FSG10 - Cost - IR - Isfahan - TU - Car095 (NEW)

Introduction
This is a cost report on IUT Formula Student Car to be submitted to the Formula Student Germany Competitions.
The manufacturing process and costs of these parts have been discussed under 8 different categories: Brake System, Engine
& Drivetrain, Frame & Body, Electrical, Miscellaneous Finish and Assembly, Steering System, Suspension System and Wheel,
Wheel Bearings & Tires (according to the format given in the rules (Appendix C-3).
Decisions on types of manufacturing process– and materials selections –were made based on our previous experience and
thorough searches through the Internet (taking into account such factors as ease of manufacturing, engineering
fundamentals, and funding available).
The quantities were calculated using the Tables published by FSAE. As these Tables lacked time studies for the processes
involved, none of the relevant software such as POWERMILL or MASTERCAM was used for process time calculations; raw
materials and material removals, however, were calculated using the Catia software.
FSAE formats for assemblies of each system were used for assembly parts. According to this system, each assembly consists
of different parts. Part costs were tabulated in separate tables for each assembly part with independent Tables set up
exclusively for the sub-assemblies which include part assembly costs and the assembly costs on the car.
Planning for prototyping was accomplished using local standards for locally available raw materials (e.g., metal sheets and
tubing). The materials have now been delivered for the real prototyping to take place in near future.
we tried not to miss even one bolt!
For each part and assembly you can click on its number and check it!and for going back to BOM we placed a key(named
BOM) that with clicking on it you will go back to BOM.
Cost Summary Basics
for: Azad University Central Tehran Branch
Car # 7
Area Totals Materials Processes Fasteners Tooling

Brake System $ 307.77 $ 218.57 $ 2.33 $ 14.33
Engine & Drivetrain $ 916.57 $ 1,292.85 $ 26.51 $ 21.98
Frame & Body $ 859.08 $ 2,540.43 $ 9.17 $ 414.67
Instruments & Wiring $ 791.28 $ 57.22 $ - $ -
Miscellaneous, Fit & Finish $ 285.14 $ 1,574.89 $ 1.16 $ 1.50
Steering System $ 127.43 $ 179.49 $ 2.55 $ 39.65
Suspension & Shocks $ 756.48 $ 380.50 $ 4.64 $ 5.34
Wheels & Tires $ 336.86 $ 20.30 $ - $ -
Total Vehicle $ 4,380.61 $ 6,264.25 $ 46.36 $ 497.46
Composition for total vehicle:
Area Totals
Brake System Engine & Drivetrain
$1,134.28 ; 7%
$2,446.60 ; 15% $947.67 ; 6% Frame & Body Instruments & Wiring
$397.40 ; 2% $4,485.03 ; 28%

Miscellaneous, Fit & Finish Steering System
$1,920.02 ; 12%
$942.80 ; 6% $3,942.67 ; 24% Suspension & Shocks Wheels & Tires
Total
$ 947.67
$ 4,485.03
$ 3,942.67
$ 942.80
$ 1,920.02
$ 397.40
$ 2,446.60
$ 1,134.28
$ 16,216.46
e System Engine & Drivetrain
e & Body Instruments & Wiring
ellaneous, Fit & Finish Steering System
ension & Shocks Wheels & Tires

Asm/Prt # Rev. Lvl. Asm Component Description
A1001 AA Front Brake Discs
10011 AA Front Brake Discs Front Brake Discs St steel,Hub Mounted
10012 AA Front Brake Discs Keys Steel,Alloys
10013 AA Front Brake Discs Front Hub Steel,Alloys
A1002 AA Rear Brake Discs
10021 AA Rear Brake Discs Rear Brake Discs St steel,Hub Mounted
10022 AA Rear Brake Discs Keys Steel,Alloys
10023 AA Rear Brake Discs Rear Hub Aluminum,Premium
A1003 AA Brake Fluid
A1004 AA Brake Line
10041 AA Brake Line Brake Line - Flexible
10042 AA Brake Line Brake Line - Rigid not used
A1005 AA Brake Master Cylinder
10051 AA Brake Master Cylinder Brake Master Cylinder
A1006 AA Proportioning Valve Not used
A1007 AA Balance Bar
10071 AA Balance Bar Balance Bar Tilton,72-250
A1008 AA Brake Pads
10081 AA Brake Pads Front Brake Pads Iron or Steel Rotor
10082 AA Brake Pads Rear Brake Pads Iron or Steel Rotor
A1009 AA Front Calipers
10091 AA Front Calipers Front Calipers Brembo,20.6951.50
10092 AA Front Calipers Front Calipers Mounter
A1010 AA Rear Calipers
10101 AA Rear Calipers Rear Calipers
10102 AA Rear Calipers Rear Calipers Mounter
Area Total
A2001 AA Engine Engine assembly on car
20011 AA Engine Engine Ultra High Performance (>10 HP/100
A2002 AA Exhaust Manifold Assembling the exhaust on engine
20021 AA Exhaust Manifold Exhaust Manifold
A2003 AA Muffler
20031 AA Muffler Muffler
20032 AA Muffler Muffler Batting
A2004 AA Intake Manifold
20041 AA Intake Manifold Intake Manifold
A2005 AA Restrictor
20051 AA Restrictor Restrictor
A2006 AA Air Filter
20061 AA Air Filter Air Filter
A2007 AA Turbo/Supercharger Not used
A2008 AA Throttle Body
20081 AA Throttle Body Throttle Linkage Tilton, 72-790
20082 AA Throttle Body Throttle Body
A2009 AA Engine Mounts Included in frame&Body system
20091 AA Engine Mounts Engine Mounts Included in frame&Body system
A2010 AA Fuel Injector, Gasoline
20101 AA Fuel Injector, Gasoline Fuel Injector, Gasoline
A2011 AA Fuel Tank
20111 AA Fuel Tank Fuel Tank
A2012 AA Fuel Pump, Fuel Injected, Gasoline
20121 AA Fuel Pump, Fuel Injected, Gasolin Fuel Pump, Fuel Injected, Gasoline
A2013 AA Fuel Pressure Regulator, Gasoline
20131 AA Fuel Pressure Regulator, GasolineFuel Pressure Regulator, Gasoline
A2014 AA Fitting, Fuel Pressure Gauge
A2015 AA Fuel Filter
20151 AA Fuel Filter Fuel Filter
A2016 AA Fuel Lines / Rails
20161 AA Fuel Lines / Rails Fuel Lines
20162 AA Fuel Lines / Rails Fuel Rails
A2017 AA Fuel Check Valve, In-line, Plastic Rollover
A2018 AA Radiator Radiator mounting
20181 AA Radiator Radiator Heat Exchanger, Liquid-to-Liquid
20182 AA Radiator Radiator Filler Knecks
20183 AA Radiator Radiator end caps
A2019 AA Coolant Water or water wetter mixture. Free.
A2020 AA Overflow Bottles
20201 AA Overflow Bottles Overflow Bottles-Radiator Overflow Bottle, Aluminum Drinking Bottle
20202 AA Overflow Bottles Overflow Bottles-Fuel Tank Overflow Bottle, Plastic Bottle
A2021 AA Coolant Lines
20211 AA Coolant Lines Coolant Lines
A2022 AA Radiator Fans
20221 AA Radiator Fans Heat Exchanger Fan Shroud
20222 AA Radiator Fans Heat Exchanger Fan
A2023 AA Hose Clamps
A2024 AA Oil Cooler Included in Engine cost
A2025 AA Ignition Coil / Wires Included in Engine cost
A2026 AA Accusump
20261 AA Accusump Accusump
A2027 AA Chain / Belt Chain Asm on Sprockets
20271 AA Chain / Belt Chain / Belt
A2028 AA Ignition Coil / Wires Included in Engine cost
A2029 AA Axles tripods on axles
20291 AA Axles Axles
A2030 AA Differential Mounts
20301 AA Differential Mounts Differential Mounts
A2031 AA Sprocket
20311 AA Sprocket Sprocket
A2032 AA Differential
20321 AA Differential Differential Bearings Bearing, Ball, Deep Groove,RLS12
20322 AA Differential Differential Bearings Bearing, Ball, Deep Groove,6209
20323 AA Differential Differential Internals Limited Slip, Quaife
20324 AA Differential Differential Housing
20325 AA Differential Differential Collar
A2033 AA CV Joints / U Joints
20331 AA CV Joints/U Joints Constant Velocity Joint, Boot
20332 AA CV Joints/U Joints Constant Velocity Joint, Tripod
20333 AA CV Joints/U Joints Inner Stub Axles
20334 AA CV Joints/U Joints Outer Stub Axles
A2034 AA Shields
20341 AA Shields Shields
A2035 AA Engine and Differential Oil
Area Total
A3001 AA Pedals Assembling
30011 AA Pedals Base Plate
30012 AA Pedals Plate Supports
30013 AA Pedals Bolt Housing
30014 AA Pedals Pedal
30015 AA Pedals Spring Mounter Structure
30016 AA Pedals Cables & Spring Mounter
30017 AA Pedals Spring Tension(General) Pedal Spring
A3002 AA Shifter Assembling
30021 AA Shifter Base Shifter Pillar
30022 AA Shifter Head Wooden Lid
A3003 AA Thottle Controls Not used
A3004 AA Frame Included in frame part
30041 AA Frame Frame Frame Tubing
A3005 AA Mounts Integral To Frame Assembling
30051 AA Mounts Integral To Frame Engine Mounting
30052 AA Mounts Integral To Frame Head Restraint Mounting
30053 AA Mounts Integral To Frame Rack Housing Mounting
30054 AA Mounts Integral To Frame A-Arms Mounting Toe Links Included
30055 AA Mounts Integral To Frame Scatter Sheilds Mounting
30056 AA Mounts Integral To Frame Steering Wheels Mounting
30057 AA Mounts Integral To Frame Pedals Mounting
30058 AA Mounts Integral To Frame Fire Wall Mounting
30059 AA Mounts Integral To Frame Shifter Mounting
30510 AA Mounts Integral To Frame Radiator Mounting
30511 AA Mounts Integral To Frame Shocks Mounting
30512 AA Mounts Integral To Frame Seat Mounting
30513 AA Mounts Integral To Frame Floor Pan Mounting
30514 AA Mounts Integral To Frame Body Mounting
30515 AA Mounts Integral To Frame Safety Harness Mounting
30516 AA Mounts Integral To Frame Differential Mounting
A3006 AA Body Assemble, 10 kg, Loose on car
30061 AA Body Male Master & Female Moulding
30062 AA Body Final Production
A3007 AA Floor Pan
30071 AA Floor Pan Floor Pan Manufacturing
A3008 AA Clutch
A3009 AA Aerodynamic Wing (if used) Not used
A3010 AA Shifter Cable / Linkage
Area Total
A4001 AA Tachometer Not used
A4002 AA ECM / Engine Electronics It is the cost paid to assemble these all to wire Harness
40021 AA ECM/ Engine electronics ECU Haltech,PS1000
40022 AA ECM/ Engine electronics Sensor, Air Temperature Haltech Air Temperature Sensor
40023 AA ECM/ Engine electronics Sensor, Hal Effect Honda Engine Sensor,To Determine Ignition Timing
40024 AA ECM/ Engine electronics Sensor, Manifold Absolute Pressure (MAP) Haltech Manifold Absolute Pressure Sensor (MAP)
40025 AA ECM/ Engine electronics Sensor, Angular Position Throttle Position Sensor (TPS)
40026 AA ECM/ Engine electronics Sensor, Wide Band Air Fuel Raito Haltech Wide Band O2
40027 AA ECM/ Engine electronics Sensor, Hal Effect Honda Engine Sensor,To Determine RPM
A4003 AA Wire Harness / Connectors
40031 AA Wire Harness / Connectors Wire Harness / Connectors Wire Harness
40032 AA Wire Harness / Connectors Connectors Connectors
A4004 AA Oil Pressure Gage / Light Not used
A4005 AA Dash Panel Show Necessary Information for Driver
40051 AA Dash Panel Display, Matrix
40052 AA Dash Panel Lamp, LED
40053 AA Dash Panel Microcontroller
40054 AA Dash Panel Resistance
40055 AA Dash Panel Capacitor
40056 AA Dash Panel Board
40057 AA Dash Panel Crystal Oscillator
40058 AA Dash Panel Connector, OEM Quality
A4006 AA Kill Switch
40061 AA Kill Switch Switch, Kill Disconnect Power from Electrical Devices
40062 AA Kill Switch Switch, Toggle Disconnect Power from Electrical Devices
A4007 AA Fuses
40071 AA Fuses Fuse Box Contain 5,10,15,20 Amper Fuses
40072 AA Fuses Fuse, Control Control Actuator Signal Current
40073 AA Fuses Fuse, Power Control Power Wire Current
A4008 AA Water Temperature Gage Gauge, Analog,Not Used
A4009 AA Brake Light Bulb Lamp, Brake with Housing
40091 AA Brake Light Bulb Brake light Pressure Switch Banjo Bolt Brake Light
A4010 AA Solenoids
A4011 AA Indicator Lights
A4012 AA Battery
40121 AA Battery Battery, Laed Acid Super MF Battery Lead Acid
A4013 AA Relays
40131 AA Relays Relay, Control Connect Control Signals
40132 AA Relays Relay, Power Connect Power Signals
A4014 AA Starter Button
40141 AA Starter Button Switch, Pushbutton Connect Starter Motor Power Wire
Area Total
A5001 AA Seat Assembling
50011 AA Seat Male Mould
50012 AA Seat Seat Manufacturing
A5002 AA On-Board Fire Suppression Sys. Not used
A5003 AA Safety Harness
50031 AA Safety Harness Harness, Driver
A5004 AA Paint - Frame painting is for protecting(rule C.22.1)
A5005 AA Paint - Body C.22.1 was not clear! But we included the paint cost)
A5006 AA Brake Light Housing Not used up to now
A5007 AA Fire Wall Assembling
50071 AA Fire Wall Fire Wall
A5008 AA Mirros Assembling
50081 AA Mirrors Mirror Lens
50082 AA Mirrors Mirror Housing
A5009 AA Safety Shields Assembling
50091 AA Safety Shields Roll Hoop Padding
A5010 AA Headrest / Restraints Assembling
50101 AA Headrest / Restraints Supports
Area Total
A6001 AA Steering Rack & Pinion
60011 AA Steering Rack & Pinion Rack
60012 AA Steering Rack & Pinion Pinion
60013 AA Steering Rack & Pinion Rack Shaft
60014 AA Steering Rack & Pinion Rack & Pinion Housings
60015 AA Steering Rack & Pinion Pinion Shaft
60016 AA Steering Rack & Pinion Key
60017 AA Steering Rack & Pinion Rack Housing
60018 AA Steering Rack & Pinion Steering Mount
60019 AA Steering Rack & Pinion Rack Housing Seal
60110 AA Steering Rack & Pinion Pinion Housing Seal 1
60111 AA Steering Rack & Pinion Pinion Housing Seal 2
A6002 AA Tie Rods
60021 AA Tie Rods Pins
60022 AA Tie Rods Tie Rods
A6003 AA Steering Column & Shaft
60031 AA Steering Column & Shaft Steering Shaft
60032 AA Steering Column & Shaft Steering Shaft Connector
60033 AA Steering Column & Shaft Steering Wheel Holder
A6004 AA Steering Wheel
60041 AA Steering Wheel Steering wheel ring
60042 AA Steering Wheel Steering Wheel Pad
A6005 AA Steering Wheel Quick Release
60051 AA Steering Wheel Quick Release Quick Release inside Hub
60052 AA Steering Wheel Quick Release Quick Release Outside Hub
60053 AA Steering Wheel Quick Release Quick Release Shaft
60054 AA Steering Wheel Quick Release Quick Release Handle
A6006 AA Steering Arm Assembly cost included in Tie Rod
60061 AA Steering Arm Steering Arm
A6007 AA Steering Rod Ends Included in Tie Rod
60071 AA Steering Rod Ends Steering Rod Ends
Area Total
A7001 AA Dampers Damper Assembly
70011 AA Dampers Front Dampers Cane Creek Double Barrel
70012 AA Dampers Rear Dampers Ohlins ST44
A7002 AA Springs Spring Assembly
70021 AA Springs Springs Coil Spring, Steel
A7003 AA Suspension Mechanism
70031 AA Suspension Mechanism Spindle
70032 AA Su Mechanism Keys included in brake
A7004 AA Pullrods Sub-Assembly
70041 AA Pullrods Pins
70042 AA Pullrods Pull pipe
A7005 AA Pushrods
70051 AA Pushrods Pins
70052 AA Pushrods Push pipe
A7006 AA Front A-Arms Sub-ass(lower&upper)
70061 AA Front A-Arms Pins
70062 AA Front A-Arms Spherical Bearing Cup
70063 AA Front A-Arms Lower front A-arm
70064 AA Front A-Arms Upper front A-arm
A7007 AA Rear A-Arms Sub-ass(lower&upper)
70071 AA Rear A-arms Pins
70072 AA Rear A-arms Spherical Bearing Cup
70073 AA Rear A-arms Lower front A-arm
70074 AA Rear A-arms Upper front A-arm
A7008 AA Bell Cranks
70081 AA Bell Cranks Front Bell Crank
70082 AA Bell Cranks Rear Bell Crank
A7009 AA Front Uprights Front Uprights assembly
70091 AA Front Uprights Main Front Uprights
A7010 AA Rear Uprights Rear Uprights assembly
70101 AA Rear Uprights Main Rear Uprights
A7011 AA Rod Ends Included in a-arm&pull/push
70111 AA Rod Ends Rod Ends Rod End, Industrial
Area Total
A8001 AA Wheels Wheel Assembly
80011 AA Wheels Wheels Wheel, 13", 1 Piece OEM, Aluminum
A8002 AA Lug Nuts Not used
A8003 AA Tires
80031 AA Tires Front Dry Tires Tire, Hoosier, R25B, 13"-20.5 x 6.0
80032 AA Tires Rear Dry Tires Tire, Hoosier, R25B, 13"-20.5 x 7.0
A8004 AA Valve Stems valve stems instaling
80041 AA Valve Stems Valve Stems
A8005 AA Wheel Weights Includes weights, balancing and installation labor for wheel weight
80051 AA Wheel Weights Wheel Weights
A8006 AA Wheel Bearings Assemble, 1 kg, Interference
80061 AA Wheel Bearings Front Bearings Wheel Bearing, Ball, Deep Groove
80062 AA Wheel Bearings Rear Bearings Wheel Bearing, Ball, Deep Groove
A8007 AA Wheel Studs Installing the wheel studs
80071 AA Wheel Studs Wheel Studs From Fastener table
A8008 AA Rear Hubs Rear Hubs assembly on shaft
80081 AA Rear Hubs Rear Hubs
A8009 AA Front Hubs Front Hubs assembly on shaft
80091 AA Front Hubs Front Hubs
Area Total
Total
Fastener Tooling
Unit Cost Quantity Material Cost Process Cost Cost Cost Total Cost Sys. eP/N
$ 9.34 2 $ - $ 8.66 $ 0.68 $ - $ 18.68 BR Formula ATA-7-BR-A1001-AA
$ 51.30 2 $ 5.26 $ 39.37 $ - $ 6.67 $ 102.60 BR Formula ATA-95-BR-10011-AA
$ 2.30 2 $ 0.11 $ 2.19 $ - $ - $ 4.60 BR Formula ATA-95-BR-10012-AA
$ 7.59 2 $ - $ 7.04 $ 0.55 $ - $ 15.18 BR Formula ATA-95-BR-A1002-AA
$ 0.75 0.75 $ 0.75 $ - $ - $ - $ 0.56 BR Formula ATA-7-BR-A1003-AA
$ 128.86 1 $ 128.86 $ - $ - $ 128.86 BR Formula ATA-7-BR-A1004-AA
$ 3.60 5 $ 3.60 $ 18.00 BR Formula ATA-7-BR-10041-AA
BR Formula ATA-7-BR-10042-AA
$ 9.22 2 $ 0.29 $ 8.60 $ - $ 0.33 $ 18.44 BR Formula ATA-7-BR-A1005-AA
$ 15.00 2 $ 15.00 $ - $ - $ - $ 30.00 BR Formula ATA-7-BR-10051-AA
$ - $ - BR Formula ATA-7-BR-A1006-AA
$ 2.94 1 $ 0.57 $ 2.37 $ - $ - $ 2.94 BR Formula ATA-7-BR-A1007-AA
$ 1.13 1 $ - $ 1.13 $ - $ - $ 1.13 BR Formula ATA-7-BR-A1008-AA
$ 10.53 2 $ 1.00 $ 8.98 $ 0.55 $ - $ 21.06 BR Formula ATA-7-BR-A1009-AA
$ 10.53 2 $ 1.00 $ 8.98 $ 0.55 $ - $ 21.06 BR Formula ATA-7-BR-A1010-AA
$ 307.77 $ 218.57 $ 2.33 $ 14.33 $ 947.67
Fastener Tooling
$ 16.48 1 $ 4.11 $ 12.37 $ - - $ 16.48 EN Formula ATA-7-EN-A2001-AA
$ 2.50 599 $ 2.50 $ - $ - $ - $ 1,497.50 EN Formula ATA-7-EN-20011-AA
$ 8.45 1 $ - $ 8.21 $ 0.24 $ - $ 8.45 EN Formula ATA-7-EN-A2002-AA
$ 97.43 1 $ 16.42 $ 79.68 $ 1.33 $ 97.43 EN Formula ATA-7-EN-20021-AA
$ 15.33 1 $ 3.60 $ 11.73 $ - $ - $ 15.33 EN Formula ATA-7-EN-20031-AA
$ 0.03 5000 $ 0.03 $ - $ - $ - $ 150.00 EN Formula ATA-7-EN-20032-AA
$ 63.32 1 $ 60.09 $ 59.07 $ - $ 2.50 $ 121.66 EN Formula ATA-7-EN-20041-AA
$ 2.04 1 $ - $ 1.71 $ - $ 0.33 $ 2.04 EN Formula ATA-7-EN-A2005-AA
$ 0.19 1 $ - $ 0.19 $ - $ - $ 0.19 EN Formula ATA-7-EN-A2006-AA
$ - $ - $ - $ - $ - $ - EN Formula ATA-7-EN-A2007-AA
$ 2.97 1 $ 0.36 $ 2.61 $ 0.18 $ - $ 2.97 EN Formula ATA-7-EN-A2008-AA
$ - $ - $ - $ - $ - 40$ EN Formula ATA-7-EN-A2009-AA
$ - $ - $ - $ - $ - $ - EN Formula ATA-7-EN-20091-AA
$ 10.00 4 $ 10.00 $ - $ - $ 40.00 EN Formula ATA-7-EN-20101-AA
$ 4.39 1 $ 4.11 $ 0.28 $ - $ 4.39 EN Formula ATA-7-EN-A2011-AA
$ 24.99 1 $ 23.10 $ 1.89 $ - $ 24.99 EN Formula ATA-95-EN-A2016-AA
$ 7.00 1 $ 7.00 $ - $ - $ - $ 7.00 EN Formula ATA-95-EN-A2017-AA
Fastener Tooling
$ 10.00 1 $ - $ - $ - $ - $ 10.00 EN Formula ATA-95-EN-20201-AA
$ 14.69 1 $ 2.02 $ - $ 6.00 $ 6.67 $ 14.69 EN Formula ATA-95-EN-20221-AA
$ 0.76 1 $ - $ 0.76 $ -$ - $ 0.76 EN Formula ATA-7-EN-A2027-AA
$ 60.00 1 $ 60.00 $ - $ -$ - $ 60.00 EN Formula ATA-7-EN-20271-AA
$ - $ - $ - $ -$ - $ - EN Formula ATA-7-EN-A2028-AA
$ 386.50 1 $ 9.30 $ 377.20 $ -$ - $ 386.50 EN Formula ATA-7-EN-20291-AA
$ 93.40 2 $ 12.04 $ 81.19 $ 0.17 $ 186.80 EN Formula ATA-7-EN-20334-AA
$ 0.75 3 $ 0.75 $ - $ - $ - $ 2.25 EN Formula ATA-7-EN-A2035-AA
$ 916.57 $ 1,292.85 $ 26.51 $ 21.98 $ 4,485.03
Fastener Tooling
$ 15.16 1 $ - $ 13.50 $ 0.66 $ 1.00 $ 15.16 FR Formula ATA-7-FR-A3001-AA
$ 15.51 1 $ 3.41 $ 12.10 $ - $ - $ 15.51 FR Formula ATA-7-FR-30011-AA
$ 4.75 3 $ 0.64 $ 3.78 $ - $ 0.33 $ 14.26 FR Formula ATA-7-FR-30014-AA
$ 1.00 1 $ 1.00 $ - $ - $ - $ 1.00 Formula ATA-95-FR-30017-AA
$ 1.14 1 $ - $ 1.06 $ 0.08 $ - $ 1.14 FR Formula ATA-7-FR-A3002-AA
$ - $ - FR Formula ATA-7-FR-A3003-AA
$ 438.37 1 $ 89.65 $ 322.94 $ 2.08 $ 24.00 $ 438.37 FR Formula ATA-7-FR-30041-AA
$ 116.31 1 $ - $ 77.31 $ - $ 39.00 $ 116.31 FR Formula ATA-7-FR-A3005-AA
$ 1,319.60 1 $ 435.60 $ 884.00 $ - $ - $ 1,319.60 FR Formula ATA-95-FR-30061-AA
$ 1,654.00 1 $ 180.00 $ 1,124.00 $ - $ 350.00 $ 1,654.00 FR Formula ATA-95-FR-30062-AA
$ 46.38 1 $ 45.00 $ 0.34 $ 1.04 $ 46.38 FR Formula ATA-7-FR-A3008-AA
Fastener Tooling
$ 92.76 1 $ 90.00 $ 0.68 $ 2.08 $ 92.76 FR Formula ATA-7-FR-A3010-AA
$ 859.08 $ 2,540.43 $ 9.17 $ 414.67 $ 3,942.67
Fastener Tooling
$ - $ - $ - $ - $ - $ - EL Formula ATA-7-EL-A4001-AA
$ 1.40 1 $ - $ 1.40 $ - $ - $ 1.40 EL Formula ATA-7-EL-A4002-AA
$ 536.00 1 $ 536.00 $ - $ - $ - $ 536.00 EL Formula ATA-7-EL-40021-AA
$ - $ - $ - $ - $ - $ - EL Formula ATA-7-EL-A4004-AA
$ - $ - EL Formula ATA-7-EL-A4008-AA
Fastener Tooling
$ 791.28 $ 57.22 $ - $ - $ 942.80
Fastener Tooling
$ 4.50 1 $ - $ 4.12 $ 0.38 $ - $ 4.50 MS Formula ATA-7-MS-A5001-AA
$ 161.50 1 $ 77.00 $ 84.50 $ - $ - $ 161.50 MS Formula ATA-95-MS-50011-AA
$ - $ - $ - $ - $ - $ - MS Formula ATA-7-MS-A5002-AA
$ 9.08 1 $ - $ 9.08 $ - $ - $ 9.08 MS Formula ATA-7-MS-A5003-AA
$ 45.00 1 $ 45.00 $ - $ - $ - $ 45.00 MS Formula ATA-7-MS-50031-AA
$ 532.00 1 $ 32.00 $ 500.00 $ - $ - $ 532.00 MS Formula ATA-7-MS-A5004-AA
$ 870.00 1 $ 50.00 $ 820.00 $ - $ - $ 870.00 MS Formula ATA-7-MS-A5005-AA
$ - $ - $ - $ - $ - $ - MS Formula ATA-7-MS-A5006-AA
$ 14.19 2 $ 3.47 $ 10.56 $ - $ 0.17 $ 28.39 MS Formula ATA-7-MS-50082-AA
$ 0.06 2 $ - $ 0.06 $ - $ - $ 0.12 MS Formula ATA-7-MS-A5009-AA
$ 60.59 1 $ 26.53 $ 32.37 $ 0.36 $ 1.33 $ 60.59 MS Formula ATA-95-MS-A5010-AA
$ 285.14 $ 1,574.89 $ 1.16 $ 1.50 $ 1,920.02
Fastener Tooling
$ 28.26 1 $ 14.96 $ 11.05 $ 1.58 $ 0.67 $ 28.26 ST Formula ATA-7-ST-A6001-AA
$ 14.01 1 $ 1.86 $ 12.15 $ - $ - $ 14.01 ST Formula ATA-7-ST-60011-AA
$ 21.06 1 $ 2.33 $ 18.06 $ - $ 0.67 $ 21.06 ST Formula ATA-7-ST-60014-AA
$ 6.57 2 $ - $ 6.46 $ 0.11 $ - $ 13.14 ST Formula ATA-7-ST-A6002-AA
$ 6.48 1 $ 0.10 $ 2.39 $ - $ 3.99 $ 6.48 ST Formula ATA-7-ST-60041-AA
$ - $ - $ - $ - $ - $ - ST Formula ATA-7-ST-A6007-AA
$ 2.50 4 $ 2.50 $ - $ - $ - $ 10.00 ST Formula ATA-7-ST-60071-AA
$ 127.43 $ 179.49 $ 2.55 $ 39.65 $ 397.40
Fastener Tooling
$ 2.12 2 $ - $ 1.36 $ 0.76 $ - $ 4.24 SU Formula ATA-7-SU-A7001-AA
$ 300.00 2 $ 300.00 $ - $ - $ - $ 600.00 SU Formula ATA-95-SU-70011-AA
$ 0.19 4 $ - $ 0.19 $ - $ - $ 0.76 SU Formula ATA-7-SU-A7002-AA
$ - 0 $ - $ - $ - $ - $ - SU Formula ATA-7-SU-A7003-AA
$ 6.91 2 $ 1.41 $ 5.50 $ - $ - $ 13.82 SU Formula ATA-95-SU-70031-AA
$ - 0 $ - $ - $ - $ - $ - SU Formula ATA-95-SU-70032-AA
$ 15.11 2 $ 12.83 $ 2.24 $ 0.04 $ - $ 30.22 SU Formula ATA-95-SU-70062-AA
$ 12.12 2 $ 1.51 $ 9.94 $ - $ 0.67 $ 24.24 SU Formula ATA-95-SU-70063-AA
$ 23.27 2 $ 0.26 $ 21.87 $ 0.48 $ 0.66 $ 46.54 SU Formula ATA-7-SU-A7009-AA
$ - $ - $ - $ - $ - $ - SU Formula ATA-7-SU-A7011-AA
$ 756.48 $ 380.50 $ 4.64 $ 5.34 $ 2,446.60
Fastener Tooling
$ 1.25 4 $ - $ 1.25 $ - $ - $ 5.00 WT Formula ATA-7-WT-A8001-AA
$ 115.00 4 $ 115.00 $ - $ - $ - $ 460.00 WT Formula ATA-7-WT-80011-AA
$ - $ - WT Formula ATA-7-WT-A8002-AA
$ 0.06 6 $ 0.06 $ - $ - $ - $ 0.36 WT Formula ATA-7-WT-A8005-AA
$ 0.47 16 $ - $ - $ 0.47 $ - $ 7.52 WT Formula ATA-7-WT-80071-AA
$ 19.15 2 $ 7.27 $ 11.88 $ - $ - $ 38.30 WT Formula ATA-7-WT-80081-AA
$ 27.05 2 $ 3.89 $ 23.15 $ - $ - $ 54.10 WT Formula ATA-7-WT-80091-AA
$ 336.86 $ 20.30 $ 0.47 $ - $ 1,134.28
Fastener Tooling
$ 4,380.61 $ 6,264.25 $ 46.83 $ 497.46 $ 16,216.46
University Azad University Central Tehran Branch
System Brake System
Assembly Front Brake Disc
P/N Base A1001
Suffix AA
Details
ItemOrder Part Part Cost Quantity Sub Total

1 Front Disc $ 51.30 1 $ 51.30
2 Keys $ 2.30 1 $ 2.30
3 Front Hub $ 64.81 1 $ 64.81
Sub Total $ 118.41
ItemOrder Material Use UnitCost Size1
ItemOrder Process Use UnitCost Unit

1 Assemble, 3 kg, Interference mounting the hub to wheel shaft 0.56 unit
2 Hand - Start Only mounting the disc to hub $ 0.12 unit
3 Wrench <= 25.4 mm mounting the disc to hub $ 1.50 unit
ItemOrder Fastener Use UnitCost Size1

1 Bolt, Grade 8.8 (SAE 5) mounting the disc to hub $ 0.08 8
2 Nut, Grade 8.8 (SAE 5) mounting the disc to hub $ 0.04 8
3 Washer, Grade 8.8 (SAE 5) mounting the disc to hub $ 0.01 8
ItemOrder Tooling Use UnitCost Unit

Car # 7 Asm Cost
Qty
BOM Extended Cost
Unit1 Size2 Unit2 Area Name Area Length Density Quantity
Sub Total
Quantity Multiplier Mult. Val. Sub Total

1 $ 0.56
5 $ 0.60
5 $ 7.50
Sub Total $ 8.66
Unit1 Size2 Unit2 Quantity Sub Total

mm 20 mm 5 $ 0.41
mm 5 $ 0.22
unit 5 $ 0.05
Sub Total $ 0.68
Quantity PVF FractionIncluded Sub Total
Sub Total $ -
$ 127.75
2
$ 255.51
Sub Total
$ -
System Brake System
Part Front Disc
P/N Base 10011
Suffix AA
Details
ItemOrder Material Use

1 Steel, Stainless Disc
ItemOrder Process Use

1 Sand Casting To make the primary mold
2 Laser Cut Making the primary shape
3 Drilled holes < 25.4 mm dia. Making the holes
4 Machining Setup, Install and remove Setting the mill`s set
5 Mill Face,Rough Determaine the suitable thicknes
8 Machining Setup, Change change the workpiece side
7 Mill Face,Rough Determaine the suitable thicknes for other side
8 Machining Setup, Change Setting the mill`s tool
9 Mill Face,Finish Determaine suitable roughness
10 Machining Setup, Change Setting the mill`s tool
11 Mill Face,Finish Determaine suitable roughness for other side
ItemOrder Fastener Use
ItemOrder Tooling Use

1 Sand Casting molding the disc
Car # 7
BOM
UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density
$ 2.25 225 mm 225 mm Square 50,625.00 6.00 7.70E-06
UnitCost Unit Quantity Multiplier Mult. Val. Sub Total

$ 3.00 kg 2.727 1 $ 8.18
$ 0.10 cm 120.62 1 $ 12.06
$ 0.35 hole 50 1 $ 17.50
$ 1.30 unit 1 1 $ 1.30
$ 0.04 cm^3 21.36 Steel, Stainless 3.75 $ 3.20
$ 0.65 unit 1 1 $ 0.65
$ 0.65 unit 1 1 $ 0.65
$ 0.65 unit 1 1 $ 0.65
Sub Total $ 39.37
UnitCost Size1 Unit1 Size2 Unit2 Quantity Sub Total
Sub Total $ -
UnitCost Unit Quantity PVF FracIncld Sub Total

$ 10,000 Die 2 3000 $ 6.67
Sub Total $ 6.67
Part Cost $ 51.30
Qty 2
Extended Cost $ 102.60
Quantity Sub Total

1 $ 5.26
Sub Total $ 5.26
System Brake System
Part Key
P/N Base 10012
Suffix AA
Details
ItemOrder Material Use UnitCost Size1 Unit1

1 steel,Alloys key $ 2.25 10 mm
ItemOrder Process Use UnitCost Unit Quantity

1 Machining Setup, Install and remove $ 1.30 unit 1
2 Machining Manufacture the key $ 0.04 cm^3 7.4
ItemOrder Fastener Use UnitCost Size1 Unit1
ItemOrder Tooling Use UnitCost Unit Quantity

Car # 7 Part Cost $ 2.30
Qty 2
BOM Extended Cost $ 4.61
Size2 Unit2 Area Name Area Length Density Quantity Sub Total
10 mm Round 100.00 65.00 7.86E-06 1 $ 0.11
Sub Total $ 0.11
Multiplier Mult. Val. Sub Total

$ 1.30
steel 3 $ 0.89
Sub Total $ 2.19
Size2 Unit2 Quantity Sub Total
Sub Total $ -
PVF FracIncld Sub Total
Sub Total $ -
System Brake System
Part Front Hub
P/N Base 10013
Suffix AA
Details

1 Steel, Alloy Hub $ 2.25 75 mm

2 Machining Manufacture the hub $ 0.04 cm^3 365
3 Drilled holes < 25.4 mm dia. Making the holes $ 0.35 hole 5
4 Machining Making the key hole $ 0.04 cm^3 6.5

Qty 2
75 mm Round 17,662.50 55.00 7.86E-06 1 $ 17.18
Sub Total $ 17.18

$ 1.30
Steel 3 $ 43.80
$ 1.75
Steel 3 $ 0.78
Sub Total $ 47.63
Sub Total $ -
Sub Total $ -
System Brake System
Assembly Rear Brake Disc
P/N Base A1002
Suffix AA
Details

1 Rear Disc $ 63.60 1 $ 63.60
2 Keys $ 2.17 1 $ 2.17
3 Rear Hub $ 14.96 1 $ 14.96
Sub Total $ 80.73

1 Assemble, 3 kg, Interference mounting the hub to wheel shaft $ 0.56 unit
2 Hand - Start Only mounting the disc to hub $ 0.12 unit
3 Wrench <= 25.4 mm mounting the disc to hub $ 1.50 unit

1 Bolt, Grade 8.8 (SAE 5) mounting the disc to hub $ 0.08 8
2 Nut, Grade 8.8 (SAE 5) mounting the disc to hub $ 0.04 8
3 Washer, Grade 8.8 (SAE 5) mounting the disc to hub $ 0.01 8

Car # 7 Asm Cost
Qty
BOM Extended Cost
Sub Total

1 $ 0.56
4 $ 0.48
4 $ 6.00
Sub Total $ 7.04

mm 20 mm 4 $ 0.33
mm 4 $ 0.18
unit 4 $ 0.04
Sub Total $ 0.55
Sub Total $ -
$ 88.32
2
$ 176.63
Sub Total
$ -
System Brake System
Part Brake Disc
P/N Base 10021
Suffix AA
Details

1 Steel, Stainless Disc $ 2.25 225

1 Sand Casting To make the primary mold $ 3.00 kg
2 Laser Cut Making the primary shape $ 0.10 cm
3 Drilled holes < 25.4 mm dia. Making the holes $ 0.35 hole
4 Machining Setup, Install and remove Setting the mill`s tool and parts $ 1.30 unit
5 Machining Setup, Change Setting the mill`s tool $ 0.65 unit
6 Mill Face,Rough Determaine the best thicknes $ 0.04 cm^3
7 Mill Face,Finish Determaine suitable roughness $ 0.04 cm^3

1 Sand Casting Molding the disc $ 10,000.00 Die
Car # 7 Part Cost
Qty
BOM Extended Cost

mm 225 mm Disc Surface 50,625.00 5.00 7.70E-06 1
Sub Total

2.7 1 $ 8.10
120.5 1 $ 12.05
60 1 $ 21.00
2 1 $ 2.60
1 1 $ 0.65
43.3 Steel, Stainless 3.75 $ 6.50
10.9 Steel, Stainless 3.75 $ 1.64
Sub Total $ 52.54
Sub Total $ -
Quantity PVF FracIncld Sub Total

2 3000 1 $ 6.67
Sub Total $ 6.67
$ 63.60
2
$ 127.20
Sub Total
$ 4.39
$ 4.39
System Brake System
Part Key
P/N Base 10022
Suffix AA
Details

1 steel,Alloys key $ 2.25 8 mm

2 Machining Manufacture the key $ 0.04 cm^3 7

Qty 2
8 mm Round 64.00 25.00 7.86E-06 1 $ 0.03
Sub Total $ 0.03

$ 1.30
Steel 3 $ 0.84
Sub Total $ 2.14
Sub Total $ -
Sub Total $ -
System Brake System
Part Rear Hub
P/N Base 10023
Suffix AA
Details

1 Aluminum, Premium Hub $ 4.20 60 mm

2 Machining Manufacture the hub $ 0.04 cm^3 221.6
3 Drilled holes < 25.4 mm dia. Making the hubs $ 0.35 hole 4
4 Machining Making the key hole $ 0.04 cm^3 2
5 Heat Treatment $ - unit

Qty 2
60 mm Round 11,304.00 25 2.80E-06 1 $ 3.32
Sub Total $ 3.32
Multiplier
Mult. Val. Sub Total
$ 1.30
Aluminum 1 $ 8.86
1 $ 1.40
Aluminum 1 $ 0.08
$ -
Sub Total $ 11.64
Sub Total $ -
System Brake System
Assembly Brake Fluid
P/N Base A1003
Suffix AA
Details
Sub Total $ -

1 Brake Fluid $ 0.75

Car # 7 Asm Cost
Qty
BOM Extended Cost

liter 0.75
Sub Total
Sub Total $ -
Sub Total $ -
Sub Total $ -
$ 0.56
2
$ 1.12
Sub Total
$ 0.56
$ 0.56
System Brake System
Assembly Brake Line
P/N Base A1004
Suffix AA
Details

1 Brake Line - Flexible $ 3.60 5 $ 18.00
Sub Total $ 18.00

1 Adapter/L.P./Elbow/FeMale to Male Pipe/90 deg./Al./Anod. $ 20.15
2 Adapter/L.P./FeMale Pipe Tee//Al./Anod. $ 20.10
3 Adapter/L.P./Male Pip Nipple//Al./Anod. $ 4.03

Car # 7 Asm Cost
Qty
BOM Extended Cost

2
2
12
Sub Total

$ -
Sub Total $ -
Sub Total $ -
Sub Total $ -
$ 128.86
1
$ 128.86
Sub Total
$ 40.30
$ 40.20
$ 48.36
$ 128.86
System Brake System
Assembly Brake Line
Part Brake Line-flexible
P/N Base 10041
Suffix AA
Details From Materials table.

1 Hose Rubber Brake lines

Car # 7
BOM
Sub Total #REF!
Sub Total $ -
Sub Total $ -
Part Cost $ 18.00
Qty 1
Quantity Sub Total

5 $ 18.00
Sub Total $ 18.00
System Brake System
Assembly Master Cylinder
P/N Base A1005
Suffix AA
Details

1 Master Cylinder $ 15.00 1 $ 15.00
Sub Total $ 15.00

1 Steel, Mild Mounting the master cylinder $ 2.25 85 mm
2 Steel, Mild Mounting the master cylinder $ 2.25 35 mm

1 Sheet Metal Saw Cut Plate cutting $ 0.20 cm 25
2 Drilled holes < 25.4 mm dia. Making hole $ 0.35 hole 3
3 Weld Gussets $ 0.15 cm 17

1 Welds Welding Fixture $ 500.00 Point 2
Car # 7 Asm Cost $ 24.22
Qty 2
50 mm Plate 85*50 4,250 3.00 7.81E-06 1 $ 0.22
35 mm Plate 35*35 1225 3.00 7.81E-06 1 $ 0.06
Sub Total $ 0.29

$ 5.00
$ 1.05
$ 2.55
Sub Total $ 8.60
Sub Total $ -
PVF FractionIncluded Sub Total

3000 $ 0.33
Sub Total $ 0.33
System Brake System
Assembly Balance Bar
P/N Base A1007
Suffix AA
Details

1 Balance Bar $ 30.00 1 $ 30.00
Sub Total $ 30.00

1 Aluminum, Premium Connector to Master Cylinder $ 4.20 8

1 Assemble,1kg,Interference Assemble Balance Bar on Pedal $ 0.19 unit
2 Weld - Round Tubing Welding balance bar bush to Pedal $ 0.38 cm
3 Threading, External (machining) Threading Connector $ 0.10 cm
4 Assemble, 1 kg, Line-on-Line Aseembly Connector on MC $ 0.13 unit

Car # 7 Asm Cost
Qty
BOM Extended Cost

mm 8 mm Round 201 120.00 2.80E-06 2
Sub Total

1 $ 0.19
4 $ 1.52
4 $ 0.40
2 $ 0.26
Sub Total $ 2.37
Sub Total $ -
Sub Total $ -
$ 32.93
1
$ 32.93
Sub Total
$ 0.57
$ 0.57
System Brake System
Assembly Brake Pad
P/N Base A1008
Suffix AA
Details

1 Front Brake Pads $ 2.81 4 $ 11.24
2 Rear Brake Pads $ 4.55 4 $ 18.20
Sub Total $ 29.44

3 Assemble,1kg,Interference Assemble pad to caliper $ 0.19 unit 6

Qty 1
$ -
Sub Total $ -

$ 1.13
Sub Total $ 1.13
Sub Total $ -
Sub Total $ -
System Brake System
Assembly Front Caliper
P/N Base A1009
Suffix AA
Details

1 Front Calipers $ 70.00 1 $ 70.00
2 Front Calipers Mounter $ 10.29 1 $ 10.29
Sub Total $ 80.29

1 Bleedscrew, Hydraulic Bleeding the brake system $ 1.00

1 Hand - Start Only Fitting caliper to mounter $ 0.12 unit
2 Wrench <= 25.4 mm Fitting caliper to mounter $ 1.50 unit
3 Hand - Start Only Fitting mounter to upright $ 0.12 unit
4 Wrench <= 25.4 mm Fitting mounter to upright $ 1.50 unit
5 Brake Bleed - Per Bleeder Valve Bleeding the brake system $ 2.50 unit

1 Bolt, Grade 8.8 (SAE 5) Mounting caliper $ 0.08 8
2 Nut, Grade 8.8 (SAE 5) Mounting caliper $ 0.04 8
3 Washer, Grade 8.8 (SAE 5) Mounting caliper $ 0.01

Car # 7 Asm Cost
Qty
BOM Extended Cost

1
Sub Total

2 $ 0.24
2 $ 3.00
2 $ 0.24
2 $ 3.00
1 $ 2.50
Sub Total $ 8.98

mm 20 mm 4 $ 0.33
mm 4 $ 0.18
unit 4 $ 0.04
Sub Total $ 0.55
Sub Total $ -
$ 90.82
2
$ 181.63
Sub Total
$ 1.00
$ 1.00
System Brake System
Assembly Front Caliper
Part Front Caliper Mounter
P/N Base 10092
Suffix AA
Details

1 Aluminum, Premium Caliper Mounter $ 4.20 100
2 Aluminum, Premium Caliper Mounter $ 4.20 100

1 Machining Setup, Install and remove 1.3 unit
2 Machining Manufacture the mounter $ 0.04 cm^3
3 Drilled holes < 25.4 mm dia. Drilling the mounter $ 0.35 holes
4 Weld Joining $ 0.15 cm

1 Welds Welding Fixture $ 500.00 Points
Car # 7 Part Cost
Qty
BOM Extended Cost

mm 60 mm Square 6,000.00 5 2.80E-06 1
mm 35 mm Square 3,500.00 5 2.80E-06 1
Sub Total

1 1.3
130 Material-Aluminum 1 $ 5.20
4 $ 1.40
10 $ 1.50
Sub Total $ 9.40
Sub Total $ -

2 3000 $ 0.33
Sub Total $ 0.33
$ 10.29
2
$ 20.58
Sub Total
$ 0.35
$ 0.21
$ 0.56
System Brake System
Assembly Rear Caliper
P/N Base A1010
Suffix AA
Details

1 Rear Calipers $ 18.00 1 $ 18.00
2 Rear Calipers Mounter $ 8.73 1 $ 8.73
Sub Total $ 26.73

1 Bleedscrew, Hydraulic Bleeding the brake system $ 1.00

1 Hand - Start Only Fitting caliper to mounter $ 0.12 unit
2 Wrench <= 25.4 mm Fitting caliper to mounter $ 1.50 unit
3 Hand - Start Only Fitting mounter to upright $ 0.12 unit
4 Wrench <= 25.4 mm Fitting mounter to upright $ 1.50 unit
5 Brake Bleed - Per Bleeder Valve Bleeding the brake system $ 2.50 unit

1 Bolt, Grade 8.8 (SAE 5) Mounting caliper $ 0.08 8
2 Nut, Grade 8.8 (SAE 5) Mounting caliper $ 0.04 8
3 Washer, Grade 8.8 (SAE 5) Mounting caliper $ 0.01

Car # 7 Asm Cost
Qty
BOM Extended Cost

1
Sub Total

2 $ 0.24
2 $ 3.00
2 $ 0.24
2 $ 3.00
1 $ 2.50
Sub Total $ 8.98

mm 20 mm 4 $ 0.33
mm 4 $ 0.18
unit 4 $ 0.04
Sub Total $ 0.55
Sub Total $ -
$ 37.26
2
$ 74.51
Sub Total
$ 1.00
$ 1.00
System Brake System
Assembly Rear Caliper
Part Rear Caliper Mounter
P/N Base 10102
Suffix AA
Details

1 Aluminum, Premium Caliper Mounter $ 4.20 80 mm
2 Aluminum, Premium Caliper Mounter $ 4.20 80 mm

1 Machining Setup, Install and remove 1.3 1 1
2 Machining Manufacture the mounter $ 0.04 cm^3 100
3 Drilled holes < 25.4 mm dia. Drilling the mounter $ 0.35 holes 4
4 Weld Joining $ 0.15 cm 8

1 Welds Welding Fixtures $ 500.00 Points 2
Qty 2
75 mm 6,000.00 5 2.80E-06 1 $ 0.35
30 mm 2,400.00 5 2.80E-06 1 $ 0.14
Sub Total $ 0.49

1.3
Material-Aluminum 1 $ 4.00
$ 1.40
$ 1.20
Sub Total $ 7.90
Sub Total $ -

3000 $ 0.33
Sub Total $ 0.33
System Engine
Assembly Engine assembly
P/N Base A2001
Suffix AA
Details

1 Engine $ 2.50 599.00 $ 1,497.500
Sub Total $ 1,497.500

1 Hand - Start Only $ 0.12 unit 3
2 Hand, Loose <= 25.4 mm $ 0.50 unit 3
3 Ratchet <= 25.4 mm $ 0.75 unit 3

1 Bolt, Grade 8.8 (SAE 5) Engine assembly $ 0.65 12 mm
2 Bolt, Grade 8.8 (SAE 5) Engine assembly $ 10.38 20 mm
3 Nut, Grade 8.8 (SAE 5) Engine assembly $ 0.10 12 mm
4 Nut, Grade 8.8 (SAE 5) Engine assembly $ 0.49 20 mm

Car # 7 Asm Cost $ 1,513.98
Qty 1
BOM Extended Cost $ 1,513.98
Sub Total $ -

$ 0.36
$ 1.50
$ 2.25
Sub Total $ 4.11

60 mm 2 $ 1.30
200 mm 1 $ 10.38
2 $ 0.20
1 $ 0.49
Sub Total $ 12.37
Sub Total $ -
System Engine
Assembly Exhaust manifold
P/N Base A2002
Suffix AA
Details

1 Exhaust Manifold 1 $ 97.43
Sub Total $ 97.43

2 Assemble, 10 kg, Line-on-Line Assemble exhaust on engine $ 1.25 unit
3 Hand - Start Only Runner on engine $ 0.12 unit
4 Ratchet <= 25.4 mm Runner on engine $ 0.75 unit

1 Nut, Grade 8.8 (SAE 5) $ 0.04 7

Car # 7 Asm Cost
Qty
BOM Extended Cost
Sub Total

1 $ 1.25
8 $ 0.96
8 $ 6.00
Sub Total $ 8.21

mm 8 $ 0.24
Sub Total $ 0.24
Sub Total $ -
$ 105.88
1
$ 105.88
Sub Total
$ -
System Engine & Drivetrain
Assembly Exhaust Manifold
Part Exhaust Manifold
P/N Base 20021
Suffix AA
Details

1 Steel, Stainless Runner tube $ 2.25 38
2 Steel, Mild(sheet) Exhaust flang $ 2.25 280
3 steel,mild Head of Runners $ 2.25 40

1 Tube cut $ 0.15 cm
5 Tube bends $ 0.75 bend
9 Tube end preperation for welding $ 0.75 end
10 Weld - Round Tubing $ 0.38 cm
11 Plasma Cutting Exhaust supporter $ 0.10 cm
13 Machining Setup, Install and remove $ 1.30 unit
14 machining Exhaust supporter $ 0.04 cm^3
15 Drilled holes < 25.4 mm dia. Exhaust supporter $ 0.35 hole
16 Assemble, 1 kg, Interference Exhaust supporter to runner $ 0.15 unit
17 Weld - Round Tubing Head of Runners to runners $ 0.38 cm

1 Welding Fixture For welding $ 500.00 point
Car # 7 Part Cost
Qty
BOM Extended Cost

mm 1.5 mm Round 172 2,500.00 7.81E-06 1
mm 320 mm Square 89,600 5.00 7.81E-06 1
mm 3.5 mm Round 401 140.00 7.81E-06 1
Sub Total

14 $ 2.10
13 $ 9.75
20 $ 15.00
53.2 $ 20.21
80 $ 8.00
$ 1.30
115.39 Steel 3 $ 13.84
8 $ 2.80
4 $ 0.60
16 $ 6.08
Sub Total $ 79.68
Sub Total $ -

8 3000 $ 1.33
Sub Total $ 1.33
$ 97.43
1
$ 97.43
Sub Total
$ 7.56
$ 7.87
$ 0.99
$ 16.42
System Engine
Assembly Muffler assembly
P/N Base A2003
Suffix AA
Details Text describing the assembly, especially unique content
ItemOrder Part Part Cost

1 Muffler $ 15.33
2 Muffler batting $ 0.03

1 Assemble, 5 kg, Interference Muffler to Exhaust Manifold

1 Hose Clamp, Worm Drive Muffler to Exhaust Manifold

Car # 7
BOM
Quantity Sub Total

1 $ 15.330
5000 $ 150.000
Sub Total $ 165.330

$ 0.94 unit 1 $ 0.94
Sub Total $ 0.94

0.65 38 mm 1 $ 0.65
Sub Total $ 0.65
UnitCost Unit Quantity PVF FractionIncluded Sub Total
Sub Total $ -
Asm Cost $ 166.92
Qty 1
Quantity Sub Total
Sub Total $ -
System Engine&Drivetrain
Assembly Muffler
Part Muffler
P/N Base 20031
Suffix AA
Details

1 Steel, Stainless (per kg) Muffler Pipe

1 Tube cut
2 Tube bends
3 Tube end preperation for welding
4 Weld - Round Tubing welding the pipe to batteling and exhaust manifold

Car # 7
BOM
$ 2.25 45 mm 1.5 mm Round 205 1,000.00 7.80E-06

$ 0.15 cm 18 $ 2.70
$ 0.75 bend 3 $ 2.25
$ 0.75 end 6 $ 4.50
$ 0.38 cm 6 $ 2.28
Sub Total $ 11.73
Sub Total $ -
Sub Total $ -
Part Cost $ 15.33
Qty 1
Quantity Sub Total

1 $ 3.60
Sub Total $ 3.60
Assembly Intake Manifold
P/N Base A2004
Suffix AA
Details

1 Intake $ 121.66 1 $ 121.66
Sub Total $ 121.66

1 Assemble, 5 kg, Interference intake to engine $ 0.94 unit 1
2 Screwdriver > 1 Turn intake to engine $ 0.50 unit 8

1 Bolt, Grade 8.8 (SAE 5) intake to engine $ 0.03 6 mm

Qty 1
Sub Total $ -

$ 0.94
$ 4.00
Sub Total $ 4.94

8 mm 8 $ 0.24
Sub Total $ 0.24
Sub Total $ -
Assembly Intake Manifold
Part Intake
P/N Base 20041
Suffix AA
Details
ItemOrder Material
1 Aluminum, Normal (per kg)
ItemOrder Process
1 Sheet Metal Saw Cut
2 Sheet metal punching
3 Weld - Round Tubing
4 Machining Setup, Install and remove
5 Machining
6 Machining Setup, Change
7 Machining
5 Tube cut
6 Tube end preperation for welding
8 Weld - Round Tubing
ItemOrder Fastener
ItemOrder Tooling
1 welding fixture
Use UnitCost Size1 Unit1 Size2
Manifold $ 4.20 1000 mm 4
Runners $ 4.20 42 mm 2
Sheet for sides of manifold $ 4.20 49 mm 9
Sheet for attaching the manifold to engine $ 4.20 100 mm 100
Use UnitCost Unit Quantity Multiplier

Manifold side sheet $ 0.25 cm 90
Manifold side sheet $ 0.03 cm^2 79.48
Manifold to side sheets $ 0.38 cm 20
$ 1.30 unit 1
Holes for welding runners to manifold $ 0.04 cm^3 14 Aluminium
$ 0.65 unit 1
Machining the sheet for instling the manifold on engine $ 0.04 cm^3 20
Runners $ 0.15 cm 24
Runners $ 0.75 end 8
Runners to manifold and supporter sheet $ 0.38 cm 36
Use UnitCost Unit Quantity PVF

$ 500.00 point 15 3000
Qty 1
Unit2 Area Name Area Length Density Quantity Sub Total

mm Round 12516.11 400.00 2.80E-06 1 $ 58.88
mm Round 68 1,200.00 2.80E-06 1 $ 0.95
mm Square 441 4.00 2.80E-06 1 $ 0.02
mm Square 10,000 2.00 2.80E-06 1 $ 0.24
Sub Total $ 60.08

$ 22.50
$ 2.38
$ 7.60
$ 1.30
1 $ 0.56
$ 0.65
$ 0.80
$ 3.60
$ 6.00
$ 13.68
Sub Total $ 59.07
Unit2 Quantity Sub Total
Sub Total $ -
FractionIncluded Sub Total

$ 2.50
Sub Total $ 2.50
Assembly Restrictor
P/N Base A2005
Suffix AA
Details

1 Restrictor $ 10.63 1 $ 10.63
Sub Total $ 10.63

1 Weld - Round Tubing Restrictor to manifold $ 0.38 cm 4.5

1 Welding Fixture Using for weld $ 500.00 point 2
Qty 1
Sub Total $ -

$ 1.71
Sub Total $ 1.71
Sub Total $ -

3000 $ 0.33
Sub Total $ 0.33
Assembly Restrictor
Part Restrictor
P/N Base 20051
Suffix AA
Details
ItemOrder Material Use UnitCost Size1 Unit1 Size2

1 Aluminum, Normal (per kg) $ 4.20 300 mm 300
ItemOrder Process Use UnitCost Unit Quantity Multiplier

1 Plasma Cutting $ 0.10 cm 40
2 Weld $ 0.15 cm 40
ItemOrder Fastener Use UnitCost Size1 Unit1 Size2
ItemOrder Tooling Use UnitCost Unit Quantity PVF

1 Welding Fixture Using for weld $ 500.00 point 2 3000
Qty 1

mm Square 9000.000 1.00 7.81E-06 1 $ 0.30
Sub Total $ 0.30

$ 4.00
$ 6.00
Sub Total $ 10.00
Sub Total $ -

$ 0.33
Sub Total $ 0.33
Assembly Air Filter
P/N Base A2006
Suffix AA
Details

1 Air Filter $ 45.00 1 $ 45.00
Sub Total $ 45.00

1 Assemble, 1 kg, Interference $ 0.19 unit

Qty 1
Sub Total $ -

$ 0.19
Sub Total $ 0.19
Sub Total $ -
Sub Total $ -
Assembly throttle body
P/N Base A2008
Suffix AA
Details

1 throttle body 1 $ 19.39
2 Throttle Linkage, Tilton, 72-790 1 $ 85.00
Sub Total $ 104.39

1 Aluminum, Normal using as supporter $ 4.20 165.65 mm

3 Ratchet <= 6.35 mm $ 0.50 unit 3

1 Bolt, Grade 8.8 (SAE 5) 0.03 6 mm
2 Nut, Grade 8.8 (SAE 5) 0.03 6 mm

Qty 1
91.28 mm square 15,121 2.00 2.80E-06 1 $ 0.36
Sub Total $ 0.36

$ 0.36
$ 0.75
$ 1.50
Sub Total $ 2.61

8 mm 3 $ 0.09
3 $ 0.09
Sub Total $ 0.18
Sub Total $ -
System Engine&Driavetrain
Assembly Throttle Body
Part Throttle Body
P/N Base 20082
Suffix AA
Details

1 Plastic, Acrylic (per kg) $ 3.30 100 mm 70

1 Die Casting $ 4.00 kg 0.5

1 Die $ 10,000.00 die 2 3000
Qty 1

mm Square 7,000 120.00 1.20E-06 1 $ 3.33
Sub Total $ 3.33

$ 9.40
Sub Total $ 9.40
Sub Total $ -

$ 6.66
Sub Total $ 6.66
Assembly Fuel Injector
P/N Base A2010
Suffix AA
Details

1 Fuel Injector, Gasoline $ 10.00 1 $ 10.00
Sub Total $ 10.00

1 Assemble, 1 kg, Interference Fuel Injector assemble 0.19 unit 1

Qty 4
Sub Total $ -

$ 0.19
Sub Total $ 0.19
Sub Total $ -
Sub Total $ -
Assembly Fuel Tank
P/N Base A2011
Suffix AA
Details

1 Fuel Tank $ 68.44 1 $ 66.66
Sub Total $ 66.66

1 Assemble, 5 kg, Line-on-Line $ 0.63 unit 1
3 Ratchet <= 6.35 mm $ 0.50 unit 4

1 Bolt, Grade 8.8 (SAE 5) 0.03 6 mm 8
2 Nut, Grade 8.8 (SAE 5) 0.04 8 mm

Qty 1
Sub Total $ -

$ 0.63
$ 0.48
$ 3.00
Sub Total $ 4.11

mm 4 $ 0.12
4 $ 0.16
Sub Total $ 0.28
Sub Total $ -
Assembly Fuel Tank
Part Fuel Tank
P/N Base 20111
Suffix AA
Details
ItemOrder Material Use UnitCost Size1 Unit1 Size2 Unit2

1 Aluminum, Normal Sheet $ 4.20 200 mm 800 mm
2 Aluminum, Normal Pipe $ 4.20 70 mm 2 mm
ItemOrder Process Use UnitCost Unit Quantity Multiplier Mult. Val.

2 Weld $ 0.15 cm 230
3 Weld - Round Tubing $ 0.38 cm 4.5
Sub Total
ItemOrder Fastener Use UnitCost Size1 Unit1 Size2 Unit2
ItemOrder Tooling Use UnitCost Unit Quantity PVF FracIncld

1 Welding Fixture $ 500.00 point 10 3000
Sub Total
Qty 1
Area Name Area Length Density Quantity Sub Total

square 160,000 2.00 2.80E-06 1 $ 3.76
Round 428 400.00 2.80E-06 1 $ 2.01
Sub Total $ 5.77
Sub Total
$ 23.00
$ 34.50
$ 1.71
$ 59.21
Quantity Sub Total
Sub Total $ -
Sub Total
$ 1.67
$ 1.67
Assembly fuel pump
P/N Base A2012
Suffix AA
Details

1 Fuel pump $ 35.00 1 $ 35.00
Sub Total $ 35.00

3 Ratchet <= 6.35 mm $ 0.50 unit 6

2 Nut, Grade 8.8 (SAE 5) 0.04 8 mm

Qty 1
Sub Total $ -

$ 0.63
$ 0.72
$ 3.00
Sub Total $ 4.35

6 $ 0.24
Sub Total $ 0.24
Sub Total $ -
Assembly Fuel Pump Pressure Regulator
P/N Base A2013
Suffix AA
Details

1 Fuel Pressure Regulator, Gasoline $ 15.00 1 $ 15.00
Sub Total $ 15.00

3 Ratchet <= 6.35 mm $ 0.50 unit 3

2 Nut, Grade 8.8 (SAE 5) $ 0.03 4 mm
2 Bolt, Grade 8.8 (SAE 5) $ 0.01 4 mm 6
BOM
Qty 1
Sub Total $ -

$ 0.63
$ 0.36
$ 1.50
Sub Total $ 2.49

3 $ 0.09
mm 3 $ 0.03
Sub Total $ 0.12
Sub Total $ -
Assembly fuel filter
P/N Base A2015
Suffix AA
Details

1 Fuel Filter $ 8.00 1 $ 8.00
Sub Total $ 8.00

1 Assemble, 1 kg, Interference $ 0.19 unit

Qty 1
Sub Total $ -

$ 0.19
Sub Total $ 0.19
Sub Total $ -
Sub Total $ -
Assembly Fuel Lines / Rails
P/N Base A2016
Suffix AA
Details

1 Fuel lines $ 3.60 2 $ 7.20
2 Fuel Rail $ 6.08 1 $ 6.08
Sub Total $ 13.28

1 Adapter/L.P./Male Flare to Pipe/45 deg./Al./Ano $ 11.55

1 Assemble, 1 kg, Interference $ 0.19 unit 6
2 Ratchet <= 25.4 mm $ 0.75 unit 1

Qty 1

2.00E+00 $ 23.10
Sub Total $ 23.100

$ 1.14
$ 0.75
Sub Total $ 1.89
Sub Total $ -
Sub Total $ -
Assembly Fuel Lines / Rails
Part Fuel lines
P/N Base 20162
Suffix AA
Details

1 Aluminum, Normal Sheet $ 4.20 200 mm 800 mm
2 Aluminum, Normal Pipe $ 4.20 70 mm 2 mm

2 Weld $ 0.15 cm 230
3 Weld - Round Tubing $ 0.38 cm 4.5
Sub Total

Sub Total
Qty 1

square 160,000 2.00 2.80E-06 1 $ 3.76
Round 428 400.00 2.80E-06 1 $ 2.01
Sub Total $ 5.77
Sub Total
$ 23.00
$ 34.50
$ 1.71
$ 59.21
Quantity Sub Total
Sub Total $ -
Sub Total
$ 1.67
$ 1.67
Assembly Fuel Check Valve, In-line, Plastic Rollover
P/N Base A2017
Suffix AA
Details
Sub Total $ -

1 Fuel Check Valve, In-line, Plastic Rollover $ 7.00

Qty 1
1.00 $ 7.00
Sub Total $ 7.00
Sub Total $ -
Sub Total $ -
Sub Total $ -
Assembly Radiator
P/N Base A2018
Suffix AA
Details

1 Radiator $ 0.004 3200 $ 11.20
2 Radiator Filler Knecks $ 3.73 1 $ 3.73
3 Radiator end caps $ 46.62 1 $ 46.62
Sub Total $ 61.55

3 Ratchet <= 25.4 mm $ 0.75 unit 2

1 Nut, Grade 8.8 (SAE 5) $ 0.05 8 mm
2 Bolt, Grade 8.8 (SAE 5) $ 0.04 8 mm 10

Qty 1
Sub Total $ -

$ 0.19
$ 0.24
$ 1.50
Sub Total $ 1.93

2 $ 0.10
mm 2 $ 0.08
Sub Total $ 0.18
Sub Total $ -
Assembly Radiator
Part Radiator Filler Knecks
P/N Base 20182
Suffix AA
Details

1 Copper (per kg) $ 2.20 45

2 Machining $ 0.04 cm^3
3 Weld - Round Tubing Welding to radiator end cap $ 0.38 cm

Qty 1
Unit1 Size2 Unit2 Area Name Area Length Density Quantity Sub Total
mm 2 mm Round 270 30.00 8.90E-06 1 $ 0.16
Sub Total $ 0.16

1 $ 1.30
14 $ 0.56
4.5 $ 1.71
Sub Total $ 3.57
Sub Total $ -
Sub Total $ -
Assembly Radiator
Part Radiator end caps
P/N Base 20183
Suffix AA
Details

1 Copper (per kg) $ 2.20 400 mm 350 mm

1 Sheet Metal Saw Cut $ 0.20 cm 85
2 Sheet metal bends $ 0.25 bend 8
3 Weld $ 0.15 cm 100
Sub Total

Sub Total
Qty 1

Square 280,000 2.00 8.90E-06 1 $ 10.96
Sub Total $ 10.96
Sub Total
$ 17.00
$ 2.00
$ 15.00
$ 34.00
Quantity Sub Total
Sub Total $ -
Sub Total
$ 1.66
$ 1.66
Assembly Overflow Bottles
P/N Base A2020
Suffix AA
Details

1 Overflow Bottles-Radiator $ 10.00 1 $ 10.00
2 Overflow Bottles-Fuel Tank $ 5.00 1 $ 5.00
Sub Total $ 15.00


Qty 1
Sub Total $ -

$ 0.38
Sub Total $ 0.38
Sub Total $ -
Sub Total $ -
Assembly coolant lines
P/N Base A2021
Suffix AA
Details
ItemOrder Part
1 coolant lines
ItemOrder Material
ItemOrder Process
1 Assemble, 1 kg, Interference
ItemOrder Fastener
ItemOrder Tooling
ehran Branch
Part Cost Quantity Sub Total

$ 39.60 1 $ 39.60
Sub Total $ 39.60
Use UnitCost Size1 Unit1
Use UnitCost Unit Quantity

Installing the coolant hoses on water pump , radiator and thermostat $ 0.19 unit 7

Qty 1
Sub Total $ -

$ 1.33
Sub Total $ 1.33
Sub Total $ -
Sub Total $ -
Assembly Coolant lines
Part Coolant lines
P/N Base 20211
Suffix AA
Details

1 Hose, Rubber [C1]*[Size1]*[Size2] 20 mm
2 Hose, Rubber [C1]*[Size1]*[Size2] 45 mm

Qty 1
2 mm Round 1 $ 7.20
4 mm Round 1 $ 32.40
Sub Total $ 39.60
Sub Total $ -
Sub Total $ -
Sub Total $ -
Assembly Radiator Fans
P/N Base A2022
Suffix AA
Details

1 Heat Exchanger Fan Shroud $ 14.59 1 $ 14.59
2 Heat Exchanger fan $ 30.00 1 $ 30.0
Sub Total $ 44.6

1 Assemble, 10 kg, Loose $ 0.68 unit 1
3 Ratchet <= 6.35 mm $ 0.50 unit 4

1 Nut, Grade 8.8 (SAE 5) $ 0.03 6 mm
2 Bolt, Grade 8.8 (SAE 5) $ 0.03 6 mm 10

Qty 1
Sub Total $ -

$ 0.68
$ 1.00
$ 2.00
Sub Total $ 3.68

4 $ 0.12
mm 4 $ 0.30
Sub Total $ 0.30
Sub Total $ -
Assembly Radiator fans
Part Heat Exchanger Fan Shroud
P/N Base 20221
Suffix AA
Details

1 Plastic, Acrylic (per kg) $ 2.20 300 mm 30 mm

1 Sand Casting $ 3.00 kg 2
Sub Total

1 Sand Casting $ 10,000.00 die 2 3000
Sub Total
Qty 1

Round 25,447 30.00 1.20E-06 1 $ 2.02
Sub Total $ 2.02
Sub Total
$ 6.00
$ 6.00
Quantity Sub Total
Sub Total $ -
Sub Total
$ 6.67
$ 6.67
Assembly Hose Clamps
Part Hose Clamps
P/N Base A2023
Suffix AA
Details

1 Ratchet <= 6.35 mm Tighting the clamps bolts $ 0.50 unit 10

1 Hose Clamp, Worm Drive Coolant line to thermostat 0.58 20 mm
2 Hose Clamp, Worm Drive Coolant line to radiator 0.58 20 mm
4 Hose Clamp, Worm Drive Coolant line to water pump 0.64 35 mm

Qty 1
Sub Total $ -

$ 5.00
Sub Total $ 5.00

2 $ 1.16
1 $ 0.58
4 $ 2.72
3 $ 1.92
Sub Total $ 6.38
Sub Total $ -
Assembly Accusump
Part Accusump
P/N Base A2027
Suffix AA
Details

1 Ratchet <= 6.35 mm Tighting the clamps bolts $ 0.50 unit 10

1 Hose Clamp, Worm Drive Coolant line to thermostat 0.58 20 mm
4 Hose Clamp, Worm Drive Coolant line to water pump 0.64 35 mm

Qty 1
Sub Total $ -

$ 5.00
Sub Total $ 5.00

2 $ 1.16
1 $ 0.58
4 $ 2.72
3 $ 1.92
Sub Total $ 6.38
Sub Total $ -
Assembly chain
P/N Base A2027
Suffix AA
Details

1 chain $ 60.00 1 $ 60.00
Sub Total $ 60.00

1 Assemble, 3 kg, Line-on-Line Chain on engine sprocket $ 0.38 unit 1
2 Assemble, 3 kg, Line-on-Line Chain on rear sprocket $ 0.38 unit 1

Qty 1
Sub Total $ -

$ 0.38
$ 0.38
Sub Total $ 0.76
Sub Total $ -
Sub Total $ -
Assembly axles
P/N Base A2029
Suffix AA
Details

1 axles $ 386.50 1 $ 386.50
Sub Total $ 386.50

1 Assemble, 1 kg, Line-on-Line Tripod on axles $ 0.13 unit 4
2 Assemble, 1 kg, Line-on-Line Retaining ring on axles $ 0.13 unit 4

1 Retaining Ring, External $ 0.11 22 mm
2 Retaining Ring, External $ 0.16 27 mm

Qty 1
Sub Total $ -

$ 0.52
$ 0.52
Sub Total $ 1.04

2 $ 0.22
2 $ 0.32
Sub Total $ 0.54
Sub Total $ -
Assembly Axles
Part Axles
P/N Base 20291
Suffix AA
Details

1 Steel, Alloy
2 Steel, Alloy

1 Machining Setup, Install and remove Install left and right axle for machining
2 Machining raw material to useful
3 Machining Setup, Install and remove Install left and right axle for broaching(two side)
4 Broach, External for spline
5 Heat Treatment

Car # 7
BOM
$ 2.25 15 mm 15 mm Round 707 450.00 7.80E-06
$ 2.25 15 mm 15 mm Round 707 300.00 7.80E-06

$ 1.30 unit 2 $ 2.60
$ 0.04 cm^3 100 steel 3 $ 12.00
$ 1.30 unit 2 $ 2.60
$ 0.50 cm 240 steel 3 $ 360.00
$ - unit $ -
Sub Total $ 377.20
Sub Total
Sub Total
Part Cost $ 386.50
Qty 1
Quantity Sub Total

1 $ 5.58
1 $ 3.72
Sub Total $ 9.30
Assembly Differential Mount
P/N Base A2030
Suffix AA
Details

1 Differential Mounts $ 51.05 1 $ 51.05
Sub Total $ 51.05

1 Assemble, 1 kg, Interference Bearing on diff mount $ 0.19 unit
2 Assemble, 1 kg, Line-on-Line Retaining ring on diff mount $ 0.13 unit
3 Assemble, 1 kg, Line-on-Line Differential mount to frame $ 0.13 unit
4 Hand - Start Only Differential mount to frame $ 0.12 unit
5 Ratchet <= 25.4 mm Differential mount to frame $ 0.75 unit

1 Retaining Ring, Internal Bearing on diff mount $ 1.46 85
2 Bolt, Grade 8.8 (SAE 5) Differential mount to frame $ 0.12 8
3 Nut, Grade 8.8 (SAE 5) Differential mount to frame $ 0.04 8

Qty 2
Sub Total $ -

1 $ 0.19
1 $ 0.13
2 $ 0.26
2 $ 0.24
2 $ 1.50
Sub Total $ 2.32

mm 1 $ 1.46
mm 40 mm 2 $ 0.24
mm 2 $ 0.08
Sub Total $ 1.78
Sub Total $ -
Assembly Differential Mounts
Part Differential Mounts
P/N Base 20301
Suffix AA
Details

1 Aluminum, Premium $ 4.20 310

2 Machining Raw material to useful $ 0.04 cm^3
3 Machining Bearing hole $ 0.04 cm^3
4 Machining Saving weight hole $ 0.04 cm^3
5 Machining Bolt hole $ 0.04 cm^3
6 Machining Setup, Change $ 0.65 unit

Qty 2
kg 125 square 38,750 30.00 2.80E-06 1 $ 13.67
Sub Total $ 13.67

1 $ 1.30
545 Aluminum 1 $ 21.80
144.5 Aluminum 1 $ 5.78
161 Aluminum 1 $ 6.44
2.7 Aluminum 1 $ 0.11
3 $ 1.95
Sub Total $ 37.38
Sub Total $ -
Sub Total $ -
Assembly Sprocket
P/N Base A2031
Suffix AA
Details

1 Sprocket $ 68.60 1 $ 68.60
Sub Total $ 68.60

3 Ratchet <= 25.4 mm $ 0.75 unit 8

1 Bolt, Grade 8.8 (SAE 5) $ 0.13 10 mm 30
2 Nut, Grade 8.8 (SAE 5) $ 0.07 10 mm

Qty 1
Sub Total $ -

$ 0.13
$ 0.96
$ 6.00
Sub Total $ 7.09

mm 8 $ 1.04
8 $ 0.56
Sub Total $ 1.60
Sub Total $ -
Assembly Sprocket
Part Sprocket
P/N Base 20311
Suffix AA
Details

1 Steel, Alloy $ 2.25 125 kg

2 Machining Raw material to useful $ 0.04 cm^3 31
3 Machining Differential hole $ 0.04 cm^3 104
4 Machining Setup, Change $ 0.65 unit 1
6 Machining Bolt holes $ 0.04 cm^3 7.8
7 Mill - Form Cutter Cutting teeth $ 0.10 cm 120
8 Plasma Cutting Cutting sprocket $ 0.10 cm 12

Car # 7 part Cost $ 68.60
Qty 1
BOM
125 round 49,063 10.00 7.80E-06 1 $ 8.61
Sub Total $ 8.61

$ 1.30
steel 3 $ 3.72
steel 3 $ 12.48
$ 0.65
$ 1.30
steel 3 $ 0.94
steel 3 $ 36.00
steel 3 $ 3.60
Sub Total $ 59.99
Sub Total $ -
Sub Total $ -
Assembly Differential
P/N Base A2032
Suffix AA
Details

1 Differential Bearings $ 37.00 1 $ 37.00
2 Differential Bearings $ 21.48 1 $ 21.48
3 Differential Internals $ 165.00 1 $ 165.00
4 Differential Housing $ 281.34 1 $ 281.34
5 Differential Collar $ 4.97 1 $ 4.97
Sub Total $ 509.79

1 Assemble, 1 kg, Interference bearing on housing $ 0.19 unit 2
2 Assemble, 1 kg, Interference collar on housing $ 0.19 unit 1
3 Assemble, 1 kg, Loose gears in housing $ 0.06 unit 12
4 Hand - Start Only housing assembly $ 0.12 unit 9
5 Ratchet <= 25.4 mm housing assembly $ 0.75 unit 9

2 Bolt, Grade 8.8 (SAE 5) housing assembly $ 0.21 8 mm

Qty 1
Sub Total $ -

$ 0.38
$ 0.19
$ 0.72
$ 1.08
$ 6.75
Sub Total $ 9.12

50 mm 9 $ 1.89
Sub Total $ 1.89
Sub Total $ -
Part Differential Housing
P/N Base 20324
Suffix AA
Details

1 Steel, Alloy $ 2.25 80 mm

4 Machining Sprocket holes $ 0.04 cm^3 8
6 Machining Bolt holes $ 0.04 cm^3 15
8 Machining Gear housing $ 0.04 cm^3 300
9 Threading, Internal (machining) $ 0.10 cm 27

Qty 1
80 mm Round 20,096 65 7.80E-06 1 $ 22.92
55 mm Round 9,499 90 7.80E-06 1 $ 15.00
Sub Total $ 37.93

$ 1.30
steel 3 $ 192.00
$ 1.30
steel 3 $ 0.96
$ 0.65
steel 3 $ 1.80
$ 1.30
steel 3 $ 36.00
steel 3 $ 8.10
$ -
Sub Total $ 243.41
Sub Total $ -
Sub Total $ -
Part Differential Collar
P/N Base 20325
Suffix AA
Details


2 Machining Raw material to useful $ 0.04 cm^3 6.34
3 Machining Hole $ 0.04 cm^3 19.38

Qty 1
25 mm round 1,963 17.00 7.80E-06 1 $ 0.59
Sub Total $ 0.59

$ 1.30
steel 3 $ 0.76
steel 3 $ 2.33
Sub Total $ 4.39
Sub Total $ -
Sub Total $ -
Assembly CV Joints / U Joints
P/N Base A2033
Suffix AA
Details

1 Constant Velocity Joint, Boot $ 5.00 4 $ 20.00
2 Constant Velocity Joint, Tripod $ 45.00 4 $ 180.00
3 Inner Stub Axles $ 147.57 2 $ 295.14
4 Outer Stub Axles $ 93.40 2 $ 186.80
Sub Total $ 681.94

1 Assemble, 1 kg, Loose Tripod in stub axles $ 0.06 unit 4
2 Assemble, 1 kg, Loose Boot on stub axles $ 0.06 unit 4
3 Assemble, 3 kg, Interference Stub axle in diff $ 0.56 unit 2
4 Assemble, 3 kg, Interference Stub axle in hub $ 0.56 unit 2

1 Hose Clamp, Spring Steel $ 0.35 25 mm

Qty 1
Sub Total $ -

$ 0.24
$ 0.24
$ 1.12
$ 1.12
Sub Total $ 2.72

2 0.70
2 1.96
2 0.84
2 2.24
Sub Total $ 5.74
Sub Total $ -
Assembly CV Joints/U Joints
Part Inner Stub Axles
P/N Base 20333
Suffix AA
Details


4 Machining Housing $ 0.04 cm^3 300
5 Mill - Form Cutter $ 0.10 cm 80

Qty 2
45 mm round 6,359 170.00 7.80E-06 1 $ 18.97
Sub Total $ 18.97

$ 1.30
steel 3 $ 66.00
$ 1.30
steel 3 $ 36.00
steel 3 $ 24.00
$ -
Sub Total $ 128.60
Sub Total $ -
Sub Total $ -
Assembly CV Joints/U Joints
Part Outer Stub Axles
P/N Base 20334
Suffix AA
Details


4 Machining Housing $ 0.04 cm^3 115
6 Machining Key way $ 0.04 cm^3 2
7 Mill - Form Cutter $ 0.10 cm 60
8 weld $ 0.15 cm 22

1 Welds Welding Fixture $ 500.00 point 1
Qty 2
40 mm round 5,024 60.00 7.80E-06 1 $ 5.29
35 mm round 3,847 100.00 7.80E-06 1 $ 6.75
Sub Total $ 12.04

$ 1.30
steel 3 $ 36.00
$ 1.30
steel 3 $ 13.80
$ 0.65
steel 3 $ 0.24
steel 3 $ 18.00
steel 3 $ 9.90
$ -
Sub Total $ 81.19
Sub Total $ -

3000 $ 0.17
Sub Total $ 0.17
Assembly sheild
P/N Base A2034
Suffix AA
Details

1 sheild $ 10.34 1 $ 10.34
Sub Total $ 10.34


1 Bolt, Grade 8.8 (SAE 5) $ 0.05 6 mm 20
2 Nut, Grade 8.8 (SAE 5) $ 0.03 6 mm

Qty 1
Sub Total $ -

$ 0.26
Sub Total $ 0.26

mm 2 $ 0.09
2 $ 0.06
Sub Total $ 0.15
Sub Total $ -
Assembly sheilds
Part sheilds
P/N Base 20341
Suffix AA
Details

1 Steel, Alloy $ 2.25 525 kg

1 Sheet metal bends $ 0.25 bend 1
2 Weld $ 0.15 cm 9
4 Drilled holes < 25.4 mm dia. $ 0.35 hole 2

1 Welds welding fixture $ 500.00 point 4
Car # 7 part Cost $ 10.34
Qty 1
BOM
30 square 15,750 3.00 7.80E-06 1 $ 0.83
Sub Total $ 0.83

steel 3 $ 0.75
steel 3 $ 4.05
$ 1.30
steel 3 $ 2.10
$ 0.65
Sub Total $ 8.85
Sub Total $ -

3000 $ 0.66
Sub Total $ 0.66
Assembly sheild
P/N Base A2035
Suffix AA
Details
Sub Total $ -

1 Engine and Differential Oil $ 0.75

Qty 1

3.00 $ 2.25
Sub Total $ 2.25
Sub Total $ -

Sub Total $ -
Sub Total $ -
System Frame & Body
Assembly Pedals
P/N Base A3001
Suffix AA
Details
ItemOrder Part
1 Base Plate
2 Plate Support
3 Bolt Housing
4 Pedal
5 Spring Mounter Structure
6 Cables & Spring Mounter
ItemOrder Material
ItemOrder Process
1 Hand - Start Only
2 Ratchet <= 25.4 mm
3 Weld
4 Hand - Start Only
ItemOrder Fastener
1 Bolt, Grade 6.8 (SAE 3) and All Grades less than Metric 8.8
2 Nut, Grade 6.8 (SAE 3) and All Grades
9 Stud, Grade 10.9 (SAE 8)
10 Nut, Grade 10.9 (SAE 8)
ItemOrder Tooling
1 Welding Fixture
$ 15.51 1 $ 15.51
$ 8.16 1 $ 8.16
$ 2.65 6 $ 15.90
$ 4.76 3 $ 14.28
$ 5.64 1 $ 5.64
$ 0.36 4 $ 1.44
Sub Total $ 60.93
Use UnitCost Size1 Unit1 Size2 Unit2
Use UnitCost Unit Quantity Multiplier Mult. Val.

Base Mounting On Support $ 0.12 unit 9
Base Mounting On Support $ 0.75 unit 9
Stud Housing Mounting on Plate $ 0.15 cm 20.4
Pedal Mounting on Stud Housing $ 0.12 unit 3
Pedal Mounting on Stud Housing $ 0.75 unit 3
Sub Total

Base Mounting On Support $ 0.03 5 mm 25 mm
Base Mounting On Support $ 0.02 5 mm
Pedal Mounting On Base Plate $ 0.09 5 mm 45 mm
Pedal Mounting On Base Plate $ 0.03 5 mm
Use UnitCost Unit Quantity PVF FractionIncluded

Stud Housing on Support Welding $ 500.00 point 6 3000
Sub Total
Qty 1
Sub Total $ -
Sub Total
$ 1.08
$ 6.75
$ 3.06
$ 0.36 `
$ 2.25
$ 13.50
Quantity Sub Total

6 $ 0.18
6 $ 0.11
3 $ 0.27
3 $ 0.10
Sub Total $ 0.66
Sub Total
$ 1.00
$ 1.00
System Frame & Body
Assembly Pedals
Part Base Plate
P/N Base 30011
Suffix AA
Details

1 Aluminum, Normal Base Plate $ 4.20 300 mm

1 Sheet Metal Saw Cut Base Plate Sizing $ 0.20 cm 25
3 Plasma Cutting Base Slut Cutting $ 0.10 cm 50
4 Drilled holes < 25.4 mm dia. Base Fasteners Hole $ 0.35 hole 6

Qty 1
200 mm Plate 300mm*200mm 60000 5.00 2.71E-06 1 $ 3.41
Sub Total $ 3.41

$ 5.00
$ 5.00
$ 2.10
Sub Total $ 12.10
Sub Total $ -
Sub Total $ -
System Frame & Body
Assembly Pedals
Part Plate Supports
P/N Base 30012
Suffix AA
Details

1 Steel, Mild Supports $ 2.25 25 mm

1 Drilled holes < 25.4 mm dia. Support fasteners hole $ 0.35 hole 10

Qty 2
2 mm L-Profile 25mm*2mm 100 330.00 7.81E-06 1 $ 0.58
Sub Total $ 0.58

$ 3.50
Sub Total $ 3.50
Sub Total $ -
Sub Total $ -
System Frame & Body
Assembly Pedals
Part Bolt Housing
P/N Base 30013
Suffix AA
Details

1 Aluminum, Normal Gussetes $ 2.25 20 mm

1 Machining Setup, Install and remove Stud housing sizing $ 1.30 unit 1
2 Machining Stud housing sizing $ 0.04 cm^3 0.15
3 Machining Setup, Change Stud housing sizing $ 0.65 unit 1
4 Machining Stud housing sizing $ 0.04 cm^3 0.27
5 Machining Setup, Change Stud housing forming $ 0.65 unit 1
6 Machining Stud housing forming $ 0.04 cm^3 0.94
7 Drilled holes < 25.4 mm dia. Stud housing hole $ 0.35 hole 1

Qty 6
15 mm Plate 20mm*15mm 300 5.00 2.71E-06 1 $ 0.01
Sub Total $ 0.01

$ 1.30
Material - Steel 3 $ 0.02
$ 0.18
$ 0.65
$ 0.35
Sub Total $ 2.64
Sub Total $ -
Sub Total $ -
System Frame & Body
Assembly Pedals
Part Pedal
P/N Base 30014
Suffix AA
Details

1 Aluminum, Normal Pedal $ 2.25 20 mm
2 Aluminum, Normal Pedal $ 2.25 40 mm

1 Drilled holes < 25.4 mm dia. Pedal fasteners hole $ 0.35 hole 3
2 Sheet Metal Saw Cut Pedal plate sizing $ 0.20 cm 4
3 Sheet metal bends Pedal plate forming $ 0.25 bend 1
4 Weld Plate , pedal joining $ 0.15 cm 8.2
5 Grind, Flat Material removal pedal $ 0.15 cm^2 3

1 Wedling Fixture Plate weldning $ 500.00 point 2
Qty 3
3 mm Square 20mm*3mm 110 200.00 2.71E-06 3 $ 0.40
3 mm Plate 40mm*3mm 120 110.00 2.71E-06 3 $ 0.24
Sub Total $ 0.64

$ 1.05
$ 0.80
$ 0.25
$ 1.23
$ 0.45
Sub Total $ 3.78

$ -
Sub Total $ -

3000 $ 0.33
Sub Total $ 0.33
System Frame & Body
Assembly Pedals
Part Spring Mounter Structure
P/N Base 30015
Suffix AA
Details

1 Steel, Mild Spring mounters Structure $ 2.25 10

1 Saw or tubing cuts Spring mounter struc. sizing $ 0.40 cm
2 Weld Spring mounter stru. -1 to 2 welding $ 0.15 cm

1 Welding Fixture Gussets welding $ 500.00 point
Qty 1
mm 1 mm Square 20*20 36 120.00 7.81E-06 1 $ 0.08
Sub Total $ 0.08

4 Steel 3 $ 4.80
4 $ 0.60
Sub Total $ 5.40
Sub Total $ -

1 3000 $ 0.17
Sub Total $ 0.17
System Frame & Body
Assembly Pedals
Part Cables & Spring Mounter
P/N Base 30016
Suffix AA
Details

1 Steel, Mild Gussetes $ 2.25 15 mm 10

1 Drilled holes < 25.4 mm dia. Gussetes hole 0.35 hole 1

Qty 4

mm Plate 15*10 150 3.00 7.81E-06 1 $ 0.01
Sub Total $ 0.01

$ 0.35
Sub Total $ 0.35
Sub Total $ -
FracIncld Sub Total
Sub Total $ -
System Frame & Body
Assembly Shifter
P/N Base A3002
Suffix AA
Details

1 Base $ 1.06
2 Head $ 8.59

1 Assemble, 1 kg, Interference Head mounting on base
2 Hand - Start Only Head mounting on base
3 Ratchet <= 25.4 mm Head mounting on base

1 Bolt, Grade 6.8 (SAE 3) and All Grades less than Metric 8.8 Head mounting on base
2 Nut, Grade 6.8 (SAE 3) and All Grades less than Metric 8.8 Head mounting on base

Car # 7
BOM
Quantity Sub Total

1 $ 1.06
1 $ 8.59
Sub Total $ 9.65

$ 0.19 unit 1 $ 0.19
$ 0.12 unit 1 $ 0.12
$ 0.75 unit 1 $ 0.75
Sub Total $ 1.06

$ 0.06 5 mm 50 mm 1 $ 0.06
$ 0.02 5 mm 1 $ 0.02
Sub Total $ 0.08
Sub Total $ -
Asm Cost $ 10.79
Qty 1
Quantity Sub Total
Sub Total $ -
System Frame & Body
Assembly Shifter
Part Base
P/N Base 30021
Suffix AA
Details

1 Steel, Alloy Tubing $ 2.25 15 mm
2 Steel, Mild gussets $ 2.25 10 mm

1 Drilled holes < 25.4 mm dia. Hole on base Gusset $ 0.35 hole 1
2 Weld Gusset weld to base $ 0.15 cm 2

1 Welding Fixture Gusset welding to base $ 500.00 point 1
Qty 1
2 mm Round 15mm*2mm 81.64 150.00 7.81E-06 1 $ 0.22
10 mm Square 10mm 100 15.00 7.81E-06 1 $ 0.03
Sub Total $ 0.24

$ 0.35
$ 0.30
Sub Total $ 0.65

$ -
Sub Total $ -

3000 $ 0.17
Sub Total $ 0.17
System Frame & Body
Assembly Shifter
Part Head
P/N Base 30022
Suffix AA
Details

1 Wood, Hard Head $ 0.004 4 cm

1 Machining Setup, Install and remove Head forming $ 1.30 unit 1
2 Machining Head forming $ 0.04 cm^3 275.2
3 Machining Setup, Change Head through hole $ 0.65 unit 1
4 Machining Head through hole $ 0.04 cm^3 14.08
3 Drilled holes < 25.4 mm dia. Head mounting hole $ 0.35 hole 1

Car # 7 Part Cost
Qty
BOM Extended Cost
Size2 Unit2 Area Name Area Length Density Quantity

4 cm Square 40mm 16 8.00 128
Sub Total

$ 1.30
Material - Wood (Hard or soft) 0.5 $ 5.50
$ 0.65
Material - Wood (Hard or soft) 0.5 $ 0.28
$ 0.35
Sub Total $ 8.08
Sub Total $ -
Sub Total $ -
$ 8.59
1
$ 8.59
Sub Total
$ 0.51
$ 0.51
System Body & Frame System
Assembly Frame
Part Frame
P/N Base 30041
Suffix AA
Details

1 Steel,Alloy Tubing $ 2.25 25
6 Steel, Mild Gussets $ 2.25 100

1 Tube cut Tubing $ 0.15 cm
2 Tube end preperation for welding Tubing $ 0.75 end
3 Tube bends Tubing $ 0.75 bend
4 Weld - Round Tubing Tubing $ 0.38 cm
5 Sheet metal shearing Gusset $ 0.25 cut
6 Sheet Metal Saw Cut Gusset $ 0.20 cm
6 Drilled holes < 25.4 mm dia. Gusset $ 0.35 hole
7 Weld Gusset $ 0.15 cm
8 Hand - Start Only Suspension sheild mounting $ 0.12 unit
9 Wrench <= 25.4 mm Fasteners Gusset $ 1.50 unit

1 Bolt, Grade 10.9 (SAE 8) Main Hoop Bracing 0.43 10
2 Nut, Grade 10.9 (SAE 8) Main Hoop Bracing 0.09 10

1 Welding Fxture Welding Frame $ 500.00 point
Car # 7 Part Cost
Qty
BOM Extended Cost

mm 1 mm Round 25mm x 1mm 75 6,000.00 7.81E-06 2
mm 1.5 mm Round 25mm x 1.5mm 111 6,000.00 7.81E-06 2
mm 1 mm Round 25mmx2mm 144 6,000.00 7.81E-06 2
mm 2.5 mm Round25mm x 2.5mm 177 6,000.00 7.81E-06 1
mm 2 mm Round 16mm x 2mm 88 300.00 7.81E-06 1
mm 25 mm Plate 100mmx25mm 2,500 5.00 7.81E-06 4
Sub Total

350 $ 54.00
144 $ 108.00
6 $ 4.50
350 $ 133.00
4 $ 1.00
32 $ 6.40
8 $ 2.80
48 $ 7.20
4 $ 0.04
4 $ 6.00
Sub Total $ 322.94

mm 50 mm 4 $ 1.72
mm 4 $ 0.36
Sub Total $ 2.08

144 3000 $ 24.00
Sub Total $ 24.00
$ 438.67
1
$ 438.67
Sub Total
$ 15.89
$ 23.34
$ 30.46
$ 18.62
$ 0.46
$ 0.88
$ 89.65
System Body & Frame
Assembly Mounts Integral To Frame
P/N Base A3005
Suffix AA
Details

1 Engine Mounting $ 10.00
2 Head Restraint Mounting $ 2.62
3 Rack Housing Mounting $ 3.79
4 A-Arms Mounting $ 0.81
5 Scatter Sheilds Mounting $ 0.65
6 Steering Wheels Mounting $ 0.94
7 Pedals Mounting $ 0.43
8 FireWall Mounting $ 0.96
9 Shifter Mounting $ 3.50
10 Raditaor Mounting $ 12.82
11 Shocks Mounting $ 14.88
12 Seat Mounting $ 0.88
13 Floor Pan Mounting $ 0.76
14 Body Mounting $ 0.69
15 Safety Harness $ 1.26
16 Differential Mounting $ 0.51

1 Weld - Round Tubing Engine tubing mounts
2 Weld Engine Gussets tubing to frame
3 Weld Gussets head restraint to frame
4 Weld Rack housing mounting to frame
5 Weld A-Arms plate mounting to frame
6 Weld Scatter sheilds mounting to frame
7 Weld Steering wheel supports mounting to frame
8 Weld Steering wheel plate to suppoorts
9 Weld Pedlas mounting weld support
10 Weld Pedals mounting support to frame
11 Weld Firewall plate to frame
12 Weld Shifter plate to frame
13 Weld Radiator mounting to frame
14 Weld Rear shocks mounting to frame
15 Weld Front shocks mounting to frame
16 Weld Seat mounting to frame
17 Weld Floor pan mounting to frame
18 Weld Body mounting to frame
19 Weld Safety Harness mounting to frame
20 Weld Differential mounting to frame

1 Welding Fixture Welding mounting
Car # 7
BOM
Quantity Sub Total

2 $ 20.00
4 $ 10.48
2 $ 7.58
36 $ 29.16
2 $ 1.31
2 $ 1.88
4 $ 1.72
6 $ 5.76
1 $ 3.50
1 $ 12.82
1 $ 14.88
4 $ 3.52
22 $ 16.72
12 $ 8.28
6 $ 7.56
4 $ 2.04
Sub Total $ 147.21

$ 0.38 cm 20 $ 7.60
$ 0.15 cm 36 $ 5.40
$ 0.15 cm 20.8 $ 3.12
$ 0.15 cm 9.2 $ 1.38
$ 0.15 cm 162 $ 24.30
$ 0.15 cm 9.2 $ 1.38
$ 0.15 cm 8 $ 1.20
$ 0.15 cm 4 $ 0.60
$ 0.15 cm 9.2 $ 1.38
$ 0.15 cm 9.2 $ 1.38
$ 0.15 cm 10.4 $ 1.56
$ 0.15 cm 5.2 $ 0.78
$ 0.15 cm 25.5 $ 3.83
$ 0.15 cm 26 $ 3.90
$ 0.15 cm 20 $ 3.00
$ 0.15 cm 20 $ 3.00
$ 0.15 cm 20 $ 3.00
$ 0.15 cm 20 $ 3.00
$ 0.15 cm 25 $ 3.75
$ 0.15 cm 25 $ 3.75
Sub Total $ 77.31
Sub Total $ -

$ 500.00 point 218 3000 $ 36.33
Sub Total $ 36.33
Asm Cost $ 260.84
Qty 1
Quantity Sub Total
Sub Total $ -
Assembly Mounts Integral to Frame
Part Engine Mounting
P/N Base 30051
Suffix AA
Details

1 Steel,Alloy Tubing $ 2.25 25 mm
2 Steel,Mild Gussetes $ 2.25 90 mm
3 Steel,Alloy Tubing $ 2.25 25 mm

1 Tube Cut Tubing $ 0.15 cm 5
2 Tube end preperation for welding Tubing $ 0.75 end 4
4 Sheet metal shearing Gussets $ 0.25 cut 2
5 Plasma cutting Gussets $ 0.10 cm 12
6 Drilled holes < 25.4 mm dia. Gussets $ 0.35 hole 2

Car # 7 Part Cost
Qty
BOM Extended Cost
2 mm Round 25mmx2mm 145 140.00 7.81E-06 1 $ 0.36
40 mm Plate 90mmx40mm 3,600 5.00 7.81E-06 2 $ 0.63
2 mm Round 25mmx2mm 145 180.00 7.81E-06 1 $ 0.46
Sub Total $ 1.45

$ 0.75
$ 3.00
$ 0.50
Material-Steel 3 $ 3.60
$ 0.70
Sub Total $ 8.55
Sub Total $ -
Sub Total $ -
$ 10.00
2
$ 20.00
Part Head Restraint Mounting
P/N Base 30052
Suffix AA
Details


1 Plasma Cutting Gussets forming $ 0.10 cm 7.5
2 Drilled holes < 25.4 mm dia. Gussets fasteners hole $ 0.35 hole 1

Car # 7 Part Cost
Qty
BOM Extended Cost
10 mm Plate 40mmx10mm 400 3.00 7.81E-06 1 $ 0.02
Sub Total $ 0.02

$ 0.35
Sub Total $ 2.60
Sub Total $ -
Sub Total $ -
$ 2.62
4
$ 10.48
Part Rack Housing Mounting
P/N Base 30053
Suffix AA
Details

1 Steel, Mild Gussetes $ 2.25 60 mm

1 plasma cutting Material removal $ 0.10 cm^2 10
2 Drilled holes < 25.4 mm dia. Plate fasteners hole $ 0.35 hole 2

Qty 2
30 mm Plate 60mm*30mm 1,800 3.00 7.81E-06 1 $ 0.09
Sub Total $ 0.09

$ 0.70
Sub Total $ 3.70
Sub Total $ -
Sub Total $ -
Part A-Arms Mounting
P/N Base 30054
Suffix AA
Details

1 Steel, Mild Gussets $ 2.25 35 mm

1 Plasma Cutting Plate sizing $ 0.10 cm 4

Qty 36
30 mm Plate 35mm*30mm 1,050 3.00 7.81E-06 1 $ 0.06
Sub Total $ 0.06

$ 0.40
$ 0.35
Sub Total $ 0.75
Sub Total $ -
Sub Total $ -
Part Scatter Sheilds Mounting
P/N Base 30055
Suffix AA
Details

1 Steel, Mild Gussetes $ 2.25 50 mm 20

1 Sheet metal bends Plate forming $ 0.25 bend 1
2 Drilled holes < 25.4 mm dia. Plate fastenrs hole $ 0.35 hole 1

Qty 1

mm Plate 50mm*20mm 1,000 3.00 7.81E-06 1 $ 0.05
Sub Total $ 0.05

$ 0.25
$ 0.35
Sub Total $ 0.60
Sub Total $ -
FracIncld Sub Total
Sub Total $ -
Part Steering Wheels Mounting
P/N Base 30056
Suffix AA
Details

2 Steel, Mild Mounting Structure $ 2.25 16 mm 2

1 Tube Cut Tubing $ 0.15 cm 5

Qty 2

mm Square 16mm*2mm 88 120.00 7.81E-06 1 $ 0.19
Sub Total $ 0.19

$ 0.75
Sub Total $ 0.75
Sub Total $ -
FracIncld Sub Total
Sub Total $ -
Part Pedals Mounting
P/N Base 30057
Suffix AA
Details

1 Steel, Mild Mounting structure $ 2.25 20 mm

1 Sheet metal Saw cut Material removal $ 0.20 cm 2

Qty 4
2 mm Square 20mm*2mm 40 40.00 7.81E-06 1 $ 0.03
Sub Total $ 0.03

$ 0.40
Sub Total $ 0.40

$ -
Sub Total $ -
Sub Total $ -
Part FireWall Mounting
P/N Base 30058
Suffix AA
Details


1 Sheet Metal Saw Cut Plate forming $ 0.20 cm 3

Qty 6
10 mm Plate 25mm*10mm 250 3.00 7.81E-06 1 $ 0.01
Sub Total $ 0.01

$ 0.60
$ 0.35
Sub Total $ 0.95
Sub Total $ -
Sub Total $ -
Part Shifter Mounting
P/N Base 30059
Suffix AA
Details


1 Sheet Metal Saw Cut Plate cutting $ 0.20 cm 15.7

Qty 1
10 mm Plate 25mm*10mm 250 3.00 7.81E-06 1 $ 0.01
Sub Total $ 0.01

$ 3.14
$ 0.35
Sub Total $ 3.49
Sub Total $ -
Sub Total $ -
System Body & Frame system
Part Radiator Mounting
P/N Base 30510
Suffix AA
Details

1 Steel,Mild Mounting Structure $ 2.25 25 mm 2
2 Steel,Mild Mounting Structure $ 2.25 12 mm 2

1 Drilled holes < 25.4 mm dia. Mounting Member $ 0.35 hole 4
2 Sheet Metal Saw Cut Plate Cutting $ 0.20 cm 55

Qty 1

mm Square 25mm x2mm 50 420.00 7.81E-06 1 $ 0.37
mm Square 12mm x2mm 24 130.00 7.81E-06 1 $ 0.05
Sub Total $ 0.42

$ 1.40
$ 11.00
Sub Total $ 12.40
Sub Total $ -
FracIncld Sub Total
Sub Total $ -
System Body & Frame system
Part Shocks Mounting
P/N Base 30511
Suffix AA
Details

1 Steel , Alloy Tubing $ 2.25 25 mm
2 Steel , Mild Gussetes $ 2.25 60 mm

1 Tube end preperation for welding Front shocks mounting $ 0.75 end 2
2 Sheet Metal Saw Cut Rear shocks forming $ 0.20 cm 15
3 Drilled holes < 25.4 mm dia. Rear shocks fasteners hole $ 0.35 hole 8
4 Drilled holes < 25.4 mm dia. Front plates fasteners hole $ 0.35 hole 8
5 Sheet Metal Saw Cut Front shocks forming $ 0.20 cm 15

Qty 1
2 mm Round 15mm*2mm 145 260.00 7.81E-06 1 $ 0.66
20 mm Plate 60mm*20mm 1,200 5.00 7.81E-06 4 $ 0.42
30 mm Plate 50mm*30mm 1,500 3.00 7.81E-06 4 $ 0.32
20 mm Plate 25mm*20mm 500 3.00 7.81E-06 4 $ 0.11
25 mm Plate 35mm*25mm 875 3.00 7.81E-06 6 $ 0.28
Sub Total $ 1.78

$ 1.50
$ 3.00
$ 2.80
$ 2.80
$ 3.00
Sub Total $ 13.10
Sub Total $ -
Sub Total $ -
Part Seat Mounting
P/N Base 30512
Suffix AA
Details


1 Sheet Metal Saw Cut Gussets forming $ 0.20 cm 2.5
2 Drilled holes < 25.4 mm dia. Gussets fasteners hole $ 0.35 hole 1

Qty 4
BOM Extended C $ 3.53
20 mm Plate 30mmx20mm 600 3.00 7.81E-06 1 $ 0.03
Sub Total $ 0.03

$ 0.50
$ 0.35
Sub Total $ 0.85
Sub Total $ -
Sub Total $ -
Part Floor Pan Mounting
P/N Base 30513
Suffix AA
Details


1 Sheet Metal Saw Cut Plate cuting $ 0.20 cm 2

Qty 22
10 mm Plate15mm*10mm 150 3.00 7.81E-06 1 $ 0.01
Sub Total $ 0.01

$ 0.40
$ 0.35
Sub Total $ 0.75
Sub Total $ -
Sub Total $ -
Part Body Mounting
P/N Base 30514
Suffix AA
Details


1 Sheet Metal Saw Cut Plate cuting $ 0.20 cm 1.5

Qty 12
35 mm Plate20mm*35mm 700 3.00 7.81E-06 1 $ 0.04
Sub Total $ 0.04

$ 0.30
$ 0.35
Sub Total $ 0.65
Sub Total $ -
Sub Total $ -
System Body & Frame
Part Safety Harness Mounting
P/N Base 30515
Suffix AA
Details


1 Sheet Metal Saw Cut Plate cuting $ 0.20 cm 4

Qty 6
50 mm Plate40mm*50mm 2,000 3.00 7.81E-06 1 $ 0.11
Sub Total $ 0.11

$ 0.80
$ 0.35
Sub Total $ 1.15
Sub Total $ -
Sub Total $ -
System Frame & Body
Part Differential Mounting
P/N Base 30516
Suffix AA
Details


1 plasma cutting Material removal $ 0.10 cm^2 1
2 Drilled holes < 25.4 mm dia. Hole $ 0.35 hole 1

part Cost $ 0.51
Qty 4
BOM
Total Cost $ 2.05
30 mm 1,200 3 7.81E-06 1 $ 0.06
Sub Total $ 0.06

$ 0.35
Sub Total $ 0.45
Sub Total $ -
Sub Total $ -
System Frame & Body
Assembly Body
P/N Base A3006
Suffix AA
Details

1 Male Master & Female Moulding $ 1,319.60 1 $ 1,319.60
2 Final Production $ 1,654.00 1 $ 1,654.00
Sub Total $ 2,973.60

1 Drilled Holes<25.4mm dia Mounting & Instruments $ 0.35 hole
2 Assemble, 10 kg, Loose For Assembly Body on Frame $ 0.63 Labor
3 Hand - Start Only Mounting screws $ 0.12 Unit
4 Ratchet <= 6.35 mm Mounting screws $ 0.50 Unit

1 Bolt, Grade 8.8 (SAE 5) Attachment of body on frame $ 0.07 6
2 Nut, Grade 8.8 (SAE 5) Attachment of body on frame $ 0.03 6

Car # 7
BOM
Unit1 Size2 Unit2 Area Name Area Length Density

12 $ 4.20
1 Assembly-length>0.5m 1.25 $ 0.79
12 $ 1.44
12 $ 6.00
Sub Total $ 12.43

mm 30 mm 12 $ 0.78
mm 12 $ 0.36
Sub Total $ 1.14
Sub Total $ -
Asm Cost $ 2,987.17
Qty 1
Extended Cost $ 2,987.17
Quantity Sub Total
Sub Total $ -
University Isfahan Universuty of Technology
System Frame & Body
Assembly Body
Part Male Master & Female Moulding
P/N Base 30061
Suffix AA
Details

1 Foam, Expanding, Non-Structural(Per Kg) Used For Body Mould
2 Glass Fiber, 1 Ply(Per Kg) Used For Body Mould

1 Resin application, Manual Body Mould
2 Brush Apply Brushing Resin

Car # 7
BOM
$ 15.00 1000 mm 1000 mm 1,000,000 1,000.00 1.90E-08
$ 100.00

$ 5.00 m^2 8.8 $ 44.00
$ 0.02 cm^2 42000 $ 840.00
Sub Total $ 884.00
Sub Total $ -
Sub Total $ -
Part Cost $ 1,319.60
Qty 1
Quantity Sub Total

1.00 $ 285.60
1.50 $ 150.00
Sub Total $ 435.60
System Frame & Body
Assembly Body
Part Final Product
P/N Base 30062
Suffix AA
Details

1 Glass Fiber 1 ply(Per Kg) Use For Main Body
2 Adhesive Included In Process Cost(Brush Apply)
3 Adhesive Film
4 Foam, Expanding, Non-Structural(Per Kg) Use For Composite Sandwich Panel

1 Resin application manual For laminating Glass Fiber
2 Cure,Autoclave Curing operation
4 Cut(scissors,knife) Part trim

1 Lamination For Cure,Autoclave
Car # 7
BOM
$ 100.00
4200 mm 1000 mm 4,200,000
4200 mm 1000 mm 4,200,000
$ 15.00

$ 5.00 m^2 9.4 $ 47.00
$ 50.00 m^2 4.2 $ 210.00
$ 0.02 cm^2 42000 $ 840.00
$ 0.06 cm 450 $ 27.00
Sub Total $ 1,124.00
Sub Total $ -

$ 10,000.00 m^2 4.2 120 $ 350.00
Sub Total $ 350.00
Part Cost $ 1,654.00
Qty 1
Quantity Sub Total

1.8 $ 180.00
$ -
$ -
$ -
Sub Total $ 180.00
System Frame & Body
Assembly Floor Pan
P/N Base A3007
Suffix AA
Details

1 Floor Pan Manufacturing $ 12.97 1 $ 12.97
Sub Total $ 12.97

1 Drilled Holes<25.4mm dia Mounting & Instruments $ 0.35 Hole
2 Assemble, 1 kg, Loose For assembly of floor pan on car $ 0.06 Labor
3 Hand - Start Only Mounting screws $ 0.12 Unit
4 Ratchet <= 6.35 mm Mounting screws $ 0.05 Unit

1 Bolt, Grade 8.8 (SAE 5) Mounting On Frame 0.0653 $ 6
2 Nut, Grade 8.8 (SAE 5) Mounting On Frame 0.0298 $ 6

Car # 7
BOM
Unit1 Size2 Unit2 Area Name Area Length Density

22 $ 7.70
1 Assembly-length>0.5m 1.25 $ 0.08
22 $ 2.64
22 $ 1.10
Sub Total $ 11.52

mm 30 mm 22 $ 1.44
mm 22 $ 0.66
Sub Total $ 2.09
Sub Total $ -
Asm Cost $ 26.58
Qty 1
Quantity Sub Total
Sub Total $ -
System Frame & Body
Assembly Floor Pan
Part Floor Pan Manufacturing
P/N Base 30071
Suffix AA
Details

1 Aluminum, Normal to manufacture the floorpan $ 4.20 1000 mm

1 Plasma Cutting Cutting Aluminum $ 0.10 cm 50

Qty 1
700 mm 0.700 0.001 2,710.00 1 $ 7.97
Sub Total $ 7.97

Material - Aluminum 1 $ 5.00
Sub Total $ 5.00
Sub Total $ -
Sub Total $ -
System Frame & Body
Assembly Clutch
P/N Base A3008
Suffix AA
Details

$ -
Sub Total $ -

1 Cable, Pull(Per m) Clutch Cable $ 15.00 m

1 Hand - Start Only $ 0.12 Unit 2
2 Ratchet <= 6.35 mm $ 0.05 Unit 2

1 Hose Clamp, Worm Drive $ 0.52 5 mm

Qty 1

3 $ 45.00
Sub Total $ 45.00

$ 0.24
$ 0.10
Sub Total $ 0.34

2 $ 1.04
Sub Total $ 1.04
Sub Total $ -
System Frame & Body
Assembly Shifter Cable / Linkage
P/N Base A3010
Suffix AA
Details

$ -
Sub Total $ -

1 Cable, Pull(Per m) Shifter Cable / Linkage $ 15.00

2 Ratchet <= 6.35 mm $ 0.05 Unit 4

1 Hose Clamp, Worm Drive $ 0.52 5 mm

Qty 1
6 $ 90.00
Sub Total $ 90.00

$ 0.48
$ 0.20
Sub Total $ 0.68

4 $ 2.08
Sub Total $ 2.08
Sub Total $ -
System Electrical
Assembly ECM / Engine Electronics
P/N Base A4002
Suffix AA
Details

1 ECU $ 536.00 1 $ 536.00
2 Sensor, Air Temperature $ 4.00 1 $ 4.00
3 Sensor, Hal Effect $ 4.00 1 $ 4.00
4 Sensor, Manifold Absolute Pressure (MAP) $ 4.00 1 $ 4.00
5 Sensor, Angular position $ 4.00 1 $ 4.00
6 Sensro, Wide Band Air Fuel Ratio $ 35.00 1 $ 35.00
7 Sensor, Hal Effect $ 4.00 1 $ 4.00
Sub Total $ 591.00

1 Connector Install, Square, Friction Connector to Sensors $ 0.14 unit

Car # 7 Asm Cost $592.40
Qty 1
Sub Total $ -

10 $ 1.40
Sub Total $ 1.40
Sub Total $ -
Sub Total $ -
System Electrical
Assembly Wire Harness/ Connectors
P/N Base A4003
Suffix AA
Details

1 Wire Harness $ 104.00 1 $ 104.00
2 Connectors $ 45.50 1 $ 45.50
Sub Total $ 149.50

1 Cut Wire Cut input/output wire $ 0.08 unit
2 Strip Wire Strip input/output wire $ 0.08 unit
3 Crimp Wire Crimp input/output wire $ 0.17 unit
4 Attach Wire, Wire to screw Attach input/output wire $ 0.48 unit
5 Lay Wire, Power Lay the way protect the wire $ 0.03 m
6 Lay wire, signal Lay signal wires $ 0.02 m
7 Lay wire, control Lay control wires $ 0.02 m
8 Connector Assembley, Crimp Connector attach $ 0.36 contacts

Qty 1
BOM
Sub Total $ -

24 $ 1.92
24 $ 1.92
24 $ 4.08
6 $ 2.88
28 $ 0.84
10 $ 0.20
10 $ 0.20
10 $ 3.60
Sub Total $ 15.64
Sub Total $ -
Sub Total $ -
System Electrical
Assembly Dash Panel
P/N Base A4005
Suffix AA
Details
ItemOrder Part Part Cost Quantity

1 Display, Matrix $ 2.00 32
2 Lamp, LED $ 0.50 5
3 Microcontroller $ 2.00 1
4 Resistance $ 0.01 5
5 Capacitor $ 0.01 2
6 Board $ 10.00 1
7 Crystal Oscillator $ 0.01 1
8 Connector, OEM Quality $ 0.50 8
Sub Total
ItemOrder Material Use UnitCost
ItemOrder Process Use UnitCost

1 Cut Wire Cut Positive/Negative Power Wire $ 0.08
2 Strip Wire Cut Positive/Negative Power Wire $ 0.08
3 Crimp Wire Cut Positive/Negative Power Wire $ 0.17
4 Attach Wire, Terminated wire with screw Cut Positive/Negative Power Wire $ 0.35
5 Lay Wire, Power Lay in the Car $ 0.03
ItemOrder Fastener Use UnitCost
ItemOrder Tooling Use UnitCost

Car # 7 Asm Cost
Qty
BOM Extended Cost
Sub Total
$ 64.00
$ 2.50
$ 2.00
$ 0.05
$ 0.02
$ 10.00
$ 0.01
$ 4.00
$ 82.58
Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity
Sub Total
Unit Quantity Multiplier Mult. Val. Sub Total

unit 2 $ 0.16
unit 2 $ 0.16
unit 2 $ 0.34
unit 2 $ 0.70
m 2 $ 0.06
Sub Total $ 1.42
Size1 Unit1 Size2 Unit2 Quantity Sub Total
Sub Total $ -
Unit Quantity PVF FractionIncluded Sub Total
Sub Total $ -
$84.00
1
$ 84.00
Sub Total
$ -
System Electrical
Assembly Kill Switch
P/N Base A4006
Suffix AA
Details

1 Switch, Kill $ 3.00 2
2 Switch, Toggle $ 3.00 1
Sub Total

1 Cut Wire $ 0.08
2 Strip Wire $ 0.08
3 Attach Wire to Screw $ 0.65
4 Crimp Wire $ 0.17
5 Lay Wire-Power $ 0.03

Car # 7 Asm Cost
Qty
BOM Extended Cost
Sub Total
$ 6.00
$ 1.00
$ 7.00
Sub Total

unit 8 $ 0.64
unit 8 $ 0.64
unit 8 $ 5.20
unit 8 $ 1.36
unit 8 $ 0.24
Sub Total $ 8.08
Sub Total $ -
Sub Total $ -
$ 15.08
1
$ 15.08
Sub Total
$ -
System Electrical
Assembly Fuses
P/N Base A4007
Suffix AA
Details

1 Fuse Box $ 0.25 20 $ 5.00
2 Fuse, Control $ 0.50 3 $ 1.50
3 Fuse, Power $ 1.00 3 $ 3.00
Sub Total $ 9.50

1 Cut Wire Cut input /output wire $ 0.08 unit 12
2 Strip Wire Strip input/output wire $ 0.08 unit 12
3 Crimp Wire Crimp input/output wire $ 0.17 unit 12
4 Connector Assembley, Crimp Fuse Box Connector $ 0.36 contacts 12
5 Lay Wire-Power Power wire of Relay $ 0.03 unit 12
6 Lay Wire-Control Control Signal of Relay $ 0.02 unit 12

Qty 1
Sub Total $ -

$ 0.96
$ 0.96
$ 2.04
$ 4.32
$ 0.36
$ 0.24
Sub Total $ 8.88
Sub Total $ -
Sub Total $ -
System Electrical
Assembly Brake Light Bulb
P/N Base A4009
Suffix AA
Details

1 Brake light Pressure Switch Banjo Bolt $ 8.00 1 $ 8.00
Sub Total $ 8.00

1 Cut Wire $ 0.08 unit 2
2 Strip Wire $ 0.08 unit 2
3 Attach Wire to Screw $ 0.65 unit 2
4 Crimp Wire $ 0.17 unit 2
5 Lay Wire-Power $ 0.03 unit 2

Qty 1
Sub Total $ -

$ 0.16
$ 0.16
$ 1.30
$ 3.40
$ 0.06
Sub Total $ 5.08
Sub Total $ -
Sub Total $ -
System Electrical
Assembly Battery
P/N Base A4012
Suffix AA
Details

1 Battery $ 15.00 1 $ 15.00
Sub Total $ 15.00

1 Cut Wire Cut Positive / Negative Power Wire $ 0.08 unit
2 Strip Wire Cut Positive / Negative Power Wire $ 0.08 unit
3 Crimp Wire Cut Positive / Negative Power Wire $ 0.17 unit
4 Attach Wire, Ring Cut Positive / Negative Power Wire $ 0.48 unit
5 Lay Wire-Power Lay in the Car $ 0.03 m

Qty 1
Sub Total $ -

8 $ 0.64
8 $ 0.64
8 $ 1.36
8 $ 3.84
8 $ 0.24
Sub Total $ 6.72
Sub Total $ -
Sub Total $ -
System Electrical
Assembly Relay
P/N Base A4013
Suffix AA
Details

1 Relay, Power $ 4.00 3 $ 12.00
2 Relay, Control $ 2.00 5 $ 10.00
Sub Total $ 22.00

1 Cut Wire Cut input/output wire $ 0.08 unit 8
2 Strip Wire Strip input/output wire $ 0.08 unit 8
3 Crimp Wire Crimp input/output wire $ 0.17 unit 8
4 Attach Wire, Wire to screw Attach input/output wire $ 0.48 unit 8
5 Connector Assembley, Crimp Relay Connector $ 0.36 unit 4
6 Lay Wire-Power Power wire of Relay $ 0.03 unit 8
7 Lay Wire-Control Control Signal of Relay $ 0.02 unit 8

Qty 1
Sub Total $ -

$ 0.64
$ 0.64
$ 1.36
$ 3.84
$ 1.44
$ 0.24
$ 0.16
Sub Total $ 8.32
Sub Total $ -
Sub Total $ -
System Electrical
Assembly Starter Button
P/N Base A4014
Suffix AA
Details

1 Switch, Pushbutton $ 1.00

1 Cut Wire Cut input/output wire to Pushbutton Switch
2 Strip Wire Strip input/output wire to Pushbutton switch
3 Crimp Wire Crimp input/output wire to Pushbutton switch
4 Attach Wire, Wire to screw Attach input/output wire to Pushbutton switch
5 Lay Wire, Power Lay the way protect the wire

Car # 7
BOM
Quantity Sub Total

1 $ 1.00
Sub Total $ 1.00

$ 0.08 unit 2 $ 0.16
$ 0.08 unit 2 $ 0.16
$ 0.17 unit 2 $ 0.34
$ 0.48 unit 2 $ 0.96
$ 0.03 m 2 $ 0.06
Sub Total $ 1.68
Sub Total $ -
Sub Total $ -
Asm Cost $2.68
Qty 1
Quantity Sub Total
Sub Total $ -
System Miscellaneous,Fit & Finish
Assembly Seat
P/N Base A5001
Suffix AA
Details

1 Male Mould $ 161.50 1 $ 161.50
2 Seat Manufacturing $ 99.00 1 $ 99.00
Sub Total $ 260.50

1 Drilled Holes<25.4mm dia Mounting & Instrument $ 0.35 hole 4
2 Assemble, 3 kg, Loose Assemble on Frame $ 0.19 labor 1
3 Hand - Start Only 4 mounting screw $ 0.12 unit 4
4 Ratchet <= 6.35 mm 4 mounting screw $ 0.50 unit 4

1 Bolt, Grade 8.8 (SAE 5) Attachment on Frame $ 0.07 6 mm
2 Nut, Grade 8.8 (SAE 5) Attachment on Frame $ 0.03 6 mm

Car # 7 Asm Cost
Qty
BOM Extended Cost
Sub Total

$ 1.40
Assemble - Length > 0.5m 1.25 $ 0.24
$ 0.48
$ 2.00
Sub Total $ 4.12

30 mm 4 $ 0.26
4 $ 0.12
Sub Total $ 0.38
Sub Total $ -
$ 265.00
1
$ 265.00
Sub Total
$ -
System Miscellaneous, Fit & Finish
Assembly Seats
Part Male Mould
P/N Base 50011
Suffix AA
Details

1 Foam, Expanding, Non-Structural(Per Kg) Used For Seat Mould
2 Glass Fiber, 1 Ply(Per Kg) Used For Seat Mould

1 Resin Application Manual Resin for laminating Glass Fiber

Car # 7
BOM
$ 15.00 1000 mm 1000 mm 1,000,000 200.00 1.90E-08
$ 100.00

$ 5.00 m^2 0.9 $ 4.50
0.02 cm^2 4000 $ 80.00
Sub Total $ 84.50
Sub Total $ -
Sub Total $ -
Part Cost $ 161.50
Qty 1
Quantity Sub Total

1 $ 57.00
0.2 $ 20.00
Sub Total $ 77.00
Assembly Seats
Part Seat Manufacturing
P/N Base 50012
Suffix AA
Details

1 Glass Fiber 1 ply(Per Kg) For production Of The Seat
2 Adhesive Film As a Seprator Material(Included In Composite Cost)

1 Resin Application Manual Resin for laminating Glass Fiber
2 Brush apply Brushing Resin

Car # 7
BOM
$ 100.00
$ - 4000 mm 1000 mm 4000000 -

$ 5.00 m^2 0.4 $ 2.00
$ 0.02 cm^2 4000 $ 80.00
Sub Total $ 82.00
Sub Total $ -
Sub Total $ -
Part Cost $ 99.00
Qty 1
Quantity Sub Total

0.17 $ 17.00
$ -
Sub Total $ 17.00
Assembly Safety Harness
P/N Base A5003
Suffix AA
Details

1 Harness,Driver $ 45.00 1 $ 45.00
Sub Total $ 45.00

1 Assemble, 1 kg, Loose Harness Assembleing On Frame $ 0.06 unit
2 Adjustment - Misc. Harness Adjustment on Frame $ 5.00 unit
3 Hand - Start Only Safety Harness Fasteners $ 0.12 unit
4 Ratchet <= 6.35 mm Safety Harness Fasteners $ 0.50 unit

Car # 7 Asm Cost
Qty
BOM Extended Cost
Sub Total

6 $ 0.36
1 $ 5.00
6 $ 0.72
6 $ 3.00
Sub Total $ 9.08
Sub Total $ -
Sub Total $ -
$ 54.08
1
$ 54.08
Sub Total
$ -
Assembly Paint Frame
P/N Base A5004
Suffix AA
Details Text describing the assembly, especially unique content
Sub Total

1 Paint Frame Paint $ 10.00

1 Brush apply Frame Paint $ 0.02

Car # 7 Asm Cost
Qty
BOM Extended Cost
Sub Total
$ -
m^2 3.20
Sub Total

cm^2 25000 $ 500.00
Sub Total $ 500.00
Sub Total $ -
Sub Total $ -
$ 532.00
1
$ 532.00
Sub Total
$ 32.00
$ 32.00
Assembly Paint-Body
P/N Base A5005
Suffix AA
Details
Sub Total $ -

1 Paint Body Paint $ 10.00 m^2

1 Brush Apply Brushing $ 0.02 cm^2 42000

Qty 1

5 $ 50.00
Sub Total $ 50.00

$ 840.00
Sub Total $ 820.00
Sub Total $ -
Sub Total $ -
Assembly FireWall
P/N Base A5007
Suffix AA
Details
ItemOrder Part
1 FireWall
ItemOrder Material
ItemOrder Process
3 Assemble, 1 kg, Line-on-Line
4 Adjustment - Misc.
5 Hand - Start Only
ItemOrder Fastener
1 Bolt, Grade 6.8 (SAE 3) and All Grades less than Metric 8.8
ItemOrder Tooling
$ 14.53 1 $ 14.53
Sub Total $ 14.53

Fire Wall Assembling on Main Hoop $ 0.13 unit 1
FireWall Adjustment $ 5.00 unit 1
FireWall Fasteners $ 0.12 unit 6
FireWall Fasteners $ 0.50 unit 6
Sub Total

FireWall Mounting to Frame $ 0.03 6 mm 15 mm
FireWall Mounting to Frame $ 0.02 6 mm
Sub Total
Qty 1
Sub Total $ -
Sub Total
$ 0.13
$ 5.00
$ 0.72
$ 3.00
$ 8.85
Quantity Sub Total

6 $ 0.17
6 $ 0.14
Sub Total $ 0.31
Sub Total
$ -
Assembly FireWall
Part FireWall
P/N Base 50071
Suffix AA
Details

1 Aluminum, Normal FireWall $ 4.20 650 mm

1 Sheet Metal Saw Cut FireWall forming $ 0.20 cm 50.4
2 Drilled holes < 25.4 mm dia. FireWall fasteners hole $ 0.35 hole 6
3 Sheet metal bends Bending sheet $ 0.25 bend 2

Qty 1
500 mm Plate 650mm*500mm 325,000 0.50 2.710E-06 1 $ 1.85
Sub Total $ 1.85

$ 10.08
$ 2.10
$ 0.50
Sub Total $ 12.68
Sub Total $ -
Sub Total $ -
Assembly Mirrors
P/N Base A5008
Suffix AA
Details

1 Mirror Lens $ 30.00
2 Mirror Housing $ 14.19

1 Assemble, 1 kg, Line-on-Line Lens , Housing Cocnections
2 Hand - Start Only Lens , Housing Cocnections
3 Ratchet <= 6.35 mm Lens , Housing Cocnections
4 Adjustment - Misc. Mirrors Adjustment
5 Hand - Start Only Mirrors Mounting on frame
6 Ratchet <= 25.4 mm Mirrors Mounting on frame

1 Bolt, Grade 6.8 (SAE 3) and All Grades less than Metric 8.8 Lens , Housing Fasteners
2 Nut, Grade 6.8 (SAE 3) and All Grades Lens , Housing Fasteners
3 Bolt, Grade 6.8 (SAE 3) and All Grades less than Metric 8.8 Mirror Mounting On Frame

Car # 7
BOM
Quantity Sub Total

1 $ 30.00
1 $ 14.19
Sub Total $ 44.19

$ 0.13 unit 1 $ 0.13
$ 0.12 unit 4 $ 0.48
$ 0.50 unit 4 $ 2.00
$ 5.00 unit 1 $ 5.00
$ 0.12 unit 1 $ 0.12
$ 0.75 unit 1 $ 0.75
Sub Total $ 8.48

$ 0.01 2 mm 16 mm 4 $ 0.02
$ 0.01 2 mm 4 $ 0.04
$ 0.02 5 mm 20 mm 1 $ 0.02
$ 0.02 5 mm 1 $ 0.02
Sub Total $ 0.11
Sub Total $ -
Asm Cost $ 52.78
Qty 2
Quantity Sub Total
Sub Total $ -
Assembly Mirrors
Part Mirror Lens
P/N Base 50081
Suffix AA
Details

1 Mirror Lens Side Mirror $ 0.15 200 cm^2

Qty 2

200 $ 30.00
Sub Total $ 30.00
Sub Total $ -
Sub Total $ -
FracIncld Sub Total
Sub Total $ -
Assembly Mirrors
Part Mirror Housing
P/N Base 50082
Suffix AA
Details

1 Aluminum, Normal Mirror housing $ 4.20 250 mm

1 Machining Setup, Install and remove Housing machining $ 1.30 unit 1
2 Machining Housing sizing $ 0.04 cm^3 36
3 Machining Setup, Change Housing machining $ 0.60 unit 1
4 Machining Inside machining $ 0.04 cm^3 100
5 Sheet Metal Saw Cut Gusset forming $ 0.20 cm^3 2.2
6 Drilled holes < 25.4 mm dia. Gusset fastener hole $ 0.35 hole 2
7 weld Gusset on housing $ 0.15 cm 4.5
8 Drilled holes < 25.4 mm dia. Holes on housing $ 0.35 hole 4

1 Wedling Fixture Housing welding $ 500.00 point 1
Car # 7 Part Cost
Qty
BOM Extended Cost

120 mm Block 250*120*10 30000 10.00 2.71E-06 1
15 mm Plate 40mm*15mm 600 5.00 7.81E-06 1
Sub Total

$ 1.30
$ 0.60
$ 0.44
$ 0.70
$ 0.67
$ 1.40
Sub Total $ 10.55
Sub Total $ -

3000 $ 0.17
Sub Total $ 0.17
$ 14.19
2
$ 28.37
Sub Total
$ 3.41
$ 0.05
$ 3.47
Assembly Safety Sheilds
P/N Base A5009
Suffix AA
Details
ItemOrder Part
1 Roll Hoop Paddings
ItemOrder Material
ItemOrder Process
1 Assemble, 1 kg, Loose
ItemOrder Fastener
ItemOrder Tooling
$ 1.50 1 $ 1.50
Sub Total $ 1.50

Safety paddings on frame $ 0.06 unit 1
Sub Total
Sub Total
Qty 2
Sub Total $ -
Sub Total
$ 0.06
$ 0.06
Quantity Sub Total
Sub Total $ -
Sub Total
$ -
Part Roll Hoop Paddings
P/N Base 50091
Suffix AA
Details

1 Roll Hoop Padding Main Hoop safety paddings $ 0.05 30 cm

Qty 2
30 $ 1.50
Sub Total $ 1.50
Sub Total $ -
Sub Total $ -
Sub Total $ -
Part Steering Coloumn Safety Sheilds
P/N Base 50092
Suffix AA
Details

1 Aluminum, Normal Gussetes $ 4.20 75 mm

1 Sheet Metal Method Safety sheild forming $ 0.25 bend 3
2 Drilled holes < 25.4 mm dia. Safety sheild fasteners $ 0.35 hole 2

Qty 1
170 mm Plate 75mm*170 mm 12750 0.50 2.71E-06 1 $ 0.07
Sub Total $ 0.07

$ 0.75
$ 0.70
Sub Total $ 1.45
Sub Total $ -
Sub Total $ -
Part Suspension Safety Sheilds
P/N Base 50093
Suffix AA
Details

1 Aluminum, Normal Safety sheilds $ 4.20 500 mm 400

1 Sheet Metal Saw Cut Sheilds sizing $ 0.20 cm 122
2 Drilled holes < 25.4 mm dia. Sheilds fasteners $ 0.35 hole 4

Qty 1

mm Plate500mm*400 mm 200000 0.50 2.71E-06 1 $ 1.14
Sub Total $ 1.14

$ 24.40
$ 1.40
Sub Total $ 25.80
Sub Total $ -
FracIncld Sub Total
Sub Total $ -
Part Universal Joints Safety Sheilds
P/N Base 50094
Suffix AA
Details

1 Aluminum,Normal Safety sheilds $ 4.20 150 mm 100
2 Steel, Mild Safety sheilds $ 2.25 40 mm 15

1 Sheet Metal Saw Cut Gussets sizing $ 0.20 cm 1.5
2 Sheet metal bends Sheilds forming $ 0.25 bend 3
3 weld Gussets joining $ 0.15 cm 6
4 Drilled holes < 25.4 mm dia. Gussets fasteners $ 0.35 hole 2

1 Welding Fixture Gussets Welding $ 500.00 point 2 3000
Qty 1

mm Plate150mm*100 mm 15000 0.50 2.71E-06 1 $ 0.09
mm Plate 40mm*15mm 600 3.00 7.81E-06 1 $ 0.03
Sub Total $ 0.12

$ 0.30
$ 0.75
$ 0.90
$ 0.70
Sub Total $ 2.65
Sub Total $ -
FracIncld Sub Total

$ 0.33
Sub Total $ 0.33
Assembly Headrest / Restraints
P/N Base A5010
Suffix AA
Details

1 Support $ 2.99 2
Sub Total

1 Steel, Alloy Tubing $ 2.25
2 Steel, Mild Gussetes $ 2.25
3 Head Rest Padding(Per cm^3) Paddings $ 0.005

1 Tube cut Supports Conectors Cut $ 0.15
2 Tube end preperation for welding Supports Conectors Welding $ 0.75
3 Weld - Round Tubing Supports Conectors Welding $ 0.38
4 Sheet Metal Saw Cut Gusset Forming $ 0.20
5 Weld Gusset Welding to Support $ 0.15
6 Brush Apply Head Rest Glueing to Gusset $ 0.02
7 Adjustment - Misc. Head Restraint Adjustment On Frame $ 5.00
8 Hand - Start Only Head Restraint Fasteners Mounting $ 0.12
9 Ratchet <= 25.4 mm Head Restraint Fasteners Mounting $ 0.75

1 Bolt, Grade 10.9 (SAE 8) Head Rest Mounting on Frame $ 0.06
2 Nut, Grade 10.9 (SAE 8) Head Rest Mounting on Frame $ 0.03

1 Welding Fixture Support Conectores Welding $ 500.00
2 Welding Fixture Gussets Welding to Conectores $ 500.00
Car # 7
BOM
Sub Total
$ 5.98
$ 5.98
Size1 Unit1 Size2 Unit2 Area Name Area Length Density

15 mm 2 mm Round 15mm*2mm 26 200.00 7.81E-06
150 mm 100 mm Plate 150mm*100mm 15,000 5.00 7.81E-06

cm 1.5 $ 0.23
end 4 $ 3.00
cm 6 $ 2.28
cm 23 $ 4.60
cm 50 $ 7.50
cm^2 314 $ 6.28
unit 1 $ 5.00
unit 4 $ 0.48
unit 4 $ 3.00
Sub Total $ 32.37

5 mm 20 mm 4 $ 0.24
5 mm 4 $ 0.12
Sub Total $ 0.36

point 4 3000 $ 0.67
point 4 3000 $ 0.67
Sub Total $ 1.33
Asm Cost $ 66.56
Qty 1
Quantity Sub Total

1 $ 0.09
1 $ 1.32
5024 $ 25.12
Sub Total $ 26.53
Assembly Headrest / Restraints
Part Support
P/N Base 50101
Suffix AA
Details

1 Steel,Alloy Mounting structures $ 2.25 15 mm

1 Tube bends Lower support bends $ 0.75 bend 2
2 Drilled holes < 25.4 mm dia. Lower support fasteners hole $ 0.35 hole 2

Qty 2
2 mm Round 15mm*2mm 81.64 550.00 7.81E-06 1 $ 0.79
Sub Total $ 0.79

$ 1.50
$ 0.70
Sub Total $ 2.20
Sub Total $ -
Sub Total $ -
System Steering System
Assembly Rack and Pinion
P/N Base A6001
Suffix AA
Details

1 Rack $ 14.01
2 Pinion $ 7.23
3 Rack And Pinion Housing $ 21.05
4 Rack Shaft $ 22.16
5 Pinion Shaft $ 3.68
6 Key $ 1.33
7 Steering Mount $ 4.18
8 Rack Housing $ 2.32
9 Rack Housing Seal $ 2.02
10 Pinion Housing Seal1 $ 1.97
11 Pinion Housing Seal 2 $ 2.05

1 Bearing, Ball, Radial Using for pinion shaft and housing

1 Assemble, 1 kg, Interference Assembling Key to Pinion Shaft
2 Assemble, 1 kg, Line-on-Line Assembling Pinion Shaft and Key to Pinion
3 Assemble, 1 kg, Interference Assembling Rack to Rack Shaft
4 Hand - Start Only fixing Rack to Rack shaft
5 Wrench <= 25.4 mm fixing Rack to Rack shaft
6 Assemble, 3 kg, Line-on-Line Assembling Rack Shaft to Rack and Pinion Housing
7 Assemble, 1 kg, Line-on-Line Assembling Pinion to Rack and Pinion Housing
8 Assemble, 1 kg, Line-on-Line Assembling Rack Shaft to Rack Housing
9 Weld Welding Rack Housing to Rack and Pinio Housing
10 Hand - Start Only Tie rod to rack shaft
11 Hand, Tight <= 6.35 mm Tie rod to rack shaft
12 Assemble, 1 kg, Interference Assembling Rack Housing Seal
13 Assemble, 1 kg, Interference Assembling Pinion Housing seal 2
14 Assemble, 1 kg, Interference Assembling Pinion Housing Seal 1
15 Assemble, 1 kg, Interference Assembling Retaining Ring Internal for Rack Housing
16 Assemble, 1 kg, Interference Assembling Retaining Ring Internal for Pinion Housin
17 Assemble, 1 kg, Interference Assembling Retaining Ring Internal for Pinion Housin
1 Retaining Ring, Internal For fixing seals to Rack housing
2 Retaining Ring, Internal For fixing the seal to Pinion housing
3 Retaining Ring, Internal For fixing the seal to Pinion housing
4 Bolt, Grade 8.8 (SAE 5) For fixing Rack to Rack shaft
5 Bolt, Grade 8.8 (SAE 5) For assembling Tie Rod to Rack shaft
6 Nut, Grade 8.8 (SAE 5) For assembling Tie Rod to Rack shaft

1 Welding Fixture Welding Rack&pinon housing to Rack housing
Car # 7
BOM
Quantity Sub Total

1 $ 14.01
1 $ 7.23
1 $ 21.05
1 $ 22.16
1 $ 3.68
1 $ 1.33
4 $ 16.72
2 $ 2.32
2 $ 4.04
1 $ 1.97
1 $ 2.05
Sub Total $ 96.56
9.39 40 mm 14 mm

$ 0.19 unit 1 $ 0.19
$ 0.13 unit 1 $ 0.13
$ 0.19 unit 1 $ 0.19
$ 0.12 unit 2 $ 0.24
$ 1.50 unit 2 $ 3.00
$ 0.38 unit 1 $ 0.38
$ 0.13 unit 1 $ 0.13
$ 0.13 unit 2 $ 0.26
$ 0.15 cm 25.12 $ 3.77
$ 0.12 unit 2 $ 0.24
$ 0.50 unit 2 $ 1.00
$ 0.19 unit 2 $ 0.38
$ 0.19 unit 1 $ 0.19
$ 0.19 unit 1 $ 0.19
$ 0.19 unit 2 $ 0.38
$ 0.19 unit 1 $ 0.19
$ 0.19 unit 1 $ 0.19
Sub Total $ 11.05
$ 0.21 32 mm 2 $ 0.42
$ 0.61 45 mm 1 $ 0.61
$ 0.38 34 mm 1 $ 0.38
$ 0.03 6 mm 10 mm 2 $ 0.06
$ 0.07 8 mm 15 mm 1 $ 0.07
$ 0.04 8 mm 1 $ 0.04
Sub Total $ 1.58

$ 500.00 Points 4 3000 $ 0.67
Sub Total $ 0.67
Asm Cost $ 124.81
Qty 1
Quantity Sub Total

1 $ 14.96
Sub Total $ 14.96
Assembly Steering Rack & Pinion
Part Rack
P/N Base 60011
Suffix AA
Details
ItemOrder Material
1 steel,alloy
ItemOrder Process
2 Machining
4 Machining
5 Drilled holes < 25.4 mm dia.
6 Tapping holes
7 Heat Treatment
ItemOrder Fastener
ItemOrder Tooling
BOM
Use UnitCost Size1 Unit1 Size2 Unit2 Area Name

Initial material,ready for machining $ 2.25 15 mm 15 mm round
Use UnitCost Unit Quantity Multiplier Mult. Val. Sub Total

$ 1.30 unit 1.00 Material - $ 1.30
ready for shaping $ 0.04 cm^3 55.60 Steel 3 $ 6.67
$ 1.30 unit 1.00 Material - $ 1.30
Rack $ 0.04 cm^3 6.5 Steel 3 $ 0.78
Under Rack $ 0.35 hole 3 $ 1.05
Under Rack $ 0.35 hole 3 $ 1.05
$ - unit $ -
Sub Total $ 12.15
Use UnitCost Size1 Unit1 Size2 Unit2 Quantity
Sub Total
Use UnitCost Unit Quantity PVF FracIncld Sub Total
Sub Total $ -
Qty 1
Area Length Density Quantity Sub Total

707 150.00 7.81E-06 1 $ 1.86
Sub Total $ 1.86
Sub Total
$ -
Part Pinion
P/N Base 60012
Suffix AA
Details

1 steel,alloy Initial material,ready for machining $ 2.25

1 Machining Setup, Install and remove $ 1.30
2 Machining Sizing the raw material $ 0.04
4 Machining Pinion $ 0.04
5 Machining Setup, Change $ 0.65
6 Machining Removing material for Shaft place $ 0.04
8 Machining Removing material for key way $ 0.04
9 Heat Treatment $ -

Car # 7 Part Cost
Qty
BOM Extended Cost
20 mm 20 mm 1,256 25.00 7.81E-06 1
Sub Total

unit 1 $ 1.30
cm^3 7.4 Material - Steel 3 $ 0.89
unit 1 $ 1.30
unit 1 $ 0.65
unit 1 $ 1.30
unit $ -
Sub Total $ 6.68
Sub Total $ -
Unit Quantity PVF FracIncld Sub Total
Sub Total $ -
$ 7.23
1
$ 7.23
Sub Total
$ 0.55
$ 0.55
Part Rack shaft
P/N Base 60013
Suffix AA
Details

1 Aluminum, Normal

2 Machining Sizing the raw material
4 Machining Cutting desirable space for assembling Rack
4 Drilled holes < 25.4 mm dia. On the prepared space for assembling Rack
5 Tapping holes On the prepared space for assembling Rack

Car # 7
BOM
$ 4.20 15 mm 15 mm round 707 500.00 7.81E-06

$ 1.30 unit 1 $ 1.30
$ 0.04 cm^3 107 Material - Aluminum 1 $ 4.28
$ 1.30 unit 1 $ 1.30
$ 0.04 cm^3 39.5 Material - Aluminum 1 $ 1.58
$ 0.35 hole 3 $ 1.05
$ 0.35 hole 3 $ 1.05
Sub Total $ 10.56
Sub Total $ -
Sub Total $ -
Part Cost $ 22.16
Qty 1
Quantity Sub Total

1 $ 11.60
Sub Total $ 11.60
Part Rack & Pinion Housings
P/N Base 60014
Suffix AA
Details
ItemOrder Material
1 Aluminum, Premium
2 Aluminum, Premium
ItemOrder Process
2 Machining
6 Machining
7 EDM - Wire
9 Machining
11 Machining
12 EDM - Wire
13 Weld
ItemOrder Fastener
ItemOrder Tooling
1 Welding Fixture
Pinion housing $ 4.20 25 mm
Rack housing $ 4.20 40 mm

$ 1.30 1
Pinion housing (outer Side) $ 0.04 cm^3 63.5
$ 0.65 unit
Pinion housing (inner side) $ 0.04 cm^3 40
$ 0.20 cm 11
$ 1.30 unit
Rack housing(outer side) $ 0.04 cm^3 115.4
$ 0.65 1
Rack housing(inner side) $ 0.04 cm^3 2.15
Cut a place in Rack housing for assembling Pinion housing to it $ 0.20 cm 15.6
Welding Rack housing to Pinion housing $ 0.15 cm 53.2

For welding $ 500.00 points 4
Qty 1
25 mm Round 1,963 80.00 2.80E-06 1 $ 1.85
10 mm Round 550 75.00 2.80E-06 1 $ 0.48
Sub Total $ 2.33

$ 1.30
$ 0.65
$ 2.20
$ 1.30
$ 0.65
$ 3.12
$ 7.98
Sub Total $ 18.06
Sub Total $ -

3000 $ 0.67
Sub Total $ 0.67
Assembly Pinion Shaft
Part Pinion Shaft
P/N Base 60015
Suffix AA
Details

1 steel,alloy $ 2.25 10

2 Machining Changing to desirable length $ 0.04 cm^3
4 Machining Changing to desirable shape $ 0.04 cm^3
6 Machining For key way $ 0.04 cm^3

Qty 1
mm 10 mm round 71 90.00 7.81E-06 1 $ 0.22
Sub Total $ 0.22

1 $ 1.30
0.3 Material - Steel 3 $ 0.04
1 $ 0.65
1 $ 0.65
Sub Total $ 3.46
Sub Total $ -
Sub Total $ -
Part Key
P/N Base 60016
Suffix AA
Details

1 steel,alloy Initial material,ready for machining $ 2.25 4


Qty 1
mm 4 mm Square 16 25.00 7.81E-06 1 $ 0.01
Sub Total $ 0.01

1 $ 1.30
Sub Total $ 1.32
Sub Total $ -
Sub Total $ -
Part Rack Housing
P/N Base 60017
Suffix AA
Details

1 Aluminum, Premium Rack Mount

2 Machining Machining Outer Side
6 Machining Machining Inner Side

Car # 7
BOM
$ 4.20 45 mm 30 mm round 883 140.00 2.80E-06

$ 1.30 1 $ 1.30
$ 0.65 unit $ 0.65
Sub Total $ 1.98
Sub Total $ -
Sub Total $ -
Part Cost $ 2.32
Qty 2
Quantity Sub Total

1 $ 0.35
Sub Total $ 0.35
Part Steering Mount
P/N Base 60018
Suffix AA
Details

1 Aluminum, Normal Pinion housing

2 Machining Machining a square for both mountings
4 Machining Seprating two squares from each other
6 Machining Machining a hole for steering RackHousing
7 Drilled holes < 25.4 mm dia.

Car # 7
BOM
$ 4.20 60 mm 60 mm Square 3,600 10.00 2.80E-06

$ 1.30 1 $ 1.30
$ 0.65 unit $ 0.65
$ 1.30 unit $ 0.65
$ 0.35 hole 2 Material - Aluminum 1 $ 0.70
Sub Total $ 3.76
Sub Total $ -
Sub Total $ -
Part Cost $ 4.18
Qty 4
Quantity Sub Total

1 $ 0.42
Sub Total $ 0.42
Part Rack Housing Seal
P/N Base 60019
Suffix AA
Details

1 Plastic, Acetal $ 3.30 20 mm

1 Machining Setup, Install and remove Machining outside $ 1.30 unit 1
2 Machining $ 0.04 cm^3 0.71
3 Machining Setup, Change Machining inside $ 0.65 unit
4 Machining $ 0.04 cm^3 2.45

Qty 2
20 mm Round 1,256 5.00 8.70E-07 1 $ 0.01
Sub Total $ 0.01

$ 1.30
0.5 $ 0.01
$ 0.65
0.5 $ 0.05
Sub Total $ 2.01
Sub Total $ -
Sub Total $ -
Part Pinion Housing Seal1
P/N Base 60110
Suffix AA
Details


1 Machining Setup, Install and remove $ 1.30 1
2 Machining Machining ouside $ 0.04 cm^3 0.11
3 Machining Setup, Change $ 0.65 1
4 Machining Machining inside $ 0.04 cm^3 0.34

Qty 1
20 mm round 1,256 5.00 8.70E-07 1 $ 0.01
Sub Total $ 0.01

$ 1.30
0.5 $ 0.002
$ 0.65
0.5 $ 0.01
Sub Total $ 1.96
Sub Total $ -
Sub Total $ -
Part Pinion Housing Seal2
P/N Base 60111
Suffix AA
Details


2 Machining Machining out side $ 0.04 cm^3 0.08
3 Machining Setup, Change $ 0.65 1
4 Machining Machining inside $ 0.04 cm^3 4.5

Qty 1
25 mm Round 1,963 5.00 8.70E-07 1 $ 0.01
Sub Total $ 0.01

$ 1.30
0.5 $ 0.003
$ 0.65
0.5 $ 0.09
Sub Total $ 2.04
Sub Total $ -
Sub Total $ -
Assembly Tie Rod
P/N Base A6002
Suffix AA
Details

Tie Rod $ 2.39 1 $ 2.39
Pin $ 2.33 2 $ 4.66
Sub Total $ 7.05

1 Assemble, 1 kg, Interference Pin to Tie pipe $ 0.19 unit 2
2 Weld - Round Tubing Pipe $ 0.38 cm 1.6
4 Hand - Start Only Nut to rodend $ 0.12 unit 1
5 Wrench <= 25.4 mm Nut to rodend $ 1.50 unit 1
6 Hand - Start Only Rod end to pipe $ 0.12 unit 1
7 Wrench <= 25.4 mm Rod end to pipe $ 1.50 unit 1
8 Hand - Start Only Tie rod to steering arm $ 0.12 unit 1
9 Wrench <= 25.4 mm Tie rod to steering arm $ 1.50 unit 1

1 Bolt, Grade 8.8 (SAE 5) Tie rod to steering arm $ 0.07 8 mm
2 Nut, Grade 8.8 (SAE 5) Tie rod to steering arm $ 0.04 8 mm

Qty 2
Sub Total $ -

$ 0.38
$ 0.61
$ 0.61
$ 0.12
$ 1.50
$ 0.12
$ 1.50
$ 0.12
$ 1.50
Sub Total $ 6.46

15 mm 1 $ 0.07
1 $ 0.04
Sub Total $ 0.11
Sub Total $ -
University University of the Internet
Assembly Tie Rods
Part pins
P/N Base 60021
Suffix AA
Details

1 Iron Pin $ 1.00 8

1 Machining Setup, Install and remove Pin $ 1.30 unit
2 Machining Machining Outside $ 0.04 cm^3
3 Machining Pin Top&Bottom $ 0.04 cm^3
4 Drilled holes < 25.4 mm dia. Threaded insert $ 0.35 hole
5 Tapping holes Threaded insert $ 0.35 hole

Qty 4
mm 8 mm 200.96 36.00 7.81E-06 1 $ 0.06
Sub Total $ 0.06

1 $ 1.30
3.84 $ 0.15
3.13 $ 0.12
1 $ 0.35
1 $ 0.35
Sub Total $ 2.27
Sub Total $ -
Sub Total $ -
Assembly Tie Rods
Part Tie Rods
P/N Base 60022
Suffix AA
Details

1 steel,mild Tubing $ 2.25

1 Saw or tubing cuts Cutting tube for desirable tie rod length $ 0.40
2 Tube end preperation for welding Prepering Tie Rod end for welding pin to it $ 0.75

Car # 7 Part Cost
Qty
BOM Extended Cost
16 mm 2 mm 88 320.00 7.81E-06 1
Sub Total

cm 1 $ 0.40
end 2 $ 1.50
Sub Total $ 1.90
Sub Total $ -
Sub Total $ -
$ 2.39
2
$ 4.79
Sub Total
$ 0.49
$ 0.49
Assembly Steering column and Shaft
P/N Base A6003
Suffix AA
Details

1 Steering Shaft $ 0.41 1
2 Steering Shaft Connector $ 4.81 1
3 Steering Wheel Holder $ 3.79 1
Sub Total

1 Steering Column Universal Joint $ 20.00
2 Bearing, Ball, Radial for Steering Shaf $ 5.59

1 Assemble, 1 kg, Interference Steering Shaft to Universal joint $ 0.19
2 Weld - Round Tubing Welding Steering Shaft to Universal joint $ 0.38
3 Assemble, 1 kg, Interference Steering Shaft to connector $ 0.19
4 Weld - Round Tubing Welding Steering Shaft to connector $ 0.38
5 Weld Welding S.W.C to S.W.M $ 0.15
6 Assemble, 1 kg, Line-on-Line Assembling ball bearing to shaft $ 0.13
7 Assemble, 1 kg, Line-on-Line Assembling ball bearing to S.W.C $ 0.13
8 Assemble, 1 kg, Interference Assembling Ball bearing to S. W.C $ 0.19

1 Retaining Ring, Internal 0.13
2 Retaining Ring, External 0.09

1 Welding Fixture $ 500.00
Car # 7 Asm Cost
Qty
BOM Extended Cost
Sub Total
$ 0.41
$ 4.81
$ 3.79
$ 9.01
1
25 mm 5 mm 1
Sub Total

unit 1 $ 0.19
cm 5.02 $ 1.91
unit $ 0.19
cm 5.02 $ 1.91
cm 10.05 $ 1.51
unit 1 $ 0.13
unit $ 0.13
unit $ 0.19
Sub Total $ 6.16

25 mm 1 $ 0.13
20 mm 1 $ 0.09
Sub Total $ 0.22

point 2 3000 $ 0.33
Sub Total $ 0.33
$ 41.31
1
$ 41.31
Sub Total
$ 20.00
$ 5.59
$ 25.59
Assembly Steering Column & Shaft
Part Steering Column
P/N Base 60031
Suffix AA
Details

1 steel,alloy $ 2.25 14 mm

1 Tube cut Cutting to desirablelength $ 0.15 cm 1

Qty 1
2 mm Round 75 200.00 7.81E-06 1 $ 0.26
Sub Total $ 0.26

$ 0.15
Sub Total $ 0.15
Sub Total $ -
Sub Total $ -
Part Steering Shaft Connector
P/N Base 60032
Suffix AA
Details


2 Machining Machining Inside $ 0.04
Machining Setup, Change $ 0.65
Machining Machinng Outside $ 0.04
4 Broach, Internal Broaching Inside of the Connector $ 0.50

Car # 7 Part Cost
Qty
BOM Extended Cost
8 mm 8 mm 201 25.00 7.81E-06 1
Sub Total

unit 1 $ 1.30
unit $ 0.65
unit 1 $ 1.30
cm 2 $ 1.00
Sub Total $ 4.72
Sub Total $ -
Sub Total $ -
$ 4.81
1
$ 4.81
Sub Total
$ 0.09
$ 0.09
Part SteeringWheel Holder
P/N Base 60033
Suffix AA
Details

1 steel,alloy Initial material,ready for machining $ 2.25 40

1 Machining Setup, Install and remove Machining outside $ 1.30 unit
3 Machining Setup, Change Machining inside $ 0.65 unit

Qty 1
mm 25 mm 3,062 25.00 7.81E-06 1 $ 1.34
Sub Total $ 1.34

1 $ 1.30
1 $ 0.65
3.63 3 $ 0.44
Sub Total $ 2.45
Sub Total $ -
Sub Total $ -
Assembly Steering Wheel
P/N Base A6004
Suffix AA
Details
ItemOrder Part
1 Steering Wheel Pad
2 Steering Wheel Ring
ItemOrder Material
1 Carbon Fiber, 1 Ply
ItemOrder Process
2 Weld
3 Lamination Manual
4 Resin application, Manual
5 Hand - Start Only
6 Wrench <= 25.4 mm
ItemOrder Fastener
1 Nut, Grade 8.8 (SAE 5)
2 Bolt, Grade 8.8 (SAE 5)
ItemOrder Tooling
1 Welding Fixture
2 Lamination
ehran Branch

$ 2.44 1 $ 2.44
$ 6.48 1 $ 6.48
Sub Total $ 8.92

For laminating on aluminum Ring $ 200.00 90 mm 100
Use UnitCost Unit Quantity Multiplier

Assembling Steering Wheel ring and stering Pad $ 0.19 unit 1
Welding Steering wheel Ring and Steering Wheel Pad $ 0.15 15
Laminating Fiber Carbon on the Assembled Part $ 35.00 0.1
For laminating Carbon Fiber $ 5.00 1
Assembling Q.R to Steering Wheel $ 0.12 unit 3
$ 1.50 unit 3

$ 0.02 5 mm
$ 0.02 5 mm 10
Use UnitCost Unit Quantity PVF

$ 500.00 point 4 3000
$ 10,000.00 m^2 $ 10.00 3000
Qty 1

mm 9,000 10.00 1.55E-06 1 $ 30.69
Sub Total $ 30.69

$ 0.19
$ 2.25
$ 17.15
$ 5.00
$ 0.36
$ 4.50
Sub Total $ 24.59

3 $ 0.06
mm 3 $ 0.06
Sub Total $ 0.12

$ 0.66
$ 33.33
Sub Total $ 33.99
Part Steering Wheel Ring
P/N Base 60041
Suffix AA
Details

1 Aluminum, Normal For inside Ring $ 4.20 55 mm

1 Die Casting For aluminum Ring $ 4.00 kg 0.11
2 Weld Welding to Half rings $ 0.15 cm 13

1 Die Casting $ 10,000.00 die 2
2 Welding Welding fixture $ 500.00 point 4
Qty 1
55 mm Round 9,499 4.00 2.70E-06 1 $ 0.10
Sub Total $ 0.10

$ 0.44
$ 1.95
Sub Total $ 2.39
Sub Total $ -

3000 $ 3.33
3000 $ 0.66
Sub Total $ 3.99
Part Steering Wheel Pad
P/N Base 60042
Suffix AA
Details

1 Aluminum, Premium Initial material,ready for machining $ 4.20 20

3 Drilled holes < 25.4 mm dia. $ 0.35 hole

Qty 1
mm 20 mm 1,257 5.00 1.55E-06 1 $ 0.01
Sub Total $ 0.01

1 $ 1.30
2.09 1 $ 0.08
3 $ 1.05
Sub Total $ 2.43
Sub Total $ -
Sub Total $ -
Assembly Steering Wheel Quick Release
P/N Base A6005
Suffix AA
Details
ItemOrder Part
1 Quick Release outside Hub
2 Quick Release inside Hub
3 Quick Release Shaft
4 Quick Release Handle
ItemOrder Material
ItemOrder Process
ItemOrder Fastener
1 Retaining Ring, Spiral
ItemOrder Tooling
ehran Branch
Part Cost Quantity

$ 21.18 1
$ 45.35 1
$ 8.40 1
$ 1.82 1
Sub Total
Use UnitCost
Use UnitCost
Assembling Quick Release Out Side Hub and Inside Hub $ 0.13
Assembling Quick Release Out Side Hub and Inside Hub with Quick Release Shaft $ 0.13
Assembling Quick Release Out Side Hub to Quick Release inside Hub $ 0.19
Assembling Quick Release Handle to Quick Release outside Hub $ 0.13
Use UnitCost
0.18
Use UnitCost
Car # 7
BOM
Sub Total
$ 21.18
$ 45.35
$ 8.40
$ 1.82
$ 76.75
Size1 Unit1 Size2 Unit2 Area Name Area Length Density

unit 1 $ 0.13
unit 1 $ 0.13
unit 1 $ 0.19
unit 1 $ 0.13
Sub Total $ 0.58

28 mm 1 $ 0.18
Sub Total $ 0.18
Sub Total $ -
Asm Cost $ 77.51
Qty 1
Quantity Sub Total
Sub Total $ -
Part Quick Release inside Hub
P/N Base 60051
Suffix AA
Details

1 Aluminum Metal Matrix Composite $ 33.00 33 mm

2 Machining Machining inside o $ 0.04 cm^3 102.4
4 Machining Machining outside $ 0.04 cm^3 4.2
6 Machining Machining the hub $ 0.04 cm^3 1.2
7 Broach, Internal Braoching hub $ 0.50 cm 30
9 Annodize $ - unit

Qty 1
33 mm Round 3,421 53.00 3.40E-06 1 $ 20.34
Sub Total $ 20.34

$ 1.30
$ 4.08
$ 1.30
$ 0.17
$ 0.65
$ 0.05
$ 15.00
$ 1.05
$ 1.40
$ -
Sub Total $ 25.00
Sub Total $ -
Sub Total $ -
Part Quick Release Outside Hub
P/N Base 60052
Suffix AA
Details

1 Aluminum Metal Matrix Composite $ 33.00 32 mm

2 Machining Maching inside of Hub $ 0.04 cm^3 102.4
4 Annodize

Car # 7 Part Cost 21.18
Qty 1
BOM Extended Cost 21.18
32 mm Round 3,019 35.00 3.40E-06 1 $ 12.63
Sub Total $ 12.63

1 $ 1.30
$ 4.10
$ 3.15
$ -
Sub Total $ 8.55
Sub Total $ -
Sub Total $ -
Part Quick Release Shaft
P/N Base 60053
Suffix AA
Details


2 Machining Machining inside of Shaft $ 0.04
4 Machining Machining outside of the Hub $ 0.04
5 Broach, External Broaching outside of the Shaft $ 0.50

Car # 7 Part Cost
Qty
BOM Extended C
13 mm 13 mm round 531 74.00 7.81E-06 1
Sub Total

unit 1 $ 1.30
unit 1 $ 0.65
cm 7.53 $ 3.77
Sub Total $ 8.09
Sub Total $ -
Sub Total $ -
$ 8.40
1
$ 8.40
Sub Total
$ 0.31
$ 0.31
Part Quick Release Handle
P/N Base 60054
Suffix AA
Details

1 Plastic, Acetal

2 Machining Machining the initial material to desirable shape
3 Drilled hole < 50.8 mm dia.

Car # 7 Part Cost
Qty
BOM Extended Cost
UnitCost Size1 Unit1 Size2 Unit2 Area Name Area Length Density Quantity
$ 3.30 150 mm 80 mm Square 12,000 11.00 8.70E-07 1
Sub Total

$ 1.30 unit 1 $ 1.30
$ 0.04 cm^3 2.45 0.5 $ 0.05
$ 0.70 hole 1 0.5 $ 0.35
Sub Total $ 1.70
Sub Total $ -
Sub Total $ -
$ 1.81
1
$ 1.81
Sub Total
$ 0.11
$ 0.11
Assembly Steering Arm
P/N Base A6006
Suffix AA
Details

1 Steering Arm $ 3.98

1 Assemble, 1 kg, Interference Assemblig Steering Arm to Uprights
2 Hand - Start Only Assembling Fasteners to Steering Arm and upright
3 Wrench <= 25.4 mm Assembling Fasteners to Steering Arm and upright

1 Bolt, Grade 8.8 (SAE 5)

Car # 7
BOM
Quantity Sub Total

1 $ 3.98
Sub Total $ 3.98

$ 0.19 unit 2 $ 0.38
$ 0.12 unit 2 $ 0.24
$ 1.50 2 $ 3.00
Sub Total $ 3.62

$ 0.17 8 mm 2 $ 0.34
Sub Total $ 0.34
UnitCost Unit Quantity PVF FractionIncluded

Sub Total
Sub Total $ -
Asm Cost $ 7.94
Qty 2
Extended Cost 15.88
Quantity
Sub Total
Assembly Steering Arm
Part Steering Arm
P/N Base 60061
Suffix AA
Details

1 Steel, Mild 2.25 105 mm

5 Drilled holes < 25.4 mm dia. For assembling to the Up Right $ 0.35 hole 2

Qty 2
105 mm Square 11,025 3.00 7.81E-06 1 $ 0.58
Sub Total $ 0.58

1 $ 0.70
1 $ 0.70
Sub Total $ 3.40
Sub Total $ -
Sub Total $ -
System Suspension
Assembly Damper assembly
P/N Base A7001
Suffix AA
Details

1 Front Damper $ 300.00 1 $ 300.00
2 Rear Damper $ 325.00 1 $ 325.00
Sub Total $ 625.00

1 Assemble, 1 kg, Loose $ 0.06 unit 2
3 Ratchet <= 6.35 mm $ 0.50 unit 2

1 Nut, Grade 10.9 (SAE 8) Damper on rocker $ 0.04 6 mm
2 Bolt, Grade 10.9 (SAE 8) Damper on rocker $ 0.11 6 mm
3 Nut, Grade 10.9 (SAE 8) Damper on frame $ 0.06 8 mm
4 Bolt, Grade 10.9 (SAE 8) Damper on frame $ 0.17 8 mm

Qty 2
BOM Extended Cost $ 1,254.24
Sub Total $ -

$ 0.12
$ 0.24
$ 1.00
Sub Total $ 1.36

40 mm 2 $ 0.08
2 $ 0.22
2 $ 0.12
35 mm 2 $ 0.34
Sub Total $ 0.76
Sub Total $ -
System Suspension
Assembly Spring
P/N Base A7002
Suffix AA
Details

1 Spring $ 25.00 1 $ 25.00
Sub Total $ 25.00


Qty 4
Sub Total $ -

$ 0.19
Sub Total $ 0.19
Sub Total $ -
Sub Total $ -
System Suspension
Assembly Suspension Mechanism
Part Spindle
P/N Base 70031
Suffix AA
Details

1 Steel, Alloy Spindle $ 2.25 20 mm 20

1 Machining Setup, Install and remove Spindle $ 1.30 unit 1
2 Machining Spindle $ 0.04 cm^3 20
4 Machining Key place $ 0.04 cm^3 9.6

Qty 2

mm Round 400.00 200.00 7.81E-06 1 $ 1.41
Sub Total $ 1.41

$ 1.30
3 $ 2.40
$ 0.65
3 $ 1.15
Sub Total $ 5.50
Sub Total $ -
FracIncld Sub Total
Sub Total $ -
System Suspension
Assembly pullrod
P/N Base A7004
Suffix AA
Details

1 Pull pipe $ 2.48 1 $ 2.28
2 Pin $ 2.34 2 $ 4.68
Sub Total $ 6.96

1 Assemble, 1 kg, Interference Pin to pull pipe $ 0.19 unit 2
2 Weld - Round Tubing pipe $ 0.38 cm 1.6
3 Weld - Round Tubing pipe $ 0.38 cm 1.6
4 Hand - Start Only nut to rodend $ 0.12 unit 2
5 Wrench <= 25.4 mm nut to rodend $ 1.50 unit 2
6 Hand - Start Only rod end to pipe $ 0.12 unit 2
7 Wrench <= 25.4 mm rod end to pipe $ 1.50 unit 2
8 Hand - Start Only pull on a-arm $ 0.12 unit 1
9 Wrench <= 25.4 mm pull on a-arm $ 1.50 unit 1
10 Hand - Start Only pull on rocker $ 0.12 unit 1
11 Wrench <= 25.4 mm pull on rocker $ 1.50 unit 1

1 Bolt, Grade 10.9 (SAE 8) holes $ 0.20 8 mm 40
2 Nut, Grade 10.9 (SAE 8) holes $ 0.06 8

Qty 2
Sub Total $ -

$ 0.38
$ 0.61
$ 0.61
$ 0.24
$ 1.50
$ 0.12
$ 1.50
$ 0.12
$ 1.50
$ 0.12
$ 1.50
Sub Total $ 8.20

mm 2 $ 0.40
2 $ 0.12
Sub Total $ 0.52
Sub Total $ -
System Suspension
Assembly pullrods
Part pin
P/N Base 70041
Suffix AA
Details

1 Iron Pin $ 1.00 8

2 Machining Pin OD $ 0.04 cm^3
4 Drilled holes < 25.4 mm dia. Threaded Insert $ 0.35 hole
5 Tapping holes Threaded Insert $ 0.35 hole

Qty 4
mm 8 mm 201.06 36.00 7.81E-06 1 $ 0.06
Sub Total $ 0.06

1 $ 1.30
3.84 $ 0.15
3.13 $ 0.13
1 $ 0.35
1 $ 0.35
Sub Total $ 2.28
Sub Total $ -
Sub Total $ -
System Suspension
Assembly pullrods
Part Pull pipe
P/N Base 70042
Suffix AA
Details

1 Steel Mild tubing $ 2.25 16 mm 2 mm

1 tube cut Tubing $ 0.15 cm 1.6
2 Tube end preperation for welding Tube $ 0.75 end 2
Sub Total
Sub Total
Qty 2

87.96 480.00 7.81E-06 1 $ 0.74
Sub Total $ 0.74
Sub Total
$ 0.24
$ 1.50
$ 1.74
Quantity Sub Total
Sub Total $ -
Sub Total
$ -
System Suspension
Assembly pushrod
P/N Base A7005
Suffix AA
Details

1 Push pipe $ 2.10 1 $ 2.10
2 Pin $ 2.34 2 $ 4.68
Sub Total $ 6.78

1 Assemble, 1 kg, Interference Pin to pushrod $ 0.19 unit 2
8 Hand - Start Only Push on a-arm $ 0.12 unit 1
9 Wrench <= 25.4 mm Push on a-arm $ 1.50 unit 1
10 Hand - Start Only Push on rocker $ 0.12 unit 1
11 Wrench <= 25.4 mm Push on rocker $ 1.50 unit 1

1 Bolt, Grade 8.8 (SAE 5) holes $0.20 8 mm 40
2 Nut, Grade 8.8 (SAE 5) holes $0.06 8

Car# 7 Asm Cost $ 15.50
Qty 2
Sub Total $ -

$ 0.38
$ 0.61
$ 0.61
$ 0.24
$ 1.50
$ 0.12
$ 1.50
$ 0.12
$ 1.50
$ 0.12
$ 1.50
Sub Total $ 8.20

mm 2 $ 0.40
2 $ 0.12
Sub Total $ 0.52
Sub Total $ -
System Suspension
Assembly pushrods
Part pin
P/N Base 70051
Suffix AA
Details

1 Iron Pin $ 1.00 8

1 Machining Setup, Install and remove pin $ 1.30 unit

Qty 4
mm 8 mm 201.0620 36.00 7.81E-06 1 $ 0.06
Sub Total $ 0.06

1 $ 1.30
3.84 $ 0.15
3.13 $ 0.13
1 $ 0.35
1 $ 0.35
Sub Total $ 2.28
Sub Total $ -
Sub Total $ -
System Suspension
Assembly pushrods
Part Push pipe
P/N Base 70052
Suffix AA
Details

1 Steel Mild Tubing $ 2.25 16 mm 2 mm

1 Tube cut Tubing $ 0.15 cm 1.6
2 Tube end preperation for welding Tube $ 0.75 end 2
Sub Total
Sub Total
Qty 2

87.96 230.00 7.81E-06 1 $ 0.36
Sub Total $ 0.36
Sub Total
$ 0.24
$ 1.50
$ 1.74
Quantity Sub Total
Sub Total $ -
Sub Total
$ -
System Suspension
Assembly Front A-arm
P/N Base A7006
Suffix AA
Details

1 Lower Front A-arm $ 12.12 1 $ 12.12
2 Pin $ 2.34 4 $ 9.36
3 Spherical bearing $ 15.11 1 $ 15.11
4 Upper Front A-arm $ 18.99 1 $ 18.99
Sub Total $ 55.58

1 Assemble, 1 kg, Interference Pin to pipe $ 0.19 unit 2
2 Weld - Round Tubing Pin to pipe $ 0.38 cm 1.6
8 Weld - Round Tubing Bearing cup to arm $ 0.38 cm 1.6
9 Hand - Start Only A-arm to frame $ 0.12 unit 2
10 Wrench <= 25.4 mm A-arm to frame $ 1.50 unit 2

1 Bolt, Grade 8.8 (SAE 5) A-arm to frame $ 0.17 8 mm
2 Nut, Grade 8.8 (SAE 5) A-arm to frame $ 0.01 8 mm

Qty 2
Sub Total $ -

Repeat 2 $ 0.76
Repeat 2 $ 1.22
Repeat 2 $ 1.22
Repeat 2 $ 0.48
Repeat 2 $ 6.00
Repeat 2 $ 0.48
Repeat 2 $ 6.00
Repeat 2 $ 1.22
Repeat 2 $ 0.48
Repeat 2 $ 6.00
Sub Total $ 23.85

40 mm 4 $ 0.68
4 $ 0.04
Sub Total $ 0.72
Sub Total $ -
System Suspension
Part pin
P/N Base 70061
Suffix AA
Details

1 Iron Pin $ 1.00 8


Qty 8
mm 8 mm 201.06 36.00 7.81E-06 1 $ 0.06
Sub Total $ 0.06

1 $ 1.30
3.84 $ 0.15
3.13 $ 0.13
1 $ 0.35
1 $ 0.35
Sub Total $ 2.28
Sub Total $ -
Sub Total $ -
System Suspension
Part spherical bearing cup
P/N Base 70062
Suffix AA
Details

1 Steel Mild Spherical Bearing Cup-Bar $ 2.25 13 mm
2 Bearing, Spherical $ 12.68 16 mm

2 Machining $ 0.04 cm^3 3.02
3 Machining $ 0.04 cm^3 0.05
4 Assemble, 1 kg, Interference Retainig ring $ 0.19 unit 2

Retaining Ring, External Bearing cup to bearing $ 0.02 6 mm

Qty 2
13 mm 530.93 16.00 7.81E-06 1 $ 0.15
1 $ 12.68
Sub Total $ 12.83

$ 1.30
1 $ 0.38
$ 0.19
Sub Total $ 2.24

2 $ 0.04
Sub Total $ 0.04
Sub Total $ -
System Suspension
Part lower front A-arm
P/N Base 70063
Suffix AA
Details

1 Steel Mild tubing $ 2.25 16 mm
2 Steel Mild gusset $ 2.25 80 mm

4 Weld Two tube $ 0.15 cm 2
5 Sheet Metal Saw Cut Gusset $ 0.20 cm 15
6 Weld Gusset to arm $ 0.15 cm 11
7 Machining Setup, Install and remove Spherical bearing cup $ 1.30 unit 1
8 Machining Spherical bearing cup $ 0.04 cm^3 1.79

1 Welds Welding fixture $ 500 point 4
Qty 2
2 mm 87.9600 920.00 7.81E-06 1 $ 1.42
80 mm 1,600 3.00 7.81E-06 1 $ 0.08
Sub Total $ 1.51

$ 0.24
$ 0.24
$ 3.00
$ 0.30
$ 3.00
$ 1.65
$ 1.30
Sub Total $ 9.94
Sub Total $ -

3000 $ 0.67
Sub Total $ 0.67
System Suspension
Part upper front A-arm
P/N Base 70064
Suffix AA
Details

1 Steel Mild Tubing $ 2.25 16 mm
2 Steel Mild Gusset $ 2.25 130 mm

6 Weld Gusset $ 0.15 cm 27

Qty 2
2 mm 87.96 574.00 7.81E-06 1 $ 0.89
130 mm 16,900 3.00 7.81E-06 1 0.89
Sub Total $ 1.78

$ 0.24
$ 0.24
$ 0.30
$ 3.00
$ 7.20
$ 4.05
$ 1.30
Sub Total $ 16.55
Sub Total $ -

3000 $ 0.67
Sub Total $ 0.67
System Suspension
Assembly rear A-arm
P/N Base A7007
Suffix AA
Details

1 Lower Rear A-arm $ 15.61 1 $ 15.61
2 Pin $ 2.34 4 $ 9.36
3 Spherical Bearing $ 15.01 1 $ 15.01
4 Upper Rear A-arm $ 16.33 1 $ 16.33
Sub Total $ 56.31

8 Weld - Round Tubing Bearing cup to arm $ 0.38 cm 1.6
9 Hand - Start Only A-arm to frame $ 0.12 unit 2
10 Wrench <= 25.4 mm A-arm to frame $ 1.50 unit 2

1 Bolt, Grade 8.8 (SAE 5) A-arm to frame $ 0.17 8 mm
2 Nut, Grade 8.8 (SAE 5) A-arm to frame $ 0.01 8

Qty 2
Sub Total $ -

Repeat 2 2 $ 0.76
Repeat 2 2 $ 1.22
Repeat 2 2 $ 1.22
Repeat 2 2 $ 0.48
Repeat 2 2 $ 6.00
Repeat 2 2 $ 0.48
Repeat 2 2 $ 6.00
Repeat 2 2 $ 1.22
Repeat 2 2 $ 0.48
Repeat 2 2 $ 6.00
Sub Total $ 23.85

4 mm 4 $ 0.68
4 $ 0.04
Sub Total $ 0.72
Sub Total $ -
System Suspension
Assembly Rear A-arm
Part pin
P/N Base 70071
Suffix AA
Details

1 Iron Pin $ 1.00 8


Qty 8
mm 8 mm Round 201.06 36.00 7.81E-06 1 $ 0.06
Sub Total $ 0.06

1 $ 1.30
3.84 $ 0.15
3.13 $ 0.13
1 $ 0.35
1 $ 0.35
Sub Total $ 2.28
Sub Total $ -
Sub Total $ -
System Suspension
Assembly Rear A-arm
Part spherical bearing
P/N Base 70072
Suffix AA
Details

1 Steel Mild Spherical bearing Cup-Bar $ 2.25 8 mm
2 Bearing, Spherical $ 12.68 8 mm

2 Machining sizing the raw material $ 0.04 cm^3 3.02
3 Machining retainig ring place $ 0.04 cm^3 0.05
4 Assemble, 1 kg, Interference Retainig ring $ 0.19 unit 2

1 Retaining Ring, External bearing cup to bearing 0.02 6 mm

Qty 2
8 mm Round 200.96 15.00 7.81E-06 1 $ 0.05
1 $ 12.68
Sub Total $ 12.73

$ 1.30
1 $ 0.38
$ 0.19
Sub Total $ 2.24

2 $ 0.04
Sub Total $ 0.04
Sub Total $ -
System Suspension
Assembly Rear A-arm
Part lower rear A-arm
P/N Base 70073
Suffix AA
Details



Qty 2
2 mm 87.96 800.00 7.81E-06 1 $ 1.24
100 mm 10,000 3.00 7.81E-06 1 $ 0.53
Sub Total $ 1.76

$ 0.24
$ 0.24
$ 3.00
$ 0.30
$ 4.60
$ 2.55
$ 1.30
Material -Steel 3 $ 0.96
Sub Total $ 13.19

$ -
Sub Total $ -

3000 $ 0.67
Sub Total $ 0.67
System Suspension
Assembly Rear A-arm
Part upper rear A-arm
P/N Base 70074
Suffix AA
Details



Qty 2
2 mm 87.96 670.00 7.81E-06 1 $ 1.04
75 mm 5,625 3.00 7.81E-06 1 $ 0.30
Sub Total $ 1.33

$ 0.24
$ 0.24
$ 3.00
$ 0.30
$ 5.60
$ 2.70
$ 1.30
Sub Total $ 14.34
Sub Total $ -

3000 $ 0.67
Sub Total $ 0.67
System Suspension
Assembly Bell crank
P/N Base A7008
Suffix AA
Details

1 Front Bell crank $ 5.78 1 $ 5.78
2 Rear Bell crank $ 5.12 1 $ 5.12
Sub Total $ 10.90

1 Hand - Start Only Assemble rocker to frame $ 0.12 unit 2
2 Ratchet <= 25.4 mm Assemble rocker to frame $ 0.75 unit 2

1 Bolt, Grade 10.9(SAE 8) Holes $ 0.20 8 mm
2 Nut, Grade 10.9(SAE 8) Holes $ 0.06 8

Qty 2
Sub Total $ -

$ 0.12
$ 0.75
Sub Total $ 0.87

40 mm 2 $ 0.20
2 $ 0.06
Sub Total $ 0.26
Sub Total $ -
System Suspension
Assembly Bell Crank
Part Front Bell Crank
P/N Base 70081
Suffix AA
Details

1 Steel, Alloy Front bell crank $ 2.25 115 mm 55
2 Steel, Alloy Gusset $ 2.25 20 mm 30

1 Sheet Metal Saw Cut Manufacturing $ 0.20 cm 12

1 Weld Welding Fixture $ 500.00 point 6 3000
Qty 2

mm 6,325 3.00 7.81E-06 2 $ 0.67
mm plate 20*30 600 3.00 7.81E-06 2 $ 0.06
Sub Total $ 0.73

$ 2.40
$ 1.05
$ 0.60
Sub Total $ 4.05
Sub Total $ -
FracIncld Sub Total

$ 1.00
Sub Total $ 1.00
System Suspension
Assembly Bell Crank
Part Rear Bell Crank
P/N Base 70082
Suffix AA
Details

1 Steel, Alloy Front bell crank $ 2.25 98 mm 40
2 Steel, Alloy Gusset $ 2.25 20 mm 30

1 Sheet Metal Saw Cut Manufacturing $ 0.20 cm 10

1 Weld Welding fixture $ 500.00 point 6 3000
Qty 2

mm 3,920 3.00 7.81E-06 2 $ 0.41
mm plate 20*30 600 3.00 7.81E-06 2 $ 0.06
Sub Total $ 0.48

$ 2.00
$ 1.05
$ 0.60
Sub Total $ 3.65
Sub Total $ -
FracIncld Sub Total

$ 1.00
Sub Total $ 1.00
System Suspension
Assembly Front Upright
P/N Base A7009
Suffix AA
Details

1 Main Front Upright $ 138.66 1 $ 138.66
Sub Total $ 138.66

1 Steel, Mild bracket $ 2.25 50 mm

1 Hand - Start Only Upright to upper A-arm $ 0.12 unit 1
2 Wrench <= 25.4 mm Upright to upper A-arm $ 1.50 unit 1
3 Hand - Start Only Upright to lower A-arm $ 0.12 unit 1
4 Wrench <= 25.4 mm Upright to lower A-arm $ 1.50 unit 1
5 Assemble,5kg,Interference Upright to bearings wheel $ 0.94 unit 1
6 Sheet Metal Saw Cut for beracket $ 0.20 cm 20
7 Drilled holes < 25.4 mm dia. drill bracket $ 0.35 hole 2
8 weld $ 0.15 cm 25
9 Hand - Start Only bracket to upright $ 0.12 unit 2
10 Wrench <= 25.4 mm bracket to upright $ 1.50 unit 2

1 Bolt, Grade 8.8 (SAE 5) Holes $ 0.08 8 mm
2 Nut, Grade 8.8 (SAE 5) Holes $ 0.04 8 mm

1 Welds Welding Fixture 500 point $ 4.00
Qty 2
100 mm 5.00E+03 square 3.00 7.81E-06 1.00E+00 $ 0.26
Sub Total $ 0.264

$ 0.12
$ 1.50
$ 0.12
$ 1.50
$ 0.94
$ 10.00
$ 0.70
$ 3.75
$ 0.24
$ 3.00
Sub Total $ 21.87

20 mm 4 $ 0.32
4 $ 0.16
Sub Total $ 0.48

3000 $ 0.66
Sub Total 0.66
System Suspension
Assembly Front Upright
Part Main Front Upright
P/N Base 70091
Suffix AA
Details

1 Aluminum, Premium Upright $ 4.20 55 mm
2 Steel Mild Bracket $ 2.25 25 mm

2 Machining Primary figure $ 0.04 cm^3 1367
3 Machining Big slopes $ 0.04 cm^3 582.94
4 Machining Big internal lathe $ 0.04 cm^3 211.09
6 Machining Top&Bottom slopes $ 0.04 cm^3 6.437
7 Machining Small internal lathe $ 0.04 cm^3 24.32
8 Machining Finishing $ 0.04 cm^3 60
10 Tapping holes Calliper&Steering arm $ 0.35 hole 6
11 Machining Bracket $ 0.04 cm^3 2.25
12 Machining Bracket $ 0.04 cm^3 31.81
13 Drilled holes < 25.4 mm dia. Bracket $ 0.35 hole 2
14 Assemble, 1 kg, Loose Bracket on upright $ 0.06 unit 1
16 Wrench <= 25.4 mm $ 1.50 unit 1

1 Bolt, Grade 6.8 (SAE 3) brackets holes $ 0.08 8 mm
2 Nut, Grade 6.8 (SAE 3) brackets holes $ 0.03 8 mm

Qty 2
55 mm Round 9,495.50 300 2.80E-06 1 $ 33.50
30 mm Square 750.00 65 7.81E-06 1 $ 0.86
Sub Total $ 34.36

$ 1.30
$ 0.65
$ 3.50
$ 2.10
$ 0.70
$ 0.06
$ 0.12
$ 1.50
$ -
Sub Total $ 104.09

20 mm 2 $ 0.16
2 $ 0.06
Sub Total $ 0.22
Sub Total $ -
System Suspension
Assembly Rear Upright
P/N Base A7010
Suffix AA
Details

1 Main Rear Upright $ 133.01 1 $ 133.01
Sub Total $ 133.01

1 Hand - Start Only Upright to upper A-arm $ 0.12 unit 1
2 Wrench <= 25.4 mm Upright to upper A-arm $ 1.50 unit 1
3 Hand - Start Only Upright to lower A-arm $ 0.12 unit 1
4 Wrench <= 25.4 mm Upright to rear A-arm $ 1.50 unit 1
5 Assemble, 5 kg, Interference Upright towheel bearings $ 0.94 unit 1

1 Bolt, Grade 8.8 (SAE 5) Holes $ 0.17 12.7 mm
2 Nut, Grade 8.8 (SAE 5) Holes $ 0.01

Qty 2
Sub Total $ -

$ 0.12
$ 1.50
$ 0.12
$ 1.50
$ 0.94
Sub Total $ 4.18

0 mm 2 $ 0.34
2 $ 0.02
Sub Total $ 0.36
Sub Total $ -
System Suspension
Assembly Rear Upright
Part Main Rear Upright
P/N Base 70101
Suffix AA
Details

1 Aluminum, Premium Upright $ 4.20 55 mm

2 machining Primary figure $ 0.04 cm^3 1953.055
3 machining Slopes $ 0.04 cm^3 119.24
4 machining Internal lathe $ 0.04 cm^3 170.9
6 machining Polos shaft $ 0.04 cm^3 145.61
7 machining Finishing $ 0.04 cm^3 51.04

Qty 2
55 mm Round 9,498.50 300 2.80E-06 1 $ 33.47
Sub Total $ 33.47

$ 1.30
$ 0.65
$ 0.70
$ -
Sub Total $ 99.54
Sub Total $ -
Sub Total $ -
System Wheels & Tires
Assembly wheels
P/N Base A8001
Suffix AA
Details

1 Wheel, 13", 1 Piece OEM, Aluminum $ 115.00 1 $ 115.000
Sub Total $ 115.00

1 Assemble, 10 kg, Line-on-Line wheel assembly $ 1.25 unit 1

Qty 4
Sub Total $ -

$ 1.25
Sub Total $ 1.25
Sub Total $ -
Sub Total $ -
Assembly Tires
P/N Base A8003
Suffix AA
Details

1 Front Tire dry $ 85.00 1 $ 85.000
2 Rear Tire dry $ 85.00 1 $ 85.000
Sub Total $ 170.000

1 Assemble, 10 kg, Interference Assembly of 4 tires $ 1.88 unit 2

Qty 2
Sub Total $ -

$ 3.76
Sub Total $ 3.76
Sub Total $ -
Sub Total $ -
Assembly Vlave Stems
P/N Base A8004
Suffix AA
Details

1 Valve Stems $ 1.00 1 $ 1.00
Sub Total $ 1.00

2 Hand, Tight <= 6.35 mm $ 0.50 unit 1

Qty 8
Sub Total $ -

$ 0.25
$ 0.50
Sub Total $ 0.75
Sub Total $ -
Sub Total $ -
Assembly Wheel weights
P/N Base A8005
Suffix AA
Details

1 Wheel weights $ 4.00 1 $ 4.00
Sub Total $ 4.00

1 Assemble, 1 kg, Loose wheel wight assembly $ 0.06 unit 1

Qty 6
Sub Total $ -

$ 0.06
Sub Total $ 0.06
Sub Total $ -
Sub Total $ -
University Isfahan University of Technoogy
Assembly Wheel Bearings
P/N Base A8006
Suffix AA
Details

1 Front Bearing $ 17.39 1 $ 17.39
2 Rear Bearing $ 22.14 1 $ 22.14
Sub Total $ 39.53


Qty 4
Sub Total $ -

$ 0.38
Sub Total $ 0.38
Sub Total $ -
Sub Total $ -
Assembly Wheel studs
P/N Base A8007
Suffix AA
Details

1 wheel stud $ 0.47 1 $ 0.47
Sub Total $ 0.47

1 Assemble, 1 kg, Line-on-Line wheel stud assembly $ 0.13 unit 1
2 Ratchet <=25.4mm wheel stud assembly $ 0.75 unit 1

Qty 16
Sub Total $ -

$ 0.13
$ 0.75
Sub Total $ 0.88
Sub Total $ -
Sub Total $ -
Assembly Rear Hubs
P/N Base A8008
Suffix AA
Details

1 Rear Hubs $ 19.15 1 $ 19.15
Sub Total $ 19.15

1 Assemble, 3 kg, Interference Press the hub on shaft $ 0.56 unit 1

Qty 2
Sub Total $ -

$ 0.56
Sub Total $ 0.56
Sub Total $ -
Sub Total $ -
Assembly Rear Hubs
Part Rear Hubs
P/N Base 80081
Suffix AA
Details

1 Aluminum, Premium (per kg) $ 4.20 75 mm

2 Machining Hole for broach $ 0.04 cm^3 4.61
4 Machining Milling the material $ 0.04 cm^3 153.86
6 Machining 4 holes of wheel stud $ 0.04 cm^3 1.13
7 Broach, Internal $ 0.50 cm 3
8 Tapping holes Tapping holes $ 0.35 hole 4

Qty 2
75 mm Round 17662.500 35.00 2.80E-06 1 $ 7.27
Sub Total $ 7.27

$ 1.30
$ 0.65
$ 0.65
$ 1.40
$ -
Sub Total $ 11.88
Sub Total $ -
Sub Total $ -
Assembly Front Hubs
P/N Base A8009
Suffix AA
Details

1 Front Hubs $ 27.05 1 $ 27.05
Sub Total $ 27.05

1 Assemble, 3 kg, Interference Pressing the front hub on shaft $ 0.56 unit

Qty 2
Sub Total $ -

1 $ 0.56
Sub Total $ 0.56
Sub Total $ -
Sub Total $ -
Assembly Front Hubs
Part Front Hubs
P/N Base 80091
Suffix AA
Details

1 Steel, Mild (per kg) $ 2.25 75 mm

2 Machining Hole for broach $ 0.04 cm^3 4.61
4 Machining Milling the material $ 0.04 cm^3 153.86
6 Machining 4 holes of wheel stud $ 0.04 cm^3 1.13
7 Tapping holes Tapping holes $ 0.35 hole 4

Qty 2
75 mm Round 17662.500 35.00 2.80E-06 1 $ 3.89
Sub Total $ 3.89

$ 1.30
$ 0.65
$ 0.65
$ 1.40
Sub Total $ 23.15
Sub Total $ -
Sub Total $ -

FSG10 - Cost - IR - Isfahan - TU - Car095 (NEW)

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FSG10 - Cost - IR - Isfahan - TU - Car095 (NEW)

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Introduction

Area Totals Materials Processes Fasteners Tooling

Total Vehicle $ 4,380.61 $ 6,264.25 $ 46.36 $ 497.46

Composition for total vehicle:

Brake System Engine & Drivetrain

$397.40 ; 2% $4,485.03 ; 28%

e System Engine & Drivetrain

e & Body Instruments & Wiring

ellaneous, Fit & Finish Steering System

ension & Shocks Wheels & Tires

ItemOrder Part Part Cost Quantity Sub Total

ItemOrder Material Use UnitCost Size1

ItemOrder Process Use UnitCost Unit

ItemOrder Fastener Use UnitCost Size1

ItemOrder Tooling Use UnitCost Unit

BOM Extended Cost

Unit1 Size2 Unit2 Area Name Area Length Density Quantity

Quantity Multiplier Mult. Val. Sub Total

Unit1 Size2 Unit2 Quantity Sub Total

Quantity PVF FractionIncluded Sub Total

ItemOrder Material Use

ItemOrder Process Use

ItemOrder Fastener Use

ItemOrder Tooling Use

UnitCost Unit Quantity Multiplier Mult. Val. Sub Total

UnitCost Size1 Unit1 Size2 Unit2 Quantity Sub Total

UnitCost Unit Quantity PVF FracIncld Sub Total

Extended Cost $ 102.60

Quantity Sub Total

ItemOrder Material Use UnitCost Size1 Unit1

ItemOrder Process Use UnitCost Unit Quantity

ItemOrder Fastener Use UnitCost Size1 Unit1

ItemOrder Tooling Use UnitCost Unit Quantity

BOM Extended Cost $ 4.61

Multiplier Mult. Val. Sub Total

Size2 Unit2 Quantity Sub Total

PVF FracIncld Sub Total

ItemOrder Material Use UnitCost Size1 Unit1

ItemOrder Process Use UnitCost Unit Quantity

ItemOrder Fastener Use UnitCost Size1 Unit1

ItemOrder Tooling Use UnitCost Unit Quantity

BOM Extended Cost $ 129.62

Multiplier Mult. Val. Sub Total

Size2 Unit2 Quantity Sub Total

PVF FracIncld Sub Total

ItemOrder Part Part Cost Quantity Sub Total

ItemOrder Material Use UnitCost Size1

ItemOrder Process Use UnitCost Unit

ItemOrder Fastener Use UnitCost Size1

ItemOrder Tooling Use UnitCost Unit

BOM Extended Cost

Unit1 Size2 Unit2 Area Name Area Length Density Quantity

Quantity Multiplier Mult. Val. Sub Total

Unit1 Size2 Unit2 Quantity Sub Total

Quantity PVF FractionIncluded Sub Total

ItemOrder Material Use UnitCost Size1

ItemOrder Process Use UnitCost Unit

ItemOrder Fastener Use UnitCost Size1

ItemOrder Tooling Use UnitCost Unit

BOM Extended Cost

Unit1 Size2 Unit2 Area Name Area Length Density Quantity

Quantity Multiplier Mult. Val. Sub Total

Unit1 Size2 Unit2 Quantity Sub Total