.
Procurement see the need to migrate to urban areas in
My submission is that our country has search of jobs. Shopping centres are built IN CONCLUSION
good laws, policies and regulations, and if in these areas and have become a source The Thuma Mina spirit (“send me”), albeit
we follow them by the book, many of these of local employment. Our government with a reduced momentum, is a great
problems would not exist. Conducting should be commended for the sterling initiative which should be supported by
procurement of goods and services from work they have done in providing some of every South African who desires economic
suppliers should not be as difficult as the basic services to these communities. growth levels above 3%. As the National
landing on the moon or performing heart Of course one acknowledges that more Development Plan aspires to achieve eco-
surgery. The seven cardinal sins (greed, work is still required. nomic growth levels of more than 5%, we
gluttony, pride, envy, lust, wrath and sloth) This brings me to the question of should raise our hands now, as we cannot
are holding back the country’s development stealing from the poor. The above develop- wait until we get there.
and negatively impacting on the opportu- ments are great and must be commended
nity to be considered one of the respectable as indicated; however, the quality of the Fana Marutla
nations of the world. In particular greed new infrastructure (especially roads)
(intense and selfish desire for wealth, is very poor. The new roads are built SAICE President 2020
fmarutla@gibb.co.za
power, fame, etc, at the expense of others) by inexperienced contractors who are
has been seen to normalise wrongdoing “politically connected”, resulting in poor
with no consequences to the wrongdoers. quality roads that are not fully achieving
This malfeasance is destroying our today the ultimate goal of encouraging economic
and stealing our tomorrow. One can activity in these areas. Hence the full value
only envy the development that is taking for money is not realised, as repair main-
place in countries like China, where the tenance on these roads has to start earlier
development of economic infrastructure is than expected.
a top priority.
Decisive leadership
Corruption robs the poor the most In his book “The Architects of Poverty”,
The village where I grew up in Limpopo Moeletsi Mbeki reminds us that countries
(Thabampshe, Ga-Masemola) has seen develop primarily by pooling the collective
a great change in the last 26 years. In strengths and energies of their citizens to
1994, when we voted for the first time, achieve a common goal. For this to happen
the village did not have electricity (yes I two key elements must be present –
mean 0% coverage), no tarred roads and ­institutions that facilitate cooperation, and
a severe water shortage. I wrote matric leaders who ensure that these institutions
in 1991 using paraffin and candle lights. function and deliver on expectations. If
Fast-forward to 2020 – every household individuals or households are expected
has electricity and the village has a tarred to pool their energies and resources

Civil Engineering  March 2020 1


March 2020 Vol 28 No 2

Sivili Enjeneereng

NEW ERASMUSRAND UPGRADING OF THE SAISC 2019


PEDESTRIAN BRIDGE RIMER’S CREEK WATER STEEL AWARDS
OVER N1 IN PRETORIA TREATMENT WORKS ALL THE WINNERS

On the Cover P4
Sivili Enjeneereng = Setswana

ON THE COVER
TRM Piling (Pty) Ltd has a well-established
track record for deep foundations
engineering applications and solutions ­ Since its introduction to the African market almost a decade ago, the TRM piling system has been
throughout southern Africa, having designed selected and successfully used at numerous challenging projects across South Africa and the continent
and installed TRM piled foundations for
various structures, including transmission
lines, bridges, silos, conveyors, screening
plants, tanks, heritage sites, mines, car FROM THE PRESIDENT’S DESK
dealerships, office buildings, apartment
blocks, retrofits and power plants. Ethical leadership ��������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������� 1

South African
Institution of
Civil Engineering
ON THE COVER
March 2020 Vol 28 No 2
TRM Piling – designed and installed ���������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������� 4

Sivili Enjiniereng

Published by SAICE
STRUCTURAL ENGINEERING
Block 19, Thornhill Office Park,
Bekker Street, Vorna Valley, Midrand
Private Bag X200, Halfway House, 1685 Interaction between the bridge and geotechnical engineer –
Tel +27 11 805 5947/8  |  Fax +27 11 805 5971
http://www.saice.org.za | civilinfo@saice.org.za finite element modelling of rock foundations������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������ 8
Wind farm projects flying��������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������� 15
Acting Chief Executive Officer
Steven Kaplan Pr Eng
steven@saice.org.za  |  Tel +27 11 805 5947/8
Editor
Verelene de Koker Upgrading of the Rimer’s Creek Water Treatment Works��������������������������������������������������������������������������������������������������������������������������������������������������� 20
verelene@saice.org.za
Tel +27 11 805 5947/8  |  Cell +27 83 378 3996
Design and construction of the Erasmusrand Pedestrian Bridge ��������������������������������������������������������������������������������������������������������������������������� 22
Editorial Panel

The fire safety performance of internal and external walls in multi-storey buildings����������������������������������������������������������� 28
Marco van Dijk (chairman), Irvin Luker (vice‑chairman),
Fana Marutla (president), Steven Kaplan (acting CEO),
Andile Gqaji, Jeffrey Mahachi, Avi Menon,
Prisca Mhlongo, Jones Moloisane, Beate Scharfetter,
Verelene de Koker (editor), Sharon Mugeri
(editor’s assistant), Barbara Spence (advertising) Steel Awards – showcase of continued excellence����������������������������������������������������������������������������������������������������������������������������������������������������������� 32
Durban Christian Centre Roof Structure������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������� 32
Annual subscription rate
R730.00 (VAT included)

Protea Glen Secondary School 2��������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������� 35


Advertising
Barbara Spence, Avenue Advertising
barbara@avenue.co.za
Tel +27 11 463 7940  |  Cell +27 82 881 3454
Design and reproduction Peech Hotel������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������� 36
Marketing Support Services, Ashlea Gardens, Pretoria
Printing
Fishwicks, Pretoria
Omnia Nitrophosphate Plant ������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������ 37
The 1054��������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������� 38
The South African Institution of Civil Engineering accepts
no responsibility for any statements made or opinions
expressed in this publication, and all information is provided

KTM Raceworx���������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������� 39
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Fourways Mall Promotions Court Roof��������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������40


sustained by any reader as a result of his or her action upon
any statement or opinion published in this magazine.

Chilleweni Cold Storage Solutions ��������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������� 41


ISSN 1021-2000

CTICC Sky Bridge����������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������� 42

Civil Engineering  March 2020


P15

IN BRIEF
Photo-luminescent / glow-in-the-dark concrete polymers����������������������������������������������������������������������������������������������������������������43

Powering Africa – a local perspective ��������������������������������������������������������������������������������������������������������������������������������������������������������������������������������� 44

Award-winning university building incorporates Corobrik’s face brick for effect ���������������������������������������������45

Concor Buildings – constructing Oxford Parks Phase I������������������������������������������������������������������������������������������������������������������������������� 46

SAICE AND PROFESSIONAL NEWS


P22
A new decade, a new relationship between SAICE and IStructE ��������������������������������������������������������������������������������������������������49

Introducing the new SAICE Structural Division��������������������������������������������������������������������������������������������������������������������������������������������������������50

The Candidate Academy™ – celebrating ten years of service excellence������������������������������������������������������������������������52

Obituaries – Francis Legge and Carlos Ribeiro da Silva ������������������������������������������������������������������������������������������������������������������������������56

SAICE Training Calendar 2020 ������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������58

P36

P32 P46
 3
O N T H E COV E R

TRM Piling –
designed and installed
TRM Piling’s success to date with clients Table 1 UMK Screening Plant Upgrade, Hotazel, Northern Cape, 2019
has been achieved based on quality, safety, Project Description UMK Process Screening Plant Uprade
mutual trust and respect. Since being in-
Structural engineer DRA Projects (Pty) Ltd
troduced into the African market almost
a decade ago, the TRM piling system has Location Hotazel, Northern Cape, South Africa
been selected and successfully used at The site consisted of aeolian sand (5–13 m), overlying interlayered
Geotechnical
numerous challenging projects across calcareous sands including well-developed calcrete, overlying banded
conditions
South Africa and the African continent, ironstone at great depth.
including piling for transmission lines, Pile loads (SLS) V+ (max) = 475 kN; V– (max) = –140 kN; H (max) = 47 kN
bridges, silos, conveyors, screening plants,
TRM 118/7.5 socketed piles were installed into competent calcrete to
tanks, heritage sites, various mines, car achieve geotechnical load transfer. Socketed TRM piles designed to
dealerships, office buildings, apartment Technical solution penetrate several metres into competent calcrete (penetration variable
blocks, retrofits and several types of depending on actual weathering condition of in-situ material at each
specific pile position). The design allowed an average pile length of 10 m.
power plants.
Operating mine, piling within a processing plant alongside active
RISK REDUCTION conveyors and screening plants. Restricted piling locations, very close to
Challenges existing structures. Limited working space. Buried underground services.
The TRM piling system offers total
Fast-track programme required by the client. Variable ground conditions.
versatility between end-bearing and Extremely tight piling shedule (to ensure plant outage date could be met).
friction-pile systems for geotechnical
load transfer. This makes it a dependable,
flexible and adaptable system of choice
to minimise risks in case of limited
geotechnical information or unexpected
variations. Pile depth/length adjusts auto-
matically to match actual unique sub-soil
conditions encountered at each individual
pile location.
Classified as displacement piles and
using a high-frequency hammer, vibration
is minimal (normal peak particle velocity
<1 mm/s) enabling pile installation as close
as 40 cm from existing structures, inclu-
ding potentially sensitive buildings. Pile
load-bearing capacity is proven during the
pile-driving process for every pile installed,
optimising pile lengths and enabling the UMK Screening Plant Upgrade – restricted piling locations, very
minimisation of expensive large-scale close to existing structures, with buried underground services

4 March 2020  Civil Engineering


Table 2 Burbec, Apartment Blocks, Pretoria, 2019

Project Description Residential Building – apartment block

Structural engineer Engineering Design Services (Pty) Ltd

Location Silver Lakes, Preotoria, Gauteng, South Africa

Geotechnical conditions Fill overlying shallow soft rock shale bedrock

TRM 170/9: V+ (max) = 810 kN


Pile loads (SLS)
TRM 118/7.5: V+ (max) 560 kN

Combination of TRM 118/7.5 and TRM 170/9.5


end-bearing piles installed into competent
Technical solution
bedrock in order to achieve geotechnical
load transfer.

Residential area, with nearby businesses.


Burbec apartment blocks – sloping site
Challenges Highly variable ground condition. Sloping
with cut-and-fill terraces, with sub-structure
site with cut-and-fill terraces.
works following immediately after piling works

Table 3 K69, River Bridge, Pretoria, 2019


Project Description K69, River Bridge 5358

Structural engineer GKB Design Associates (Pty) Ltd

Location Mamelodi, Pretoria, Gauteng, South Africa

Residual shale with very soft to soft rock


Geotechnical conditions
shale bedrock expected at 5 m depth.

Abutment: V+ (max) = 1 010 kN


Pile loads (SLS)
Pier: V+ (max) = 1 041 kN

TRM 170/9 end-bearing piles installed into


Technical solution competent bedrock for geotechnical load
transfer. Estimated average pile length 6.5 m.

Uneven and soft working platforms with


groundwater at surface.
Challenges
Tight piling schedule to ensure piles were
K69 River Bridge – uneven and soft (saturated) working
installed before the summer rains arrived.
platforms, with piling completed prior to summer rains

Table 4 Kusile Power Station Conveyor Upgrade, Delmas, Mpumalanga, 2019

Project Description Kusile Power Station Conveyor Upgrade

Structural engineer ASD Consulting Engineers

Location Delmas, Mpumalanga, South Africa

Fill overlying shale bedrock at approximately


Geotechnical conditions
5 m depth

V+ (max) = 665 kN; V– (max) = –145 kN;


Pile loads (SLS)
Horizontal (max) = 15 kN

TRM 118/7.5 socketed piles installed into


competent bedrock in order to achieve
geotechnical load transfer. The socketed TRM
Technical solution
piles were designed to penetrate up to 3 m
into the competent shale, with average pile
length being 10 m.

Operating power station. Restricted working


space of piling locations very close to existing
Challenges structures, limited space and headroom.
Buried underground services. Tight piling Kusile Power Station Conveyor Upgrade –
shedule. restricted piling locations, very close to existing
structures, with buried underground services

Civil Engineering  March 2020 5


Table 5 765 kV Line Ankerlig to Sterrekus, Western Cape

Project Description ESKOM 765kV line Ankerlig to Sterrekus, Western Cape, South Africa

Structural engineer ESKOM

Location Melkbosstrand, Western Cape, South Africa

Loose saturated sand for the upper 3–4 m, becoming medium-dense to


Geotechnical conditions
dense thereafter with calcrete lenses interspersed sporadically.

Pile loads (SLS) V+ (max) = 529 kN; V– (max) = –437 kN

Technical solution TRM 118/7.5 friction piles with 270 mm shoe. Average pile length 12 m.

Saturated variable ground conditions. Remote site locations. Climate –


winter. Sand dunes with protected flora – limited working platforms.
Challenges Vehicles getting stuck and needing to be towed. Planning of concrete
trucks – batching plant fair distance away. 
Low overhead locations. 765 kV Line Ankerlig to Sterrekus – remote site locations with limited
working platforms, including wet and saturated ground conditions

load and quality testing. Additionally, the FURTHER SIGNIFICANT COST solutions throughout South Africa and
exceptional corrosion resistance of ductile AND TIME SAVINGS POSSIBLE the wider region.
iron pile material guarantees a structural By selecting and awarding the TRM The TRM piling system has been used
service life of up to 100 years. piling system from an early stage, further and accepted by many highly regarded
significant cost and time savings are also professional entities including ACSA, ASD
TIME AND SCOPE SAVINGS being achieved. Closer pile centres of TRM Consulting Engineers, Arup, Aurecon, BA
BEFORE, DURING AND AFTER piles, with reduced inter-pile span distances, Engineers, BIGEN Africa, DRA Projects,
PILING EQUATES TO SIGNIFICANT enable the sub-structure dimensions to EDS Consulting, ESKOM, GKB Design
CLIENT COST REDUCTION be value-engineered, resulting in overall Associates, Greene Group, Jones & Wagener,
Fast mobilisation and site set-up of light- volume reductions of potentially up to 80%, Kantey & Templer, LNW Consulting
weight mobile equipment enables imme- and major time and cost savings. Engineers, Moroff & Kuhne, Mosomo, Mott
diate access and commencement of piling The TRM piling system has brought Macdonald, PRASA, RHDHV, SASOL,
works on site, even under challenging value engineering solutions to many deep SRK, V&H Consulting Engineers, VNA
conditions. Using compact and versatile foundation projects over recent years (see Consulting and many more.
piling equipment, the TRM piling system Tables 1–7 for examples).
accesses challenging working positions, Info
and reaches down into pre-excavated IN CONCLUSION
pilecap (sub-structure) excavations. Being During the past decade, the TRM PILING Tyrone Shuttleworth
a full-displacement piling system, the sub- SYSTEM has earned a well-established Lanseria Head Office
+27 74 310 1111
soil is also compacted, with no piling spoil track record for high-quality deep tyrone@trmpiling.com
or debris left behind. foundations engineering applications and

Table 6 East Point Mall, New Decathlon Building, 2019 Table 7 Stand 188, Apartment Blocks, Kempton Park, 2019

Retail Shopping Mall Retrofit – existing structure that Project Description Residential Building – apartment block
Project Description
had been partially demolished
Structural engineer V&H Consulting Engineers
Structural engineer LNW Consulting Engineers
Location Kempton Park, Gauteng, South Africa
Location Boksburg, Gauteng, South Africa
Colluvium layer blanketing the site
Fill, overlying clayey silty sand (residual sandstone), with a pebble marker layer. Loose
overlying firm to stiff clayey silt (residual shale), overlying Geotechnical to medium dense nodular ferricrete
Geotechnical
either soft rock shale bedrock or soft rock diabase conditions with collapsible potential. Depth to
conditions
bedrock, shallow water table approximately 4 m below the competent shale or basaltic lava
site surface. bedrock estimated at 8–10 m.

Pile loads (SLS) V+ (max) = 419 kN; V– (max) = –50 kN Pile loads (SLS) V+ (max) =1 358 kN

TRM 118/7.5 end-bearing piles installed into competent Combination of TRM 118/7.5 and TRM
Technical solution bedrock in order to achieve geotechnical load transfer. 170/9 end-bearing piles installed
Average pile length 12 m. Technical solution into competent bedrock in order to
achieve geotechnical load transfer.
Operating shopping mall. Limited access due to building Average pile length 8 m.
not being fully demolished. Piles installed next to existing
Challenges
structures and services. Restricted headroom. Highly Residential area, with nearby
Challenges
variable geotechnical conditions throughout the site. businesses. High groundwater table.

6 March 2020  Civil Engineering


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Industry Land development Airports Waste Environmental Military Sports Bridges
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STRUC TURAL ENGINEERING

Interaction between the bridge and


geotechnical engineer – finite element
modelling of rock foundations
Dylan Fourie the top of the piers, resulting in significant relatively low shear strengths, and most
Master’s Graduate load redistribution between piers. rocks contain them (Wyllie 1999).
Geotechnical Engineering It is therefore proposed that the analysis A rock mass cannot be tested to deter-
Stellenbosch University
dfourie13@gmail.com process is, and should be, an iterative pro- mine if the rock is suitable to be used as
cess between the structural and geotech- a support for massive structural loadings,
nical engineer, as settlement and distortion as there is rarely a rock specimen that is
are best estimated by the geotechnical dependable enough to fully represent the
Nanine Fouché
Department of Civil Engineering
engineer, whilst load take-down due to entire rock mass from which the results
Stellenbosch University these varying foundation stiffnesses is best had been extracted. Numerical model-
naninef@sun.ac.za estimated by the structural engineer. This ling techniques are able to simulate the
iteration should continue until convergence possible conditions of the rock mass with
is reached between the two models. This the information obtained from field inves-
study aimed to compile a guideline to tigations and laboratory testing on intact
Frans van der Merwe Pr Eng
Principal Geostructural Engineer
optimise the iteration process between rock and discontinuities respectively. A
GaGE Consulting the geotechnical and structural engineer, geotechnical FEM software, Rocscience’s
frans@gageconsulting.co.za and to assist the geotechnical engineer in RS3 (Figure 1), was used as a tool to model
improving the consistency in the finite the foundation system, including the
element modelling (FEM) of the interac- rock mass beneath a foundation using an
OVERVIEW tion between the structure and the rock. appropriate constitutive model to take the
The design and modelling of foundations This was achieved by modelling a bridge structure and joint surface conditions into
cross two civil engineering disciplines, footing on rock using a 3D geotechnical FE account. Figure 2 shows the subsurface
namely structural and geotechnical software package, obtaining the footing’s investigation on the proposed widening of
engineering. The structural engineer goes settlement and rotation, deriving structural a tall bridge structure.
into great detail when sizing foundations springs and inserting these revised springs When designing bridge foundations,
to ensure effective load transfer from the back into a structural FE software package the interaction between the structural
superstructure to the underlying geoma- to determine the revised load takedown. engineer and the geotechnical engineer
terials. This is usually accomplished by This should result in more realistic and should be an iterative process. An effec-
deriving the load and moment taken down accurate modelling by the bridge engineer. tive way is needed to guide the geotech-
from the superstructure onto the founda- nical and structural engineer through
tion. This load takedown is normally INTRODUCTION the iterative process, as incorrect spring
established as a first estimate based on Large bridge structures require suitable values could result in significantly un-
either a fixed-base or an assumed springs support from the geomaterials beneath derestimated loads on foundations. From
stiffness model in structural finite element them. Due to the ability of rock to with- experience it is known that differences of
(FE) analysis. The loads transferred from stand immense shear and tensile loading, 10–25% in axial load and bending moment
the superstructure to the various piers and structures such as bridge piers and dams can be expected.
foundations will vary depending on the are more frequently founded on rock as an The purpose of this article is to guide
fixity assumed by the structural engineer, alternative to soil. However, caution must the geotechnical and structural engineer
and could result in large discrepancies be exercised when constructing founda- to better understand the influence of
when modelled with the same stiffness tions on rock, as a single low-strength foundation stiffness on the behaviour
when certain foundations are stiffer than discontinuity in the rock mass at a certain of foundations on rock, the constitu-
others. This becomes more critical in large orientation may cause total failure of the tive models that are applicable for rock
bridge structures with tall piers where even rock. These discontinuities range from foundations and the required interaction
the slightest differentials in displacement joints with rough surfaces that have sub- between the structural and geotechnical
at the base of adjacent piers could lead to stantial shear strengths to massive faults engineers when designing bridge founda-
significant differential tilt and settlement at that contain various kinds of clays with tions. This will be achieved by modelling

8 March 2020  Civil Engineering


Figure 1 RS3 model of foundation on rock

a bridge foundation with RS3 geotechnical


FE software using geotechnical constitu-
tive models, obtaining the footing’s
settlement and distortion, and deriving
foundation structural springs.

ECCENTRIC LOADING ON Figure 2 Subsurface investigation on


BRIDGE FOUNDATIONS proposed widening of a tall bridge structure
AASHTO (2002) recommends that the
eccentricity, e, of the resultant force on It should however also be remembered value uniformly below and between
a spread foundation be kept to e ≤ B∕6 that these allowable bearing capacities different foundations.
and e ≤ B∕4 for foundations on soil and are normally derived taking the footing For illustration purposes, a crude
rock respectively (where B = foundation geometry into consideration. hand calculation for settlement is given
width or length). This check is normally On strong rock, especially on bridge below to compare two footings with the
undertaken in the Serviceability Limit foundations, it is assumed that the over- same applied stress and soil stiffness in
State (SLS) and implies that a foundation turning will govern the design, whilst the order to show that the subgrade modulus
on soil may not have any “uplift” whilst a pressures on the edges of the foundations varies depending on the geometry – the
foundation on rock may have 25% “uplift”. will not be close to the allowable bearing first with a footing width of B = 0.6 m, an
The concept of limiting eccentricity to capacity of the rock, which is normally applied stress of σ = 200 kPa and a soil
e ≤ B∕6 is based on the premise that the very high. stiffness of E = 10 MPa, and the second
geotechnical engineer normally provides with a footing width of B = 7 m.
the structural engineer with an allowable ABUSE OF SPRINGS The settlement is assumed to be
bearing pressure, qall. Assuming the Springs are widely used by structural given by:
Factor Of Safety (FoS) on this allowable engineers to model soil-structure interac-
bearing pressure is 3, the maximum tion in structural modelling packages to 0.9Bσ
δ=
pressure below the foundation with an ec- represent the stiffness of the foundation E
centricity of B∕6 will be 2qall (FoS = 1.5 on soils. Soils and rock exhibit non-linear
the edge of the foundation). Similarly in stress-strain behaviour. Typically, The settlement for the 0.6 m wide footing
the Ultimate Limit State (ULS) the eccen- subgrade moduli from standard tables, was calculated as:
tricity could be limited to B∕3.6, assuming such as those provided in Bowels (1996)
the maximum pressure below the edge of are used without understanding that 0.9(0.6)200
δ= = 10.8 mm
the foundation will be 3qall, but this could subgrade moduli are not constant values 10
potentially result in significant rotation of and vary with applied load and footing
the foundation and increased P-δ (P-delta geometry. Key to appreciate, is that a The subgrade reaction is then calculated as:
second order effects) moments on the subgrade modulus is not a soil property, it
foundation that could result in pressures is not constant below foundations, and it 200 (1 000)
ks = = 18 518 kN/m3
exceeding 3qall. is also not conservative to use the lowest 10.8

Civil Engineering  March 2020 9


Whereas, the settlement for the 7 m wide
footing was calculated as δ = 126 mm, and 0
the subgrade reaction as:

–0.05
ks = 1587.3 kN/m3.

In addition to the above, if the applied


–0.10
stress was changed, the Young’s modulus

Deflection (mm)
would change, as the stress-strain behav-
iour is non-linear, and Young’s modulus –0.15
will decrease with an increase in strain.
Considering the above, a structural
model using springs assumed from the –0.20
above could result in erroneous load take-
down, assumed differential vertical settle-
–0.25
ments and predicted tilt which for tall or
large structures could be problematic and
inaccurate.
–0.30
0 1 2 3 4 5 6 7 8 9
RELEVaNT CONSTITUTIVE Footing length (m)
MODELS FOR ROCK Rigid half load Rigid full load Rigid double load
Constitutive models describe a material’s Semi-flexible half load Semi-flexible full load Semi-flexible double load
response to different loading conditions,
such as mechanical loads, which in turn Figure 3 Deflection of semi-flexible vs rigid footing loaded on footing geometry
provide the stress-strain relations of the
material to formulate governing equations but the materials on which it rests as degree of flexibility, and thus when a
(Zhang et al 2017). The Hoek-Brown (HB) well (Chen & Duan 2014). Foundation pressure or concentrated load is ap-
failure criterion is one of the most widely systems are complex, as there are different plied, the footing undergoes bending.
accepted failure criteria used to estimate constituents, each with variable material As the flexible footing bends, the soil
rock strength. However, the original HB properties interacting with one another beneath the footing settles differen-
failure criterion is limited in many ways (Lemmen et al 2016). With the exception tially and leads to a non-linear pressure
and has thus been adapted and expanded of unusual conditions, design codes such distribution.
over four decades to allow the criterion as the TMH7 Part 3 (1989), allow a varying Contact stress beneath a flexible footing
to be used for an extensive range of rock linear soil pressure distribution to be is also highly dependent on soil type,
properties. The Generalised Hoek-Brown assumed for eccentrically loaded footings. whereas the settlement is nearly uniform
(GHB) failure criterion is the most widely This represents rigid behaviour. The actual for all types of soil. The rigidity behaviour
accepted constitutive model for a con- behaviour can be tested in 3D geotechnical of the foundation was tested in two
tinuum rock mass. It appears to provide FE models using geotechnical constitutive ways namely:
the most reliable set of results for use as models, as discussed below. QQ Applying only uniform stress (of
input for methods of analysis currently Experience has demonstrated that varying magnitude) on a rigid
used in rock engineering (Hoek 2001). the assumption of a linear pressure foundation (concrete E = 1 × 106 GPa)
The GHB parameters were based on the distribution is adequate for the majority and on concrete of normal stiffness
subsurface investigation logs, geophysical of cases because of the conservative (E = 30 GPa).
test results and laboratory test results for load estimates and safety factors in the QQ Applying only axial load on top of
the specific example. If jointing or dis- materials. However, there are also cases the pier using both E = 30 GPa (semi-
continuity planes govern the behaviour of where the footing must be analysed flexible) and E = 1 × 106 GPa for the
the founding rock, these should be added as a flexible structure, specifically for foundation dimensions and rock prop-
into the FE model and the foundation long, thin or wide foundations (Tabsh & erties discussed in the next section.
modelled as a discontinuum mass. Al-shawa 2005). The results are provided in Figure 3 and
One of the most important aspects Figure 4 respectively, where it can be
FOUNDATION STIFFNESS of the rock-soil interaction is the contact established that the true foundation prop-
The term foundation is often used to stress distribution and settlements beneath erties (E = 30 GPa) will result in flexible
describe the structural component that the footing, which will vary as follows: behaviour for the specific example, whilst
transmits the weight of, and loads acting QQ Rigid footing settlement is nearly the settlements almost doubles when
upon, the entire structure onto the ground. uniform for all types of soil, whereas modelling the pier and the foundation in
However, this is not a fitting description the contact stress beneath the footing combination. It should be appreciated that
for a foundation, but is just one aspect of is highly dependent on soil type. the displacements on rock might be small,
a system, as the foundation system incor- QQ In the case of a flexible footing, the but adjacent foundations could be piled and
porates not only the concrete component, footing is considered to have some displacements much larger, resulting in

10 March 2020  Civil Engineering


MODEL SETUP
0 A bridge footing of a tall pier (>80 m) on
rock was modelled using Rocscience’s RS3
–0.10 geotechnical FE software; the main reason
being that RS3 contains built-in constitu-
tive models used to accurately model rock
–0.20
behaviour such as the Hoek-Brown and
Generalised Hoek-Brown failure criteria.
Deflection (mm)

–0.30 The geometry of the spread footing was as-


sumed to be 9 m × 7 m, and 2 m thick. The
–0.40
geometry and dimensions of the bridge
footing and bridge pier were modelled. The
footing is subjected to eccentric loading
–0.50 due to wind forces, launching loads, dy-
namic forces applied from moving vehicles
–0.60 on the bridge deck, as well as seismic
loading. The foundation was assumed to be
on very hard rock (granite-gneiss) with an
–0.70
0 1 2 3 4 5 6 7 8 9 allowable bearing pressure of 16 000 kPa.
Footing length (m) The SLS loading applied to the footing
Rigid half load Rigid full load Rigid double load was modelled and is summarised in
Semi-flexible half load Semi-flexible full load Semi-flexible double load Table 1.

Figure 4 Deflection of semi-flexible vs rigid footing loaded on the pier geometry Table 1 Loading applied to bridge pier

SLS Loading

Load Magnitude Unit


1.60
Nx 20 600 kN
1.40
Mz 46 000 kN.m
Centre displacement / Edge displacement

1.27
1.20 My 38 000 kN.m
1.07
1.00 Vy 925 kN

Vz 108 kN
0.80

0.40 The derived springs will differ in the ULS.


The foundation system can be modelled
Current example

0.60 in two ways:


QQ the first being to model the entire pier
0.20
(assuming E = 30 GPa or 1 × 106 GPa),
and reviewing displacements on
0
0 1.0178 2 4 4.4089 6 8 10 10.86 12 the edge of the pier or foundation,
Rock stiffness (GPa) depending on rigidity, and
QQ the second being to model the vertical
Figure 5 Influence of rock stiffness vs footing flexibility forces (N) and bending moments (M)
as a single vertical load, eccentrically
much larger differential tilt and displace- changed. Figure 5 compares the displace- placed on the foundation (lever arm)
ment between piers on rock and piles. ment at the centre of the footing with the with E = 1×106GPa. This high E was
Therefore, the influence of rock stiff- displacement at the edge of the footing for used, as a stress concentration on the
ness on the deformation of the footing different rock stiffnesses. foundation will result if E = 30GPa
was investigated – as this is theoretically Figure 5 illustrates that the stiffer was assumed, resulting in local failure.
the only parameter that can influence the rock material is, the more flexible This load at an eccentricity was
the behaviour, because concrete’s stiff- the footing behaves. This shows that a modelled to account for the bending
ness will vary between 15 and 30 GPa simplified point load method, assuming moments without modelling the entire
depending on creep and cracking of the E = 1 × 106 GPa with an applied ‘point bridge pier, thus making the model
section. This involved the same vertical load’ at an eccentricity, might not be simpler. The biaxial eccentricity was
stress (full load) being applied to the pier valid, and the flexibility of the foundation calculated around both axes, looking
geometry on the semi-flexible footing, should be checked before using such at displacements at the edges of the
while the stiffness of the rock was a method. foundations, using:

Civil Engineering  March 2020 11


Iteration 1 Iteration 2 Iteration 3

Settlement
in centre and
corners of footing Settlement
Geotechnical model in centre and Settlement
corners of footing in centre and
corners of footing

New springs New springs New springs


New loads New loads
Re-run structural
Re-run structural model and
model and assess load
Structural model
Re-run structural assess load re‑distribution
model and re‑distribution
Initial loadset
assess load
re‑distribution

Model Convergence

Figure 6 Iteration process between geotechnical and structural engineers

M
e=
N

A
STRUCTURAL SPRINGS DERIVATION
As a first step, the structural engineer
provides the geotechnical engineer with
the proposed foundation geometry (based
on ABP) and a load set derived from
either a fixed based or assumed spring E C
value structural analysis. These loads
B
are inserted into the geotechnical 3D FE
model to determine the settlement and
distortion, whilst the rock properties are L
based on subsurface investigation and
B
laboratory results. Thereafter, new springs
are calculated and given to the structural X
engineer. This section will show the deri- Y
D
vation of the equations used to calculate Z

the new springs. The iteration process is Figure 7 Query points where settlement was reviewed
illustrated in Figure 6.
The loads in Table 1 were inserted into Nx rotational spring around the z-axis kφz
kv =
the RS3 model. As stated in the TMH7 δcv (kN.m/rad) was derived by dividing the
Part 3 (1989), the footing was assumed to applied moment about the z-axis by
be rigid, with the loading applied to the The lateral springs in the z and y direc- the average angle of rotation φz in the
top of the column. The model was run tions (kN/m) are similarly derived by direction of the applied moment (as the
and the vertical and lateral movements dividing the lateral load applied to the moment is causing the rotation). The
were computed. Thereafter, the settle- footing (in the respective direction) by the average angle of rotation about the z-axis
ments at the bottom four corners and the lateral movement in the same direction at φz (radians) is derived by:

⎧ (δA – δE) + (δB – δD) ⎧


middle of the footing, as well as the lateral point C δcz and δcy respectively:
⎪ ⎪
⎩ ⎩
movements in the middle of the footing
(Figure 7), were recorded. Vz 2
kz = φz = tan–1
Once the settlements were obtained δcz B
from the RS3 computation, the vertical,
lateral and rotational springs were Vy The rotational spring around the z-axis
ky =
derived. The vertical spring k v (kN/m) δcy kφz:
was derived by dividing the vertical load
applied to the footing, by the vertical set- Thereafter, the rotational springs around Mz
kφz =
tlement at point C δcv: the respective axes were derived. The φz

12 March 2020  Civil Engineering


Similarly, the rotational spring around Table 2 Derived spring values
the perpendicular axis can be determined Springs
by taking the average distortion around
Description Symbol Value Unit
that axis.
Vertical spring in X kv 116.9 GN/m
STRUCTURAL SPRING RESULTS Horizontal spring in Z kz 8 GN/m
The springs derived using the settlements
and lateral movements obtained from the Horizontal spring in Y ky 69.2 GN/m
RS3 model are presented in Table 2. These Rotational spring around Z kφz 1 431.4 GN.m/rad
values differ up to 4 000% from those
Rotational spring around Y kφy 2 039.4 GN.m/rad
values calculated using subgrade moduli
from Bowles’ standard tables.

GUIDELINE FOR GEOTECHNICAL Determine Allowable


ENGINEERS Bearing Pressure (ABP) using
The guideline illustrated in Figure 8 first order methods
was developed to assist the geotechnical
engineer when analysing bridge spread
foundations on rock or piles using finite
Send ABP to structural
element analysis as a numerical modelling engineer to determine initial
tool. This guideline should be followed by footing size
the geotechnical and structural engineer
Receive initial loadset from bridge engineer
to assist in the iteration process.

PASSIVE ROCK DOWELS


To prevent possible uplift of the footing Assess rigidity of footing*
due to overturning moments, passive Rigid Not rigid
rock dowels can be added to the footing
according to simple limit equilibrium Model the footing using
Model the entire pier
hand calculations. Two rows of 40 mm the simplified point load
geometry on the footing
method
diameter dowels, each row consisting of
seventeen 3 m long dowels, were inserted
along the length of the footing, as shown
Derive structural springs
in Figure 9. The dowels were modelled
as bolts in RS3. A sensitivity analysis was
carried out to determine the effect of rock
stiffness on the amount of tensile force Provide structural engineer Receive new loadset
with derived springs from bridge engineer
attracted by the dowels for footings of
differing stiffnesses on rock of differing Receive new loadset from bridge engineer
stiffnesses. Figure 10 illustrates the mag-
nitude of axial force the dowel closest to
the point of uplift will attract for footings
Is convergence reached* No
with 7 GPa, 30 GPa and rigid foundation
stiffnesses on weak, intermediate and
strong rock (rock strength determined by
stiffness, E). Yes
Figure 9 shows that the less stiff the
rock is, the more force the dowels will Moment loading and axial
loading are accurate
attract. Additionally, the less stiff the
footing is, the more force the dowels
will attract. However, for this specific Figure 8 Guideline for assisting in the FEM of bridge footings on rock
foundation system, the tensile loads in
the dowels are low compared to those that the use of passive dowels is a strain CONCLUSIONS
calculated by the Limit Equilibrium (LE) compatibility issue and that LE methods A guideline was developed to optimise
hand calculation to prevent uplift. This might over-predict the ‘positive’ effect the iteration process between the
is due to insufficient settlement below of passive dowels, and that the founda- geotechnical and structural engineer to
the compression corner of the foundation tion should rather be increased in size assist them to improve the consistency
and corresponding small uplift displace- if uplift is considered problematic on in modelling the interaction between the
ment in the opposite corner. This shows stiff rock. bridge structure and the foundation.

Civil Engineering  March 2020 13


the contact pressure beneath the
footing is not linear.
QQ It was shown that if a footing is clas-
sified as rigid, the simplified point
load method can be used to determine
settlements, but when the footing is
classified as flexible, the entire pier
geometry will need to be modelled on
a flexible footing to obtain realistic
results.
QQ The stiffer the rock below a foundation
is, the less force passive dowels will
attract. Additionally, the stiffer the
footing is, the less force the dowels
will attract. The behaviour of passive
dowels is therefore a complex strain-
compatibility problem best modelled
in 3D geotechnical FE.
QQ Analysis showed up to 4 000% differ-
ence in spring stiffnesses assumed,
Figure 9 Passive rock dowels using subgrade moduli form standard
tables.
QQ From experience it is known that the
–2.0 axial load and bending moments can
differ by 10–25% from the original
–2.5 loads. 

–3.0 REFERENCES
Bowles, J E 1996. Foundation Analysis and
Dowel length (m)

–3.5 Design. Fifth ed. New York: McGraw-Hill


Companies, Inc.
–4.0 Chen, W & Duan, L 2014. Bridge Engineering
Handbook: Substructure Design. Second ed.

–4.5 Taylor & Francis Group.


TMH7 Part 3 1989. Committee of State Road
Authorities. TMH 7 Part 3: Code of Practice
–5.0
for the Design of Highway Bridges and
Culverts in South Africa. Pretoria, South
–5.5
–7 –6 –5 –4 –3 –2 –1 0 Africa: Department of Transport.
Axial force (kN) Hoek, E 2001. Rock mass properties for
Weak rock – 7 GPa footing Weak rock – 30 GPa footing underground mines. Underground mining
Weak rock – Rigid footing Intermediate rock – 7 GPa footing methods: engineering fundamentals and
Intermediate rock – 30GPa footing Intermediate rock – Rigid footing international case studies, 21: 1–21.
Strong rock – 7GPa footing Strong rock – 30 GPa footing Lemmen, H E, Jacobsz, S W & Kearsley,
Strong rock – Rigid footing E P 2017. The influence of foundation
stiffness on the behaviour of surface strip
Figure 10 Effect of rock stiffness on the axial force of the dowels foundations on sand. Journal of the South
African Institution of Civil Engineering,
The following conclusions were drawn QQ The effect of high rock stiffness on 59(2): 19–27.
with regard to the FE modelling of rock- the foundation resulted in the foun- Tabsh, S W & Al-shawa, A R 2005. Effect of
structure interaction systems: dation behaving in a more flexible Spread Footing Flexibility on Structural
QQ Rock is a non-linear material and, manner. Conversely, if the rock was Response. Practice Periodical on Structural
therefore, a suitable constitutive model weaker, the foundation would behave Design and Construction, 10(2): 109–114.
needs to be chosen in order to accu- more rigidly. Wyllie, D C 1999. Foundations on Rock. Second
rately imitate the rock mass behaviour QQ It was observed and confirmed that ed. Vancouver, Canada: E & FN Spon.
in a geotechnical FE. The Generalised rigid footings undergo uniform settle- Zhang, X, Chen, Z & Liu, Y 2017. Constitutive
Hoek-Brown failure criterion was ment (when subjected to a uniformly Models. In Academic Press: The material
chosen to model the continuum rock distributed vertically applied load), point method: a continuum-based particle
mass for the example in this article. with no differential deflection while method for extreme loading cases. 175–219.

14 March 2020  Civil Engineering


Perdekraal: Pre-clearing and grub area on wind farm

Wind farm projects flying


Concor Infrastructure has, over the past few years, established a sound reference base for the successful
construction of numerous wind farms across South Africa. In this article we look at two of the more recent
projects – the Perdekraal East Wind Farm in the Western Cape and the Kangnas Wind Farm in the Northern
Cape. Although the activities may appear to be repetitive, constructing a wind farm is not always as simple as it
would appear. Different geographical locations present varying site conditions and logistical challenges.
PERDEKRAAL EAST WIND FARM, environmental impact owing to the site’s The Concor and Conco Consortium
WESTERN CAPE straightforward electrical connection into was appointed as the construction
Situated within the Witzenberg Local the Eskom grid. contractors on this project. Marritus
Municipality in the Western Cape, the When operating at full capacity, the Bezuidenhout, Concor Infrastructure
Perdekraal East Wind Farm is less than Perdekraal East Wind Farm will generate construction manager on the site, explains
two hours from Cape Town. Spanning sufficient clean renewable energy to that the project consisted of the construc-
an area of 3 055 ha, the site was selected supply electricity to power up to 95 000 tion of 48 turbine bases and hard stands,
for its excellent wind resource and its South African homes. Each of the 48 maintenance of the existing public district
proximity to national roads for wind tur- wind turbines, standing at a height of gravel road, the construction of 32 km
bine transportation. In addition, studies 115 m, will have blades 53 m long and will of internal roadways and the upgrading
showed that there would be minimal generate 2.3 MW of power. of the existing Kappa Substation, as well

Perdekraal: Processing and compacting material before establishment on site

Civil Engineering  March 2020 15


Perdekraal: Establishment of the batch plant and office area

as the construction of a new Eskom self- cement replacement, which resulted in a subcontractors, working on the wind farm
build substation. 32.5% reduction in CO2, translating into a project daily, toolbox talks were used to
Work began on site in June 2018, with saving of approximately 1 900 tons of CO2. ensure that everyone was committed to
the scheduled completion of Concor The concrete mix design on the project safe work. In addition to the daily focused
Infrastructure’s portion of the works at factored in that the water in this region has interactions, a mass toolbox talk was
the end of September 2019. a high sulphate content. The first founda- held once a week to refocus the teams by
tion was poured on 22 November 2018 and reflecting on previous work incidents,
Construction of the foundations the last on 17 June 2019. All readymix con- concentrating on identifying risks in the
The region consists of mostly weathered crete was produced at the on-site 40 m3 per coming week’s tasks, and discussing miti-
sandstone and mudstone, and some of the hour batch plant, and in total 25 000 m3 of gation. By June 2019, the Perdekraal East
foundation excavations required blasting. concrete was used on the project. Wind Farm project had achieved 537 532
Each of the 48 wind turbine foundations Lost Time Injury Free (LTIF) man hours.
was excavated to a depth of 3 m and has a Involvement and training of
diameter of 20 m. the local population Responsible environmental stewardship
The majority of the workers respon- Apart from the long-term benefit for the Adherence to sound environmental
sible for constructing the foundations Ceres community from the wind farm, stewardship underpins projects under-
came from the surrounding communities during construction the bulk of the taken by Concor Infrastructure, and an
of Ceres, Nduli, Bella Vista and Prince workforce were drawn from Ceres. Skills important factor on this site was the
Albert Hamlet. A local contractor was development formed an important part aridness of the region which had also just
responsible for cleaning the foundations of the project, with training being done been through a four-year drought. Water
up to the founding or rock level, following with all Concor Infrastructure’s people on was sourced from two boreholes on the
which the blinding was poured using site to ensure that they had the necessary site and, because of the volume and depth
15 MPa readymix concrete. An average of competency and skills. of these, the project received a relaxation
120 m³ per foundation was required due Participation from local companies on the current water usage curtailment.
to the geological conditions. The free- was also a focus. A local bus company However, the water usage was monitored
issue bolt pack, weighing about 12 tons, provided transport for personnel to and continuously, with reports being sent to
was then assembled and put in place. from site. Security was handled by a the Department of Water and Sanitation.
Approximately 50 tons of reinforcing steel security company based within the local Education was again an important
was used in each base. community; awarding the contract to this aspect of environmental stewardship.
Using a shutter created by Concor company enabled it to further develop its This area is the habitat of the critically
Infrastructure, the conical section and the personnel and systems, and increase its endangered Riverine Rabbit (Bunolagus
plinth were poured in a single continuous footprint and coverage. It also allowed Monticularis), more commonly known as
pour. Not only was this an innovation this company to upgrade its equipment to the Bushman Rabbit. It was hoped that by
in turbine base construction, but it also the latest technology available. Aggregate training the local people to identify this spe-
resulted in significant time savings with was brought in from Worcester from a cies, greater awareness of their plight would
the associated cost savings. local Level 1BBBEE contractor. be created. The site was also equipped
Over 400 m3 of concrete was used for with motion sensor cameras to detect and
each base, with 60 MPa being used for the Safety monitor the habitat of these small creatures.
plinth and 40 MPa for the conical section. Safety is, as always, a non-negotiable, and The network of internal roadways
The foundations were designed using a 70% with more than 380 people, including was mapped to avoid sensitive areas that

16 March 2020  Civil Engineering


could affect the local flora and fauna.
This includes endangered species of
succulents. Sections of the area through
which the roads pass were designated as
no-go areas, as these consist of exposed
calcareous gravel with dense populations
of Tanquana Prismatica and Didymautus
Lapidiformis. Both are endemic species
which have a highly restricted distribution
and should not be disturbed or destroyed.
Bezuidenhout explains: “By declaring
no-go zones, we set out the footprint
within which all personnel had to stay
while working on the project. This went
a long way, not only to protecting local
species, but also to creating an awareness
and interest in preservation. The areas
of the no-go demarcation also include
graves and archaeological sites which
require protection.

KANGNAS WIND FARM,


NORTHERN CAPE
Kangnas Wind Farm is approximately
40 km east of Springbok, in the Northern
Cape’s Nama Khoi Municipal area.
Construction commenced on this wind Perdekraal: Preparing the levels to cast a wind turbine base

Civil Engineering  March 2020 17

RANGE KEMACH JCB

f in
require around 60 truckloads of readymix
concrete. Continuous pours have been
possible due to sound planning on site. In
total, approximately 40 000 m3 of concrete
will be required on the project. A similar
construction methodology is being used
as that on the Perdekraal Wind Farm.

Involvement and training of


the local population
The majority of the workers on site are
Kangnas: View of a complete hard from the local communities surrounding
stand with the wind turbine components the project, including general labourers,
semi-skilled workers and foremen. In
addition, subcontractors from within the
community were identified and these
include companies that will provide
transport to personnel to site, as well as
other services.
Fast-track projects often present a
challenge in terms of appropriate skills
development and safety on site. For this
reason an extensive training programme
has been implemented for both Concor
Infrastructure’s own teams and those of
contractors to ensure that quality stand-
ards are adhered to, and that all safety
requirements are met.

Safety
Safety remains an integral part of all
Kangnas: View of the road network with hard stands Concor Infrastructure projects, and it is
no different on the Kangnas Wind Farm
farm in June 2018 and, once completed, of the foundation for the bases and hard site. Daily Safe Task Instruction sessions
this 61 wind turbine farm will generate stands. This necessitated blasting for most address potential risks and identify new
sufficient clean renewable energy to of the bases during excavation activities. risks and challenges. An ongoing safety
power 120 000 South African homes. Verreynne explains that being able awareness campaign includes both
Jaco Verreynne, Concor Infrastructure to control the quality and supply of the employees and all subcontractors on
contracts manager on this wind farm materials is a major advantage in terms of site. So far no serious injuries have been
project, explains that it is also being un- both cost and time. Concor Infrastructure recorded.
dertaken as a consortium between Concor also established its own 60 m3 per hour
and Conco. readymix concrete batch plant on site, Responsible environmental stewardship
The scope of the project includes the with the bulk cement being trucked in At peak there will be around 450 people,
construction of the 12 km access road to from Piketberg. Each of the turbine bases including subcontractors, on the Kangnas
the Kangnas Substation, the construction will be 19 m in diameter, and each will Wind Farm project. The Farm is situated
of more than 41 km of internal site roads,
the construction of 61 turbine bases and Kangnas: Pouring of a concrete base
hard stands, and the building of all ancil-
lary civil infrastructure on site. The wind
farm is spread over an area of 3 591 ha.
Construction completion on the
Kangnas Wind Farm is scheduled for
August 2020 and, once completed, it will
operate for 20 years.

Construction of the foundations


The terrain on this wind farm is typical
of the Springbok Flats Karoo Basin, with
a rocky underlay prevalent in over 80%

18 March 2020 Civil Engineering


within Namaqualand and no-go areas
were identified before the project began,
with the wind farm footprint planned
around these areas to ensure they are not
compromised.
Sound environmental stewardship by
Concor Infrastructure has seen measures
taken on site to contain all traffic, as far
as possible, within the allowed footprint.
Access roads are maintained, and with
300 people on average traversing the site,
a stringent preventative approach towards
litter, including educational awareness,
has been implemented.
Two further environment-related
challenges are handled on the site. Firstly,
numerous snakes are common to the
Namaqualand region, with at least seven
of these considered extremely venomous,
including the Cape Cobra, Black Spitting Kangnas: Steel fixing on a base
Cobra, Puffadder and Namaqua Dwarf
Adder. Two certified snake handlers are hospital in Springbok maintains sufficient Info
on site to catch and safely relocate snakes stock of a generic snake venom on hand.
that could pose a threat to the construc- And secondly, there has also been an issue Coralynne & Associates
tion team. Individuals working on site with rabies in the area and teams on site on behalf of Concor Construction
communicate@coralynne.co.za
are taught to photograph or identify the have been educated to treat all animals, www.concor.co.za
snake if they are bitten, and the nearby including the aardwolf, as wild.

Civil Engineering  March 2020 19


Upgrading of the Rimer’s Creek
Water Treatment Works
QQ Refurbishment of Lomati Dam outlet
Banie Lundie Pr Tech Eng, Pr CPM SCOPE OF THE WORK works
Managing Director The Rimer’s Creek Water Treatment QQ Associated electrical works and
AFI Consult
Works (WTW), situated in the Barberton telemetry.
banie@afri-infra.com
Nature Reserve, approximately 2 km
south of Barberton in Mpumalanga, was WATER QUALITY
upgraded to a level where it would be able The works receives its raw water from the
INTRODUCTION to treat a sufficient amount of water for a Lomati Dam through an integrated gravi-
This part of the Lowveld is better known future population of approximately 87 000 tational system of outlet works, chambers,
for its rich gold and asbestos deposits, people at the required drinking water a tunnel, pipes and the creek. With only
mine disasters and Jock of the Bushveld standard, SANS 241. The treatment works chemical dosing and upflow filtration
than for infrastructure development. serves the communities in Barberton processes, the water could not be treated
During 2014, following a lengthy political and the surrounding area. The old works to the required standard. Traces of iron
process, a decision was taken by govern- consisted of chemical dosing, upflow and manganese were found in the raw
ment to amalgamate the then Mjindi filtration and disinfection facilities. water, which the current processes were
Local Municipality, earlier known as The project focused on the upgrading unable to remove or treat. For this reason
Barberton, with the municipality of of the WTW to a design capacity of processes such as oxidation in the form of
the capital of Mpumalanga, Mbombela 15 megalitres per day, with the addition a cascade, and sedimentation in the form
Municipality. As part of the amalgama- of a formalised chemical dosing facility, of circular clarifiers were proposed.
tion, a ‘wedding gift’ from government oxidation, sedimentation and sludge-
was making funding available for the handling processes, and a supernatant and CAPACITY
refurbishment and upgrading of bulk wash-water recycling facility. The works The capacity of the old works, when oper-
water supply infrastructure. One of the that formed part of the project can be ating under perfect conditions, was suffi-
projects identified and prioritised was summarised as follows: cient. However, due to the recent droughts
the refurbishment and upgrading of the QQ A new chemical dosing facility and lack of sludge-treatment and recycling
Rimer’s Creek Water Treatment Works, QQ A cascade
including the outlet works of the main QQ Two circular clarifiers
raw water source, the Lomati Dam. QQ Sludge drying beds
Following a lengthy procurement QQ Refurbishment of a filter
process for professional service providers, QQ Interconnecting pipework
AFI Consult was awarded the work as the QQ Formalisation of the stream and low-
preferred service provider, and work com- level river crossing
menced in all earnest. QQ An access road

The Rimer’s Creek WTW upgrade included the


construction of two circular clarifiers; care was taken
not to disturb the nature reserve surroundings

The construction of an oxidation cascade


formed part of the upgrade works

20 March 2020  Civil Engineering


No Contest

The stream was formalised through the use of various gabion walls, weirs, a stilling basin and
a low-level river crossing to protect the works in the event of heavy rains

facilities, the filter backwash cycles had contractor had to find innovative ways to
been neglected. Consequently, the works make the upgrade fit-for-purpose.
could only operate at approximately 80% Various level platforms had to be
of its design capacity. Similarly, the raw created for infrastructure, while ensuring
water quality had deteriorated because of that the hydraulics through the works
the changing catchment characteristics remained unaffected.
of the Lomati Dam. The design capacity The stream was formalised through
for the upgraded works was to remain at the use of various gabion walls, weirs, a
15 megalitres per day. stilling basin and a low-level river crossing
to protect the works in the event of heavy
ENVIRONMENTAL rains. Rock for the gabions was obtained
With the works being located inside the by breaking larger boulders from excava-
Barberton Nature Reserve adjacent to tions on site.
Rimer’s Creek, a lengthy environmental Old, unused, slow sand filters were
process had to be conducted, with converted to sludge-drying beds, thus en-
environmental authorisation being suring that no sludge would be discharged
granted as well as a water-use licence. The into the stream.
environmental management programme Distribution and Product Support by:
was stringently enforced to ensure that CONTRIBUTION TO THE
minimal disruption and damage were LOCAL COMMUNITY
caused during construction. The addition Apart from the usual employment of
of the sludge-handling process further local labour, local subcontractors were
ensured that the ecological system down- appointed to construct valve chambers
stream of the works can be restored to and gabions under stringent training and
normal conditions. supervision of the resident engineer and Scan
contracts manager.
Me
INNOVATION
Due to some steep slopes and a stream PROJECT STATUS
dissecting the old and the extended The project was completed and success-
works, the location of the works proved fully handed over to the Municipality Download any QR reader/scanner from
the Google Play or Apple App Store
to be challenging. The design team and during June 2019. 
www.elbequipment.co.za
PROJECT TEAM Branches and
Project Manager Mbombela Municipality Peter Marota
Dealers throughout
South Africa and
Project Manager Department of Water and Sanitation Johan Jooste Pr Eng Southern Africa
Project Manager AFI Consult A D Watts Pr Tech Eng

Design Technologist AFI Consult Krynauw Coomans Pr Tech Eng

Construction Manager AFI Consult Oloff Bergh Pr Eng, Pr CPM

Project and Construction Manager Banie Lundie Pr Tech Eng, Pr CPM


+27 (0)11 306 0700
elb@elbquip.co.za
Civil Engineering  March 2020 21
Design and construction of the
Erasmusrand Pedestrian Bridge
Gerhard du Plessis Pr Eng
Technical Executive: WSP Australia
Director: Superstructures Consulting Engineers
gerhard@superstructures.co.za

INTRODUCTION
The new Erasmusrand Pedestrian Bridge
replaced the previously impact-damaged
pedestrian bridge spanning the N1 freeway
in Pretoria for the South African National
Roads Agency SOC Ltd (SANRAL). The
bridge spans a ten-lane dual-carriageway,
providing pedestrian access between the
suburbs on the east and west sides of the
N1, in particular to pupils of the Waterkloof Figure 1 Elevation of the
High School to the east of the highway. Erasmusrand Pedestrian Bridge
SANRAL appointed Superstructures
Consulting Engineers (Pty) Ltd in joint client and the engineer worked in close including aesthetics, cost, maintenance,
venture with LEO Consulting (Pty) Ltd to consultation towards the final concept, constructability, traffic disruption during
provide the consulting engineering ser- which all parties unanimously agreed to construction and road clearances. The
vices for the delivery of the project. The be the most appropriate solution. criteria were weighted in accordance to
project included the design and provision As the project was a bridge replace- importance, and each structure type was
of a new bridge structure and the upgrade ment project, a concept similar to the then scored and ranked. Based on the
of the approach walkways. previous portal bridge was used as the rankings, three concepts were taken to
base reference solution. In the concept the preliminary design stage for further
BRIDGE CONCEPT DEVELOPMENT design phase, six concepts were produced detailed assessments:
The bridge concept was established in addition to the reference solution, QQ Three-span portal bridge (reference
through an elimination process in which ranging from a basic truss bridge to a solution)
several concepts were evaluated until complex extradosed bridge. The six op- QQ Three-span bridge suspended from
the final concept was arrived upon. The tions were evaluated considering criteria steel arch girder

Hoërskool Waterkloof
Erasmusrand

Southbound carriageway
Northbound carriageway

Elevation

Hoërskool Waterkloof
Erasmusrand

Southbound carriageway
Northbound carriageway

Elevation

Figure 2 T he two concepts that were evaluated together with the adopted concept – reference solution similar to the replaced bridge (top
image), and three-span bridge suspended from steel arch girder (bottom image)

22 March 2020  Civil Engineering


A B Hoërskool Waterkloof

Erasmusrand
B
A Southbound carriageway
Northbound carriageway

Bridge elevation

Section B-B

Section A-A

Figure 3 Elevation and cross-section of the Erasmusrand Pedestrian Bridge

QQ Single-span arch bridge (adopted concrete deck. The arch merges with the confined opening formed between the
solution) deck close to the crown, and transitions sidewalls and the top slab.
The three-span suspended arch bridge into a single composite steel and concrete
came out significantly more expensive than member, thereby reducing the structural DESIGN
the other two bridges, which ruled it out. depth to a minimum. The overall length
The single-span arch bridge and the portal of the bridge is 73.3 m and the width of General
bridge showed similar costs, but with the deck between kerbs is 2.0 m. A 1.3 m The current South African Bridge Design
the arch bridge being aesthetically more high steel handrail on each side of the deck Code, TMH7, does not cover steel struc-
pleasing, it was identified as the favourite contains the pedestrians and cyclist on the tures. The bridge was therefore designed
solution to take forward to detail design. deck. The 400 mm deep arch spans 65 m according to the Eurocodes, in particular
Material selection was an important with a rise of 4.5 m to the crown. This pro- Eurocode 3 for steel structures and
consideration during the preliminary vides very high span-to-rise and span-to- Eurocode 4 for steel and concrete composite
design phase. With the arch being pri- depth ratios of 14.3 and 162.5 respectively. structures. Loading was taken as the most
marily a compression member, concrete is The arch is supported at each end on in- severe between TMH7 and the Eurocode.
most appropriate based on pure material clined spread footings founded in medium- Additional specialist documentation
utilisation. However, the excessive weight hard shale rock in the road embankment cut. was referred to for the footfall dynamic
associated with a precast concrete arch The arch is connected monolithically with evaluation.
made transport and erection unfeasible, an anchored baseplate to a concrete plinth
and therefore a lighter steel solution was on each footing. False abutments continue Structural modelling
adopted for detail design. upwards along the embankments above the The bridge was analysed using SOFiSTiK
foundations. The deck which terminates Structural Analysis and Design Software.
BRIDGE STRUCTURAL CONFIGURATION in the false abutments is not supported by The software package provided the neces-
The Erasmusrand Pedestrian Bridge the abutments, but cantilevers over the last sary capability required for performing com-
consists of a steel arch with inclined steel struts. The abutments are backfilled with plex construction stage analysis, geometric
struts supporting a composite steel and soil to avoid the use of shutters in the small non-linear analysis and dynamic analysis.

Figure 4 Image of the FE shell element model

Civil Engineering  March 2020 23


Figure 5 First eigen buckling mode

Two global models were produced – a bow in the segments and pulled the Further FE analysis was performed
composite beam model and a Finite tips back such that, when placed, the to capture the effects of out-of-plane
Element (FE) shell model. The beam required geometry was reached with the bending of the flanges due to the
model was used for general global ana­ horizontal displacement limited within curvature of the members. Radial loads
lysis. The shell element model was used the erection tolerance. The stressing imposed on the flanges result in trans-
to evaluate detail stress distributions, bars were released after the arch had verse bending of the flanges and the webs,
local buckling and transverse actions not been closed and welded together, thereby which is not captured in the global beam
captured by the beam model. locking the pre-stressing forces into the model. Local buckling and strength of
The structure is sensitive to the effects system. The generated pre-loading had the longitudinal and transverse stiffeners
of direct and induced loading. Foundation the beneficial effect of increasing the were checked with the FE model and
settlement and temperature loading cause structure’s tolerance against the adverse confirmed with hand calculations.
relatively large deflections. With the large effects of support settlement and tem-
deflections associated to the flat arch, perature reduction. Global buckling stability
third-order large displacement analysis With the high span-to-rise ratio the arch
is essential for an accurate structural Strength design becomes susceptible to buckling, which
assessment. The arch cross-section is a “Class 4” required extensive buckling analysis.
section for which local cross-sectional Conventional linear eigenvalue buckling
Construction stages buckling occurs prior to yielding of the analysis was performed to provide
The bridge was erected in two halves sup- section, due to the slenderness of the information of the buckling modes and
ported on a temporary median pier. The individual plate elements. Cross-sectional approximate buckling resistance.
concrete was poured afterwards, making strength design was performed using the Further geometric non-linear buckling
the deck and the arch composite. To force results from the global beam struc- calculation using third-order analysis
capture the redistribution of forces during tural model in combination with effective was deemed necessary considering
construction, and to incorporate the width models in which part of the section the slenderness of the structure. With
effects of concrete creep and shrinkage, is deemed non-effective and ignored. this method the structure is loaded in
detailed non-linear construction stage
analysis was performed.
A major challenge was the deflection 1.0
control of the segments when placed 0.9 Bifurcation point
in position before the arch could be 0.8
Normalised load factor

mobilised. Analysis showed large vertical 0.7


and horizontal displacements should the
0.6
segments be placed without additional
0.5
restraint. The initial solution was to
tie each segment back to an anchor 0.4
block. However, the cost of the anchor 0.3
blocks proved to be too expensive. An 0.2
innovative solution was consequently 0.1
developed by the engineer and the steel
0
contractor through which the segments 50 0 –50 –100 –150 –200 –250 –300
were temporarily stressed with stressing Vertical displacement
bars between the base and the tips of the
segments. This introduced an upward Figure 6 Normalised load factor – displacement graph of a typical load combination

24 March 2020  Civil Engineering


increments and at each load level the In accordance to the JRC method, the bridge could be designed to achieve a
geometrical stiffness matrix is updated
by incorporating the lateral displacement certain comfort class for the relevant pedestrian traffic class. Comfort classes
(second-order), as well as axial shortening
range from a maximum degree of comfort with an associated acceleration
(third-order) of the elements. The
point where the global stiffness matrix of 0.5 m/s2 to unacceptable discomfort at accelerations greater than 2.5 m/s2.
becomes negative signifies buckling of
the structure. slope extensions. The load associated to respectively. The second vertical mode,
Also important is to capture the ef- the bifurcation point, which is normally with a frequency of 1.91 Hz, falls in
fects of the construction stages contained perceived as the initial buckling load, is at the critical range, and further detailed
in the structure. This is achieved by a load level of approximately 90% of the analysis was therefore required. The first
using the end condition of the non- final buckling load. horizontal mode with a frequency of
linear construction stage analysis as a 2.1 Hz is well outside the critical range for
primary load case containing the starting Dynamic behaviour lateral excitation.
stress and displacement state for the With the relatively long span and light In accordance to the JRC method,
buckling analysis. construction, the bridge becomes sus- the bridge could be designed to achieve
Non-linear buckling analysis was ceptible to vibrations due to pedestrian a certain comfort class for the relevant
done on each of the load combinations to footfall loading. The recommendations pedestrian traffic class. Comfort classes
ensure that the absolute lowest buckling contained in the JRC publication, Design range from a maximum degree of comfort
factor was identified. Because of the of Lightweight Footbridges for Human with an associated acceleration of 0.5 m/‌s2
slenderness of the structure, the load Induced Vibrations, were used to assess to unacceptable discomfort at accelera-
displacement graph becomes non-linear at the dynamic behaviour of the bridge. tions greater than 2.5 m/s2. Traffic classes
low load levels. The slope shows a gradual According to this document, the critical range from very weak traffic to excep-
transition from the initial full stiffness ranges in which pedestrian bridges can tionally dense traffic where crowding
to the reduced stiffness at buckling. The become susceptible to dynamic excita- is starting and one can no longer pace
bifurcation point is established by the tion is 1.25 Hz to 2.3 Hz and 0.5 Hz to freely. Traffic counts showed very weak
intersection of the initial slope and end 1.2 Hz for vertical and lateral vibrations traffic during peak hours. However, it

Civil Engineering  March 2020 25

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was decided to design to the maximum
comfort class for dense traffic up to
–0.4
0.5 pedestrians/m2 which could occur at
exceptional occasions.
Time history analysis was performed
–0.2 through which the structure was loaded
Acceleration (m/s2)

with cyclic pedestrian loading and the


0 5 10 15 20 25 response determined as it develops
0 through a time period. Initial analysis
showed accelerations slightly higher than
0.5 m/s2 which is above the threshold for
0.2 a maximum degree of comfort. To avoid
the use of tuned mass dampers to sup-
press accelerations, the structural char-
0.4 acteristics of the structure were adjusted
to manipulate the response. It was not
Time (s) practical to move the natural frequency
out of the critical range by modifying
Figure 7 A
 cceleration-time graph at the position of the highest amplitude of the critical the stiffness or the mass. However, by
frequency mode – maximum acceleration 0.45 m/s2 increasing the mass of the deck over the
crown by increasing the length of the
concrete-filled composite trough, the
0.20 dynamic response could be improved
0.15 such that the accelerations reduced to
0.10
below 0.5 m/s2.
Acceleration (m/s2)

The response of the completed bridge


0.05
to the action induced by a single pedes-
0 trian was measured at the mid-span posi-
–0.05 tion and back-calibrated to higher traffic
–0.10 classes to check adequate performance.

0.15
MANUFACTURING
–0.20 The bridge was manufactured in two
25 25.5 26 26.5 27.5 28 28.5 29 29.5 30
Time (s) halves, each more than 30 m long and
weighing around 50 T, making handling
Figure 8 E xtract of the accelerometer readings taken on the bridge with a single pedestrian and transportation challenging. The
walking across the bridge bottom flange of the arch was first

Figure 9 Erection of the first segment; note the tie-


bars below to limit displacements – each of the
two bars were stressed to approximately 800 kN

26 March 2020 Civil Engineering


segments with tight tolerances onto the
PROJECT TEAM
concrete abutments.
Client South African National Roads Agency SOC Ltd (SANRAL) The support and arch levels were
monitored throughout the construction
Consulting engineer LEO-Superstructures Consulting Engineers Joint Venture
process to ensure the settlements and de-
Main contractor Ndugane Teichmann Structures Joint Venture flections were within the predicted range.

Steel contractor CADCON


IN CONCLUSION
The bridge posed many challenges in
assembled on pedestals to the required TRANSPORT AND ERECTION its design and construction. These were
curvature. Thereafter the side webs Stability of the structure during erec- overcome by effective communication
were installed and the internal stiffeners tion was a critical aspect that required between the client, the engineer and
welded onto the open section. The box close collaboration between the design the contractor, and the project was suc-
was then closed by welding in the stiff- engineer and steel contractor. Each cessfully completed within budget and
ened top flange. Finally, the struts and the construction stage, and each handling programme. Using the latest technolo-
deck elements were added. and transport condition had to be gies available in design, detailing and
Manufacturing the curved mem- analysed to ensure that stability would be construction, a structure with complex
bers with inclined faces merging was maintained throughout. geometry and challenging proportions
­extremely challenging. Precision The two segments were transported could be produced with minimal risk.
detailing played an important role in in a horizontal position on lowbed trucks
assuring that the complex geometry to be within the clearance limitations of ACKNOWLEDGEMENTS
was achieved to a high level of accuracy. the transportation route. The segments This article is being published with
Welding in confined areas in the box were lifted into place successively on SANRAL’s permission. Special thanks
also proved challenging. Temporary two nights over a weekend. The N1 for their inputs go to Edwin Kruger,
access openings were left in the flanges traffic was diverted via an alternative SANRAL Bridge Manager, and Alan
to allow for the final internal welding of route during these placements. Precision Agaienz, SANRAL Project Manager for
critical elements. crane lifting was required to position the this project. 

Civil Engineering  March 2020 27

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The fire safety performance
of internal and external walls
in multi-storey buildings
the internal walls, it needs to be accom- system, incorrect material used for
Dr Ron Watermeyer Pr Eng modated within the external building weather protection over the insulation
Infrastructure Options envelope system by means of a structural materials, and incorrect sealing of the
watermeyer@ioptions.co.za
loadbearing frame. All openings between perimeters of the building insulative
the external structural system and the system adjacent to the curtain system
separating elements within the building or windows;
need to be protected with an appropriate QQ failure of the supports or brackets to
Kobus Strydom
Managing Member
fire and smoke seal to complete the the structural support frame of the
Firelab separating element meeting the fire safety curtain wall system;
kobus@firelab.co.za requirements contemplated by SANS QQ failure of inadequate horizontal and
10400-T. vertical fire and smoke seals between
Fire spread can occur through open- the external and internal division-,
THE ACCEPTABILITY OF THE ings in the external building envelope occupancy- and tenancy-separating
FIRE RISKS ASSOCIATED WITH (cladding and curtain wall systems). elements inside the building;
MODERN WALLING SYSTEMS Buildings need light and ventilation for QQ the design of the external building
ISO 6707-1 defines cladding as an their occupants. Accordingly, openable envelope not aligning with the internal
external, vertical, or near-vertical non- windows may be built into the envelope fire safety design requirements with
loadbearing covering to a structure, which of a building if alternative ventilation regard to division-, occupancy- and
typically provides protection from the arrangement are not provided for. The tenancy-separating elements;
elements and a curtain wall as a non-load- remaining external building envelope or QQ failure of the curtain wall assembly
bearing wall positioned on the outside of walls around the windows also have a (structural or non-structural) incor-
a building and enclosing it. Cladding and very important function as a fire-resistant porating the glass, insulation and
curtain walls are used to provide a degree structural element to act as a fire break weather-protective panels that will
of thermal insulation and weather resist- to prevent vertical and lateral fire spread move and break free when subject to
ance, as well as to improve the appearance on the outside of the building, as well heat from a fire; and
of buildings and provide a control element as penetrating the inside of the building QQ incorrect positioning of the window
for noise and fire resistance. and transmitting radiant heat to adjacent or glazing system in relation to the
Cladding and curtain walls can be buildings. Windows, once opened, are a combustible insulation used in the
constructed from a wide range of mate- route for fire spread. building envelope system.
rials, including wood, metal, masonry, Vertical and lateral fire spread to the On 14 June 2017, a fire broke out at 00:54
vinyl, and composite materials comprising outside and the inside of a building can in the 24-storey Grenfell Tower block
a combination of materials such as wood, also occur in the insulative cladding of flats in London. It caused 72 deaths.
blends of cement and recycled polysty- fixed to non-combustible surfaces of More than 70 others were injured and
rene, natural fibres, etc. The design of the building, or the curtain wall as- 223 people escaped. It was the deadliest
curtain wall systems also needs to take sembly fitted to the outside perimeter structural fire in the UK since 1988, and
cognisance of the internal fire safety de- of the building. Typical causes for fire the worst UK residential fire since the
sign requirements and layouts pertaining spread include: Second World War. The fire is believed to
to division, occupancy and tenancy QQ incorrect application of building in- have started by a malfunctioning fridge-
separating walls or elements to mitigate sulative systems, such as cavities be- freezer on the fourth floor. It spread
the internal fire spread within a building. tween the insulation and the exterior rapidly up the building’s exterior, bringing
Should the structural non-loadbearing surface of the building, absence of fire fire and smoke to all the residential floors.
separating elements not form part of breaks within the building insulative This was due to the building’s cladding,

28 March 2020  Civil Engineering


the external insulation and the air gap Currently the ban applies to the full QQ have elements in the assembly of the
between the cladding and the insulation. height of external walls of buildings with a building which are clearly identified
It burned for about 60 hours before finally floor at least 18 metres above ground level and are found to be non-combustible.
being extinguished. More than 250 fire- and which contain one or more dwellings, Combustible material can be found in
fighters and 70 fire engines were involved an institution, or a room for residential internal walls (partitions, divisions, occu-
from stations all across London in efforts purposes (excluding hostels, hotels, or pancy and tenancy separating walls) and
to control the fire and rescue residents. a boarding house). A height threshold curtain or insulated building envelopes in
The Grenville Tower fire has trig- of 11 m is being proposed, as well as an new and emerging wall assemblies, many
gered a series of questions regarding the extension of the ban to hotels and hostels. of which are designed to satisfy thermal
acceptability of certain types of external The Welsh government has with effect insulation criteria. All internal walls are
claddings to buildings. For example, new from January 2020 banned combustible required to satisfy fire protection perfor-
laws have recently been introduced in cladding on all new residential buildings mance requirements in terms of SANS
Australia for buildings with “combustible and hospitals over 18 m in height. The 10400-T. However, in most cases, these
cladding”, i.e.: Welsh government has also made £3 m separating elements are tested without
QQ any cladding or cladding system available to replace cladding in three resi- any electrical service terminations such as
comprising metal composite panels, dential high-rise buildings in the Welsh plugs, switches, distribution boards and
including aluminium, zinc and copper, social housing sector confirmed as having plumbing services like waste pipes which
that is applied to any of the building’s aluminium composite material systems impair the fire rating of the wall.
external walls or to any other external corresponding with those which failed SANS 10400-T also requires that all
area of the building; or large-scale fire tests. external walls incorporate structural
QQ any insulated cladding system, fire-resistant elements to meet the
including a system comprising THE CURRENT SOUTH AFRICAN requirements for vertical and horizontal
polystyrene, polyurethane or poly- APPROACH TO REGULATING THE fire spread on the outside of the building.
isocyanurate, that is applied to any of FIRE PROTECTION OF BUILDINGS However, the evaluation of the fire
the building’s external walls or to any The National Building Regulations estab- propagation of these systems falls outside
other external area of the building. lish performance requirements for the fire the scope of the deemed-to-satisfy
The New South Wales Environmental protection of buildings. These require- requirements of the National Building
Planning and Assessment Amendment ments focus on life safety (protection and Regulations.
(Identification of Buildings with life safety of occupants), controlling the
Combustible Cladding) Regulation 2018 spread and intensity of a fire, providing CONTROLLING FIRE PROPAGATION
requires that owners of residential apart- retention of stability to ensure smoke WITHIN BUILDINGS
ment buildings, other types of residential control, and the provision of access and External fire propagation is the major
buildings where people sleep (e.g. hotels, equipment for detecting, fighting, con- concern with external building insulated
boarding houses, student accommodation), trolling and extinguishing fires. systems and non-loadbearing external
aged-care buildings, hospitals and day sur- SANS 10400-T provides deemed- building envelopes fitted to a building.
geries (and any associated single dwellings to-satisfy provisions in the form of a The external insulation system or
within the building), shop top housing and set of rules which, if correctly applied, building envelopes to the building
public assembly buildings (e.g. theatres, enables the performance requirements for may include combustible insulation
cinemas, schools and churches) having two walls in terms of the National Building material or non-combustible insulation.
or more storeys with external combustible Regulations to be satisfied. These rules However, both these insulation materials
cladding, register their building with the were developed in the main around tra- may be protected with combustible
NSW Government to enable councils ditional construction technologies, such composite weather-protection panels.
to undertake risk assessments of the fire as loadbearing masonry and concrete or The performance of the system cannot
safety characteristics of such buildings. steel-framed building construction and be based on the fire performance tests
A ban has also been made on the use of materials and assemblies, which: of the individual components of the
certain aluminum composite panels on the QQ are mostly non-combustible when assembly. The full assembly needs to be
external areas of certain types of buildings. tested in accordance with the provi- tested in accordance with the provisions
The Ministries of Housing, sions of SANS 10177-5; of SANS 8414-1 for building insulation
Communities and Local Government QQ are constructed inside or on the pe- systems, and SANS 8414-2 for insulated
(UK) are currently consulting regarding rimeter of the concrete or steel-framed building envelopes. Fire propagation
a ban on the use of combustible materials buildings; relates to a number of factors, including
in and on external walls of buildings, QQ meet the structural fire-resistant the framing system, the fixings of the
including building types covered, height requirements for a structural element frame, cavities behind the insulation,
threshold, list of exemptions, attachments or component supporting a separating horizontal and vertical fire breaks in the
such as blinds, shutters and awnings, element for divisions, occupancies or insulation, fire-stopping and smoke seals
and a proposal to specifically ban the tenancies, separating elements, parti- at the perimeter of the fire separating
use of metal composite panels in and on tion walls and external walls in relation elements, external or weather protection
the external walls of all buildings. This to particular applications when tested used over insulation, the stability of the
consultation closes on 13 April 2020. in accordance with SANS 10177-2; and cladding, etc.

Civil Engineering  March 2020 29


The external wall system may also
contain structural elements, in which
case the system utilises a double-frame
system (structural and non-structural).
Division wall in a building
The structural frame supports the curtain
wall and ties it back to the structural Window Window
system of the building. The non-
structural frame for the weather envelope
needs to be attached to the structural Exterior wall
frame and designed to meet the fixing 1 000 mm
minimum Drg. 11045a
requirements for the glass, insulation and
(a) Flame path travel condition 1
weather panels. The fire resistance of the
structural elements can be determined
by means of tests in accordance with the
provisions of SANS 10177-2. However,
the fire performance of the assembly as a
Division wall in a building
whole in relation to flame spread can only
be evaluated using large-scale tests as pro- Window Window
vided for in SANS 8414-2. These two tests
enable the fire performance of the system
as a whole to be evaluated, as they take Exterior wall

500 mm
into account the design of the primary
structural steel frame, the structural
Drg. 11045b
fixing of the frame to the building, fire
(b) Flame path travel condition 2
protection requirements, fire and smoke-
seal requirements along the perimeter
of the floors, horizontal and vertical fire
Division wall in a building
separations (positions and requirements),
assembly and fixing of the secondary Window Window
frame system, smoke seals (if required)
and materials used (consumables).
A D Exterior wall
MITIGATING THE RISK OF FIRE Y Dimensions X and Y should
PROPAGATION IN INTERNAL be such that the minimum
AND EXTERNAL WALLS B C
path of flame travel ABCD
is more than 1 000 mm
There are two broad approaches to
mitigate the risks of fire propagation in X Drg. 11045c
non-loadbearing internal and external (c) Flame path travel condition 3
walls of buildings. The first approach
is applicable to buildings with non- Note: The figures are all shown in plan but would be identical in section,
combustible loadbearing walls or framed except that the division wall would be replaced by a division floor
buildings with concrete floor slabs where
non-loadbearing walls are: Figure 1 Flame path travel between openings (SANS 10400-T)
QQ supported inside the building or on
the perimeter of the concrete slab; and the fire resistance requirements as set The second approach is applicable to
QQ are of masonry construction or a con- out in Clause 4.6 of SANS 10400-T. curtain wall systems (external non-load-
struction which has a fire resistance The protection of openings provisions bearing walls positioned on the outside of
when tested in accordance with the of Clause 4.10 of SANS 10400-T apply a building and enclosing it) and insulative
provisions of SANS 10177-2, suitable where any external wall of any division cladding systems (external, vertical, or
for the application in which it is used, wall or floor is less than 1 m measured near-vertical non-loadbearing covering)
as stipulated in the relevant provisions horizontally or vertically from an fitted to non-combustible substrates. Such
of SANS 10400-T. opening in another division. This clause walls or systems need to:
Internal dividing walls used as divisions, requires a minimum path of flame travel QQ satisfy the fire propagation require-
occupancies or tenancies in a building around a wall having a fire resistance ments of SANS 8414-1 or SANS 8414-2;
may not have service penetrations equal to at least half required for the QQ have a fire resistance when tested
such as electrical plugs, switches or element separating the divisions from in accordance with the provisions
distribution boards and plumbing one vertical or horizontal opening to of SANS 10177-2, suitable for the
services, unless these walls have been another to be more than 1 000 mm via a application in which it is used, as
tested with services and comply with separating element (see Figure 1). stipulated in the relevant provisions

30 March 2020  Civil Engineering


of SANS 10400-T, provided that the building. Testing of such components Standardisation. South African Bureau of
fire resistance of the structural frame can vary from small-scale to large-scale Standards.
supporting the curtain wall including testing to evaluate the likely fire behav- SANS 8414-1: 2017. Fire performance of
its fixings has a fire resistance not less iour of the system. Small-scale testing external cladding systems–Test method for
than that required for the structural or material classification relates only non-loadbearing external cladding systems
system of the building. to the fire properties of the respective applied to the masonry face of a building.
material and is not intended to confirm South African Bureau of Standards.
ASSEMBLIES FITTED TO THE the fitness-for-purpose of the system as SANS 8414-2: 2017. Fire performance of
OUTSIDE OF BUILDINGS a whole. external cladding systems Part 2: Test
External building fires very often start The structural fixing and the fire method for non-loadbearing external
within combustible assemblies added to behaviour of the respective applications cladding systems fixed to and supported
the outside of the building, such as signs, need to be such that no collapse of the by a structural steel frame. South African
advertising boards, external building fa- system or any flaming debris should Bureau of Standards.
çade advertising on buildings, sunshades, fall down to ground level and endanger SANS 10400-T: 2011. The application of the
canopies and blinds. Such assemblies pedestrians or occupants evacuating National Building Regulations: Part T
may be fixed only to non-combustible the building.  Fire Protection. South African Bureau of
external walls either at ground-floor Standards.
level or in the storey immediately above REFERENCES SANS 10177-2: 2005. Fire testing of materials,
ground level, provided that it is not above Australian Building Codes Board. Advisory components and elements used in buildings
an exit or in a position where, in the note: Fire performance of external walls Part 2: Fire resistance test for building
event of a fire, it would render the exit and cladding. 1 February 2019. www. elements. South African Bureau of
un-useable. abcb.gov.au/Resources/Publications/ Standards.
Any combustible assembly other Education-Training/Fire-performance- SANS 10177-5: 2012. Fire testing of materials,
than those satisfying the aforementioned of-external-walls-and-cladding. components and elements used in buildings
requirements needs to be suitably tested ISO 6707-1:2017 Buildings and civil engineering Part 5: Non-combustibility at 750°C of
in the context of the installation or the works — Vocabulary — Part 1: General building materials. South African Bureau
way it would be applied or fitted to the terms. International Organisation for of Standards.

Civil Engineering  March 2020 31

WE HAVE
AN UNRIVALLED
REPUTATION
Civil Engineering

Bulk Earthworks

Impact Compaction

Demolitions

The Contractors of Choice


www.iconearthworks.co.za 010 591 6828 tenders@iconearthworks.co.za
Steel Awards – showcase
of continued excellence
The 38th Steel Awards event, hosted by the Southern African Institute of Steel Construction (SAISC), was held
towards the end of last year. These prestigious annual awards recognise excellence in the use of structural
steel. Despite the current industry woes, the Steel Awards continue to tell the story of exceptional structures
completed with pride and dedication. In this article we present the winners to our readers.

OVERALL WINNER AND WINNER IN THE SAFAL STEEL INNOVATION CATEGORY


The Durban Christian Centre Roof congregation without a place of worship. rising over a sheeted, duo-pitched and
Structure was the overall winner, and The rebuild was commissioned in 2017. acoustically attenuated free-spanning
was also the winner in the SAFAL Steel roof structure – on plan confined onto a
Innovation category. Popularly known The concepts hexagonal concrete ring beam squeezed to
as the Jesus Dome, visible from the N2 As the client wished to carry the memory focus on the stage.
coming into Durban, the auditorium of the original dome into the future, the There seemed little purpose, other
burnt to the ground in a devastating architects, EPA, conceived a tri-bifurcated than feature, for the arches if they were
fire in 2016, leaving the 3 500-strong arch with simple extruded box shapes not to be used to hang the roof below.

32 March 2020 Civil Engineering


Two possible schemes were therefore For the balance of the roof structure, all the arches by iterating through the
followed in parallel – one with no arches a concrete ring beam sits atop 7 m high parameters of the sphere, and the arch
(the roof structure truss grillage made concrete columns, tied into the double- truss centre lines imported into the global
deep enough to free span), and a second storey structures at the front and back OASYS analyses and REVIT models, and
with the arches used to hang the primary of the building. ultimately into TEKLA.
apex girder, thereby economising on the
truss grillage. This gave cost compari- Making the geometry work Getting the design done
sons to the client in respect of spend to The arches are, as a trio, wedged from a The internal truss grillage is a simple 6×6
achieve the arches over a more conven- single sphere, with the origin deep below grid, allowing the designers some latitude
tional structure. the floor slab. Each arch is the rind of a for spot loads at the intersections and
perfect slim slice through the origin of providing a sensible patchwork for the
Taking it to the ground the sphere and as such, in radial section, arrangement of acoustic lining, services
Steel arches need support points, which is very slightly trapezoidal – this variation reticulation and suspended acoustic
for this structure were some 15 m off was so small that the shape could easily blades above the auditorium which seats
the ground. Off-shutter concrete prisms be rationalised to rectangular, allowing 3 500 worshippers.
seemed to fulfil the need in every way. the designers and fabricators to select UC Simple IPE purlins set up a bottom
The primary arch buttresses needed sections radiused about the major axis. flange shelf frame for the acoustic lining
to be slimmed to allow access on a The Hulabond cladding box adopted the and a platform for the Klip-Tite sheeting
restricted footprint, so this arch was final trapezoidal form. Round tubes were system. A clamped bracket was devised
tied – the primary girder running under used for the lacing, in combination with for all the in-roof services so that post-
the primary arch forms the arch tie, web plates. erection drilling or screwing could be
interconnected in a bold move through With the concept realised, the struc- prohibited globally.
large welded steel elbows set into the tural design team got to work developing A series of global analysis models were
2.5 m wide reinforced concrete but- a parametric algorithm in the visual set up, augmented by a suite of simpler
tresses. The secondary arch buttresses programming environment of Dynamo, two-dimensional model checks. The
were free to sweep to the ground along which works seamlessly with Revit. This primary software used was the OASYS
the steel arch thrust lines. was then used to solve the geometry of GSA Building Suite program allowing the

Civil Engineering  March 2020 33


import and export of geometry into and Innovating for erection SOME KEY PLAYERS (Durban Christian
out of both Revit and Tekla. Stefanutti Stocks were exemplary in Centre Roof Structure)
Global buckling considerations paid their attention to setting out the large
Client/Developer Durban Christian Centre
attention to the arch arrangement, and HD bolt sets. Engineer Linda Ness com-
Architect Elphick Proome Architects
overall stability, as well as serviceability mented that in 30 years of practising as a Incorporated
for pre-cambers, and interim construction structural engineer the use of survey and Structural Engineer NJV Consulting (Pty) Ltd
step models incorporating temporary delivery of accuracy by both Stefanutti Main Contractor Stefanutti Stocks Building
support towers to protect the geometry Stocks and Impact Engineering were KZN
during erection. at a level of excellence she had not Steelwork/Cladding Contractor Impact
All the arches end with exactly the witnessed before. Engineering (Pty) Ltd
same “cheese wedge”, terminating on ar- The programme necessitated that Cladding Manufacturer Global Roofing
ticulating pot bearings designed to resist the arch pieces be pre-clad with the Solutions
pull-off (when the wind blows). Hulabond panels almost entirely prior Steel Erector CMGC Projects

to lifting. This required coordination Fabrication Detailing Strutech 3D


Modelling
Getting to the fabrication and care between Façade Solutions and
Access Consultant Façade Solutions
For such an iconic structure the selection Impact Engineering, with only a small
of the right fabricator was a primary window of time to access the arches
factor in the success of the project. The utilising cherry pickers for snags and with the predictions of the analytical
structural consulting engineer, NJV joint sealing. OASYS models.
Consulting, decided to partner with A well-considered erection plan The eight tubular hangers lay green at
detailing house, Strutech 3D Modelling. reduced the temporary tower suite to the fabrication works until the primary
The final negotiated TEKLA model two, one under each hanger intersection. girder was de-propped, and then each was
became the fabrication model in a fluid Site access was tight, to the extent that site-measured and purpose-made to fit.
process which eliminated weeks of critical every truss piece lift brought site action Once the arches were de-propped and the
path time. Impact Engineering fabricated to a halt (and a gathering audience). Each roof was hanging, the trusses could be
the arches as a whole, one in each of their piece was exactly manoeuvred into posi- completed below the arch formation and
fabrication sheds. Once complete they tion, lifted and slipped into place – no the cladding installed.
were carved up for blasting and painting. double lifting, no cladding damaged and The arches will be accessed for
The arch crossover units were then no site work required. After each lift cleaning by rope access cleat methods, the
pre-assembled for fit in the sheds before pre-set survey points were checked and cleats having been installed prior to the
transport to site. structural behaviour deflections matched arch cladding. 

34 March 2020  Civil Engineering


WINNER IN THE MITEK INDUSTRIES LIGHT STEEL FRAME BUILDING CATEGORY
The construction of Protea Glen
Secondary School 2 was commis-
sioned by the Gauteng Department of
Education as one of nine Alternative
Building Technology schools. Contractor,
Abacus Space Solutions, was awarded the
project following their submission of a
SANS 517:2013-based school, with light
steel frame (LSF) experts, Local Studio
Architects, as architects.
Local Studio designed a school
layout and buildings that best suited the
site. SMC Africa was tasked with the
detailing and construction portion of
the project, while Craig Tyndall from the
Structural Workshop was responsible for
the structural engineering component.
Hennie Snyman of Luleka was the civil
engineering consultant appointed for
slab design and also for dealing with the
dolomitic area (the site was classified as
a type 3 dolomitic area). The LSF advan-
tages for this project included: Chromadek® finish. The walkways are manufacture multiples of the same build-
QQ Speed – the 3 421 m 2 project com- mild steel C and rectangular hollow sec- ings, thus saving on detailing time.
menced in August 2018 and was tions. The inner skin is 15 mm gypsum, The large span capacity of the 125 mm
completed by 15 December, the first with a 110 mm cavity batt, Tyvec, building SIP panels, in conjunction with the LSF
of the nine schools to achieve works wrap, 21 mm shutterply runners and beams, allowed for elevated internal
completion. 12 mm fibreboard external sheeting. The spaces that created open, light classrooms.
QQ Acoustics – the superior acoustic joints were treated with a two-part epoxy, The inclined wing walls on the buildings
properties of the walls stop sound with expansion joints where detailed. added a unique architectural feature, which
transmission between classrooms. Due to a number of repeated would not have been as easily achieved with
QQ Temperature – the rooms are building elements, the roll-former could conventional building methods. 
temperate and noticeably cool in hot
ambient temperatures.
QQ Flexibility – the flexibility of the LSF
building system allowed the creation
of aesthetically pleasing structures.
The structure is a Framemaster
90 × 38 mm cold-rolled section in 0.8 mm
galvanised steel. The roof comprises
structural insulating panels with a

SOME KEY PLAYERS (Protea Glen


Secondary School 2)

Client/Developer Gauteng Department of


Education
Architect Local Studio
Structural Engineer The Structural
Workshop
Civil Engineer Luleka Consulting Engineers
Main Contractor Abacus Space Solutions
Steelwork Contractor Emkay
Steel Erector/Cladding Contractor
SMCAfrica
Cladding Manufacturer/Supplier Marley
Building Systems

Civil Engineering  March 2020 35


WINNER IN THE ARCELORMITTAL ARCHITECTURAL CATEGORY SOME KEY PLAYERS (Peech Hotel)

Client/Developer The Peech Boutique Hotel


The Peech Hotel is a garden boutique The planted steel mesh of the wrap-
Architect Meshworks
hotel in Melrose, Johannesburg. The around balconies was an important
Structural Engineer EVH Consulting
architect, Meshworks, was tasked with element in crafting the articulated façades
Quantity Surveyor Viking Construction
extending the hotel onto the newly ac- of an urban village. Together with the
Steelwork Contractor Jaru Design
quired neighbouring property, designing expressed steel framework of the build-
Cladding Contractor Monro Sheeting
an addition that respected the existing ings, it creates a play of layers, materials,
hotel and built upon its best features. light and shadows, and provides a contrast
Specifically, Meshworks was asked to with the impermeability of the masonry steelwork allows guests to experience
increase the hotel’s accommodation by surfaces, as well as comprises a changing and control various degrees of visual
sixteen rooms of approximately 45 m 2 organic screening device. permeability into and out of the units
each, apportion a reasonable garden In addition, the steel cladding is es- and their zones. This layering means that
space, retain the feel of private pavilions sential in establishing privacy gradients balconies can become private outdoor
floating in a garden, and respond to the and ensuring that there is a considered courtyards, guests can sleep with their
existing aesthetic. relationship between the units. The sliding doors open, and different thresh-
olds reveal different spaces while moving
through the unit. Steel is used at all these
points to express a layered architecture
of lightness.
Because of its planted nature, and
also because of the way it can direct and
orientate each unit, the cladding became
a tool in the integration of built form with
landscape, expressing the passage of light
and shadow, and significantly contrib-
uting to the ‘garden urbanity’ embodied in
the project.
The articulation achieved through
the various steel elements in the design
palette creates visual and spatial diversity,
restructuring the traditional uniform
scripting of a hotel typology. The rational
and functional steelwork on this project
allows a filtered experience that is
spatially interesting and dynamic, and
quite poetic. 

36 March 2020  Civil Engineering


WINNER IN THE INDUSTRIAL CATEGORY SOME KEY PLAYERS
(Omnia Nitrophosphate Plant)
Client/Developer Omnia Fertilizer, a division
The Omnia Nitrophosphate Plant work was halted while wind conditions
of Omnia Group (Pty) Ltd
forms part of Omnia Fertilizer, a divi- worsened during the erection process. In
Structural Engineer Omnia Group (Pty) Ltd:
sion of the Omnia group that supplies total, there were two 44 m articulate boom
Group Technical Projects
chemicals and specialised services to cherry pickers, a 220 tonne, 160 tonne and Main Contractor Omnia Fertilizer, a division
the agriculture, mining, and chemical 50 tonne crane on site for the full duration of Omnia Group (Pty) Ltd
application industries. of the project. Steelwork Contractor/Erector SE Steel
Limited space was available for Planning, erection and the project Fabrication (Pty) Ltd
steelwork, so a laydown area was created programme had to be adhered to strictly, Cladding Supplier/Contractor M.R.G.
approximately one kilometre from the as all had to be done in one year, and Structural Steel Detailer KRU Detailing cc
actual site. The steelwork contractor installation crews and machinery from Corrosion Protection Paintwork
placed a 20-tonne crane and a horse and Europe also had to be accommodated in Contractors Dram Trading, Rand
Sandblasting Projects
trailer permanently on site while the this strict programme. 
project was running to ensure the cor-
rect sections and steelwork were being
fed to the site.
Full-penetration, welded, purpose-made
columns were used on the main plant, and
3CR12 was selected for the purlins and
girts. The paint specification was a complex
sand-blasted, epoxy-corrosion specification
to ensure the longevity of the steelwork.
Numerous safety challenges were faced
during the tight deadline to complete the
erection of this 1 200 tonne project, hence
a dedicated safety officer was permanently
on site. This proved effective, with a less
than 1% accident rate during the entire
span of the project, including all trades
(there were numerous trades working on
multiple levels of the structure, at the same
time, the whole time, up to the full height
of approximately 46 m).
Tight spaces meant that cranes and
cherry pickers had to be strategically
placed in order to reach all the necessary
corners and heights, which also meant that

Civil Engineering  March 2020 37


SOME KEY PLAYERS (The 1054)

Client/Developer Symbolic Investments


Propriety (Pty) Ltd
Architect DMV Architecture
Structural Engineer MEB Consulting
Engineers
Main Contractor Jeremy Delport
Construction
Steelwork Contractor/Erector Bisho Steel
Cladding Manufacturer Safintra
Cladding Contractor/Supplier Clad All

WINNER IN THE GLOBAL ROOFING SOLUTIONS METAL CLADDING CATEGORY


The 1054, named after the property’s that would use the building’s basic struc- It was important for the building,
erf number, is situated on Main Road in tural form to create the desired interest, which used 1 850 tons of structural steel,
Walmer, Port Elizabeth. This 2.8 km stretch and would save construction time.   to be modular so that the structural grid
of Main Road forms part of Nelson Mandela A single dynamic contrasting form to could be broken/sub-divided into smaller
Bay Municipality’s Spatial Development the street was proposed, the construction or larger sections to accommodate dif-
Framework Plan and is a new, rapidly ex- of which was like that of a warehouse – a ferent sizes of businesses. Currently the
panding business precinct within the Bay. concrete-framed base structure on which building consists of an attractive retail
There were two main drivers behind precast concrete floor slabs were laid, and component on the ground floor, which
the design of The 1054 building. a supporting structural steel-framed upper attracts visitors and in turn promotes
Firstly, the building needed to spark structure. The steel sections comprised visibility for other tenants occupying
conversation around what and how the po- mainly square hollow tube and H columns offices on the first floor. The ground
tential of the road should be maximised by with lattice trusses. The interior envelope floor houses a new-concept restaurant,
creating intrigue where buildings become and wall construction used lighter framed a well-established furniture and décor
destinations along the road. The 1054, is the steel stud work. The building could be retailer, and an up-and-coming hair
first eye-catching building of its kind along erected rapidly, with many elements being salon, while the first floor comprises
this stretch of road and already, within the manufactured off-site. Total construction an architectural practice, structural/
first year of its completion, property owners time was nine months. civil engineers, a finance house, a freight
and developers have started to consider The building design played with solid company and a Pilates studio. The
more exciting additions and alterations that and void rather than with its external selection of tenants was fundamental
would add value to the street. envelope, but the contrast of the seem- for them to feed off each other, and also
Secondly, due to a tight budget the de- ingly solid exterior versus its light and airy to ensure the longevity of the mix for
sign had to be stripped back to a structure interior is a welcoming surprise to all.  the ­developer. 

38 March 2020  Civil Engineering


WINNER IN THE COMMERCIAL CATEGORY SOME KEY PLAYERS (KTM Raceworx)

Client/Developer Multiplant
The KTM Raceworx makes use of a steel- Steel construction in this commercial Structural Engineer JandC Structural and
framed system with non-composite cel- building provided a two-stage construc- Civil Design
lular beams to support the floors. Steel was tion process where the tenant would be Main Contractor JandC Structural and Civil
a common feature throughout the struc- responsible for the servicing and fit-out. Design
ture, which aided in producing a faster So the building structure had to be suffi- Steelwork Contractor/Erector Riggers &
construction time, thus reducing costs. ciently flexible to cope with these require- Erectors
Cladding Manufacturer Arcelormittal South
This winning building is a prime ments. The commercial sector demands
Africa
example of how multi-storey steel-framed buildings that are rapid to construct,
Cladding Contractor Clotan Building Systems
buildings, used in conjunction with cellular of high quality, flexible and adaptable
beams, offer flexibility and adaptability. The in application, and energy efficient in
use of steel in multi-storey building con- use, which was the case with the KRM roads, and in this instance steel construc-
struction is based on tangible client-related Raceworx building. tion dramatically reduced the impact of
benefits which include the ability to provide The steel construction used prefabri- the construction operation on the locality.
column-free floor spans, efficient circula- cated components that could be rapidly The long spans allowed space to be ar-
tion space, integration of building services, installed on site, which in turn led to sav- ranged to suit open-plan offices, different
and the influence of the site and local access ings in site preliminaries, earlier return on layouts of cellular offices and variations
conditions on the construction process. investment and reduced interest charges in office layout throughout the height
For city projects, speed of construction (time-related savings can easily amount of the building. Where integrated beam
and minimum storage of materials on site to 3–5% of the overall project value). In construction was used, the flat soffit gave
require a high level of prefabrication, which many inner city projects, it is important to complete flexibility of layout, leading to a
steel-framed systems can provide. reduce disruption to nearby buildings and fully adaptable building. 

Civil Engineering  March 2020 39


into various radii and the cross-bracing
WINNER IN THE ASTPM TUBULAR CATEGORY was individually profiled to allow a stub-on
connection to the main truss struts. The
The Fourways Mall Promotions Court platform had to be built to support the challenges faced during erection involved
Roof, part of a massive upgrade to the steel. The fabrication process required fitting a new roof onto the temporary
largest mall in southern Africa, entailed several fabrication jigs to be made up structure, where accuracy of fabrication
the design and construction of a tubular to accommodate the roof design for the and erection were of the essence.
steel roof structure. project. The roof was built on ground level The sequence of construction entailed
The roof structure is free standing, so and erected on the temporary roof support the team starting with the inner ring,
during the erection process a temporary steelwork. Tubular sections were rolled which was erected on top of the tempo-
rary platform. From there, the outer ring
and struts were erected. The rings then
tied back to the columns, which in turn
tied back to the roof.
The Mall complex is vast, so the
logistics of manoeuvring pieces into the
parking area in order to eventually lift
them into position presented its own set
of challenges. Due to the limited laydown
space and crane time, planning of the
erection was critical and required careful
coordination with the civil contractor.
“If you go into the promotional court,
and you look up, you’ll see the wonder
of what steel can do,” says engineer Paul
Rebelo from CADCON. “It’s aesthetically
a very pleasing roof, which allows the light
to come through. If you’d tried to do this in
concrete you wouldn’t have the same effect.
It would have been a very heavy structure
and the light would have been minimised.
What you have now is a light-weight struc-
ture that is pleasing to the eye.” 

SOME KEY PLAYERS (Fourways Mall


Promotions Court Roof)

Client/Developer Azrapart (Pty) Ltd


Architect Boogertman & Partners
Structural Engineer WSP Africa
Main Contractor Mota-Engil Construction
South Africa
Steelwork Contractor CADCON (Pty) Ltd
Steel Erector Ijaca
Cladding Contractor Hulabond Cladding
Skylight Rainbow Skylight SA (Pty) Ltd

40 March 2020  Civil Engineering


WINNER IN THE SAFINTRA FACTORY AND WAREHOUSE CATEGORY SOME KEY PLAYERS (Chilleweni Cold
Storage Solutions)

Chilleweni Cold Storage Solutions integral compressor oil cooling provides Client/Developer Zenprop Property
provides cold storage and refrigeration waste heat for underfloor glycol to prevent Holdings
logistics services to several of South frost heave. Architect Empowered Spaces Architects
Africa’s largest brands within the frozen Other notable elements of the project Structural Engineer DG Consulting
food market. Their new, larger and im- include: Engineers
proved home in the Randport Industrial QQ Bespoke in-rack blast freezers installed Main Contractor Akhane Construction
Park is strategically located adjacent to inside the main freezer chambers Steelwork Contractor/Erector Steel Band
SE Steel Fabrication
the Elands Interchange, a major transport allow integrated blast freezing utilising
Cladding Contractor Cladco
node situated in the industrial hub of primary room coils as opposed to
Cladding Manufacturer/Supplier Global
Gosforth Park, Germiston. A fresh design dedicated blast freezer rooms.
Roofing Solutions
approach resulted in a unique building QQ Construction was completed in eight
which complements these strategic and months, whereas most facilities this
locational advantages. size take ten months to a year to industrial building, resulting in the har-
The use of steel lessened the construc- complete. monious blend of structural elements and
tion period considerably, and hence the The use of steel enabled a re-evaluation technical aesthetics for an attractive indus-
associated costs. Further reduction in of the ‘archetypal’ features of a standard trial building that is fit for purpose. 
operational costs was achieved through
careful selection of material colour,
insulation and the use of low-emissivity
glass. The office HVAC system was de-
signed with reduced chilled glycol supply
temperatures to optimise the equipment
capital cost and utilise the highly efficient
primary ammonia plant operating at a
coefficient of performance of 4.93. Waste
heat from compressor discharge is being
used to mechanically dehumidify the
receiving and dispatching areas, while all
condensate from blower coils is harvested
and re-utilised for heat rejection in con-
densers. The two-stage ammonia plant
operates at a low-temperature coefficient
of performance of 5.62 (and a medium-
temperature coefficient of performance
of 4.93, as mentioned above), resulting
in a decreased total equivalent warming
impact (TEWI) versus synthetic and other
natural refrigerant options. In addition,

Civil Engineering  March 2020 41


The weight of sections made moving
WINNER IN THE BRIDGES CATEGORY them a challenge during both fabrica-
tion and erection. The bridge sections
The attractively curved CTICC Sky Bridge beam and column sections were chosen to were assembled in just two large pieces
is an enclosed pedestrian sky bridge frame the concrete floor and roof, which adjacent to the road, allowing them to
connecting the Cape Town International were both cast in sections in-between these be erected using a 440 ton crane during
Convention Centre (CTICC 1) with the steel members, with support provided by a Sunday road closure. The two parts
CTICC East Expansion (CTICC 2) across Bondek sheeting. Universal column sections had not been spliced together before
the busy Heerengracht Street. This de- were also chosen for the vertical members, erection, so all dimensions were in fact
velopment now enables the two buildings in order to frame the glass panels. Circular theoretical. The first real fit was there-
to function as a single integrated interna- hollow sections, however, were chosen for fore on site, and, as expected, everything
tional events hosting venue, providing a the diagonal members to minimise the fitted perfectly.
seamless visitor’s experience. disruption of the view. The same members Another challenge was the temporary
The bridge was constructed out of were also used for horizontal bracing at the support of the bridge during erection.
steel to allow maximum views to the sides roof and floor levels to keep the section sizes This was overcome by introducing tempo-
and to enable construction with minimal down. Large circular hollow sections were rary towers, which made the installation
disruption to the street below. Universal used for the slanting support columns. much simpler and safer. 

SOME KEY PLAYERS (CTICC Sky Bridge)

Client/Developer Cape Town International


Convention Centre
Architect Convention Architects Joint
Venture
Structural Engineer Sutherland
Main Contractor Superway Construction
Steelwork Contractor/Erector Anchor
Steel Projects

Note

For more information contact:


Denise Sherman
SAISC
+27 11 726 6111
denise@saisc.co.za

42 March 2020  Civil Engineering


IN BRIEF

eZimbokodweni Pedestrian Bridge, Umlazi, Durban – during the day

PHOTO-LUMINESCENT / GLOW-IN-THE-DARK CONCRETE POLYMERS


Innovative solutions and technical excel- The luminosity is determined by not be confused with characteristics
lence have become synonymous with the charging the concrete during the day in of ­t raditional lighting. It will not light
vision of Naidu Consulting to transform natural or artificial light. After removal of up an entire roadway or stairwell, but
lives one step at a time. The concept the light source, the intensity of the light instead will aid in identification of
of glow-in-the-dark concrete polymers is at its brightest and starts to decrease critical areas during the night. Its ap-
stemmed from a simple brainstorming at a faster rate in the first two hours. plication is vast, some of which are as
session, and this innovative drive has seen Thereafter it stabilises and gradually follows:
the concept materialise into a successful, decreases over the next ten hours. QQ Making parapets on bridges visible
working alternative to electrical lighting. Effectively there are ten hours of QQ Lighting up walkways on pedestrian
Polymer composite specialists, visible light. As a result, the concrete will structures
Resocrete Composites, were consulted glow from 6 pm in the evening to about QQ Providing a guiding light on stairwells
and formulated the intricate process 4 am in the morning. This presents an and corridors
by which the polymer is infused into ideal source of light and acts as a safety QQ Illuminating the approaches to bridges
the polymer concrete. This innovation measure by improving sight distances for on roadways
is now being considered for its use as a both drivers and pedestrians. QQ Providing an alternative to road mark-
safety measure for bridges and highway The illumination of photo- ings on roadways
structures – to provide a guiding light to luminescent polymer concrete should QQ Improving visibility of signage
the rural communities as an alternative to
costly electrical lighting systems.
Achieving photo-luminescence in
concrete has always been a challenge due
to varying factors. However, advancements
in this technology have been made by in-
corporating phosphorescent particles into
polymer-based concretes. Phosphorescent
particles have the ability to absorb light,
natural or artificial, during the day and to
then release this stored energy at night in
the form of visible light. This absorption
and emission of light is only possible
through materials that allow light to pass
through, hence the use of the polymer
concretes. The phosphorescent particles,
when combined with a polymer concrete,
will cause the concrete to glow in the dark. eZimbokodweni Pedestrian Bridge – during the night

Civil Engineering  March 2020 43


paths leading to the bridge. It has since
proved to be a very successful venture by
improving night-time visibility and safety
on the pedestrian footpath and bridge.
Photo-luminescent concrete provides a
mechanism by which bridges and highway
structures can be less dependent on elec-
tricity in future, while at the same time
improving pedestrian and roadway safety.
The eZimbokodweni Pedestrian Bridge
in Umlazi, Durban, stands proud and has
opened a new door for the community of
eZimbokodweni Pedestrian Foot Path – during the night eZimbokodweni and the Philani Valley.

QQ Using for aesthetic purposes in and parapets. The on-going research and
Info
around buildings and public recrea- development of this new, progressive
tional facilities. material, as well as the testing and col- Josh Padayachee Pr Eng
Electrical lighting of roads and bridges is laboration between Naidu Consulting, Director: Bridges and Buildings
Naidu Consulting
often not feasible, due to the remoteness the University of Kwa-Zulu Natal
josh.padayachee@naiduconsulting.com
of the site, potential theft in the case of and Resocrete, will ensure that the
reflective plates and electrical cables, the luminescent optimisation and quality of
lack of electrical infrastructure and the photo-luminescent concrete will continue
high cost associated. Lighting has there- improving as further products are devel- POWERING AFRICA –
fore been eliminated on many bridges and oped using this medium.
roads, but photo-luminescent polymer This new, cutting-edge technology A LOCAL PERSPECTIVE
concrete is proving to be very beneficial was recently presented to the eThekwini
for the following reasons: Municipality, which resulted in its Africa has long been touted as the next
QQ The product is environmentally use, for the first time in history, on the rising global giant, with more than half
friendly, limiting the use of cements eZimbokodweni Pedestrian Bridge para- of the global population growth between
and using recyclable materials (it is a pets. The bridge was designed by Naidu now and 2050 expected to come from
95% green-build material). Consulting and constructed by main the continent. Africa is also experiencing
QQ It is an alternative energy/lighting contractor AfroStructures, while the a steady increase in economic activity,
source using renewable energy. photo-luminescent parapets used on the albeit from a relatively low base. The
QQ It is not prone to theft as in the case of project were manufactured and supplied African Development Bank is expecting
electrical cables. by sub-contractor Resocrete Composites. Africa’s economic growth to increase to
QQ It is a long-term cost-effective product. The phosphorescent particles were 3.9% in 2020, up from 3.4% in 2019.
This technology is the first of its kind integrally combined into the handrail Several of the fastest-growing economies
to be used as a safety measure on bridge and posts of the bridge, as well as the foot in the world are in Africa, with countries

44 March 2020  Civil Engineering

South Africa
such as Rwanda (8.7%), Ethiopia (7.4%), Cote Kathu voltaic solar farm
d’Ivoire (7.4%) and Ghana (7.1%) leading the
charge in terms of GDP growth in 2019.
The continent is indeed endowed
with an abundance of growth potential
underpinned by its fast-growing human
capital, vast natural resources, immense
geographical diversity and biodiversity,
relatively low levels of urbanisation and
the liberalisation of a Pan African market.
In 2018 the African Continental Free
Trade Agreement came into force and by
June 2019 a total of 54 African states had
signed the agreement.
However, despite the immense poten-
tial and the progress made, the continent
still struggles to catch up with its huge
infrastructure backlog. World Bank data
indicates that the electricity access rate most of which is ageing rapidly end-user scale. As the African energy
across the continent, for example, has throughout the continent. sector develops, it finds new paths to
increased from 26% in 2000 to just 45% in In order to address the challenges maturity that do not necessarily follow the
2017. This still constitutes a huge backlog and capitalise on opportunities, many conventional ways, leapfrogging develop-
compared with the world average for governments across the continent are mental steps that were previously deemed
access to electricity, which now stands at restructuring their historic vertically indispensable. Backed by rapid deployment
90%. Through programmes such as Power integrated utilities, allowing Independent and advances in the telecommunications
Africa, launched by US President Barack Private Producers to participate in their industry, the electricity sector is now capi-
Obama in Tanzania during his tour to power markets. Countries such as Nigeria, talising on technological advancements,
Africa in 2013, the continent is, however, South Africa, Ghana, Uganda and Zambia and one could argue that the electricity
starting to turn the tide. have all benefited hugely from large-scale industry in Africa will advance more rap-
PricewaterhouseCoopers estimates private investment programmes in power idly in years to come, in both conventional
that by 2025 the annual expenditure on production and distribution systems and non-conventional ways.
electricity production and distribution in recent years. The continent is seeing
across the continent’s seven major econo- growth in utility-scale renewable energy
Info
mies will have increased to more than production (mostly solar and wind),
US$50 billion. The focus on electrical distributed small-scale generation and Andre van der Walt
energy provision is driven by both a mini/micro-grid solutions, as well as General Manager
social and an economic imperative. At a large-scale transmission networks. Power Energy and Resources
SMEC South Africa
social level access to reliable, sustainable transmission across the continent is now andre.vanderwalt@smec.com
electrical power has a profound impact well coordinated through five Regional
on quality of life, improving basic health, Power Pools (COMELEC, WAPP, SAPP,
increasing opportunities for advancing EAPP, CAPP), working hard to ensure that
education, providing access to economic regional power generation and consump- AWARD-WINNING
participation and, in general, alleviating tion are matched.
poverty. From an economic perspective in The power landscape in Africa has UNIVERSITY BUILDING
a modern world, electrical power is also seen significant progress over the past
critical for the development and growth of decade, and the opportunity presented INCORPORATES COROBRIK’S
economic value across all industries. for further growth is clear. However, the
Not only is there a need for new balance between social expenditure and FACE BRICK FOR EFFECT
electricity production and distribution investment in economic infrastructure
networks across the continent, given the remains a challenge for a relatively poor Although designed to fit into the wider
economic and population growth, but continent that has to manage its debt urban design framework of Sol Plaatje
a huge reinvestment is also required to levels carefully. The key is to keep moving University in Kimberley, Northern Cape,
upgrade existing infrastructure. World forward at a sustainable growth rate the new School of Education’s Teaching
Bank data from 2018 indicates that sub- and capitalise on opportunities in global Practice Building nevertheless attracts
Saharan Africa is experiencing an annual technology advancements in order to individual attention through its bold form.
urban population growth rate of 4.1%, maximise system efficiencies. The architects, URBA Architects & Urban
more than double the global average of One such technology gaining rapid Designers, used Corobrik’s Bergendal
1.9%. This rapid urban growth places penetration across the African continent Satin range for the solid brick design,
a strain on the existing infrastructure, is solar energy, at both utility scale and earning themselves the SAIA’s (South

Civil Engineering  March 2020 45


Around sunrise and sunset, the moody
Bergendal Satin face brick glows magnifi-
cently and with an effect that far exceeded
our expectations.” 
Although crafted in a solid mass, the
spaces are moulded to provide natural
airflow and light to enter the building,
with the circulation spaces a continuation
of the external circulation. Clever use of
space, with carved seating alcoves and
balconies to reduce mono-functional lost
space, create an inclusive environment.  
Internally Corobrik’s stock bricks were
mostly flush-jointed and painted white to
either provide accents or to allow deflected
natural light to penetrate deeper into the
spaces. Yellow and light-blue tones were
used as further colour accents throughout.
The award-winning Teaching Practice Building at the Sol Plaatje University’s School of
Education in Kimberley, Northern Cape (Photo credit: David Southwood)
Info

African Institute of Architects) Regional SAIA awards reads: “The building relies Musa Shangase
Commercial Director: Corobrik
Award for Architecture in October 2019. on solid (face) brick mass to mitigate the
+27 11 871 8600
Musa Shangase, Commercial Director severe climatic conditions. In this specific
at Corobrik, says that Corobrik’s clay building, which is orientated north-south,
face brick range is ideal for the harsh heat conditions are compounded by ex-
climatic conditions of the Northern tensive east- and west-facing façades that CONCOR BUILDINGS –
Cape, retaining their original colour and justify the thickening of walls.” 
finish despite the elements. “The natural The honest design expression and CONSTRUCTING OXFORD
properties of the brick also allow organic uncluttered face brick envelope create
temperature regulation for maximum a bold form with unfussy detailing and PARKS PHASE I
interior comfort, and noise attenuation in low-maintenance requirements, one of
an environment conducive to studying. the attributes of Corobrik’s face bricks. Concor Buildings took on the challenging
Plus, the finished product is truly at- The architects also made full use of the construction of Oxford Parks Phase I
tractive, as can be seen in this Teaching Northern Cape’s crisp light to enhance in Rosebank, Johannesburg. This phase
Practice Building.” the face brick aesthetics, stating: “Light comprises five buildings – four mixed-use
In describing the four-storey building’s penetrates deeper and the etching of solid premium office and retail buildings, and
design, the architects’ statement for the against void becomes more pronounced. a fifth building which will house a hotel
designed to 4-star standards with special
The steel shading screens on the western side of the building were specially emphasis on art and business.
designed to complement the robust appearance of the building Construction work of 6 Parks
Boulevard (also known as the Arup
Building) started in February 2019.
Initially designed as a three-storey
structure, with the ground floor being
dedicated to retail space, these plans
were modified to the requirements of the
tenants, Arup and Sony, which resulted in
another slab being added to accommodate

ad
a private entertainment area, as well as
recording studios on the fourth level. The
structure on this rooftop level mimics
the design shape of the building, but with
a smaller footprint, thus occupying only
about 50% of the available rooftop space.
A double-lift shaft arrangement was
incorporated into the modified design to
ensure that this level will only be acces-
sible to authorised visitors.

46 March 2020  Civil Engineering


A portion of the site is located directly
above the Gautrain tunnel, which neces-
sitated 20% of the foundation for the
basement to be a raft foundation, as the
bottom of the excavation was situated just
above the Zone of Exclusion.
The rest of the foundation was con-
structed with traditional piles. Concrete
used in the construction of the basement
levels was a standard 25 MPa, while
30 MPa was specified for the floor slabs.
The visual impact of this building will
be in the architectural façade, with a spe- The Arup building with façades closed up with fritting
cial pattern printed on the glass panels to
create a forest-like graphic, reinforcing the
urban green theme of Oxford Parks. This
paint technique will not only add aes-
thetic interest, but will also yield thermal
and anti-glare properties to address the
Green Star requirements of the building.
Concor Buildings’ contract for this
structure includes construction as well as
the total fitting out of all services. Despite
some unforeseeable delays during the
construction of the basement, the schedule
was back on track by the time the first-floor
slab was cast. The team was confident that
the building would be ready for occupation
by the tenants in February 2020.
The building on 8 Parks Boulevard, or
Building 3 as it is known on site, is being Building 3 and the new road
constructed as a five-storey mixed-use (Parks Boulevard) under construction
office and retail facility.
The ground level of Building 3 extends Boulevard, which presents the contractor The scope for Building 3 is to deliver
onto a cantilevered slab which forms the with an added challenge in that meticulous the shell structure, as future tenants will
new Parks Boulevard, providing access to planning of sequences for access of the be involved in the fit-out of the building.
service and delivery vehicles. Both the Arup various construction vehicles on this newly The scheduled completion date is
building and Building 3 face onto Parks constructed cantilevered road is required. June 2020.

Civil Engineering  March 2020 47

Analysis Concrete Steel

The complete structural engineering design Composite Timber Masonry


software solution for large and small offices, from
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Tel: (011) 476-4100 | Email: dagmar@ally.co.za strength / stability / support


The photo shows the concrete structure progress on Building 2 View of Building 4 (Radisson Red Hotel), the Arup Building and Building 3
(LIFE) and Building 3 under construction, as seen from the new road

The building under construction on the conventional slabs, with post-tensioned review meetings to ensure that progress
north-eastern corner of the precinct will concrete being used from the third floor remains safely on schedule.
be the new head office of Life Healthcare. up. The hotel will be ready to accept Martin Muller, Concor Buildings con-
Eighty per cent of the first-floor slab of guests at the beginning of 2021. tracts manager, says: “This project is signifi-
this five-storey building has already been Oxford Parks Phase 1 is testimony to cant for Concor Buildings, particularly in
finished, on schedule for completion by meticulous coordination, ensuring that the the current suppressed trading conditions
October 2020. A common design protocol concurrent construction of the different in the South African construction industry.
governs all these buildings, but this buildings runs smoothly. Three tower Being appointed contractor on this presti-
building will incorporate an auditorium, as cranes are on site, which necessitated gious and complex project is testimony to
specified by the tenant. a special resource-linked crane study the company’s experience and expertise.”
The fifth building, a Radisson Red to optimise rental time. The large
hotel, has been designed as a seven-storey workforce, necessary for the simultaneous
Info
facility to 4-star standards and will have construction of the various structures
222 guest rooms. A gym and a swimming of Phase 1, means that there can be no Concor Buildings
www.concor.co.za
pool will occupy the roof terrace. The compromise on safety. Daily planning
#oxfordparks
first two levels will be constructed using and safety meetings are held, with weekly

48 March 2020  Civil Engineering


SA I C E A N D PR O FE SS I O N A L N E W S

A new decade, a new relationship


between SAICE and IStructE
The Institution of Structural Engineers Standard benefits Enhanced benefits Premium benefits
(IStructE) established its South African (£50 per annum) (£70 per annum) (£190 per annum)
Division in 1937. SAICE also established QQ Current issue of The Includes all the benefits of a Standard Includes all
a Structural Division several decades ago. Structural Engineer online subscription, plus access to: the benefits of
In 1992 IStructE signed a cooperation (a wide range of technical QQ E-library (read online for up to 24 hours an Enhanced
agreement with SAICE, primarily as a articles, features, project- and download to your device for 24-48 subscription, plus
related material, professional hours) access to:
means to promote the Association Route guidance and opinion QQ Print library at Institution HQ (London) QQ Printed copies

to IStructE membership and to offer pieces) QQ Structures, the Institution peer-reviewed of The Structural
QQ Discounts on Institution research journal (papers in areas relating Engineer
members of both institutions a range of
publications and courses to materials, structural mechanics, magazine each
exchange benefits and subscription reduc- QQ Invitation to local and structural engineering, structural month
tions. This eventually led to a merging Institution HQ (London) design, construction engineering,
of the respective structural engineering events structural innovation, extreme events,
QQ Access to livestream lectures sustainability, performance-based
committees which, until 31 December
QQ Monthly Institution news design, architectural topics that impact
2019, operated as a single entity, i.e. as a QQ Listing in and access to structural performance, and other
Joint Structural Division (JSD). Members Directory related areas)
However, IStructE membership from
the Southern African region has been
declining over the last decade, which IStructE has in recent years developed notes, business practice notes, confiden-
is partly due to the retirement of UK- into an international, outward-looking tial structural reporting, etc. 
qualified structural engineers who came institution utilising technology through IStructE and SAICE have agreed to
to work here and then remained in the a number of instruments to promote enter into a new agreement of cooperation
region during the latter part of the last structural engineering, including its in terms of which cooperation between
century, but mainly due to the growth Affiliate Scheme which enables those the two institutions will continue outside
of local engineering registration bodies with professional interest in structural of a joint division.
serving the needs of indigenous engi- engineering to connect with the IStructE The IStructE Southern African
neering communities within the region, membership (see www.istructe.org/ Regional Group (IStructE-SA), which
and the need to be locally registered in membership/affiliate-scheme), e-library, will continue to actively engage and
order to practice. specialist diplomas, technical guidance cooperate with SAICE’s new Structural
Division (see next page), has a Southern
African focus. The Chartered and
Incorporated routes to membership of
IStructE remain open to those wishing
to have full membership rights and
­i nternational recognition of their profes-
sional qualifications, as has previously
been the case. However, IStructE has
recently launched the Affiliate Scheme to
provide individuals residing within the
region with greater access to the struc-
tural engineering profession, industry
news, networking opportunities and a
Marelize Visser Dr Ron Watermeyer Tony Smith range of technical events and publica-
Pr Eng, FSAICE Pr Eng, HFSAICE Pr Eng, FSAICE tions. The Affiliate Scheme, which has
IStructE-SA Chairperson 2004 SAICE President IStructE-SA Committee no entry requirements, offers various
marelize@istructesa.org ISructE-SA Committee Member benefits from £50 per annum, which
Member ajs@istructesa.org works out to less than R90 per month
ron@istructesa.org
(see box above). 

Civil Engineering  March 2020 49


Introducing the new
SAICE Structural Division
The SAICE/IStructE Joint Structural
Division (JSD), which came into being in 2020 SSD COMMITTEE MEMBERS
1992 through a cooperation agreement
between SAICE and the Institution of Chairman: Ngula Kalili Pr Eng
Structural Engineers (IStructE) in the (chair@saice-sd.org.za)
UK, ceased to exist on 31 December Ngula holds a BSc in Civil Engineering, a
2019, as IStructE has now established the Post-Graduate Diploma in Civil Engineering
Southern African Regional Group (see and an MBA degree, all from the University
article on page 49) to serve the i­ nterests of the Witwatersrand. He has over 17 years
of its regional members. In October 2019, of experience in structural engineering
the SAICE Council ­t herefore adopted and project management, with expertise in
a resolution to establish the SAICE dynamic analysis, and design of steel and
Structural Division (SSD) to serve those reinforced concrete structures in the mining
SAICE members who have an interest in and industrial sectors. He works as a civil and
structural engineering matters. structural engineer at LSL Consulting, and
The purpose of the new Division is to:  is passionate about professional development
QQ advance the theoretical knowledge and and the upliftment of the engineering profession and practice standards. He served
practice of structural engineering as a committee member of the then SAICE/IStructE Joint Structural Division since
QQ encourage the improvement of stand- 2017. He currently also serves on ECSA’s Working Group on Codes of Practice.
ards and techniques
QQ promote awareness regarding tech- Vice-Chairman: Paimaan Byron Pr Eng
nology within the discipline (vice-chair@saice-sd.org.za)
QQ engage with regulators and make input Paimaan holds a BSc in Civil Engineering,
to public documents to ensure the and is currently completing his studies at the
effective implementation of legislation University of Cape Town towards a Master’s in
relating to structural safety, service- Structures and Materials. He is also working
ability and durability, and towards obtaining an Executive MBA through
QQ enhance the standing of this branch of the Quantic School of Business and Technology,
the profession. Washington DC. Paimaan graduated in 2000
At the final AGM of the JSD in and has been actively involved in the industry
November 2019, a new committee was since then. He started off working on construc-
appointed to drive the strategic objective tion sites, but as time passed he was attracted to
of the new SAICE Structural Division the design side of engineering. After some years
(SSD) in terms of its service to its mem- as a consultant he joined the National Home Builders Registration Council (NHBRC)
bers. The new 2020 committee draws in 2011, where he progressed to becoming a regional engineer responsible for technical
on the founding purpose of the Division matters in the Gauteng and North-West provinces. Paimaan also lectures on structural
to provide engaging presentations from engineering at the University of South Africa (UNISA).
industry experts on topical events and He has served on various professional committees over the years, and currently
developments within the industry, in- chairs the SABS committee for revision of the masonry design code, the Agrément
form members of legislative and norma- SA Technical Committee representing the NHBRC, and also represents NHBRC
tive changes to the professional working in terms of investigations relating to structural failures in the housing industry. He
environment, and organise training specialises in the design of building structures, dolomitic conditions, innovative
sessions as opportunities for professional building technology (IBT) and the human settlement sector. He served on the
development for its members across committee of SAICE/IStructE Joint Structural Division since 2017, and is also a
the country. member of the Institute of Municipal Engineering of Southern Africa (IMESA).

50 March 2020  Civil Engineering


Treasurer: Tasneem Vawda Pr Eng
(treasurer@saice-sd.org.za)
Tasneem has more than ten years of
experience in structural design and project Power by your side
management. She is the Head of Structural
Engineering at Ingerop South Africa’s
Gauteng Office. Tasneem graduated from the
University of the Witwatersrand and, apart
from her Pr Eng status, she is also an ac-
credited PMP. Her areas of expertise include M542
reinforced concrete design, with her primary
interests being in dynamic analysis and bridge
design. She has been involved in several high-
profile engineering projects, including the
Mfolozi and Mtentu River Bridges for SANRAL. She is passionate about upskilling
young engineers and improving infrastructure as a means of empowering com-
munities. While serving on the JSD committee she was involved in the planning of
the well-received JSD Technical Day, and she looks forward to using the new SAICE
Structural Division as a means of advancing the profession.

Secretary: Tony Seloana Pr Eng


(secretary@saice-sd.org.za)
Tony works as a project engineer in the civil Distribution and Product Support by:
and structural engineering fields. He holds
an Honours Degree with specialisation in
Structural Engineering, and is currently
also a Master of Structural Engineering and
Materials candidate with the University of
Cape Town. Upon graduation, Tony joined
the South African National Roads Agency
SOC Ltd as a Junior Project Manager where
he got involved in projects from conceptu- Scan
alisation all the way through to close-out.
Me
He has worked on a number of major
projects, such as the rehabilitation of National Road R23 between Standerton and
Platrand, as well as the resurfacing of National Road R75 between Port Elizabeth
Download any QR reader/scanner from
and Uitenhage. He has experience in infrastructure projects planning, and the Google Play or Apple App Store
management in roads construction and maintenance. As he progressed in his
civil engineering career, Tony advanced in the knowledge of structural design of
Branches and
hydraulic structures, bridges, and the design of steel and/or reinforced concrete
buildings. He also has experience in finite element modelling of structures. He
Dealers throughout
served on the SAICE/IStructE Joint Structural Division committee from 2017 South Africa and
until its recent closure. Southern Africa

NEW CYBER HOME It has been decided to open the logo ELB Promise
With the formation of a new Division design to the public, and SAICE and its
goes a new brand, and the SSD will soon SSD committee will select the winning
be launching its website on the www. submission. Submissions may be made in
saice-sd.org.za domain. The website a format which is ready to be published
Right Right Right
will be populated with fresh and cur- in web format, or they may be a descrip- Job Time Way
rent content informing members of tive sketch, which will be handed to the
upcoming courses, relevant articles and graphics department for them to add www.elbequipment.co.za
current news, as well as links to forums their artistic flair. A cash prize of R2 500
that could address members’ burning will be awarded to the creator of the win-
questions. As part of the launch the ning submission. Submissions should be
SSD requires a new logo which will emailed to secretary@saice-sd.org.za by +27 (0)11 306 0700
define its brand identity going forward. 30 April 2020.  elb@elbquip.co.za
Civil Engineering  March 2020 51
The Candidate Academy™ –
celebrating ten years of service excellence
BACKGROUND
Now celebrating ten years in operation, the
Candidate Academy™ enthuses about its
successes to date. Launched in March 2010
during the SAICE Engineering Planet Future
Indaba, young engineers were urged to take
on the challenge as the country’s ‘infra-
structure pioneers’. They were encouraged
to develop their skills in a systematic way to
achieve the competence required for profes-
sional registration with the Engineering
Council of South Africa (ECSA). The an-
nouncement that support would be offered in
this regard was enthusiastically received.
The first Candidate Academy™ course,
Road to Registration for Candidates, was Candidate Academy® courses are packed with
exercises and activities to help delegates gain
presented on 12 April 2010, and since then
practical experience to equip them in the workplace
more than 6 000 candidates have benefited
from the Road to Registration courses.
Many have excitedly reported their subse-
quent registration with ECSA – one of the
first delegates even threw a party when she
received news of being registered.
The Candidate Academy™ was launched
by SAICE Professional Development and
Projects (SAICE-PDP) in conjunction with
SAICE and CESA (Consulting Engineers
South Africa) to address the needs of
candidate members and candidates in
the employ of their member companies
respectively. The main focus of SAICE-PDP
is capacity building in engineering and
the built environment, not only in South
Africa, but within the SADC region. One of the main thrusts over continues, despite the struggling construction sector and eco-
the years has been to prepare graduate engineers, technicians and nomic difficulties in the engineering sector in general.
technologists for professional registration. In addition, the non- The philosophy of the Candidate Academy™ is to provide prac-
profit company plans training programmes for public and private tical training to assist young graduates with applying their academic
sector organisations, offers outsourced mentoring and coaching, theory in the workplace. Group activities, and using action learning
gives advice on matters of national interest and undertakes techniques, prepare candidates to be competent, responsible and
industry research as required. imaginative practitioners. The training also meshes closely with the
From 2010 to 2020, just under 11 000 delegates have been candidate’s current activities in his/her workplace. Employers are
trained by the Candidate Academy™. A steady demand for courses urged to enrol candidates in a specific course just before they embark
on that particular field of activity in the workplace.

Candidate Academy Facts and Figures 2010–2020


Total delegates��������������������������������������������������������������������������10 889
Total courses delivered����������������������������������������������������������������� 674
Centres in which courses delivered��������������������������������������������� 52

52 March 2020  Civil Engineering


Theuns Eloff presenting the Getting Acquainted with Road Construction
and Maintenance course at SAICE House, Midrand, in May 2019

Courses have been presented in 48 locations in all provinces in SAICE-PDP staff delight in receiving emails from past delegates
South Africa, and also in the neighbouring countries of Namibia, who report that they have successfully registered. Responses from
Lesotho, Botswana and Swaziland. Many courses have also been delegates indicate their appreciation of these courses:
delivered in-house to address specific company needs. In addition
SAICE-PDP has presented courses for other voluntary associations, Estimating, Costing and Pricing of Construction Tenders
including the South African Institute of Electrical Engineers (SAIEE) “I have gained a lot of useful information that I can apply at my
and the Southern African Institute for Industrial Engineering (SAIIE). workplace.”
The flagship course has been the Road to Registration for  – Muvhuya Netshisaulu: Onboard Consulting Engineers
Candidates. This has become so popular and well established in the
industry that the process of structured training and preparing for reg- Getting Acquainted with Road Construction and Maintenance
istration is now commonly referred to as the “Road to Registration”. “Probably one of the best I have ever attended.”
The Road to Registration course offered by the Candidate  – David Rees: BGG Consulting
Academy™ is unique in that it not only refers to the ECSA require-
ments, but also explains the entire engineering cycle and helps Getting Acquainted with Water Resource Management
candidates to contextualise the workplace, determine how far “Very informative, seeing that water is becoming a scarce re-
they have progressed towards registration, and what additional source in the country. Also found the presenter very knowledge-
experience they require. able on water resource management.”
The Road to Registration for Mentors, Supervisors and HR  – Itumeleng Motshabi: TLS Engineers
Practitioners course continues to be in demand, with shorter
in-house courses for supervisors being particularly popular. The
Getting Acquainted with Sewer Design
public Mentors courses have recently expanded to Durban and
“Very organised and straight to the point course. I will definitely
Cape Town, and are expected to grow considerably as companies
advise my colleagues to attend in the future.”
come to realise the need for assisting their graduate and expe-
 – Lindile Mato: Hatch Africa
rienced engineers, technologists and technicians towards their
“The course was really great, and the best part was the literature
professional development.
we were given with real-life examples.”
 – Zimkita Ziqubu: Makhaotse, Narasimulu and Associates
CANDIDATE ACADEMY™ COURSES
The range of courses offered through the Academy is listed below:
QQ Estimating, Costing and Pricing of Construction Tenders
Getting Acquainted with General Conditions of
QQ Getting Acquainted with Basic Contract Administration and
Contract for Construction Works GCC2015
Quality Control “The course was very informative and intuitive. I particularly
QQ Getting Acquainted with GCC 2015 appreciated the interactions with the presenter and the group
QQ Getting Acquainted with Geosynthetics in Soil Reinforcement competition on knowledge.”
QQ Getting Acquainted with Road Construction and Maintenance  – Njabulo Bhengu: Ethekwini Municipality
QQ Getting Acquainted with Sewer Design
QQ Getting Acquainted with Water Resource Management Getting Acquainted with Basic Contract
QQ Pressure Pipeline and Pump Station Design and Specification Administration and Quality Control
QQ Getting Acquainted with Urban Water Management “The facilitator was awesome.”
QQ Road to Registration for Candidates
QQ Road to Registration for Mature Candidates Pressure Pipeline and Pump Station Design and Specification –
QQ Road to Registration for Mentors, Supervisors and HR A Practical Overview
Practitioners “The course was very informative and detailed. Well beyond
QQ Road to Registration for Supervisors expectations.”
See page 54 for new courses being introduced.  – Johnson Makhetha: Engineering Advice and Services

Civil Engineering  March 2020 53


Problem-solving group exercises

Road to Registration for Candidates


“I had all the required experience and exposure, but I just lacked
that motivation and guidance in the right direction. After
meeting with my mentor and attending the workshop and presen-
tations that were hosted by Dr Allyson Lawless in Durban, I saw
the light towards the right direction.”
 – Nkosikhona Zondi: Msunduzi LM

NEW AND UPDATED COURSES FOR THE CANDIDATE ACADEMY™


The Candidate Academy™ continues to add courses to its offering,
with two new courses being introduced this year:
QQ Planning, Scheduling and Programming for Construction
Additional assistance towards professional Projects
registration for individuals The course gives a comprehensive introduction to construc-
Ntuthuko is one of many candidates who, over the past ten tion programming using the work breakdown structure
years, benefited from the specialised individual support (WBS) and critical path. The programme is an essential tool
provided by the Academy. As one of the attendees of the Road used for tendering, controlling costs, determining delays and
to Registration courses in 2018, he approached the Candidate monitoring site progress.
Academy™ in April 2019 for assistance with applying to ECSA QQ Ethical and Professional Conduct in Civil Engineering and
for professional registration. Over a period, SAICE-PDP Construction
offered advice on his reports and on how to prepare for the The ongoing issue of ethics and professionalism is a hot topic
professional review. Here is Ntuthuko’s story: in the industry and this course will cover the codes of con-
duct, good professional practice and how to deal with ethical
“I am Ntuthuko Mtshali, a Civil and Permanent Way dilemmas.
Engineer at Transnet Group Capital. I hold a BSc In addition, a new course on Public-Private Partnership (PPP)
Civil Engineering degree from the University of the Project Delivery is being developed with specialists in this field.
Witwatersrand. I joined Transnet Capital Projects, now In an environment of scarce resources, the public sector in South
called Transnet Group Capital (TGC), in January 2015 Africa and other African countries is increasingly looking to pri-
in the Civil and Perway Department. Following the vate sector infrastructure initiatives. Organisations and consortia
completion of my two-year training, I was appointed as a that can design, build, finance and operate infrastructure are a
Civil and Perway Engineer. Throughout my experience, solution. This course will bring engineering practitioners up to
I conducted permanent way and road geometric designs, speed with the state of the art in this field.
and sewer and stormwater designs for Transnet’s depots The years of mentoring in local government have led
countywide. I have also supervised construction. I SAICE-PDP to the realisation that there are several courses
attended the Road to Registration course facilitated by which should be customised for engineering staff in municipal
Stewart Gibson back in March 2018. The course gave me departments, particularly addressing engineering management.
insight into how and where to improve my professional The recently introduced Getting Acquainted with Urban Water
experience to achieve the 11 ECSA Outcomes. Stewart Management was well received. This course covers the manage-
also assisted me by reviewing my experience and engi- ment of water in a municipal environment – from raw water
neering reports, as well as preparing me for the profes- extraction, through purification, risk management, distribution,
sional review presentation. I finally obtained my profes- storage and ultimately safe sustainable potable delivery to the
sional registration on the 2nd of December 2019. I want consumer. There is a continued focus on reducing unaccounted-
to thank Stewart Gibson, my mentor Johan Lombard and for-water through best practice, and addressing the myriad of
my manager Zanele Suduka for their continued support challenges and weaknesses encountered between extraction
through my journey to registration.” and delivery. This course is valuable for graduates appointed
to manage a water supply system, but who only have academic

54 March 2020  Civil Engineering


knowledge of hydraulics, materials, maintenance and manage-
ment. The course is complementary to:
QQ Getting Acquainted with Sewer Design
QQ Pressure Pipeline and Pump Station Design and Specification
QQ Getting Acquainted with Water Resource Management
The Getting Acquainted With Water Resource Management
course, which was introduced in 2018, provides attendees
with a basic insight into the macro water resource planning
process and covers a range of aspects, such as data sources
and processing, hydrology, water resources systems modelling,
water allocation, water demand management and intervention
planning. The course is aimed mainly at graduates in the water
sector with an interest in water resources planning.
Dr Allyson Lawless, MD of SAICE-PDP, says: “The value
and appreciation of our courses have been most gratifying,
leading us to consider and develop more courses for the next
ten years. It is heart-warming to come to realise what an impact
the Candidate Academy™ has made over the past decade. We
will continue to assist, guide and support engineers, technolo-
gists and technicians on their Road to Registration.”

A STRONG FOUNDATION FOR


The regular Candidate Academy™ courses will continue in
2020 (see the full course calendar on page 61 in this edition of
Civil Engineering). To register for the courses, follow the fol- INFRASTRUCTURE SUCCESS
lowing links to the respective SAICE and CESA websites:
QQ SAICE: http://store.saice.org.za/training-courses
ROCLA is South Africa’s leading
manufacturer of pre-cast
QQ CESA: http://www.cesa.co.za/sce
concrete products.
As the demand for in-house courses continues to increase,
course presentation material is often adapted to suit client
Surpassing 100 years of
requirements. For assistance with Candidate Academy courses,
product excellence.
as well as in-house courses, please contact Lizélle du Preez at:
lizelle@ally.co.za / 011 476 4100 / www.candidateacademy.co.za
• Pipes
• Culverts
SAICE-PDP WEBSITE • Manholes
The SAICE-PDP website describes the company’s services • Poles
in more detail and lists all events, courses, details of other • Retaining walls
Voluntary Associations and industry bodies who offer training. • Roadside furniture
It also contains information about the MyRegistration® online • Sanitation
portal designed for organisations, candidates and their mentors
to upload, comment and track progress on the documentation Including other related products within
towards their ultimate professional registration with ECSA. For infrastructure development and related
more information, please visit: www.civilsmasakheni.co.za industries.

Gregory Skeen Pr Eng Visit us on


Head: SAICE-PDP
www.rocla.co.za
greg@ally.co.za
for our nationwide branches

Civil Engineering  March 2020 55


Obituaries
Francis Legge
Traver Francis Hugh Legge (1947–2019), fondly known as Prof
Francis (also in SAICE circles), was an enthusiastic and eloquent
advocate for the civil engineering profession. After matriculating
from St John’s College in Houghton, Johannesburg, he went to
study Physics at the University of the Witwatersrand, but soon re-
alised that Physics wasn’t for him, and then switched to studying
Civil Engineering instead (following in his father’s footsteps).
He graduated in 1970, and went on to work at Watermeyer,
Legge, Piesold and Uhlmann (WLPU) in their Braamfontein of-
fice. When he was transferred to the Cape Town office, he spent
a year in Piketberg, working on-site building a private road for the
government to a military base. 
After marrying Helen in 1972, they moved to London,
where Francis completed his Master’s degree in Geotechnical
Engineering (cum laude) at Imperial College, and then worked
on the Dinorwg Pump Storage Scheme for Golder Associates
in North Wales. While in Wales, they had their first daughter
Angela. Some time after this he returned to WLPU in their
Ashford office, in Kent. While in Ashford, the couple welcomed While retired, Francis spent a lot of time on SAICE and
their second daughter, Janet. Rotary matters, and also supported the local school in Plettenberg
While working for WLPU in the UK, Francis travelled exten- Bay, becoming a well-known figure in the local Plett and wider
sively, but primarily to the Far East, returning with many interesting civil engineering communities. He had a passion for learning and
stories and amazing gifts for his family. In 1987 Francis and Helen sharing knowledge, and always encouraged those from disadvan-
decided to return to South Africa for a few years to spend time with taged backgrounds. He also loved South Africa and everything
family, but they in fact lived in South Africa for the rest of his life. the beautiful country had to offer. 
Upon his return, Francis started his own consulting business Sadly, on 19 August 2019, Francis left us, but his passion for
and travelled for a while longer, with one of the most memorable and all things engineering and South African will live on with his
scary experiences being when he was caught in the coup in Manila family, friends and colleagues and the many students whose lives
in 1989 – the most serious coup d’état against the government of he had touched.
Philippine President Corazon Aquino. He returned home safely,
and shortly thereafter, in 1990, was approached by Tony Brink to Eulogy from Deon Kruger (colleague and friend)
lecture at the then Rand Afrikaans University (RAU), today known Although Prof Francis retired from UJ some years back, he spent
as the University of Johannesburg (UJ). He relished his position as more than two decades as colleague and friend to all of us in the
Associate Professor, and for the next 20 years lectured geotechnical Faculty of Engineering. Many of us will remember him fondly for
engineering at RAU/UJ. From that time onwards, he became his charm and charisma, and for the fact that he was a true gen-
well known and loved by all as “Prof”. He loved his time teaching tleman – and for the fact that he was never without a story to tell. 
students, taking them on excursions and sharing his knowledge. In The passing of a colleague is a painful reminder of the fragility
2012 he finally retired from UJ and moved to Plettenberg Bay (Plett), of our existence. Those of us in the Department who knew him
a place very close to his heart, that he had visited from the age of 12. and served with him are especially touched by his passing. We
wish his family all the heavenly grace and fortitude to manage
Upon his return, Francis started his own consulting this new and difficult period without him. Prof Francis is now
rested. May his soul find peace in our Lord.
business and travelled for a while longer, with one With regret, from his colleagues in the Department of Civil
of the most memorable and scary experiences Engineering at the University of Johannesburg.
being when he was caught in the coup in Manila
Eulogy from Bill James (friend from Canada, originally from SA)
in 1989 – the most serious coup d’état against the Just very occasionally two guys meet in their mature years and
government of Philippine President Corazon Aquino. hit it off – boldly sharing otherwise carefully guarded tales of

56 March 2020  Civil Engineering


achievements, joys, mistakes and utterly regrettable stupidity. So
it was with my old friend Francis. He was a wellspring of experi-
ence and knowledge – geological and foundational – especially
on South African and British civil engineering monuments and
monumental men, but also on life itself. Blessed with a good
memory, gentle, a large man in several senses of the descriptor,
kind, confident, an excellent engineer, and sometimes somewhat
easily heard and noticed. He well understood and broadcast what
a noble profession civil engineering is – we shared that deep
appreciation, often over a glass of good wine in a wonderful,
lingering South African sunset. And often during a long South
African road trip in his lumbering truck. He knew how to laugh. 
So, my good academic friend Francis Legge has been taken
from us. It had to be, of course, but please God, this was just too
soon. We shall miss his fascinating knowledge. In the murkiness
that has enveloped South Africa in my time, he was a shining
light that attracted me to visit, time and again. I shall miss him. I
can’t even imagine how much his family will. 
But, thinking on it, in this world we, his friends, were, after all,
very lucky. Yet we weep.
Carlos Ribeiro da Silva
Eulogy from Johannes Haarhoff (colleague and friend)
Francis and I met in a moment of mutual distrust early in 1990 as we On 13 March 2019 the engineering world lost a valued and
shared a small lounge while waiting for our interviews at the Rand skilled engineer when Carlos Ribeiro da Silva passed away
Afrikaans University (RAU, now UJ). Great was the relief on 1 June suddenly at his home in Vereeniging.
1990 when we walked into our new jobs as young academics – not as Carlos graduated with a degree in Civil Engineering from
competitors vying for the same job as we had assumed at first, but as the University of Lourenco Marques (Maputo) in 1974, spe-
colleagues in the Department of Civil Engineering. That was the start cialising in structural engineering. He moved to South Africa
of more than 20 years of being colleagues and friends before Francis where he continued his studies with a GDE at the University
and Helen retired to Plettenberg Bay, with us following shortly there- of the Witwatersrand. In 1974 he joined BS Bergman and
after to Graaff-Reinet. During these years at RAU we shared many Partners (now Ingerop) where he became proficient in
work-related experiences, often ending up as roommates on student designing bridges, such as the Nyl River Bridge, 12th Avenue
tours and excursions. Our relationship extended beyond the campus Bridge in Sandton and the S18 Interchange Bridge on the N3,
– we had the privilege of being together on camping trips to some to name a few.
rougher parts of Africa. Good days, good camaraderie! Since retire- Carlos had extensive knowledge of reinforced concrete and
ment, we continued to meet – mostly in the company of other retired pre-stressed design. From 1983 to 1987 he worked at Baikoff &
engineers who make annual trips to visit places in South Africa with Associates, continuing his work in the structural engineering
interesting railway engineering history. All the more poignant was industry. In 1987 he joined another consulting firm (Lame and
the fact that this group visited the area between Port Elizabeth and Van Blerk Associates) as director. There he not only got in-
George about six weeks after his passing – the trip had been arranged volved with numerous international projects in Mozambique,
months ahead of time and Francis was pencilled in to present one or Botswana and Angola, but also with local industrial clients
two impromptu talks in and around Plettenberg Bay. such as ISCOR and Suprachem. In 2000 he became one of the
Allow me to condense the flood of memories that were brought directors of Sikhulile Infra-Tech (trading as Sintec), where
on by his death. First – a person who was always friendly and he secured numerous infrastructure contracts, such as the
always radiating genuine joy when meeting old friends or students. upgrading of the Sebokeng Water Care Works, to name one.
Second – a raconteur who had an endless store of interesting He was also the Principal Engineer for Phases 1 and 2 of the
personal experiences and stories which he shared in such an Riverfront in Vosloo Park (in Three Rivers, Vereeniging), The
entertaining way! Third – a vast general knowledge which went Don Hotel (in Isando, Johannesburg), luxury apartments Le
way beyond the speciality of geotechnical engineering. He was Touessrok (in Ramsgate, KwaZulu-Natal) and several other
perfectly at ease in discussion on just about anything to anybody. commercial, residential and industrial projects around the
Fourth – especially dear to his predominantly Afrikaans colleagues country. His contribution to the South African civil engi-
at RAU – was his keen interest and sharp analysis of words and neering industry was certainly enormous and meaningful.
language. He derived great joy from many Afrikaans expressions, Carlos also found time to be a caring husband and father,
often making us aware of subtle nuances which we had never and he is deeply missed by his wife Adelaide, and his son and
thought about before (such as Mossel Bay, Riversdal, Choo-Tsjoe), daughter, Marco and Barbara. Rest in Peace Carlos.
where Afrikaans and English converge into a single name.
You are going to be missed, Francis. In the words of Afrikaans Marco da Silva and Barbara Affleck
poet NP van Wyk Louw – ons gaan “eendag net mooi dinge van
marco.dasilva@novumstructures.co.uk / arabzy@gmail.com
jou weet”. 

Civil Engineering  March 2020 57


SAICE Training Calendar 2020
Course Name Course Dates Location CPD Accreditation No Course Presenter Contact

4 August 2020 Midrand SAICEcon18/02268/21


Adjudication and Arbitration: How to Credits: 1 ECSA
Hubert Thompson dawn@saice.org.za
deal with Challenges to Jurisdiction SACPCMP/CPD/18/009
25 August 2020 Cape Town 5 hours SACPCMP
17 April 2020 Midrand SAICEcon18/02270/21
General Conditions of Contract for
Credits: 1 ECSA
Construction Works (Simplified Form) 15 May 2020 Port Elizabeth Benti Czanik cheryl-lee@saice.org.za
SACPCMP/CPD/18/030
– First Edition (2018) SGCC (2018)
12 June 2020 Cape Town 6 Hours SACPCMP
11 May 2020 Midrand
SAICEcon18/02254/21
General Conditions of Subcontract 7 July 2020 Durban Credits: 1 ECSA
for Construction Works – First Edition Benti Czanik dawn@saice.org.za
27 July 2020 Cape Town SACPCMP/CPD/18/032
(2018) GCSC 2018
6 Hours SACPCMP
17 August 2020 Port Elizabeth
6–7 April 2020 Cape Town
23–24 April 2020 Durban
7–8 May 2020 Bloemfontein
21–22 May 2020 Port Elizabeth SAICEcon19/02451/22
SAICE Suite of General Conditions of
Credits: 2 ECSA
Contract: GCC 2015, SGCC 2018 and 4–5 June 2020 East London Benti Czanik dawn@saice.org.za
SACPCMP/CPD/19/016
GCCSF 2018
9–10 July 2020 Midrand 12 Hours SACPCMP
23–24 July 2020 Polokwane
6–7 August 2020 Durban
20–21 August 2020 Pretoria
20 April 2020 Cape Town
Introduction to the SAICE General SAICEcon19/02450/22
Conditions of Contract for 29 May 2020 Midrand Credits: 1 ECSA
Benti Czanik cheryl-lee@saice.org.za
Construction Works Third Edition 17 July 2020 Port Elizabeth SACPCMP/CPD/19/017
(2015) 6 Hours SACPCMP
14 August 2020 Pietermaritzburg
20–21 April 2020 Durban
12–13 May 2020 Cape Town

Project Management of Construction 2–3 June 2020 Nelspruit SAICEcon18/02375/21


Neville Gurry cheryl-lee@saice.org.za
Projects 28–29 July 2020 Bloemfontein Credits: 2 ECSA

4–5 August 2020 East London


25–26 August 2020 Port Elizabeth
28 April 2020 Midrand
Structural Steel Design to SAICEstr18/02396/21
28 July 2020 Midrand Greg Parrott cheryl-lee@saice.org.za
SANS 10162‑1-2005 Credits: 1 ECSA
22 September 2020 Durban
29 April 2020 Midrand
Reinforced Concrete Design to SAICEstr18/02395/21
29 July 2020 Midrand Greg Parrott cheryl-lee@saice.org.za
SANS 10100-1-2000 Credits: 1 ECSA
23 September 2020 Durban
22–26 June 2020 Cape Town
SAICEtr19/02561/22
Practical Geometric Design 28 Sept–2 Oct 2020 Durban Tom Mckune dawn@saice.org.za
Credits: 5 ECSA
9–13 November 2020 Midrand
19–20 August 2020 Cape Town
Leadership and Project Management SAICEbus19/02507/22
9–10 September 2020 Durban David Ramsay dawn@saice.org.za
in Engineering Credits: 2 ECSA
14–15 October 2020 Midrand
9–10 June 2020 Midrand SAICEwat19/02516/22
Water Law of South Africa Hubert Thompson dawn@saice.org.za
7–8 July 2020 Cape Town Credits: 2 ECSA

7–8 April 2020 Midrand


21–22 April 2020 Durban
SAICEcon19/02517/22
The Legal Process dealing with 21–22 July 2020 Cape Town Credits: 2 ECSA
Hubert Thompson dawn@saice.org.za
Construction Disputes 18–19 August 2020 Bloemfontein SACPCMP/CPD/15/010/RV
12 hours SACPCMP
6–7 October 2020 East London
20–21 October 2020 Midrand
Register online: www. saice.org.za

58 March 2020  Civil Engineering


SAICE Training Calendar 2020
Course Name Course Dates Location CPD Accreditation No Course Presenter Contact
Earthmoving Equipment, Technology
SAICEcon19/02447/22
and Management for Civil Engineering 28–30 October 2020 Midrand Prof Zvi Borowitsh dawn@saice.org.za
Credits: 3 ECSA
and Infrastructure Projects
20 April 2020 Durban
4 May 2020 East London
1 June 2020 Port Elizabeth
Legal Liability Occupational Health SAICEcon17/02038/20
6 July 2020 Midrand Cecil Townsend Naude dawn@saice.org.za
and Safety Act (OHSA) Credits: 1 ECSA
17 August 2020 Cape Town
7 September 2020 Bloemfontein
28 September 2020 Polokwane
21–22 April 2020 Durban
5–6 May 2020 East London
2–3 June 2020 Port Elizabeth
Construction Regulations from a SAICEcon17/02037/20
7–8 July 2020 Midrand Cecil Townsend Naude cheryl-lee@saice.org.za
Legal Perspective Credits: 2 ECSA
18–19 August 2020 Cape Town
8–9 September 2020 Bloemfontein
29–30 September 2020 Polokwane
23–24 April 2020 Durban
7–8 May 2020 East London
4–5 June 2020 Port Elizabeth
Legal Liability Mine Health and SAICEcon18/02359/21
9–10 July 2020 Midrand Cecil Townsend Naude dawn@saice.org.za
Safety Act (MHSA) Act 29 of 1996 Credits: 2 ECSA
20–21 August 2020 Cape Town
10–11 September 2020 Bloemfontein
1–2 October 2020 Polokwane
12–13 May 2020 Cape Town

Report Writing for Individuals and 20–21 May 2020 Midrand SAICEbus19/02456/22
Elaine Matchett dawn@saice.org.za
Teams 8–9 September 2020 Durban Credits: 2 ECSA

22–23 September 2020 Port Elizabeth


SAICEwat19/02412/22
Water Security and Governance TBC Martin van Veelen cheryl-lee@saice.org.za
Credits: 2 ECSA
19 May 2020 Port Elizabeth
21 May 2020 East London

Equipment Options to reduce 11 June 2020 Durban SAICEwat19/02493/20


Peter Telle cheryl-lee@saice.org.za
Hammer Water 17 June 2020 Nelspruit Credits: 1 ECSA

22 July 2020 Bloemfontein


19 August 2020 Polokwane
6–9 April 2020 Midrand Mile Sofijanic
NEC3 Project Manager Accreditation SAICEcon19/02464/22 helen@saice.org.za
Andrew Baird
Programme 6–9 October 2020 Midrand Credits: 4 ECSA mile.s@ecs.co.za
Mahdi Goodarzi
13–14 May 2010 Port Elizabeth
Introduction to the NEC3 family 24–25 June 2010 Cape Town SAICEcon19/02557/22
and the NEC3 Engineering and Mile Sofijanic dawn@saice.org.za
22–23 July 2020 Durban Credits: 2 ECSA
Construction Contract (ECC3)
2–3 September 2020 Midrand
15 May 2020 Port Elizabeth
Introduction to the NEC 3 26 June 2020 Cape Town SAICEcon17/02301/20
Professional Services Contracts Mile Sofijanic dawn@saice.org.za
24 July 2020 Durban Credits: 1 ECSA
(PSC3 and PSSC3)
4 September 2020 Midrand
20–21 May 2020 Cape Town
Introduction to the NEC4 and the SAICEcon19/02505/22
29–30 July 2020 Durban Mile Sofijanic cheryl-lee@saice.org.za
ECC4 Credits: 2 ECSA
14–15 September 2020 Midrand
Register online: www. saice.org.za

Civil Engineering  March 2020 59


SAICE Training Calendar 2020
Course Name Course Dates Location CPD Accreditation No Course Presenter Contact
22 May 2020 Cape Town
SAICEcon19/02522/22
Introduction to the NEC4 PSC4 31 July 2020 Durban Mile Sofijanic cheryl-lee@saice.org.za
Credits: 1 ECSA
16 September 2020 Midrand
Specification, Inspection and
CESA-1436-05/2021
Restoration of Reinforced Concrete 23–24 April 2020 Midrand Bruce Raath cheryl-lee@saice.org.za
Credits: 2 ECSA
Structures
Basic Design of Reinforced and CESA-1505-09/2021
25–26 June 2020 Midrand Bruce Raath cheryl-lee@saice.org.za
Prestressed Concrete Credits: 2 ECSA
Specification for Structural Concrete
CESA-1434-05/2021
(Concrete for Contractors and 20–21 August 2020 Midrand Bruce Raath cheryl-lee@saice.org.za
Credits: 2 ECSA
Consultants)

SAICE / Computational Hydraulics Int (CHI)


7 April 2020 Durban
Surface Water and Integrated 1D-2D Chris Brooker
SAICEwat17/02197/20 Meghan Korman
Modelling with EPA SWMM5 and 15 September 2020 Stellenbosch Onno Fortuin
Credits: 1 ECSA meghan@chiwater.com
PCSWMM – 1 Day Robert Fortuin
27 October 2020 Johannesburg
7–8 April 2020 Durban
Surface Water and Integrated 1D-2D Chris Brooker
SAICEwat17/02198/20 Meghan Korman
Modelling with EPA SWMM5 and 15–16 September 2020 Stellenbosch Onno Fortuin
Credits: 2 ECSA meghan@chiwater.com
PCSWMM – 2 Days Robert Fortuin
27–28 October 2020 Johannesburg
7–9 April 2020 Durban
Surface Water and Integrated 1D-2D Chris Brooker
SAICEwat17/02199/20 Meghan Korman
Modelling with EPA SWMM5 and 15–17 September 2020 Stellenbosch Onno Fortuin
Credits: 3 ECSA meghan@chiwater.com
PCSWMM – 3 Days Robert Fortuin
27–29 October 2020 Johannesburg

SAICE / South African Road Federation (SARF)


SAICEtr19/02471/22
Asphalt: An Overview of Best Practice 23–24 June 2020 Gauteng
Credits: 2 ECSA
SAICEtr20/02606/23 sybul@sarf.org.za
Assessment and Analysis of Test Data TBC TBC R Berkers
Credits: 2 ECSA tshidi@sarf.org.za
3 June 2020 Cape Town
Concrete Road Design and SAICEtr19/02472/22 B Perrie sybul@sarf.org.za
19 August 2020 Durban
Construction Credits: 1 ECSA Dr P Strauss tshidi@sarf.org.za
7 October 2020 Midrand
Successful G1 Crushed Stone SAICEtr20/02609/23 sybul@sarf.org.za
12 May 2020 Gauteng D Rossmann
Construction Credits: 1 ECSA tshidi@sarf.org.za
C Brooker
SAICEtr20/02608/23 sybul@sarf.org.za
Stormwater Drainage TBC TBC Dingaan Mahlangu
Credits: 4.5 ECSA tshidi@sarf.org.za
Alaster Goyns
Traffic Signals Design and Intesection SAICEtr20/02607/23 sybul@sarf.org.za
TBC TBC Dr John Sampson
Optimisation Credits: 2 ECSA tshidi@sarf.org.za
Traffic Impact Studies: A Complete 6–8 April 2020 Gauteng
SARF19/TIS-01/22 sybul@sarf.org.za
Step by Step Training Course on How Ravash Dookhi
Credits: 3 ECSA tshidi@sarf.org.za
to Prepare Traffic Impact Studies 19–21 May 2020 Cape Town
HDM4 (The Highway Development SARF20/HDM4-2/23 sybul@sarf.org.za
TBC TBC Prof Alex Visser
and Management) Credits: 3 ECSA tshidi@sarf.org.za
Perspective on Traffic Impact Steven Sutcliffe sybul@sarf.org.za
TBC TBC SARF17/TIA01/20
Assessment Prof Mark Zuidgeest tshidi@sarf.org.za
7–9 April 2020 Cape Town
Understanding and Investigation of SARF20/TIA02/23 sybul@sarf.org.za
6–8 May 2020 Gauteng Craig Proctor-Parker
Road Traffic Accidents Credits: 3 ECSA tshidi@sarf.org.za
22–24 July 2020 Durban

SAICE / Classic Seminars


Susan Russell
SAICEproj18/02374/21
Project Management Foundations TBC TBC Martin Bundred admin@classic-sa.co.za
Credits: 3 ECSA
Elridge Ntini
SAICEproj18/02259/21 Philip Russell
Earned Value Management TBC TBC admin@classic-sa.co.za
Credits: 1 ECSA Andrew Holden
SAICEproj18/02360/21
Advanced Project Risk Management TBC TBC Elmar Roberg admin@classic-sa.co.za
Credits: 2 ECSA
Register online: www. saice.org.za

60 March 2020  Civil Engineering


SAICE / Candidate Academy
Course Name Course Dates Location CPD Accreditation No Course Presenter Contact
Getting Acquainted with Basic
CESA-1574-04/2022 lizelle@ally.co.za
Contract Administration and Quality 28–29 July 2020 Midrand Theuns Eloff
Credits: 2 ECSA dawn@saice.org.za
Control
25–26 May 2020 Midrand
Getting Acquainted with General CESA-1575-04/2022 lizelle@ally.co.za
24–25 August 2020 East London Theuns Eloff
Conditions of Contract (GCC2015) Credits: 2 ECSA dawn@saice.org.za
19–20 October 2020 Durban

1–2 April 2020 Midrand SAICEgeo18/02216/21


Credits: 2 ECSA
Getting Acquainted with lizelle@ally.co.za
14–15 July 2020 Durban SACNASP 2017-0035- Edoardo Zannoni
Geosynthetics in Soil Reinforcement dawn@saice.org.za
000046
13–14 October 2020 Cape Town Credits: 2 SACNASP
8–9 June 2020 Midrand
Getting Acquainted with Road CESA-1576-04/2022 lizelle@ally.co.za
3–4 August 2020 Bloemfontein Theuns Eloff
Construction and Maintenance Credits: 2 ECSA dawn@saice.org.za
16–17 November 2020 Durban
1–2 June 2020 Midrand
27–28 July 2020 Port Elizabeth
Getting Acquainted with Sewer CESA-1577-04/2022 lizelle@ally.co.za
2–3 September 2020 Durban Anfrew Brodie
Design Credits: 2 ECSA dawn@saice.org.za
7–8 October 2020 Bloemfontein
4–5 November 2020 Cape Town
12–13 May 2020 Midrand
Getting Acquainted with Water SAICEwat18/02328/21 lizelle@ally.co.za
10–11 June 2020 Cape Town Stephen Mallory
Resource Management Credits: 2 ECSA dawn@saice.org.za
26–27 August 2020 Durban
4–5 May 2020 Midrand
Planning, Scheduling and
TBA lizelle@ally.co.za
Programming for Construction 6–7 July 2020 Durban Theuns Eloff
Credits: 2 ECSA dawn@saice.org.za
Works
26–27 October 2020 Midrand
16–17 April 2020 Midrand
Pressure Pipeline and Pump Station
CESA-1578-04/2022 lizelle@ally.co.za
Design and Specification – a Practical 14–15 July 2020 Durban Dup van Renen
Credits: 2 ECSA dawn@saice.org.za
Overview
21–22 September 2020 Cape Town
23 April 2020 Polokwane Allyson Lawless
2 June 2020 Durban Allyson Lawless
Road to Registration for Candidate 9 June 2020 Port Elizabeth Stewart Gibson
CESA-1579-04/2022 lizelle@ally.co.za
Engineers, Technologist and
8 July 2020 Midrand Credits: 1 ECSA Allyson Lawless dawn@saice.org.za
Technicians
22 July 2020 East London Stewart Gibson
9 September 2020 Cape Town Allyson Lawless
2 April 2020 Durban
Road to Registration for Mature 17 September 2020 Durban CESA-1641-10/2022 lizelle@ally.co.za
Engineers, Technologist and Stewart Gibson
1 October 2020 Midrand Credits: 1 ECSA dawn@saice.org.za
Technicians
24 November 2020 Cape Town

Road to Registration for Mentors, 18 May 2020 Midrand CESA-1580-04/2022 lizelle@ally.co.za


Allyson Lawless
Supervisors and HR Practitioners 8 September 2020 Cape Town Credits: 1 ECSA dawn@saice.org.za

In-house courses are available. To arrange, please contact:


Cheryl-Lee Williams (cheryl-lee@saice.org.za) or Dawn Hermanus (dawn@saice.org.za) on 011 805 5947.
For SAICE-hosted Candidate Academy in-house courses, please contact:
Dawn Hermanus (dawn@saice.org.za) on 011 805 5947 or Lizélle du Preez (lizelle@ally.co.za) on 011 476 4100.
Register online: www. saice.org.za

Scan the QR code alongside to access previous editions of Civil Engineering.

Civil Engineering  March 2020 61


PROMISE_13397/E
IT TAKES MORE
THAN CONCRETE
TO BUILD
YOUR VISION.
HERE’S TO
THE BUILDER
IN YOU.

AFRISAM

www.afrisam.com Creating Concrete Possibilities

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