SUIGA - TC Solution For - Decanter Centrifuge

CENTRIFUGE FLIGHT WEAR
Better Wear Solutions

for your business
SUIGA Advanced Materials and Technologies
About Decanter Centrifuge
A decanter centrifuge (essentially a bowl Separating solids from liquids plays a key
tube) separates solid materials from role in countless industrial processes
liquids in one single continuous process
using centrifugal forces that can be well
beyond 3000 times greater than gravity.
Under high centrifugal forces, the

denser solid particles are pressed
outwards against the rotating bowl
wall causing EXTREME SLIDING The sediment formed by the solid particles is
ABRASION on
continuously removed by the screw conveyor, which
the outer edges of rotates at a different speed than the bowl. The centrifugal
the conveyor flights. force compacts the solids and expels the surplus liquid.
The dried solids then discharge from the bowl.

Decanter Application in Industries
Metal & Mineral Processing Paper & Pulp Chemical (Organic/Inorganic)
Food Processing Oil & Gas/ Petrochemicals Waste Treatment Plant Distillery

HARDFACING
Hard Surfacing on Conveyor Flights
Tungsten
Tungsten Carbide
Tungsten Carbide Tip Carbide Flexible
Powders
Cord
SUIGA doesn’t supply this

SUIGA’s scope of supplies
Hard Surfacing Flights..contd
OD Hardfacing Looking for Customisation ?

with TC Cord
Hardfacing of Screw We also Customize Your Wear
Conveyors being done Solution !!
through Specialised As per the application and on
Tungsten Carbide Cord the basis of the industry
or with High Grade requirement we can even
customize Tungsten Carbide
OD Hardfacing
Tungsten Carbide
with TC Powder Cord or Tungsten Carbide
Powder as per Powder to ensure that the right
application physical properties are imparted
on your applications.
requirement

Applicable on all types of Centrifuges
SUIGA Advanced Materials and Technologies PhoenixEngineers

NuThink WC Alloys
An unprecedented range of innovative Tungsten Carbide Alloys for
Highest Wear Protection
Made affordable
Transformative
SUIGA Wear
Advanced Materials andSolutions
Technologies
NuThink Tungsten Carbides
The Most Price-efficient Value Chain for WC products across Globe

International
Quality
NuThink WC
Most economically Optimised/Consistent
extracted Tungsten Granules & Chemistry
Leading
WC Technology
Cost Innovation Enhancing Profits
Value Creation For Customers
Bringing the Most Cost Effective Way of Using Tungsten Carbide

for Wear while Maintaining International Quality
Transformative
SUIGA Wear
Technologies
Production Chain & Scope of Supplies
Tappered
Carbide Roll
Carbide
Carbide Carbide Roll Connecting
Rings
Substrates
Anvils Rings Drilling Tools
for PDC bits
Threaded
Drilling Tools
Tungsten W WC Cemented Mining
Ore APT Powder Powder RTP Carbide Drill bits
DTH
Drill bits
Hardfacing
Materials
Engineering
Tool
PTA/Laser Thermal
Carbide Carbide Tubular WC
cladding Spray
Pellet Grit Rod Rope
powder Powder
SUIGA scope
of supplies
Effective resource integrating to enhance competitiveness
Transformative
SUIGA Wear
Technologies
NuThink WC Hardfacing Materials
Thermal Spray Powder Cemented Carbide Grits Cemented Carbide Pellets
PTA & LASER POWDER SteelCase TC Welding Rods Flexible Cord
Transformative
SUIGA Wear
Technologies
VariHard Flexible TC Cord
• Mining & Earthmoving
Heavy Duty Wear Protection • Oil Exploration
•
TYPICAL APPLICATIONS
Brick/Cement making
Hardness, matrix (HV30) ~400 • Mineral Processing
• Iron & Steel
Micro-hardness, carbides (HV1) >2300
• Agriculture
Carbide granulometry 5,0 mm 0,2 - 0,7 Specific applications such as:
• Conveyor Screws, Pump Rotors and Sleeves
Carbide granulometry 6,0 mm 5
• Extrusion press Screws
Carbide granulometry 8,0 mm 1,2 • Drill Bits, Stabilizers, etc...
• Ripper teeth
Max. service Temperature (°C) ~700
• Mixer & Scraper blades, Guides
Brazing Temperature (°C) 850-950 • Cutting edges on Plow shares
SUIGA Varihard TC Cord is a high performance anti-wear product in the form of a flexible cord, comprising a nickel
cored wire, covered with an elastic binder containing a mixture of tungsten carbides and nickel alloy powder. These are
suitable for flame brazing & TIG Welding. The deposits offer an extremely dense mass of ultrahard carbides (80% by
weight) in a tough, durable coating with low sensitivity to cracking due to a nickel enhanced matrix. The deposit
structure of VariHard Flexible TC Cord offers superior anti-abrasion properties against a wide variety of abradants.
Transformative
SUIGA Wear
Technologies
VariHard Flexible TC Cord – Various grades
Grade SGS110650N Grade SGS530650N
Hard Hard
CTC CTC+SCTC
Phase Phase
Diameter Diameter
5.8-6.2 5.8-6.2
(mm) (mm)
Grade SGS120650N Grade SGS531660N
Hard Hard
CTC+SCTC CTC+SCTC
Phase Phase
Diameter Diameter
5.8-6.2 5.8-6.2
(mm) (mm)
Can be further Customized as per client’s requirement
Transformative
SUIGA Wear
Technologies
VariHard SteelCase TC Rod
VariHard SteelCase TC Rod

A New Alloy System that combines
• Properties of Tungsten Carbide (TC) &
• Properties of Steel
Bringing in Unprecedented ADVANTAGES

Creating NEW POSSIBILITIES
D I S R U P T I N G T H E WO R L D O F T C U S A G E G L O B A L LY

VariHard SteelCase TC Welding Rod
Enduring Performance Against Extreme Wear
VariHard SteelCase TC Welding Rods • Mining & Earthmoving

• Oil Exploration
•
Brick/Cement making
• Mineral Processing
• Iron & Steel
• Agriculture
Specific applications such as:
• Conveyor Screws,
• Drill Bits, Stabilizers, Ripper teeth etc...
• Mixer & Scraper blades,
• Guides, Pump Rotors and Sleeves
• Cutting edges on Plow shares
SUIGA provides Steelcase welding rods with tungsten carbides as the hard phase which offers very
high wear resistance. These welding rods are suitable for flame brazing & TIG Welding and widely
used for surface wear protection of metal parts under extreme wear conditions viz: Centrifuge
flights, oil and mining drill bits, extruder screws, etc..
Transformative
SUIGA Wear
Technologies
Code Characteristics Particle Size Morphology Dia*Length Filling rate %
GT4104 Mono-Crystalline Tungsten Carbide 80-200 mesh Irregular 5.0/6.0*700 mm 60-65 (avg 62)
TIG WELDING/ FLAME BRAZING
Carbide Pellet 30-40 mesh Sphere 4.0*700 mm 60-65 (avg 62)
GT 3302 Cast Crushed WC 40-200 mesh Irregular 4.0*700 mm 60-65 (avg 62)
Crushed WC-Co 40-200 mesh Irregular 4.0*700 mm 60-65 (avg 62)
GT 3302-1 Spherical Cast Crushed WC 40-200 mesh Sphere 4.0*700 mm 60-65 (avg 62)
Cast WC 40-200 mesh Irregular 4.0*700 mm 60-65 (avg 62)

GT 3202
Cast WC 40-200 mesh Irregular 4.0*700 mm 60-65 (avg 62)
GT 2101 Crushed WC-Co 30-60 mesh Irregular 5.0*700 mm 60-65 (avg 62)
GT 2101-2 Crushed WC-Co 30-40 mesh Irregular 4.0/6.0*700 mm 60-65 (avg 62)
GT 2101-3 Crushed WC-Co 40-60 mesh Irregular 6.0* 700 mm 60-65 (avg 62)
GT 1103 Cast WC 60-80 mesh Irregular 6.0*700 mm 60-65 (avg 62)
GT 1103-1 Cast WC 20-30 mesh Irregular 4.0*700 mm 60-65 (avg 62)
For the Indian wear market

Transformative
SUIGA Wear
Technologies
Enduring Performance Against Extreme Wear
VariHard SteelCase TC Welding Rods • Mining & Earthmoving

• Oil Exploration
•
Brick/Cement making
• Mineral Processing
• Iron & Steel
• Agriculture
Specific applications such as:
• Conveyor Screws,
• Drill Bits, Stabilizers, Ripper teeth etc...
• Mixer & Scraper blades,
• Guides, Pump Rotors and Sleeves
• Cutting edges on Plow shares
SUIGA provides Steelcase welding rods with tungsten carbides as the hard phase which offers very
high wear resistance. These welding rods are suitable for flame brazing & TIG Welding and widely
used for surface wear protection of metal parts under extreme wear conditions viz: Centrifuge
flights, oil and mining drill bits, extruder screws, etc..
Transformative
SUIGA Wear
Technologies
Thermal Spray Powders
Thermal Spray Tungsten Carbide Powders

Applications:
Spraying high-temperature coating on combustion chamber

Spraying on intermediate frequency furnace tungsten crucible
Anti -heat & erosion coatings for high temperature nozzle ablation rudder
Plasma jet deposition manufacturing special high temperature heating element
Coatings for wear resistant & high temperature resistant parts
Transformative
SUIGA Wear
Technologies
WC-20Cr3C2-7Ni Thermal Spray Powder
Product WC-Base
Composition 73%WC-20%Cr3C2-7%NiCr
Manufacturing process Agglomerated & Sintered
Morphology Spherical
Characteristic Wear resistant
AD ≥ 3.7 g/cm3
Packaging 5.0 kg/Jar Metallographic section Morphology Coating
* Customised powders also available Coating Characteristics

Specification & Applications
Spraying system HVOF/HVAF/APS
Grade Specification Composition Characteristics/ Applications
(µm) Hardness (HV0.3) 850-1100
GP07N -45/+15 W : Balance 1. Excellent high temperature resistance, Bond strength ≥ 70 MPa
C : 8.5-11.0% oxidation resistance, wear resistance,
GP07N-1 -53/+15 abrasion resistance & friction resistance Porosity <1%
Fe: ≤0.5% 2. Excellent hot erosion resistance
GP07N-2 -38/+15 O : ≤0.1% Deposition Efficiency 45-60%
3. Use for hydraulic valve, pump rod, steam
GP07N-16 -25/+5 Cr : Balance turbine, thermal forming abrasive tool Max Service Temp 8700C
Transformative
SUIGA Wear
Technologies
WC-10Co4Cr Thermal Spray Powder
Product WC-Base
Composition 86% WC-10% Co-4%Cr
AD 4.4 – 5.2 g/cm3
Packaging 5 Kgs/Jar Metallographic section Morphology Coating

(µm) Hardness (HV0.3) 1000-1400
GP10C -45/+15 W : Balance Bond strength ≥ 70 MPa
1. Excellent wear resistance
GP10C-1 -53/+15 Co : 9.0-11.0% 2. Excellent hot erosion resistance Porosity <1%
C : 5.0-5.8% 3. Excellent bond strength
GP10C-2 -38/+15 Fe: ≤0.5% 4. Use for petroleum pipeline, valves parts, Deposition Efficiency 45-60%
O : ≤0.1% papermaking rollers, steel rollers
GP10C-16 -25/+5 Max Service Temp 5000C
Transformative
SUIGA Wear
Technologies
WC-10Ni Thermal Spray Powder
Product WC-Base
Composition 90% WC-10% Ni
AD ≥ 4.3 g/cm3

GP10Ni -45/+15 W : Balance Bond strength ≥ 70 MPa
1. Excellent erosion resistance
GP10N-1 -53/+15 Ni : 9.0-11.0% 2. Excellent impact toughness Porosity <1%
GP10N-2 -38/+15 Fe: ≤0.5% 4. Use for wear parts, blades of compressor, Deposition Efficiency 45-65%
O : ≤0.1% pump valves
GP10N-16 -25/+5 Max Service Temp 5000C
Transformative
SUIGA Wear
Technologies
WC-12Ni Thermal Spray Powder
Product WC-Base
Composition 88% WC-12% Ni
AD 4.4 – 5.2 g/cm3

GP10Ni -45/+15 W : Balance Bond strength ≥ 70 MPa
1. Excellent erosion resistance
GP10N-1 -53/+15 Ni : 9.0-11.0% 2. Excellent impact toughness Porosity <1%
GP10N-2 -38/+15 Fe: ≤0.5% 4. Use for wear parts, blades of compressor, Deposition Efficiency 45-65%
O : ≤0.1% pump valves
GP10N-16 -25/+5 Max Service Temp 5000C
Transformative
SUIGA Wear
Technologies
WC-12Co Thermal Spray Powder
Product WC-Base
Composition 88% WC-12% Co
AD 4.4 – 5.2 g/cm3

GP12 -45/+15 W : Balance 1. Excellent wear resistance Bond strength ≥ 70 MPa
Co : 11.0-13.0% 2. Excellent impact toughness
GP12-1 -53/+15 3. Excellent bond strength Porosity <1%
C : 5.2-5.7% 4. Use for wear parts, paper making rollers,
GP12-2 -38/+15 Fe: ≤0.5% Deposition Efficiency 45-65%
drawing cone, blades of compressor,
GP12-16 -25/+5 O : ≤0.1% pump valves Max Service Temp 5000C
Transformative
SUIGA Wear
Technologies
WC-17Co Thermal Spray Powder
Product WC-Base
Composition 83% WC-17% Co
AD ≥4.0 g/cm3

GP17 -45/+15 W : Balance 1. Excellent wear resistance Bond strength ≥ 70 MPa
Co : 16.0-18.0% 2. Excellent bond & impact toughness
GP17-1 -53/+15 3. Excellent sliding wear and shock Porosity <1%
C : 4.8-5.6% resistance
GP17-2 -38/+15 Fe: ≤0.5% Deposition Efficiency 45-65%
4. Use for paper making rollers, blades of
GP17-16 -25/+5 O : ≤0.1% compressor, pump valves Max Service Temp 5000C
Transformative
SUIGA Wear
Technologies
PTA/Laser Cladding Powders
Composition Powder Type Specification Application
GPCo0100 CoCrW -70+270 mesh
GPCo0200 -70+270 mesh
GPNi1000L NiBSi -106/+45 µm
Laser Cladding
GPNi2000L NiBSi -160/+53 µm
• Service temperature – 980 deg C
GPNi3000L NiCrBSi Gas atomised -125/+45 µm
• Excellent oxidation and corrosion CTC s-CTC MTC
GPNi4000L NiCrBSi -125+45 µm
resistance
GPNi5000L NiCrBSi -160/+53 µm
GPNi6000L NiCrBSi -160/+53 µm
GPNi4001L NiCrBSi/SCTC -106/+45 µm
APS, Flame Spray
GPNC0100 Ni80Cr20 Gas atomised -38/+8 µm • Applications: repair, as bond coat,
corrosion protection
GPNi0100 NiCrBSi -106/+45 µm HVOF, Flame Spray, APS
Gas atomized &
GPNi0400 NiCrBSi -106/+45 µm • Service temp – 820 deg C
Blended
GPNi1300 NiCrBSi -106/+20 µm • Self fluxing alloy
GPNi0801B NiCrBSi/s-CTC -150/+63 µm
GPNi2501B NiCrBSi/s-CTC -106/+45 µm PTA
GPNi0102B NiCrBSi/MTC -106/+45 µm • Good gas corrosion resistance
GPNi0802B NiCrBSi/MTC -150/+63 µm • Excellent abrasion & erosion resistance
Gas atomized &
GPNi2502B NiCrBSi/MTC -180/+63 µm • Piston ring, forging & pressing mold, APS – Atmospheric Plasma Spraying
Blended
GPNi0103B NiCrBSi/CTC -150/+63 µm piston rod, etc
s-CTC – Spherical Cast Tungsten Carbide
GPNi2503B NiCrBSi/CTC -180/+63 µm
GPNi0104B NiCrBSi/WC-Co -106/+45 µm
MTC – Macroline Tungsten Carbide
GPNi0105B NiCrBSi/WC-Co-Cr -180/+45 µm CTC - Cast Tungsten Carbide
Transformative
SUIGA Wear
Technologies
About SUIGA
A Global Company engaged in developing

& promoting only top line patented,
unique and innovative industrial
solutions with ”Lower Life Cycle Costs”
Advanced Materials and Technologies serving domestic & international markets
thro’ a strong pan India & global network.
“Designing and implementing transformative wear solutions

that help the world’s leading companies build for the future”

About SUIGA
VALUE
1 PROPOSITION An international company focused on developing and promoting innovative wear
solutions & technologies across a wide range of industries in India and globe.
GLOBAL With a team of inventors & innovators and collaboration with internationally
2 COLLABORATION renowned institutions viz: IITs, Ceramic Research Institute, Kolkata; CSIR – IICT,
& INNOVATIONS
Hyderabad; NCL,Pune , SUIGA is well positioned to bring advanced & superior,
innovative and patented technologies to serve industries better.
FOCUS ON Promoters & advisors are ex L&T (USD 21 Bn Co.) & ex SAIL with rich experience in
3 TECHNOLOGIES engineering, manufacturing & tribology for wear prone industries viz: Steel, Cement,
Power, Mining, Sugar, Fertilizer, Oil & Gas, Glass, Paper, Tyre, Agro industries, etc.
REACHING
With a network of channel partners across India and more than 60 countries, SUIGA
4 THE
WORLD offers good knowledge and platform to reach a wide range of industries fast and
simultaneously.
Transformative
SUIGA Wear
Technologies | 27
Global Network…..
A strong
network in
more than
60 countries
Transformative
SUIGA Wear
Technologies |
SUIGA’s Product Design Philosophy
SUIGA’s R&D and Product Design is driven by its 4XP Core Philosophy
01 eXtra Performance
POWER
OF 4XP 02 eXtra Productivity
DESIGN 03 eXtra Profitability

04 eXtra Planet-friendly

Only Top End Wear Solutions
High Stress Abrasion Rating Relative to ASTM A36

120
100
Extraordinary SOLUTIONS!
80
Unprecedented SAVINGS !!
60 SUIGA Range of
High-Performance Wear Solutions
40
20
ONLY COMPANY IN THE WORLD TO

OFFER THIS ‘Value Proposition’
SUIGA Advanced Materials and Technologies |

Redefining Wear Benchmark Globally
Only Company in the World

With Products To Meet & Exceed
BHP Billiton
SPEC - 5
Advanced Materials and Technologies
Being The Best Against Wear

D I S R U P T I N G T H E WO R L D O F W E A R G L O B A L LY

Thank You
SUIGA Wear Solutions Shashi Bhushan
Contact
TECHNOLOGY DRIVEN. WEAR FOCUSED. Cell +91 9833 698872
Email: SUIGA.advancedtechnologies@gmail.com
Note: No part of this presentation file may be reproduced, in any form or by any means, without
written permission from SUIGA Advanced Materials and Technologies (OPC) Pvt Ltd.
SUIGA Advanced Materials and Technologies | 33

SUIGA - TC Solution For - Decanter Centrifuge

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

SUIGA - TC Solution For - Decanter Centrifuge

Uploaded by

Copyright:

Available Formats

CENTRIFUGE FLIGHT WEAR

Better Wear Solutions

Under high centrifugal forces, the

SUIGA Advanced Materials and Technologies

Metal & Mineral Processing Paper & Pulp Chemical (Organic/Inorganic)

SUIGA Advanced Materials and Technologies

SUIGA doesn’t supply this

OD Hardfacing Looking for Customisation ?

SUIGA Advanced Materials and Technologies

SUIGA Advanced Materials and Technologies PhoenixEngineers

The Most Price-efficient Value Chain for WC products across Globe

Bringing the Most Cost Effective Way of Using Tungsten Carbide

Thermal Spray Powder Cemented Carbide Grits Cemented Carbide Pellets

PTA & LASER POWDER SteelCase TC Welding Rods Flexible Cord

Grade SGS110650N Grade SGS530650N

Grade SGS120650N Grade SGS531660N

Can be further Customized as per client’s requirement

VariHard SteelCase TC Rod

Bringing in Unprecedented ADVANTAGES

SUIGA Advanced Materials and Technologies

Enduring Performance Against Extreme Wear

VariHard SteelCase TC Welding Rods • Mining & Earthmoving

Carbide Pellet 30-40 mesh Sphere 4.0*700 mm 60-65 (avg 62)

Crushed WC-Co 40-200 mesh Irregular 4.0*700 mm 60-65 (avg 62)

Carbide Pellet 20-40 mesh Sphere 4.0*700 mm 60-65 (avg 62)

Cast WC 40-200 mesh Irregular 4.0*700 mm 60-65 (avg 62)

Carbide Pellet 30-40 mesh Sphere 3.0*700 mm 60-65 (avg 62)

GT 1103 Cast WC 60-80 mesh Irregular 6.0*700 mm 60-65 (avg 62)

GT 1103-1 Cast WC 20-30 mesh Irregular 4.0*700 mm 60-65 (avg 62)

For the Indian wear market

Enduring Performance Against Extreme Wear

VariHard SteelCase TC Welding Rods • Mining & Earthmoving

Thermal Spray Tungsten Carbide Powders

Spraying high-temperature coating on combustion chamber

* Customised powders also available Coating Characteristics

* Customised powders also available Coating Characteristics

* Customised powders also available Coating Characteristics

* Customised powders also available Coating Characteristics

* Customised powders also available Coating Characteristics

* Customised powders also available Coating Characteristics

A Global Company engaged in developing

“Designing and implementing transformative wear solutions

SUIGA Advanced Materials and Technologies

DESIGN 03 eXtra Profitability

SUIGA Advanced Materials and Technologies

High Stress Abrasion Rating Relative to ASTM A36

ONLY COMPANY IN THE WORLD TO

SUIGA Advanced Materials and Technologies |

Only Company in the World

Being The Best Against Wear

SUIGA Advanced Materials and Technologies |

SUIGA Advanced Materials and Technologies | 33

You might also like