SUIGA - Heavy Engg - Capability N Experience (Low Res)

HEAVY ENGINEERING
(OEM Supplied Wear Components)
Focused on Engineering that ‘CREATES VALUE’
SUIGA Advanced Materials and Technologies

Capability & Experience
OEM Quality
Replacement Engineering Components
Pfeiffer Loesche Alstom FLSmidth Humboldt ThyssenKrupp

About SUIGA
A Global Company engaged in developing

& promoting only top line patented,
unique and innovative industrial
solutions with ”Lower Life Cycle Costs”
Advanced Materials and Technologies serving domestic & international markets
thro’ a strong pan India & global network.
“Designing and implementing transformative wear solutions

that help the world’s leading companies build for the future”

About SUIGA
VALUE
1 PROPOSITION An international company focused on developing and promoting innovative wear
solutions & technologies across a wide range of industries in India and globe.
GLOBAL With a team of inventors & innovators and collaboration with internationally
2 COLLABORATION renowned institutions viz: IITs, Ceramic Research Institute, Kolkata; CSIR – IICT,
& INNOVATIONS
Hyderabad; NCL,Pune , SUIGA is well positioned to bring advanced & superior,
innovative and patented technologies to serve industries better.
FOCUS ON Promoters & advisors are ex L&T and ex SAIL (USD 18 Bn Co.) with rich experience in
3 TECHNOLOGIES engineering, manufacturing & tribology for wear prone industries viz: Steel, Cement,
Power, Mining, Sugar, Fertilizer, Oil & Gas, Glass, Paper, Agro industries, etc.
REACHING
With a network of channel partners across India and more than 60 countries, SUIGA
4 THE
WORLD offers good knowledge and platform to reach a wide range of industries fast and
simultaneously.
Transformative
SUIGA Wear
Advanced Materials andSolutions
Technologies | 4
Introduction
SUIGA - Heavy Engineering undertakes engineering, manufacturing and

supplies of exclusive regular wearable critical equipment &
components for process industries such as Cement, Power, Steel,
Paper as well as Mining applications
The Division operates at the upper end of the technology spectrum and is at
the forefront of introducing new processes, innovative wear products and
materials into manufacturing sector.
Committed to international safety standards and a sustainable work culture

Industries Served
CEMENT POWER FERTILISER PAPER
STEEL MINERALS MINING

Critical VRM Wear Components
VRMs are used

Vertical Raw Mill Spares
for grinding –
• Limestone
• Clinker
• Cement
• Slag
• Raw Coal
Industries -
• Cement
• Power
• Steel
SUIGA Supplies VRM Wear Components
Dynamic Rotor –
1 Separating Wheel
Dam Ring 7
2 Bearing System 1/19 Ring 8
3 Static Rotor- Louver

VRM Grinding Segment 9
4 Grit Cone
SPARES Scraper 10
5 Labyrinth Ring Body Liner 11

Built for the OEMs
6 Stop Plate
Built as per OEMs Water Spray Pipe 12
SUIGA VRM Wear Components
OPTION 1
(same as OEM in every respect)
Supplied in OEM
Specified Materials
VRM
SPARES
e.g. Cast-O-Glide smooth surface
Supplied with improved wear liner replacing Hardox giving
Five (5) or more times of wear life
Wear material over OEM of component reducing Life Cycle
Cost drastically
OPTION 2
(superior wear material used)

Partial List of Offered Top-tier Wear Components
ITEM DESCRIPTION SIZE OF MILL
MPS MPS MPS MPS MP MVR MVR SLS SLS SLS SLS SLS SLS
5600 2800 3350 4750 3070 6000R6 6000 C6 5000 5300 2900 2450 1800 2650
Foundation frame
Gearbox Plate
Slide Rail with Motor Base Frame
Mill Housing Bottom
Mill Housing Middle part
Mill Housing Top Part
Classifier Bottom Part
Classifier Top Part
Grit Cone
Louver
Outlet Duct with drive duct
Not Applicable
Rotor NA NA NA NA
Bearing Support
Bearing Arrangement NA NA NA NA
Grinding Table part NA NA NA NA
Dam Ring
1/19 Ring
Labyringth ring
Scraper Not Applicable
Mill Housing Liner
Pressure Frame Liner
Pressure Frame Stop Plate SUIGA Advanced Materials and Technologies
VRM Grinding Plate Ring
Name of the Component : DAM ring, 1/19 Ring, Labyrinth ring

MOC : IS 2062 Grd. B or Hardox or Cast-O-Glide
Approximate Weight: 5 Metric Tonnes

Dam Ring

VRM Scraper
Name of the Component : VRM Scrapper
Material of Composition : IS 2062 Grd. B with Hardox or

SUIGA Cast-O-Glide
Approximate Weight: 1.5 – 2.0 Metric Tons each

VRM Mill Liners
Name of the Component : VRM Body Liner (Regular Wearable Item)

Material of Composition : Q&T Plate or Mn Steel or SUIGA Cast-O-Glide
Approximate Weight: 100-200 Kgs each

VRM - Bearing System Shaft Support
Name of the Component : Bearing System Support

(Regular Wearable Item)
Material of Composition : Ni Hard

VRM – Protection Cover for Bearing System Shaft Support
Name of the Component : VRM Bearing System Support – Protection Cover
Material of Composition : Ni Hard

VRM – Anchor Plate
Name of the Component : VRM Anchor Plate
Material of Composition : Low Carbon Steel
Approximate Weight: 2 MT each

VRM – Louver (Static Separator) with Grit Cone
Name of the Component : VRM Louvre (Static Separator) with Grit Cone
Material of Composition : Quench & Tempered, SUIGA Cast-O-Glide, SUIGA HyperCLAD-DS
Approximate Weight: 6 + 5 MT each

Cage Separator

Cage Separator

VRM Classifier Top Part
Name of the Component : VRM Classifier Top Part

Material of Composition : IS 2062 Gr B (or as specified by process licensor)
Approximate Weight: 22 MT

VRM Gear Box Plate
Name of the Component :

VRM Gear Box Plate
Material of Composition :
IS 2062 Gr B (120 mm thick )
Approximate Weight:
30 MT

VRM Mill Housing Bottom Part

VRM Mill Housing Bottom Part
IS 2062 Gr B (28 mm thick)
Approximate Weight:
8 MT

VRM Mill Housing Top Part

VRM Mill Housing Top Part
IS 2062 Gr B (28 mm thick)
Approximate Weight:
15 MT

VRM Outlet Duct
Name of the Component : VRM Outlet Duct
Matl. of Composition : IS 2062 Gr B (22 mm thick)

VRM Slide Rail –Motor Support
Name of the Component : VRM Slide Rail – Motor Support

Material of Composition : IS 2062 Gr B & I Beams

VRM Pressure Frame
Name of the Component : VRM Pressure Frame

Material of Composition : BQ (SA 517 Gr 7) Plate

Y Chute
Name of the Component : Y Chute

Material of Composition : Quench & Tempered plate (32 mm thick)

Hydro Steering
Name of the Component : Hydro Steering

Material of Composition : IS 2062 Grade B

Name of the Component : Sealing Plate of Polycom Separator
Material of Composition : SSAB Hardox 500

Dam Ring

Dam Ring

Dam Ring

Mill Housing

Mill Housing

Mill Housing Fabrication

Mill Housing Fabrication

Vertical Mill Housing for ACC-Lakheri Plant
Foundation Frame with Gear Box

Classifier & Outlet Ducts
Cement Mill
Sub-Assemblies
Fan Casing
Large Fan Casing for Cement Industry for FL Smidth

Spiral Chute – Cement Plant Packaging

And Beyond………

And Beyond………

Spiral Chute - Hydel
Spiral Casing / Stay Ring / Stator frames/Guide

Vanes

Hydro Spiral Chute
IS 2062 Grade B
Approximate Weight: Turbine Casing & Stator Frame for HYDRO

PROJECT ( 200 MW )
110 MT Inspected by : HITACHI, JAPAN

Moisture Separator Heater – Nuclear Plant
Moisture Separator Re-heater for Nuclear Power Corporation of India

Clients ……

Third Party Inspection Agencies….
 Lloyds
 Bureau Veritas
 Crown Agents, UK
 SGS International
 Hitachi, Japan
 Fuji, Japan
 Mecon
 NTPC
 IBR
 NPCIL
 PGCL
 BHEL, CQA
Tata Projects

SUIGA Offering…
Innovations
Proprietarty
SUIGA
Price CREATING VALUE
Solutions Efficient
The Most Price-efficient Value
Heavy Chain for High-end Wear
Engg. Components
Design OEM
Capability Quality

Thank You..
Email: suiga.advancedtechnologies@gmail.com
Transformative Wear Solutions Shashi Bhushan

+91 9833 69 8872
TECHNOLOGY DRIVEN. WEAR FOCUSED. Shashi.Bhushan@suigatech.com
SUIGA Advanced Materials and Technologies 50

SUIGA - Heavy Engg - Capability N Experience (Low Res)

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HEAVY ENGINEERING

(OEM Supplied Wear Components)

Focused on Engineering that ‘CREATES VALUE’

SUIGA Advanced Materials and Technologies

Pfeiffer Loesche Alstom FLSmidth Humboldt ThyssenKrupp

A Global Company engaged in developing

“Designing and implementing transformative wear solutions

SUIGA Advanced Materials and Technologies

SUIGA - Heavy Engineering undertakes engineering, manufacturing and

Committed to international safety standards and a sustainable work culture

SUIGA Advanced Materials and Technologies

CEMENT POWER FERTILISER PAPER

STEEL MINERALS MINING

SUIGA Advanced Materials and Technologies

VRMs are used

2 Bearing System 1/19 Ring 8

3 Static Rotor- Louver

5 Labyrinth Ring Body Liner 11

SUIGA Advanced Materials and Technologies

Name of the Component : DAM ring, 1/19 Ring, Labyrinth ring

SUIGA Advanced Materials and Technologies

SUIGA Advanced Materials and Technologies

Name of the Component : VRM Scrapper

Material of Composition : IS 2062 Grd. B with Hardox or

Approximate Weight: 1.5 – 2.0 Metric Tons each

SUIGA Advanced Materials and Technologies

Name of the Component : VRM Body Liner (Regular Wearable Item)

SUIGA Advanced Materials and Technologies

Name of the Component : Bearing System Support

Material of Composition : Ni Hard

Approximate Weight: 600-800 Kgs each

SUIGA Advanced Materials and Technologies

Name of the Component : VRM Bearing System Support – Protection Cover

Material of Composition : Ni Hard

Approximate Weight: 200-300 Kgs each

SUIGA Advanced Materials and Technologies

Name of the Component : VRM Anchor Plate

Material of Composition : Low Carbon Steel

Approximate Weight: 2 MT each

SUIGA Advanced Materials and Technologies

SUIGA Advanced Materials and Technologies

SUIGA Advanced Materials and Technologies

SUIGA Advanced Materials and Technologies

Name of the Component : VRM Classifier Top Part

SUIGA Advanced Materials and Technologies

Name of the Component :

SUIGA Advanced Materials and Technologies

Name of the Component :

SUIGA Advanced Materials and Technologies

Name of the Component :

SUIGA Advanced Materials and Technologies

Name of the Component : VRM Outlet Duct

Matl. of Composition : IS 2062 Gr B (22 mm thick)

SUIGA Advanced Materials and Technologies

Name of the Component : VRM Slide Rail – Motor Support

SUIGA Advanced Materials and Technologies

Name of the Component : VRM Pressure Frame

SUIGA Advanced Materials and Technologies

Name of the Component : Y Chute

SUIGA Advanced Materials and Technologies

Name of the Component : Hydro Steering

SUIGA Advanced Materials and Technologies

SUIGA Advanced Materials and Technologies