Site Installation Standard Album

Site Installation Standard Album

(TS & Colo. & FTK) 

V1.1
July. 2015

© ZTE Corporation. All rights reserved.

Document history
Document history

Document name:  Site Installation Standard Album (TS & Colo. & FTK)

Prepared by: Xie Jinjun

Approved by: ALEXANDR GAVRYLIUK

Revision Date Remark

V1.0 8th July 2015 New created
V1.1 14th July 2015
July 2015 Update details of battery installation
Update details of battery installation

© ZTE Corporation. All rights reserved.

Index
1. Scenarios 
2. Overall view
3. ACDB installation 
4
4. G
Generator installation
i ll i
5. Cabinet installation
6
6. BBU/Module installation
BBU/Module installation
7. Battery installation
8. MCCB management
9. RRU installation
10. Antenna installation
11
11. MW t
MW antenna/ODU installation
/ODU i t ll ti
12. Cabling
13. Grounding
14. Labeling
 Scenario ‐ On Grid 

Good Grid
Transformer
P
Power Grid
G id

3+1 25# AC cable 
220Vac 35meter

Bad grid only
+
ATS+OVP+ACDB

Rectifier & Battery(North Star) Battery(North Star) & Equipment
Cabinet Cabinet
Genset

© ZTE Corporation. All rights reserved.

Scenario ‐ Off Grid 

Solar Panel
+ Solar + CDC
+

Battery Battery
ATS + OVP + ACDB ZXDT22  Cabinet Cabinet
G
Genset
t S 01
SF01

+ + CDC

ATS + OVP + 
Genset ACDB Battery Battery
ZXDT22 SF01
ZXDT22 SF01 Cabinet Cabinet

© ZTE Corporation. All rights reserved.

Overall view of  TS site

ACPDB &
Cabinets

MW & Antenna & RRU

Generator

© ZTE Corporation. All rights reserved. 6

ACDB installation
ACDB

BTS

© ZTE Corporation. All rights reserved. 7

ACDB installation
Door open

Main input

Generator
Generator 
input
Loading

© ZTE Corporation. All rights reserved. 8

Generator installation

Generator grounding

Power cable to 
Power cable to
ACDB

© ZTE Corporation. All rights reserved. 9

Generator installation

Generator  output 
terminal

Generator
Generator 
Grounding 

© ZTE Corporation. All rights reserved. 10

Cabinet installation

Power Cabinet

Equipment 
Cabinet
On grid site
On grid site

© ZTE Corporation. All rights reserved. 11

Cabinet installation

2X battery Cabinet
1000AH Off grid Scenario
Equipment 
Cabinet CDC & CDC with solar

© ZTE Corporation. All rights reserved. 12

BBU/Module installation

BBU
Cable tray
Cable tray
LPU

IDU/PTN

© ZTE Corporation. All rights reserved. 13

BBU/Module installation

BBU grounding
BBU grounding 3G 2100M
3G 2100M 2G 900M
2G 900M

BBU is fixed to rack with 4x screws 

© ZTE Corporation. All rights reserved. 14

IDU/Module installation

To BBU
To IDU

IDU shall be fixed to rack with 4x screws

© ZTE Corporation. All rights reserved. 15

Battery installation
On grid site
On grid site

Bank 1#

Bank 3#
Bank 2#

© ZTE Corporation. All rights reserved. 16

Battery installation
On grid site
On grid site

Battery temperature sensor

Battery temperature sensor connect to  
X13, X14, X15 port at PSU

© ZTE Corporation. All rights reserved. 17

Battery installation
Off grid site
Off grid site
Bank 1# Bank 2#

Negative 

Positive

© ZTE Corporation. All rights reserved. 18

Battery installation
Off grid site
Off grid site

Battery temperature sensor

Battery temperature sensor connect to  
X13 X14 & X15 port at PSU
X13, X14 & X15 port at PSU

© ZTE Corporation. All rights reserved. 19

MCCB management
ACPDU On Grid site
ACPDU ‐ On Grid site

AC input 
(from ACDB)

© ZTE Corporation. All rights reserved. 20

 MCCB management
DCPDU ‐ On Grid site

@ Power cabinet

Battery Bank
LLVD2 @ Equipment cabinet
LLVD1

LLVD1 (Left to right)
1#: RRU 2100 32A
2#: RRU 900 32A
2#: RRU 900 32A

LLVD2 (Left to right)
1#: PTN/MW 16A
1#: PTN/MW 16A
2#: PTN/MW 16A
3#: BBU 10A
RRU 900
RRU 900 TX BBU
RRU 2100

© ZTE Corporation. All rights reserved. 21

MCCB management
ACPDU Off Grid site
ACPDU ‐ Off Grid site

AC input

© ZTE Corporation. All rights reserved. 22

 MCCB management
DCPDU Off Grid site
DCPDU – Off Grid site

RRU 2100 RRU 900

LLVD 1 LLVD 2 Battery Bank

A/C 1# A/C 2# TX BBU

LLVD1 (Left to right) LLVD2 (Left to right)
1#: RRU 2100 32A
1#: RRU 2100 32A 1#: PTN/MW 16A
/
2#: RRU 900 32A 2#: PTN/MW 16A
3#: A/C 1# 16A 3#: BBU 10A
3#: A/C 2# 16A Power cable termination shall be 
protected with heat shrink tube
protected with heat shrink tube 
without copper exposure.

© ZTE Corporation. All rights reserved. 23

RRU installation

1 2 3

Not‐used cable entry shall 
N t d bl t h ll
be sealed with rubber 
5 4
© ZTE Corporation. All rights reserved. 24
RRU installation – Connector waterproof 

1 2 3 4 5

1 (t ) 1 ( tt )
1 (tape) +1 (putty)

Unused port shall be 
Unused port shall be
protected with cap.

© ZTE Corporation. All rights reserved. 25

RRU installation – ODCPD1

© ZTE Corporation. All rights reserved. 26

RRU installation – Fiber/DC power cable connection

1 2 Unused port shall be  3
protected with cap.
protected with cap.

To RRU From DCPD7

Shielding layer of power cable shall be 
grounded with RRU & ODCPD1

© ZTE Corporation. All rights reserved. 27

Antenna installation
1 2 3

1. Bolts are fasten as per specification with spring & flat washer.
1 B lt f t ifi ti ith i & fl t h
2. Dual bolts is required to fix antenna on tower top
© ZTE Corporation. All rights reserved. 28
Antenna installation ‐ Waterproof

1 (tape) +1 (putty) +3 (tape) 
waterproof treatment

Black tape: 2G 900M
Red tape: 3G 2100M

© ZTE Corporation. All rights reserved. 29

 Antenna installation – RET 
To Antenna 

To RRU AISG port

© ZTE Corporation. All rights reserved. 30

Antenna installation – RET 

To Antenna AISG port 

S1 2G
S1 2G S1 3G
S1 3G S2 2G
S2 2G S2 3G
S2 3G S3 2G
S3 2G

To RRU AISG port

© ZTE Corporation. All rights reserved.

MW antenna/ODU installation
MW antenna

© ZTE Corporation. All rights reserved. 32

MW antenna/ODU installation
ODU

• Tighten torque of 22N.M +/‐10% for M10
• Tighten torque of  4.0N.M +/‐
g q / 10% for IDU
• Be careful not to damage O‐ring

© ZTE Corporation. All rights reserved. 33

MW antenna/ODU installation
MW antenna

• Reserve IF cable of proper length (2
Reserve IF cable of proper length (2‐5m5m 
recommended) at the ODU end.
• Loop the IF cable & fix it at the top 
platform with black cable tie.

© ZTE Corporation. All rights reserved. 34

Cabling

Cable on ladder shall be clamped at cable 
l dd
ladder. 

Excessive cable shall be well managed.

© ZTE Corporation. All rights reserved. 35

Cabling

Power cable on ground 
bl d
or slab shall be 
protected with conduit

© ZTE Corporation. All rights reserved. 36

Cabling

Cable on ladder shall be clamped at 2.0m 
max. interval each. 

White cable shall NOT be used outside. 

© ZTE Corporation. All rights reserved. 37

Cabling

Cable running on tower top shall be 
fixed with black cable tie. 

© ZTE Corporation. All rights reserved. 38

Cabling

Minimum 300mm

© ZTE Corporation. All rights reserved. 39

Grounding

Color: yellow/Green
C l ll /G
Dia.: Min. 10mm2 

BBU, LPU & IDU grounded to main 
BBU, LPU & IDU grounded to main
bus bar in the cabinet

© ZTE Corporation. All rights reserved. 40

Grounding
IF cable /RRU DC power cable grounding

1 (tape) +1 (putty) +3 (tape) 
Tower Bottom waterproof treatment

Color: Black
Dia.: 10mm2
Grounding bus bar
© ZTE Corporation. All rights reserved. 41
Grounding
ODU grounding

1 (tape) +1 (putty) +3 (tape) 
waterproof treatment

Color: yellow/green
Dia.: 10mm2 min.

© ZTE Corporation. All rights reserved. 42

Grounding
ACDB & cabinet grounding

Color: Green/Yellow
Dia.: 16mm2 min.

© ZTE Corporation. All rights reserved. 43

Labeling
Labeling definition – TS & Colo.
Labeling definition  TS & Colo.
Label Set for Tower Sharing site
900M Sector 1 RX S1‐ANT1  Outside/ with Black tape rin
LABEL SPECIFIC USE Label Name Remark
BTS, Earthing of Main cabinet Earthing ‐ Main 1 In/Outside
900M Sector 1 RX/TX S1‐ANT2 Outside/ with Black tape rin
BTS, Earthing of Extension Cabinet
BTS, Earthing of Extension Cabinet Earthing ‐ Extension 1
Earthing  Extension 1 In/Outside 2100M sector 1 RX S1‐ANT1  Outside/ with red tape ring
Battery Cabinet #1 Earthing Earthing ‐ Battery 1 In/Outside 2100M sector 1 RX/TX S1‐ANT2 Outside/ with red tape ring
Battery Cabinet #2 Earthing Earthing ‐ Battery 2 In/Outside 900M Sector 2 RX S2‐ANT1  Outside/ with Black tape rin
EARTHING CABLES
ACPDB to MGB Earthing ‐ ACPDB In/Outside 900M Sector 2 RX/TX S2‐ANT2 Outside/ with Black tape rin
Jumper cable
MGB  to rectifier Earthing ‐Rect  In/Outside 2100M sector 2 RX S2‐ANT1  Outside/ with red tape ring
RRU 900 to MGB PGND Outside 2100M sector 2 RX/TX S2‐ANT2 Outside/ with red tape ring
RRU 2100 to MGB PGND Outside 900M Sector 3 RX S3‐ANT1  Outside/ with Black tape rin
AC cable from ACPDB to generator ACPDB/Gen Inside
900M Sector 3 RX/TX S3‐ANT2 Outside/ with Black tape rin
AC SUPPLY CABLES AC cable from ACPDB to rectifier ACPDB/Rect  Inside
2100M sector 3 RX S3‐ANT1  Outside/ with red tape ring
AC cable from meter to ACPDB AC Meter/ACPDB Inside
2100M sector 3 RX/TX S3‐ANT2 Outside/ with red tape ring
DC Rectifer to DCPD7 LVVD1 Rect/DCPD7 1 Inside
OU1 OU1 link A‐B In/Outside
DC Rectifer to DCPD7 LVVD2
DC Rectifer to DCPD7 LVVD2 Rect/DCPD7 2
Rect/DCPD7 2 Inside IF cable
IF cable
DCPD7 to BBU DCPD7/BBU Inside
OU2 OU2 link A‐C In/Outside
DCPD7 to IDU DCPD7/IDU Inside Microwave IDU MW IDU Inside
DCPD7 to PTN 1# DCPD7/PTN 1 Inside BBU BBU Inside
DCPD7 to PTN 2# DCPD7/PTN 2 Inside PTN 1# PTN 1 Inside
LLVD1 to RRU LLVD1/RRU Inside PTN 2# PTN 2 Inside
Circuit Breaker
Circuit Breaker
DC SUPPLY CABLES LLVD1 to Battery Bank#1 aircon(‐) LLVD1/Bat1 Aircon ‐ In/Outside RRU 900M RRU900 Inside
Main Cabinet GND to Battery Bank#1 GND/Bat1 Aircon + In/Outside RRU 2100M RRU2100 Inside
()
LLVD1 to Battery Bank#2 air‐con(‐) LLVD1/Bat2 Aircon ‐ In/Outside AC input Main AC Main Inside
Main Cabinet GND to Battery Bank#2 GND/Bat2 Aircon + In/Outside
()
DC Output Main DC Main Inside
LLVD2 to BBU LLVD2/BBU Inside
BBU to RRU U900 BBU‐RRU OF900 Inside
LLVD2 to IDU
LLVD2 to IDU LLVD2/IDU Inside Optic Cable from
Optic Cable from
RRU to BBU
BBU to RRU U2100 BBU‐RRU OF2100 Inside
LLVD2 to PTN 1# LLVD2/PTN 1 Inside
PTN to ODF PTN‐ODF OF TX Inside/inside
LLVD2 to PTN 2# LLVD2/PTN 2 Inside
Battery breaker#1 to Battery Bank#1 (‐) BAT1 break/BAT1 bank ‐ In/Outside
FE from BBU to LPU BBU to LPU BBU/LPU Inside/inside

BATTERY CABLE Main Cabinet GND to Battery Bank#1 (+) GND/BAT1 bank + In/Outside

FE from IDU to LPU IDU to LPU IDU/LPU Inside/inside
LABELING Battery breaker #2  to Battery Bank#2 (‐) BAT2 break/BAT2 bank ‐ In/Outside FE from PTN to LPU PTN to LPU PTN/LPU Inside/inside
Main Cabinet GND to Battery Bank#2 (+) GND/BAT2 bank + In/Outside Site ID Name Site name ID Inside

© ZTE Corporation. All rights reserved. 44

Labeling
Labeling definition – FTK
Labeling definition 
Label Set for full TK site
LABEL SPECIFIC USE Label Name Remark 900M Sector 1 RX S1‐ANT1  Outsi de/ with Bl ack tape rin
BTS, Earthing of Main cabinet Earthing ‐ Main 1 In/Outside 900M Sector 1 RX/TX S1‐ANT2 Outsi de/ with Bl ack tape rin
2100M sector 1 RX S1‐ANT1  Outsi de/ with red tape ri ng
BTS, Earthing of Extension Cabinet Earthing ‐ Extension 1 In/Outside
2100M t 1 RX/TX
2100M sector 1 RX/TX S1 ANT2
S1‐ANT2 O t i dde/ with red tape ri
Outsi / ith d t i ng
Battery Cabinet #1 Earthing Earthing ‐ Battery 1 In/Outside
900M Sector 2 RX S2‐ANT1  Outsi de/ with Bl ack tape rin
Battery Cabinet #2 Earthing Earthing ‐ Battery 2 In/Outside
EARTHING CABLES 900M Sector 2 RX/TX S2‐ANT2 Outsi de/ with Bl ack tape rin
ACPDB to MGB Earthing ‐ ACPDB In/Outside Jumper cable
2100M sector 2 RX S2‐ANT1  Outsi de/ with red tape ri ng
ACPDB to rectifier Earthing ‐ Rect  In/Outside 2100M sector 2 RX/TX S2‐ANT2 Outsi de/ with red tape ri ng
RRU 900 to MGB PGND Outside 900M Sector 3 RX S3‐ANT1  Outsi de/ with Bl ack tape rin
RRU 2100 to MGB PGND Outside 900M S
900M Sector 3 RX/TX
3 RX/TX S3 ANT2
S3‐ANT2 Outsi de/ with Bl
d / h l ack tape rin
k
AC cable from ACPDB to generator ACPDB/Gen Ins ide 2100M sector 3 RX S3‐ANT1  Outsi de/ with red tape ri ng

AC SUPPLY CABLES AC cable from ACPDB to rectifier ACPDB/Rect  Ins ide

2100M sector 3 RX/TX S3‐ANT2 Outsi de/ with red tape ri ng
OU1 OU1 link A‐B In/Outsi de
AC cable from meter to ACPDB AC Meter/ACPDB Ins ide IF cable
OU2 OU2 link A‐C In/Outsi de
DC Rectifer to DCPD7 LVVD1 Rect/DCPD7 1 Ins ide
Microwave IDU MW IDU Insi de
DC Rectifer to DCPD7 LVVD2
DC Rectifer to DCPD7 LVVD2 Rect/DCPD7 2
Rect/DCPD7 2 Ins ide BBU BBU Insi de
DCPD7 to BBU DCPD7/BBU Ins ide PTN 1# PTN 1 Insi de
DCPD7 to IDU DCPD7/IDU Ins ide PTN 2# PTN 2 Insi de
DCPD7 to PTN 1# DCPD7/PTN 1 Ins ide Circuit Breaker RRU 900M RRU900 Insi de
DCPD7 to PTN 2# DCPD7/PTN 2 Ins ide RRU 2100M RRU2100 Insi de
DCPD7 to Beacon light DCPD7/Beacon light Ins ide AC input Main AC Main Insi de
DC Output Main DC Main Insi de
LLVD1 to RRU LLVD1/RRU Ins ide
DC SUPPLY CABLES Beacon Light Beacon Light Insi de
LLVD1 to Battery Bank#1 aircon(‐) LLVD1/Bat1 Aircon ‐ In/Outside
BBU to RRU U900 BBU‐RRU OF900 Insi de
Main Cabinet GND to Battery Bank#1 GND/Bat1 Aircon + In/Outside Optic Cable from RRU
() to BBU
BBU to RRU U2100 BBU‐RRU OF2100 Insi de
LLVD1 to Battery Bank#2 air‐con(‐) LLVD1/Bat2 Aircon ‐ In/Outside PTN to ODF PTN‐ODF OF TX Insi de/i nsi de
Main Cabinet GND to Battery Bank#2 GND/Bat2 Aircon + In/Outside FE from BBU to LPU BBU to LPU BBU/LPU Insi de/i nsi de
()
LLVD2 to BBU LLVD2/BBU Ins ide FE from IDU to LPU IDU to LPU IDU/LPU Insi de/i nsi de
LLVD2 to IDU LLVD2/IDU Ins ide FE from PTN to LPU PTN to LPU PTN/LPU Insi de/i nsi de
LLVD2 to PTN 1# LLVD2/PTN 1 Ins ide Site ID Name Site name ID Insi de

LLVD2 to PTN 2# LLVD2/PTN 2 Ins ide

Battery breaker#1 to Battery Bank#1 (‐) BAT1 break/BAT1 bank ‐ In/Outside
BATTERY CABLE
BATTERY CABLE Main Cabinet GND to Battery Bank#1 (+)
Main Cabinet GND to Battery Bank#1 (+) GND/BAT1 bank +
GND/BAT1 bank + In/Outside
LABELING Battery breaker #2  to Battery Bank#2 (‐) BAT2 break/BAT2 bank ‐ In/Outside
Main Cabinet GND to Battery Bank#2 (+) GND/BAT2 bank + In/Outside

© ZTE Corporation. All rights reserved. 45

Labeling

Indoor Outdoor

• Indoor label: Customized paper material.
• Outdoor label: Material should be UV‐rated and waterporoof, along with any cable ties used.
• Label shall attach at which is less than 20mm from end point  and facing to the same direction.
• Letter on the label shall be printed & eligible with the same format.
Letter on the label shall be printed & eligible with the same format.

© ZTE Corporation. All rights reserved. 46

www.zte.com.cn